WO1996004711A1 - Signal conditioning apparatus and method exhibiting accurate input impedance and gain characteristics over common mode range and operational environments - Google Patents

Signal conditioning apparatus and method exhibiting accurate input impedance and gain characteristics over common mode range and operational environments Download PDF

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Publication number
WO1996004711A1
WO1996004711A1 PCT/US1995/009788 US9509788W WO9604711A1 WO 1996004711 A1 WO1996004711 A1 WO 1996004711A1 US 9509788 W US9509788 W US 9509788W WO 9604711 A1 WO9604711 A1 WO 9604711A1
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Prior art keywords
signal
terminal
impedance
input
coupled
Prior art date
Application number
PCT/US1995/009788
Other languages
French (fr)
Inventor
John J. Gough
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National Semiconductor Corporation
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Filing date
Publication date
Application filed by National Semiconductor Corporation filed Critical National Semiconductor Corporation
Priority to KR1019960701776A priority Critical patent/KR100329402B1/en
Priority to EP95928720A priority patent/EP0722626B1/en
Priority to DE69525830T priority patent/DE69525830T2/en
Priority to JP8506731A priority patent/JPH09504418A/en
Publication of WO1996004711A1 publication Critical patent/WO1996004711A1/en

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    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03FAMPLIFIERS
    • H03F3/00Amplifiers with only discharge tubes or only semiconductor devices as amplifying elements
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03FAMPLIFIERS
    • H03F3/00Amplifiers with only discharge tubes or only semiconductor devices as amplifying elements
    • H03F3/005Amplifiers with only discharge tubes or only semiconductor devices as amplifying elements using switched capacitors, e.g. dynamic amplifiers; using switched capacitors as resistors in differential amplifiers

Definitions

  • the present invention relates to an electrical circuit, and particularly, to an electronic data and signal processing ⁇ control system, and more particularly, to a signal conditioning unit which detects high impedance input conditions and maintains accurate gain and input impedance over a wide range of operating parameters.
  • Signal conditioning circuits are often used as an interface in a signal conditioning unit to convert a differential input signal received from a data source into a more usable output signal.
  • Signal conditioning circuits may be used in conjunction with sensors to receive a sensor input signal and convert the input signal into an output voltage usable by a control system. For example, in order to maintain the quality of air, it is desirable to control internal combustion engine emissions.
  • a signal conditioning circuit may be used in conjunction with an oxygen sensor to produce an output voltage that is related to the oxygen partial pressure in an atmosphere being sensed by the oxygen sensor. The output voltage is received by a signal processing control system to control the fuel-air mixture supplied to the en ⁇ ine which regulates engine performance and reduces undesirable emissions .
  • the automotive environment introduces a number of severe requirements for the sensor-signal conditioning combination.
  • a single power supply is used, usually the automotive battery, which has one terminal connected directly to the vehicle trame.
  • the oxygen sensor is also connected to the vehicle frame or to the engine block, its location is normally remote from the signal conditioning circuit so that the two frame locations or frame and engine block locations can be operating at substantially different potentials.
  • the oxygen sensor ground can be operating at a DC potential of ⁇ 2.0 volts with respect to the signal conditioning circuit ground. This represents a significant common mode range.
  • the signal conditioning circuit must cope with an oxygen sensor that produces a fractional volt output which varies with oxygen content and has an internal resistance that varies over several orders of magnitude as a function of operating temperature.
  • the signal conditioning circuit should produce a nominal output when the sensor is cold and then produce an oxygen related output as the oxygen sensor warms up during use.
  • the signal conditioning circuit should quickly detect high impedance conditions at the sensor signal conditioning circuit sensor inputs in order to facilitate accurate and prompt response by the receiving control system circuit.
  • current flow must be accurately controlled to meet strict requirements involving, for example, sourcing current to the sensor.
  • the signal conditioning circuit should require minimal cost expenditures, minimal testing, and occupy minimal space using either discreet and/or integrated components.
  • Figure 1 is a schematic diagram of an interface circuit
  • the interface circuit 100 fabricated as an integrated circuit and utilized as a signal conditioning circuit in an automotive environment to interface between an oxygen sensor and a fuel-air mixture control system.
  • the interface circuit 100 is a LM1964D circuit manufactured by National Semiconductor, a Santa Clara, California company.
  • the interface circuit 100 uses input diodes to level shift the input signal.
  • the acceptable common mode range of interface circuit 100 varies with temperature because the diode voltage decreases when the operating temperature of the interface circuit 100 increases and is only about ⁇ 1 V.
  • an oxygen sensor 124 represented by a variable resistor 114 and a voltage source 116 is connected via filters 118 and 120 across the non- inverting input 110 and the inverting input 112 of interface circuit 100.
  • an open circuit detection circuit 104 is also connected across the non-inverting input 110 and the inverting input 112 and provides a bias voltage with the 1.2 Moh resistor 122 conducting a current of only a few nanoamps.
  • the oxygen sensor 124 sinks the open circuit detection circuit 104 current, and the open circuit detection circuit 104 only minimally affects the interface circuit 100 output voltage.
  • the open circuit detection circuit 104 provides the input current to drive the interface circuit 100 output to a predetermined value to establish a default fuel-air mixture.
  • the reaction time of interface circuit 100 to oxygen sensor 124 open circuit conditions extends over a finite period of time, t ⁇ ,, and is too lengthy for more stringent emissions control specifications.
  • a signal conditioning circuit must be able to comply by reacting more quickly and accurately not only to open circuit conditions but also to changing sensor inputs.
  • a microcontroller (not shown) relies in part on the accuracy of the interface circuit 100 input impedance and precise gain characteristics to provide accurate and responsive control signals to other systems such as the fuel-air mixture controller (not shown) .
  • the interface circuit 100 incorporates zener diodes in circuits 102, 106, and 108 which are trimmed during testing to provide input impedance and gain characteristics.
  • zener trimming is associated with parameter tolerances of such magnitude that providing the precision operating parameters for interface circuit 100 necessary to meet ever more stringent emissions control specifications will be increasingly non-trivial and costly to achieve especially over a large production run of fabricated interface circuits.
  • zener trimming on the interface circuit 100 involves the costs associated with testing and fabrication. Testing of the interface circuit 100 is performed by a test system at the wafer level by measuring circuit errors in response to applied test signals. In order to correct the measured errors, the test system short circuits the zener diodes. The costs associated with zener trimming include test time to measure errors, trim the zeners, and repeat the test process until desirable circuit characteristics are obtained. Furthermore, the zener trimming requires allocating valuable circuit area to diodes which potentially may be short circuited.
  • the present invention overcomes the difficulties encountered in the related art by providing a circuit with a common mode range sufficient to meet operating environment requirements, an accurate and precise input impedance and accurate gain which may be reliably reproduced during fabrication, quick detection of input signal changes including the detection of input open circuit conditions, and easily adjustable operating characteristics.
  • One embodiment of the present invention is a signal conditioning circuit having terminals to receive clock generated control signals.
  • the signal conditioning circuit includes an amplifier having an input terminal and an output terminal and an input impedance having a first terminal coupled to the amplifier input terminal and a second terminal.
  • the signal conditioning circuit further includes an input circuit coupled to the input impedance second terminal and having first means responsive to a first clock generated control signal for switching the input impedance second terminal between first and second signal source input terminals.
  • the signal conditioning circuit includes a high impedance detection circuit including a detection impedance having a first terminal coupled to the input impedance second terminal and a second terminal and includes a feedback circuit including a feedback impedance having a first terminal and a second terminal coupled across the amplifier input and output terminals, respectively.
  • the present invention is a method of processing an output signal from a sensor to provide a conditioned signal indicative of a property of a sensed event during normal sensor operation and a nominal indication during abnormal sensor operation.
  • the method includes the steps of charging a first impedance from a first voltage through a second impedance included in the sensor, the second impedance being responsive to the sensed event, charging the first impedance primarily from a second voltage through a third impedance when the second impedance is greater than the third impedance, applying a third voltage to the first impedance to impose a charge on the first impedance resulting in an excess charge from the charging steps on the first impedance, and modifying an output signal of the amplifier to transfer the excess charge on the first impedance to a fourth impedance in the feedback path of the amplifier, wherein the output signal is conditioned.
  • Figure 1 is a transistor-level schematic diagram of a National Semiconductor L.M1964D interface circuit.
  • Figure 2 is a block schematic diagram of an electronic data input and signal processing system block diagram.
  • Figure 3 is a topological diagram of a Dual Oxygen Sensor Unit connected to oxygen sensor units.
  • Figure 4 is a schematic diagram of a switched capacitor signal conditioning circuit.
  • Figure 5 is a graph of a plurality of clock pulses for application to the circuit of Figure 4.
  • Figure 6 is a schematic diagram of an amplitude level expander circuit.
  • Figure 7 is a schematic diagram of a bias generator circuit.
  • Figure 8 is a graph illustrating the relationship between the output of a signal conditioning circuit and the resistance of an oxygen sensor unit.
  • FIG. 2 illustrates an electronic data and signal processing control system 200.
  • the electronic data and signal processing control system 200 is useful, for example, in applications involving engines where exercising control over fuel-air mixtures is desired.
  • the electronic data and signal processing control system 200 interfaces with virtually any oxygen sensor present in automobiles with catalytic converters.
  • data signals are produced in a remotely located sensor unit 210 and received by the electronic control board 201 after being filtered by a low pass (4kHz) filter 212.
  • the electronic control board 201 is a circuit board which contains connections (not shown) for incorporating the signal conditioning unit 202, analog/digital converter ("A/D converter”) 204, and a microcontroller 208.
  • A/D converter analog/digital converter
  • the output signal of the signal conditioning unit 202 is filtered through a low pass filter 206 with a 3db frequency of 350 Hz.
  • the filter circuit 206 is connected between the analog/digital converter 204 and the microcontroller 208.
  • the signal conditioning unit 202, analog/digital converter ("A/D converter") 204, and microcontroller 208 are individually packaged integrated circuits. However, the circuits 202-208 and the filter circuit 206 may alternatively be fabricated as a single integrated circuit.
  • the data signals received from the sensor unit 210 are processed by the signal conditioning unit so as to produce an analog output which after being processed by filter 206 and A/D converter 204 is useful to the microcontroller 208.
  • the output of the microcontroller 208 is received by a control unit 214 such as a fuel-air mixture controller.
  • the sensor unit 210 is an oxygen sensor.
  • Oxygen sensors used in automotive applications are well known in the art. They have a temperature dependent series resistance and produce a differential output voltage corresponding to the oxygen present in the exhaust gasses of an internal combustion engine (not shown) .
  • the filter 206 is constructed of a discrete resistor (not shown) connected between two capacitor terminals of two capacitors (not shown) , respectively, with the other two capacitor terminals connected to the electronic control board 201 ground potential. This configuration allows only the low frequency components of the signal conditioning unit 202 output signal to pass to the A/D converter 204, thus eliminating unwanted high frequency noise components.
  • the microcontroller In response to the digital signal corresponding to the low frequency analog output of signal conditioning unit 202, the microcontroller, for example, adjusts the fuel-air mixture control unit (not shown) in the internal combustion engine.
  • FIG. 3 a topological diagram is shown of a signal conditioning unit 300 incorporating two signal conditioning circuits 320 and 322 connected to two oxygen sensor units 302 and 304 respectively.
  • the circuit components constituting signal conditioning unit 300 are fabricated as a single integrated circuit.
  • the sensor unit 210 of Figure 1 is represented, for example, by two oxygen sensors 302 and 304 which are each represented by a voltage source 306 and 308, respectively, and a variable resistor 310 and 312, respectively.
  • a first pair of low pass filters 324 and 326 are shown connected between the differential inputs 328 and 330, respectively, of oxygen sensor 302 and signal conditioning circuit 320.
  • a second pair of low pass filters 336 and 338 are shown connected between the differential inputs 340 and 342, respectively, of oxygen sensor 304 and signal conditioning circuit 322.
  • the common mode voltage ranges between signal conditioning circuit 320 and oxygen sensor 302 and signal conditioning circuit 332 and oxygen sensor 304 are represented by variable voltage sources 332 and 344, respectively.
  • an amplitude level expander circuit 334 which expands the voltage amplitude of a single power supply connected to the signal conditioning unit 300 (not shown) and provides the expanded voltage amplitude to various circuit elements (not shown) of signal conditioning circuits 320 and 322, and a clock generator 318 which provides timing signals to various circuit elements (not shown) of signal conditioning circuits 320 and 322 and is connected to an external, high accuracy resistor, Rose, 314.
  • a bias generator circuit 346 connected to external capacitor 348 is present to generate a negative voltage from a positive potential clock signal referenced to 0 volts to bias p- doped wells of various circuit elements of signal conditioning circuits 320 and 322.
  • the capacitor Cose 316 is fabricated as part of the signal conditioning unit integrated circuit 202 in Figure 2 and, therefore, can be closely matched with other capacitors fabricated as part of the same integrated circuit such as capacitors C1-C4 in Figure 4. Utilizing an external high accuracy resistor provides advantages such as providing flexibility to easily adjust the clock frequency by easily replacing Rose 314 with resistors of different values.
  • signal conditioning circuit 400 using switched capacitors is illustrated. Because signal conditioning circuit 400 is fabricated using a conventional linear complimentary metal oxide semiconductor ("Linear CMOS") technology, capacitor values typically are matched to within approximately 0.1%.
  • the capacitors C1-C4 are fabricated using a thin oxide, fairly planar Linear CMOS process with a metal conductor, a polysilicon conductor, and a silicon dioxide dielectric. Additionally, the values of integrated capacitors C1-C4 do not vary appreciably over temperature ranges such as those experienced in a working internal combustion engine.
  • the signal conditioning circuit 400 offers a wide common mode operating range, accurate, stable gain, and precise input impedance, and rapid detection of high impedance conditions across signal conditioning circuit 400 inputs over a wide variety of operating conditions such as those experienced in internal combustion engine applications, particularly automotive applications.
  • Signal conditioning circuit 400 provides the precise input impedance, voltage gain, and high impedance detection characteristics which are often necessary and are particularly necessary in automotive applications. (Note: "precise" is used in the context of being able to implement device characteristics with low component tolerances) .
  • Precise input impedance accounts for several properties such as allowing the signal conditioning circuit 400 to sink only small amounts of current from a sensor unit. Additionally, precise input impedance assists the signal conditioning circuit 400 in providing a voltage output ("Vout") 440 which is a precise representation of the oxygen sensor output during normal sensor operation or a precise known nominal value when a high impedance condition across the signal conditioning circuit 400 inputs is detected.
  • Vout voltage output
  • a precise signal conditioning unit 202 voltage output is required because the microcontroller 208 is programmed to provide an output command signal corresponding to a received input. If the input to the microcontroller 208 is not the expected input corresponding to actual conditions as detected by the sensor unit 210, the microcontroller 208 output will not communicate a proper output command signal.
  • the microcontroller 208 command signal is "Y”.
  • the output of signal conditioning unit 202 is "XI” in response to sensor unit 210 input "I”
  • the microcontroller 208 command signal will be "Yl”. The "Yl" output results in an improper fuel-air mixture.
  • Precise high impedance detection characteristics are also necessary because, for example, in an automotive application the microcontroller 208 will scan for a predetermined nominal output voltage of the signal conditioning unit 202 which corresponds to a high impedance condition at the signal conditioning unit 202 inputs. The closer the actual nominal output is to the predetermined nominal value, the faster the microcontroller 208 will provide a command signal corresponding to the high impedance condition.
  • the input impedance (“Zin”), the voltage gain (“Av”) error, and the high impedance nominal output voltage are all determined in part by the clock generator 600 ( Figure 6) and, therefore, may be varied by changing the clock frequency.
  • Zin l.l4Mohm where the typical input impedance tolerance in automotive applications is 1.5Mohm- 1.02Mohm. Because Zin is derived from well matched capacitors and an external high accuracy resistor, it can be defined more accurately than using only resistors as in the related art. Therefore, the signal conditioning circuit 400 is able to provide the precision input impedance required by applications such as automotive applications.
  • V Spos and V Sneg of an oxygen sensor such as oxygen sensor 302 are connected across the inputs 430 and 432, respectively, of the signal conditioning input circuit 434.
  • the sensor outputs V Spos and V Sncf are typically filtered through a 4kHz low pass filter (not shown) before being applied to the signal conditioning input circuit 434 inputs.
  • the oxygen sensor 302 develops a differential voltage of 50-950mV depending on the exhaust gas oxygen content and has a relatively low series resistance (approximately a few hundred ohms) when the sensor is at normal operational temperatures e.g. 595°C in an internal combustion engine.
  • the difference in voltage is sampled by the signal conditioning circuit 400 and multiplied by the voltage gain ("Av") of the system. As discussed above Av must be accurate over the full operating parameters of the application environment.
  • Capacitor C4 provides low pass filtering and maintains Vout during the discharge of C2.
  • C4 is selected to provide a 3dB frequency of 350Hz; noting that the larger C4 is, the less susceptible signal conditioning circuit 400 is to clock feed through and automobile engine noise. With a value of 56.4pF, C2 has negligible effect on Av.
  • switches composed of PMOS and NMOS transistors pairs 402 and 404, 406 and 408, 410 and 412, 414 and 416, 418 and 420, and 422 and 424 along with switches 426 and 428 provide conduction paths and open circuits corresponding to the gate voltage command timing signals phil, phi2 , philb, phi2b, philvp, and phi2vm shown in Figure 5.
  • NMOS transistors 426 and 428 do not need to be used in conjunction with PMOS transistors because operational amplifier forces the transistor 426 source to signal conditioning circuit 400 ground and the source of transistor 428 is tied to signal conditioning circuit 400 ground.
  • the gate voltage command timing signals are derived from f cUc .
  • Vcc power supply variation
  • the signal conditioning circuit 400 When a high impedance condition exists across the inputs 430 and 432 in applications such as automotive applications, the signal conditioning circuit 400 must quickly detect the high impedance condition and provide an accurate predetermined output voltage.
  • the typical predetermined output voltage equals approximately 0.405 * Vcc or 2.025V.
  • a high impedance condition may exist if, for example, an oxygen sensor, 302 is cold or has an open circuited lead. During a high impedance condition, the net charge distributed between capacitors Cl and C2 would be zero, and Vout 440 would go to almost 0 V if high impedance detection circuit 436 were not present. In order to force Vout 440 to the predetermined output voltage, high impedance detection circuit 436 is incorporated into signal conditioning circuit 400.
  • switched capacitor C3 becomes more prominent in determining Vout 440 by providing signal source Vcc 444 and gnd 446 to charge capacitor Cl and altering the gain of signal conditioning circuit 440.
  • Vout 440 [C3/ (C3+C1+C PAR ) ] * (C1/C2) * Vcc
  • C PAR is a parasitic capacitance primarily resulting from the coupling capacitance of the polysilicon conductor of Cl to ground and secondarily to the drain-source junction capacitance of transistors 404 and 408.
  • signal conditioning circuit 400 may be clocked at various frequencies, in an automotive application the clock frequency is established at 100kHz. Since signal conditioning circuit 400 is clocked at 100kHz and always has charge available to drive the operational amplifier 442, signal conditioning circuit 400 establishes the predetermined output voltage Vout 440 during high impedance conditions across signal conditioning circuit 400 inputs faster than the interface circuit 100 in Figure 1 because the differential inputs are sampled at 100kHz and the input impedance and gain characteristics are more precise. Additionally, since the impedance of C3 in Figure 4 is very large (approximately 7.49 Mohms) , very little current is sourced into the oxygen sensor 302 when the oxygen sensor 302 has a high series impedance. Additionally, C3 as well as Cl, C2, and C4 require very little area to achieve such a large impedance.
  • the signal conditioning circuit 400 is also capable of operating with very accurate differential input impedance, gain, and high impedance detection at large common mode voltages, such as ⁇ 2 V in automotive applications between oxygen sensor 302 ground and signal conditioning circuit 400 ground. This is achieved by biasing the substrates of NMOS transistors 404, 408, 426, and 428 with Vbb which equals approximately -4V and biasing the gates of NMOS transistors 404 and 408 with philvp and phi2vm, respectively. As shown in Figure 5 philvp and phi2vm swing from +5V to -4.3V. This ensures that even when the maximum negative common mode voltage of -2V is present at input 432 and 430, both NMOS transistors 404 and 408 will easily be able to turn off.
  • a bias generator circuit 700 is shown. Initially when a high CLK signal 702 is received, capacitor 704 attempts to charge to the CLK signal 702 voltage. However, the base to emitter junction voltage, Vbe, of transistor 706 charges capacitor 704 to a voltage equal to the CLK signal 702 voltage minus Vbe of transistor 706. When a low CLK signal 702 is received the transistor 706 base side of capacitor 704 is forced to a potential of the high CLK signal 702 minus Vbe of transistor 706, such as -4.3 volts when the high CLK signal is +5 volts, the low CLK signal is 0 volts, and the Vbe of transistor 706 is 0.7 volts.
  • Capacitor 712 serves to maintain the voltage level of Vbb 710.
  • Capacitor 704 is located external to signal conditioning unit 300 of Figure 300 and has a value of lOOpF. Capacitor 712 has a value of 7pF.
  • Signals philvp and phi2vm are both generated using the same +5V Vcc source as signal conditioning circuit 400.
  • Figure 6 illustrates an amplitude level expander circuit 600 which is part of the signal conditioning unit 202 of Figure 2 and may be fabricated as part of the same integrated circuit with signal conditioning circuits as shown in Figure 3.
  • Figure 6 shows the generation of phi2vm
  • philvp is also generated using an identical circuit and substituting input signals phil and philb for phi2 and phi2b, respectively.
  • the amplitude level expander 600 has an input 602 to receive input signal phi2 which swings between Vcc and ground as shown in Figure 5.
  • the base of npn transistor 604 attempts to go to Vcc due to the coupling action of capacitor 606.
  • the base- emitter junction functions to limit the base voltage to 0.7V.
  • phi2b goes low turning on PMOS transistor 610 and pulling the output voltage phi2vm at output 614 to Vcc.
  • PMOS transistor 618 is off, while NMOS transistor 612 is on and serves to keep NMOS transistor 608 off.
  • the base of npn transistor 604 goes negative to -(Vcc-0.7)V due to charge conservation by capacitor 606.
  • Reservoir capacitor 616 is charged to -(Vcc- 0.7)V and PMOS transistor 610 is off to ensure that negative charge is not removed from reservoir capacitor 616. At this time PMOS transistor 618 turns on which turns on NMOS transistor 608. Since the source of NMOS transistor 608 is at
  • phi2vm at output 614 will be driven to -(Vcc- 0.7)V. If Vcc equals +5V as in typical automotive applications, phi2vm will swing between +5V and -4.3V as indicated in Figure 5.
  • Scaling of the MOSFETs ensures that capacitor 616 is not discharged when phi2 is low. Therefore, PMOS transistor 618 is scaled to a length of 5 ⁇ m and a width of 26 ⁇ m, NMOS transistor is scaled to a length of 5 ⁇ m and a width of ll ⁇ m, PMOS transistor 610 is scaled to a length of 5 ⁇ m and a width of 50 ⁇ m, and NMOS transistor 612 is scaled to length of 20 ⁇ m and a width of 6 ⁇ m. Therefore the signal conditioning unit 202 offers a true dual supply operation from a single voltage supply.
  • the amplitude level expander 600 generates a lower negative voltage which does not vary greatly over temperature as opposed to the use of level shifting diodes which impair high temperature performance as the Vbe of the diodes decrease with proportionately with temperature.
  • Figure 8 illustrates signal conditioning circuit 400 output voltage, Vout 440 versus the sensor impedance.
  • the top portion of the graph provides temperature information for an oxygen sensor used in an automotive application. Note that as the sensor impedance increases, Vout 440 transitions to a nominal voltage of approximately 2.025V.

Abstract

A signal conditioning apparatus useful in applications, such as automotive applications, having a signal conditioning circuit capable of conditioning a sensor input signal and providing an output useful, for example, to a fuel-air mixture control system. The signal conditioning circuit employs an amplifier with a feedback impedance, NMOS and PMOS transistors, an input impedance, a detection impedance, input terminals coupled to a sensor. The sensor, such as an oxygen sensor, has a sensor output referenced to sensor ground and input terminals coupled to a power supply and power supply ground. The signal conditioning circuit utilizes switched impedances to provide an output voltage proportional to the differential voltage between the sensor output voltage and the sensor ground when an impedance between the signal conditioning circuit input terminals is low relative to the detection impedance. Otherwise the signal conditioning circuit utilizing switched impedances provides an output voltage proportional to the power supply voltage. The signal conditioning circuit samples the sensor differential voltage and the power supply voltage at a frequency derived from a clock generator. The signal conditioning circuit controls the NMOS transistors coupled to the sensor with a negative bias voltage derived from a single power supply, thus allowing operation when the sensor ground and power supply ground are at different potentials. Additionally, fabricating the signal conditioning circuit impedances as capacitors using linear complementary metal oxide semiconductor technology produces very accurate gain and input impedance characteristics.

Description

SIGNAL CONDITIONING APPARATUS AND METHOD EXHIBITING ACCURATE INPUT IMPEDANCE AND GAIN CHARACTERISTICS OVER COMMON MODE RANGE AND OPERATIONAL ENVIRONMENTS
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to an electrical circuit, and particularly, to an electronic data and signal processing control system, and more particularly, to a signal conditioning unit which detects high impedance input conditions and maintains accurate gain and input impedance over a wide range of operating parameters.
Description of Related Art
Signal conditioning circuits are often used as an interface in a signal conditioning unit to convert a differential input signal received from a data source into a more usable output signal. Signal conditioning circuits may be used in conjunction with sensors to receive a sensor input signal and convert the input signal into an output voltage usable by a control system. For example, in order to maintain the quality of air, it is desirable to control internal combustion engine emissions. A signal conditioning circuit may be used in conjunction with an oxygen sensor to produce an output voltage that is related to the oxygen partial pressure in an atmosphere being sensed by the oxygen sensor. The output voltage is received by a signal processing control system to control the fuel-air mixture supplied to the enαine which regulates engine performance and reduces undesirable emissions . The automotive environment introduces a number of severe requirements for the sensor-signal conditioning combination. First, a single power supply is used, usually the automotive battery, which has one terminal connected directly to the vehicle trame. While the oxygen sensor is also connected to the vehicle frame or to the engine block, its location is normally remote from the signal conditioning circuit so that the two frame locations or frame and engine block locations can be operating at substantially different potentials. For example, the oxygen sensor ground can be operating at a DC potential of ± 2.0 volts with respect to the signal conditioning circuit ground. This represents a significant common mode range. Second, the signal conditioning circuit must cope with an oxygen sensor that produces a fractional volt output which varies with oxygen content and has an internal resistance that varies over several orders of magnitude as a function of operating temperature. The signal conditioning circuit should produce a nominal output when the sensor is cold and then produce an oxygen related output as the oxygen sensor warms up during use. Third, the signal conditioning circuit should quickly detect high impedance conditions at the sensor signal conditioning circuit sensor inputs in order to facilitate accurate and prompt response by the receiving control system circuit. Fourth, current flow must be accurately controlled to meet strict requirements involving, for example, sourcing current to the sensor. Fifth, the signal conditioning circuit should require minimal cost expenditures, minimal testing, and occupy minimal space using either discreet and/or integrated components. Figure 1 is a schematic diagram of an interface circuit
100 fabricated as an integrated circuit and utilized as a signal conditioning circuit in an automotive environment to interface between an oxygen sensor and a fuel-air mixture control system. The interface circuit 100 is a LM1964D circuit manufactured by National Semiconductor, a Santa Clara, California company. To provide a common mode operating range, the interface circuit 100 uses input diodes to level shift the input signal. As a result, the acceptable common mode range of interface circuit 100 varies with temperature because the diode voltage decreases when the operating temperature of the interface circuit 100 increases and is only about ±1 V. In an automotive application, an oxygen sensor 124 represented by a variable resistor 114 and a voltage source 116 is connected via filters 118 and 120 across the non- inverting input 110 and the inverting input 112 of interface circuit 100. In order to detect open circuit conditions at the input of interface circuit 100, an open circuit detection circuit 104 is also connected across the non-inverting input 110 and the inverting input 112 and provides a bias voltage with the 1.2 Moh resistor 122 conducting a current of only a few nanoamps. When the series impedance of the oxygen sensor 124 is low compared to resistor 122, as is the case in normal operation, the oxygen sensor 124 sinks the open circuit detection circuit 104 current, and the open circuit detection circuit 104 only minimally affects the interface circuit 100 output voltage. However, when a lead in the external circuit between non-inverting input 110 and inverting input 112 is broken and causes an open circuit condition or when the oxygen sensor 124 is cold and presents a high impedance, the open circuit detection circuit 104 provides the input current to drive the interface circuit 100 output to a predetermined value to establish a default fuel-air mixture. However, because the small current on the order of a few nanoamps is used in the open circuit detection circuit 104 to facilitate normal oxygen sensor 124 operation, the reaction time of interface circuit 100 to oxygen sensor 124 open circuit conditions extends over a finite period of time, t^,, and is too lengthy for more stringent emissions control specifications.
Additionally, as emissions control specifications become more stringent, a signal conditioning circuit must be able to comply by reacting more quickly and accurately not only to open circuit conditions but also to changing sensor inputs. A microcontroller (not shown) relies in part on the accuracy of the interface circuit 100 input impedance and precise gain characteristics to provide accurate and responsive control signals to other systems such as the fuel-air mixture controller (not shown) . The interface circuit 100 incorporates zener diodes in circuits 102, 106, and 108 which are trimmed during testing to provide input impedance and gain characteristics. However, zener trimming is associated with parameter tolerances of such magnitude that providing the precision operating parameters for interface circuit 100 necessary to meet ever more stringent emissions control specifications will be increasingly non-trivial and costly to achieve especially over a large production run of fabricated interface circuits.
Another disadvantage of zener trimming on the interface circuit 100 involves the costs associated with testing and fabrication. Testing of the interface circuit 100 is performed by a test system at the wafer level by measuring circuit errors in response to applied test signals. In order to correct the measured errors, the test system short circuits the zener diodes. The costs associated with zener trimming include test time to measure errors, trim the zeners, and repeat the test process until desirable circuit characteristics are obtained. Furthermore, the zener trimming requires allocating valuable circuit area to diodes which potentially may be short circuited.
SUMMARY OF THE INVENTION
The present invention overcomes the difficulties encountered in the related art by providing a circuit with a common mode range sufficient to meet operating environment requirements, an accurate and precise input impedance and accurate gain which may be reliably reproduced during fabrication, quick detection of input signal changes including the detection of input open circuit conditions, and easily adjustable operating characteristics.
One embodiment of the present invention is a signal conditioning circuit having terminals to receive clock generated control signals. The signal conditioning circuit includes an amplifier having an input terminal and an output terminal and an input impedance having a first terminal coupled to the amplifier input terminal and a second terminal. The signal conditioning circuit further includes an input circuit coupled to the input impedance second terminal and having first means responsive to a first clock generated control signal for switching the input impedance second terminal between first and second signal source input terminals. Furthermore, the signal conditioning circuit includes a high impedance detection circuit including a detection impedance having a first terminal coupled to the input impedance second terminal and a second terminal and includes a feedback circuit including a feedback impedance having a first terminal and a second terminal coupled across the amplifier input and output terminals, respectively.
In another embodiment, the present invention is a method of processing an output signal from a sensor to provide a conditioned signal indicative of a property of a sensed event during normal sensor operation and a nominal indication during abnormal sensor operation. The method includes the steps of charging a first impedance from a first voltage through a second impedance included in the sensor, the second impedance being responsive to the sensed event, charging the first impedance primarily from a second voltage through a third impedance when the second impedance is greater than the third impedance, applying a third voltage to the first impedance to impose a charge on the first impedance resulting in an excess charge from the charging steps on the first impedance, and modifying an output signal of the amplifier to transfer the excess charge on the first impedance to a fourth impedance in the feedback path of the amplifier, wherein the output signal is conditioned.
BRIEF DESCRIPTION OF THE DRAWINGS
Reference numerals and letters referring to the same features appearing in multiple figures are the same.
Figure 1 is a transistor-level schematic diagram of a National Semiconductor L.M1964D interface circuit. Figure 2 is a block schematic diagram of an electronic data input and signal processing system block diagram.
Figure 3 is a topological diagram of a Dual Oxygen Sensor Unit connected to oxygen sensor units.
Figure 4 is a schematic diagram of a switched capacitor signal conditioning circuit.
Figure 5 is a graph of a plurality of clock pulses for application to the circuit of Figure 4.
Figure 6 is a schematic diagram of an amplitude level expander circuit.
Figure 7 is a schematic diagram of a bias generator circuit.
Figure 8 is a graph illustrating the relationship between the output of a signal conditioning circuit and the resistance of an oxygen sensor unit.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Figure 2 illustrates an electronic data and signal processing control system 200. The electronic data and signal processing control system 200 is useful, for example, in applications involving engines where exercising control over fuel-air mixtures is desired. The electronic data and signal processing control system 200 interfaces with virtually any oxygen sensor present in automobiles with catalytic converters. In Figure 2, data signals are produced in a remotely located sensor unit 210 and received by the electronic control board 201 after being filtered by a low pass (4kHz) filter 212. The electronic control board 201 is a circuit board which contains connections (not shown) for incorporating the signal conditioning unit 202, analog/digital converter ("A/D converter") 204, and a microcontroller 208. The output signal of the signal conditioning unit 202 is filtered through a low pass filter 206 with a 3db frequency of 350 Hz. The filter circuit 206 is connected between the analog/digital converter 204 and the microcontroller 208. The signal conditioning unit 202, analog/digital converter ("A/D converter") 204, and microcontroller 208 are individually packaged integrated circuits. However, the circuits 202-208 and the filter circuit 206 may alternatively be fabricated as a single integrated circuit. The data signals received from the sensor unit 210 are processed by the signal conditioning unit so as to produce an analog output which after being processed by filter 206 and A/D converter 204 is useful to the microcontroller 208. The output of the microcontroller 208 is received by a control unit 214 such as a fuel-air mixture controller.
When utilizing the electronic data and signal processing control system 200 in automotive applications the sensor unit 210 is an oxygen sensor. Oxygen sensors used in automotive applications are well known in the art. They have a temperature dependent series resistance and produce a differential output voltage corresponding to the oxygen present in the exhaust gasses of an internal combustion engine (not shown) . Also in an automotive application, the filter 206 is constructed of a discrete resistor (not shown) connected between two capacitor terminals of two capacitors (not shown) , respectively, with the other two capacitor terminals connected to the electronic control board 201 ground potential. This configuration allows only the low frequency components of the signal conditioning unit 202 output signal to pass to the A/D converter 204, thus eliminating unwanted high frequency noise components. In response to the digital signal corresponding to the low frequency analog output of signal conditioning unit 202, the microcontroller, for example, adjusts the fuel-air mixture control unit (not shown) in the internal combustion engine.
Referring to Figure 3, a topological diagram is shown of a signal conditioning unit 300 incorporating two signal conditioning circuits 320 and 322 connected to two oxygen sensor units 302 and 304 respectively. The circuit components constituting signal conditioning unit 300 are fabricated as a single integrated circuit. The sensor unit 210 of Figure 1 is represented, for example, by two oxygen sensors 302 and 304 which are each represented by a voltage source 306 and 308, respectively, and a variable resistor 310 and 312, respectively.
A first pair of low pass filters 324 and 326 are shown connected between the differential inputs 328 and 330, respectively, of oxygen sensor 302 and signal conditioning circuit 320. A second pair of low pass filters 336 and 338 are shown connected between the differential inputs 340 and 342, respectively, of oxygen sensor 304 and signal conditioning circuit 322. The common mode voltage ranges between signal conditioning circuit 320 and oxygen sensor 302 and signal conditioning circuit 332 and oxygen sensor 304 are represented by variable voltage sources 332 and 344, respectively. Also present in the signal conditioning unit 300 is an amplitude level expander circuit 334 which expands the voltage amplitude of a single power supply connected to the signal conditioning unit 300 (not shown) and provides the expanded voltage amplitude to various circuit elements (not shown) of signal conditioning circuits 320 and 322, and a clock generator 318 which provides timing signals to various circuit elements (not shown) of signal conditioning circuits 320 and 322 and is connected to an external, high accuracy resistor, Rose, 314. Additionally, a bias generator circuit 346 connected to external capacitor 348 is present to generate a negative voltage from a positive potential clock signal referenced to 0 volts to bias p- doped wells of various circuit elements of signal conditioning circuits 320 and 322. Using a capacitor and a high accuracy external resistor such as capacitor Cose 316 and Rose 314 in Figure 3, the clock generator 318 can provide a well defined clock frequency ("fcu;") where fclk = 1/ (2*Cosc*Rosc) . The capacitor Cose 316 is fabricated as part of the signal conditioning unit integrated circuit 202 in Figure 2 and, therefore, can be closely matched with other capacitors fabricated as part of the same integrated circuit such as capacitors C1-C4 in Figure 4. Utilizing an external high accuracy resistor provides advantages such as providing flexibility to easily adjust the clock frequency by easily replacing Rose 314 with resistors of different values.
Referring now to Figure 4, a signal conditioning circuit 400 using switched capacitors is illustrated. Because signal conditioning circuit 400 is fabricated using a conventional linear complimentary metal oxide semiconductor ("Linear CMOS") technology, capacitor values typically are matched to within approximately 0.1%. The capacitors C1-C4 are fabricated using a thin oxide, fairly planar Linear CMOS process with a metal conductor, a polysilicon conductor, and a silicon dioxide dielectric. Additionally, the values of integrated capacitors C1-C4 do not vary appreciably over temperature ranges such as those experienced in a working internal combustion engine. The signal conditioning circuit 400 offers a wide common mode operating range, accurate, stable gain, and precise input impedance, and rapid detection of high impedance conditions across signal conditioning circuit 400 inputs over a wide variety of operating conditions such as those experienced in internal combustion engine applications, particularly automotive applications. Signal conditioning circuit 400 provides the precise input impedance, voltage gain, and high impedance detection characteristics which are often necessary and are particularly necessary in automotive applications. (Note: "precise" is used in the context of being able to implement device characteristics with low component tolerances) .
Precise input impedance accounts for several properties such as allowing the signal conditioning circuit 400 to sink only small amounts of current from a sensor unit. Additionally, precise input impedance assists the signal conditioning circuit 400 in providing a voltage output ("Vout") 440 which is a precise representation of the oxygen sensor output during normal sensor operation or a precise known nominal value when a high impedance condition across the signal conditioning circuit 400 inputs is detected. Referring to Figure 2, a precise signal conditioning unit 202 voltage output is required because the microcontroller 208 is programmed to provide an output command signal corresponding to a received input. If the input to the microcontroller 208 is not the expected input corresponding to actual conditions as detected by the sensor unit 210, the microcontroller 208 output will not communicate a proper output command signal. For example, in an automotive application, if the output of the signal conditioning unit 202 is "X" in response to sensor unit 210 input "I", then the microcontroller 208 command signal is "Y". However, if because of inaccuracies in input impedance and/or gain, the output of signal conditioning unit 202 is "XI" in response to sensor unit 210 input "I", then the microcontroller 208 command signal will be "Yl". The "Yl" output results in an improper fuel-air mixture.
Precise high impedance detection characteristics are also necessary because, for example, in an automotive application the microcontroller 208 will scan for a predetermined nominal output voltage of the signal conditioning unit 202 which corresponds to a high impedance condition at the signal conditioning unit 202 inputs. The closer the actual nominal output is to the predetermined nominal value, the faster the microcontroller 208 will provide a command signal corresponding to the high impedance condition.
In the switched capacitor configuration of Figure 4, the input impedance ("Zin"), the voltage gain ("Av") error, and the high impedance nominal output voltage are all determined in part by the clock generator 600 (Figure 6) and, therefore, may be varied by changing the clock frequency. Zin is derived from Cl and fclk, and the relationship between Zin, Cl, and fcl)[ can be specified as Zin = l/fcD.*Cl. Substituting for fcUc, Zin = 2*Cosc*Rosc/Cl where Cl = 6.2238pF, Cose = 20pF, and Rose = 178kohm. Therefore, Zin = l.l4Mohm where the typical input impedance tolerance in automotive applications is 1.5Mohm- 1.02Mohm. Because Zin is derived from well matched capacitors and an external high accuracy resistor, it can be defined more accurately than using only resistors as in the related art. Therefore, the signal conditioning circuit 400 is able to provide the precision input impedance required by applications such as automotive applications.
During normal operation in an automotive application the outputs, VSpos and VSneg, of an oxygen sensor such as oxygen sensor 302 are connected across the inputs 430 and 432, respectively, of the signal conditioning input circuit 434. The sensor outputs VSpos and VSncf, are typically filtered through a 4kHz low pass filter (not shown) before being applied to the signal conditioning input circuit 434 inputs. When the sensor is operating normally the oxygen sensor 302 develops a differential voltage of 50-950mV depending on the exhaust gas oxygen content and has a relatively low series resistance (approximately a few hundred ohms) when the sensor is at normal operational temperatures e.g. 595°C in an internal combustion engine. The difference in voltage is sampled by the signal conditioning circuit 400 and multiplied by the voltage gain ("Av") of the system. As discussed above Av must be accurate over the full operating parameters of the application environment.
With the signal conditioning circuit 400 utilizing an operational amplifier 442, feedback circuit 438, and input circuit 434, Av during non-high impedance conditions is defined by the ratio of well matched capacitor Cl divided by capacitor C2 where the input voltage sampling frequency is derived from the fclk. Therefore, the high accuracy resistor, Rose 314 of Figure 3, combined with well matched capacitors provides a very accurate and stable voltage gain. Furthermore, when Cl = 6.2238pF and C2 = 1.365pF, Av = 4.56 and Vout = 4.56 * the differential input voltage. Since the nominal input impedance in automotive applications is approximately 1.2Mohm, a resistor substituted for C2 would have a value of 4.56 * 1.2Mohm or 5.5Mohm. Well resistors, which are doped regions of the substrate, of this magnitude are inaccurate and voltage dependent. During normal operations of the sensor 302 the effect of detection impedance, capacitor C3, on gain accuracy during normal oxygen sensor 302 operation is virtually nonexistent because of its high impedance (approximately lOMohms in automotive applications) . Capacitor C4 provides low pass filtering and maintains Vout during the discharge of C2. In automotive applications, C4 is selected to provide a 3dB frequency of 350Hz; noting that the larger C4 is, the less susceptible signal conditioning circuit 400 is to clock feed through and automobile engine noise. With a value of 56.4pF, C2 has negligible effect on Av.
Referring to Figure 4 , switches composed of PMOS and NMOS transistors pairs 402 and 404, 406 and 408, 410 and 412, 414 and 416, 418 and 420, and 422 and 424 along with switches 426 and 428 provide conduction paths and open circuits corresponding to the gate voltage command timing signals phil, phi2 , philb, phi2b, philvp, and phi2vm shown in Figure 5. NMOS transistors 426 and 428 do not need to be used in conjunction with PMOS transistors because operational amplifier forces the transistor 426 source to signal conditioning circuit 400 ground and the source of transistor 428 is tied to signal conditioning circuit 400 ground. The gate voltage command timing signals are derived from fcUc. In Figure 4, when phil is high, transistors 402, 404, 410, 412, 422, 424, and 428 conduct while the remaining transistors are non-conductive. This allows Cl to charge to the voltage VSpos. C2 is discharged while C4 acts not only as a low pass filter but also "holds" charge from the previous phase of the gate voltage command timing signals to ensure that Vout 440 does not collapse to 0 V. Because C2 is discharged during each period of phil, the differential input signal is not integrated over multiple periods of phil. Subsequently, phil goes to 0 V. After a short period, as shown in Figure 5, in which both phil and phi2 are low to prevent any contention between VSpos and VSne_ at Cl, phi2 goes to high. As phi2 goes high, operational amplifier moves to drive the terminal of Cl connected to the inverting input to ground. The charge equal to (vspS ~ vsneg) * cl is now transferred to C2. Therefore Vout 440 = the charge divided by C2 which equals (VSpos - VSneg) * C1/C2. The configuration of input circuit 434 and the non- overlapping philb, philvp, phi2b, and phi2vm allow signal conditioning circuit 400 to sample a differential voltage input. Also, when operational amplifier 442 is utilized in automotive applications, the operational amplifier 442 preferably has a power supply variation (Vcc) = 4.75V to 5.25V, an operating temperature range of -40°C to +125°C, an open loop gain of lOOdB, a unity gain frequency of 500kHz, an amplifier offset voltage of less than 5mV, a D.C. power supply rejection ratio of -70dB, a power supply rejection ratio at 40kHz of greater than -40dB, a minimum output high voltage at IL = -2μA of greater than or equal to Vcc - 0.1V, and a maximum output low voltage at IL = +2μA of less than or equal to 0.1V. When a high impedance condition exists across the inputs 430 and 432 in applications such as automotive applications, the signal conditioning circuit 400 must quickly detect the high impedance condition and provide an accurate predetermined output voltage. In an automotive application, the typical predetermined output voltage equals approximately 0.405 * Vcc or 2.025V. A high impedance condition may exist if, for example, an oxygen sensor, 302 is cold or has an open circuited lead. During a high impedance condition, the net charge distributed between capacitors Cl and C2 would be zero, and Vout 440 would go to almost 0 V if high impedance detection circuit 436 were not present. In order to force Vout 440 to the predetermined output voltage, high impedance detection circuit 436 is incorporated into signal conditioning circuit 400. As the input impedance across inputs 430 and 432 increases, switched capacitor C3 becomes more prominent in determining Vout 440 by providing signal source Vcc 444 and gnd 446 to charge capacitor Cl and altering the gain of signal conditioning circuit 440. When the impedance across inputs 430 and 432, for example when the oxygen sensor 302 resistance reaches 10 Mohms, increases to a predetermined value, C3 is in series with Cl and Vout 440 = [C3/ (C3+C1+CPAR) ] * (C1/C2) * Vcc where CPAR is a parasitic capacitance primarily resulting from the coupling capacitance of the polysilicon conductor of Cl to ground and secondarily to the drain-source junction capacitance of transistors 404 and 408. When Cl = 6.2238pF, C2 = 1.365pF, C3 = 0.809pF, and CPAR = 2.044pF, Vout 440 = [C3/ (C3+C1+CPAR) ] * 4.56 * Vcc or Vout = 0.406 * Vcc which is an acceptable output voltage in an automotive application under the high impedance conditions described above.
Although signal conditioning circuit 400 may be clocked at various frequencies, in an automotive application the clock frequency is established at 100kHz. Since signal conditioning circuit 400 is clocked at 100kHz and always has charge available to drive the operational amplifier 442, signal conditioning circuit 400 establishes the predetermined output voltage Vout 440 during high impedance conditions across signal conditioning circuit 400 inputs faster than the interface circuit 100 in Figure 1 because the differential inputs are sampled at 100kHz and the input impedance and gain characteristics are more precise. Additionally, since the impedance of C3 in Figure 4 is very large (approximately 7.49 Mohms) , very little current is sourced into the oxygen sensor 302 when the oxygen sensor 302 has a high series impedance. Additionally, C3 as well as Cl, C2, and C4 require very little area to achieve such a large impedance.
The signal conditioning circuit 400 is also capable of operating with very accurate differential input impedance, gain, and high impedance detection at large common mode voltages, such as ±2 V in automotive applications between oxygen sensor 302 ground and signal conditioning circuit 400 ground. This is achieved by biasing the substrates of NMOS transistors 404, 408, 426, and 428 with Vbb which equals approximately -4V and biasing the gates of NMOS transistors 404 and 408 with philvp and phi2vm, respectively. As shown in Figure 5 philvp and phi2vm swing from +5V to -4.3V. This ensures that even when the maximum negative common mode voltage of -2V is present at input 432 and 430, both NMOS transistors 404 and 408 will easily be able to turn off.
Referring to Figure 7, a bias generator circuit 700 is shown. Initially when a high CLK signal 702 is received, capacitor 704 attempts to charge to the CLK signal 702 voltage. However, the base to emitter junction voltage, Vbe, of transistor 706 charges capacitor 704 to a voltage equal to the CLK signal 702 voltage minus Vbe of transistor 706. When a low CLK signal 702 is received the transistor 706 base side of capacitor 704 is forced to a potential of the high CLK signal 702 minus Vbe of transistor 706, such as -4.3 volts when the high CLK signal is +5 volts, the low CLK signal is 0 volts, and the Vbe of transistor 706 is 0.7 volts. Since the base of transistor 706 is connected to the emitter of transistor 708, the low voltage at the base of transistor 706 turns on transistor 708, and Vbb 710 obtains a voltage equal to the base voltage of transistor 708 plus the base to emitter voltage of transistor 708 which is about -4 volts. Capacitor 712 serves to maintain the voltage level of Vbb 710. Capacitor 704 is located external to signal conditioning unit 300 of Figure 300 and has a value of lOOpF. Capacitor 712 has a value of 7pF.
Signals philvp and phi2vm are both generated using the same +5V Vcc source as signal conditioning circuit 400. Figure 6 illustrates an amplitude level expander circuit 600 which is part of the signal conditioning unit 202 of Figure 2 and may be fabricated as part of the same integrated circuit with signal conditioning circuits as shown in Figure 3. Although, Figure 6 shows the generation of phi2vm, philvp is also generated using an identical circuit and substituting input signals phil and philb for phi2 and phi2b, respectively. The amplitude level expander 600 has an input 602 to receive input signal phi2 which swings between Vcc and ground as shown in Figure 5. Referring to Figure 6, on the positive edge of phi2, the base of npn transistor 604 attempts to go to Vcc due to the coupling action of capacitor 606. However, the base- emitter junction functions to limit the base voltage to 0.7V. At this time, phi2b goes low turning on PMOS transistor 610 and pulling the output voltage phi2vm at output 614 to Vcc. Also at this time, PMOS transistor 618 is off, while NMOS transistor 612 is on and serves to keep NMOS transistor 608 off. On the negative edge of phi2, the base of npn transistor 604 goes negative to -(Vcc-0.7)V due to charge conservation by capacitor 606. Reservoir capacitor 616 is charged to -(Vcc- 0.7)V and PMOS transistor 610 is off to ensure that negative charge is not removed from reservoir capacitor 616. At this time PMOS transistor 618 turns on which turns on NMOS transistor 608. Since the source of NMOS transistor 608 is at
-(Vcc-0.7)V, phi2vm at output 614 will be driven to -(Vcc- 0.7)V. If Vcc equals +5V as in typical automotive applications, phi2vm will swing between +5V and -4.3V as indicated in Figure 5.
Scaling of the MOSFETs ensures that capacitor 616 is not discharged when phi2 is low. Therefore, PMOS transistor 618 is scaled to a length of 5μm and a width of 26μm, NMOS transistor is scaled to a length of 5μm and a width of llμm, PMOS transistor 610 is scaled to a length of 5μm and a width of 50μm, and NMOS transistor 612 is scaled to length of 20μm and a width of 6μm. Therefore the signal conditioning unit 202 offers a true dual supply operation from a single voltage supply. This is more efficient and effective than the related art interface circuit 100 because the amplitude level expander 600 generates a lower negative voltage which does not vary greatly over temperature as opposed to the use of level shifting diodes which impair high temperature performance as the Vbe of the diodes decrease with proportionately with temperature.
Figure 8 illustrates signal conditioning circuit 400 output voltage, Vout 440 versus the sensor impedance. The top portion of the graph provides temperature information for an oxygen sensor used in an automotive application. Note that as the sensor impedance increases, Vout 440 transitions to a nominal voltage of approximately 2.025V.
Other embodiments, variations, and improvements not described herein are not necessarily excluded from the scope of the invention, which is defined by the following claims.

Claims

What is claimed is:
1. A signal conditioning circuit having terminals to receive clock generated control signals, comprising: an amplifier having an input terminal and an output terminal; an input impedance having a first terminal coupled to the amplifier input terminal and a second terminal; an input circuit coupled to the input impedance second terminal and having first means responsive to a first clock generated control signal for switching the input impedance second terminal between first and second signal source input terminals; a high impedance detection circuit including a detection impedance having a first terminal coupled to the input impedance second terminal and a second terminal; and a feedback circuit including a feedback impedance having a first terminal and a second terminal coupled across the amplifier input and output terminals, respectively.
2. A signal conditioning circuit as in claim 1, wherein the amplifier is an operational amplifier and the input impedance is derived from a capacitor.
3. A signal conditioning circuit as in claim 1 in combination with a power supply coupled to the second terminal of the high impedance detection circuit to supply a first reference potential thereto, and a signal source coupled across the first and second signal source input terminals, the signal source having a variable signal source voltage output and a variable signal source impedance, wherein when the signal source impedance is large with respect to the detection impedance, the amplifier output is proportional to the first reference potential and when the signal source impedance is small with respect to the detection impedance , the amplifier output is proportional to the signal source voltage output.
4. A signal conditioning circuit as in claim 3 wherein the power supply supplies the first and a second reference potential to the signal conditioning circuit, and the first reference potential is +5 volts, the second reference potential is 0 volts, the first signal source input terminal is at a potential of -1.5 volts, and the second signal source input terminal is at a potential of -2 volts.
5. A signal conditioning circuit as in claim 1 in combination with a power supply supplying the first reference potential and a second reference potential and a signal source coupled across the first and second signal source input terminals, respectively, the signal source having a variable signal source voltage output and a variable signal source impedance, further comprising: a second means responsive to a second clock generated control signal coupled between the input impedance first terminal and the amplifier input for switching the first terminal of the input impedance between the amplifier input terminal and a third reference potential; and third means responsive to a third clock generated control signal coupled between the detection impedance and the power supply for switching the second terminal of the detection impedance between the first and second reference potentials; wherein during a first period the first and third switching means couple the input impedance second terminal to the first signal source input terminal and the first reference potential, respectively, and the second switching means couples the input impedance first terminal to the third reference potential causing the input impedance to store a first charge, and during a second period the first and third switching means couple the input impedance second terminal to the second signal source input terminal and the second reference potential, respectively, and the second switching means couples the input impedance first terminal to the amplifier input terminal causing the input impedance to store a second charge and causing the amplifier to transfer a charge equivalent to the difference between the first and second charges to the feedback impedance.
6. A signal conditioning circuit as in claim 5, further comprising a fourth means responsive to a fourth clock generated control signal for switching a second terminal of the feedback impedance to a fourth reference potential during the first period and to the amplifier output terminal during the second period.
7. A signal conditioning circuit as in claim 6, wherein the first and second periods repeat at a frequency of 100 kilohertz.
8. A signal conditioning circuit as in claim 6 in combination with an amplitude level expander circuit, wherein the first, third, and fourth switching means include two pairs of parallel coupled NMOS and PMOS transistors each with control terminals, the second switching means includes a pair of NMOS transistors, and the control terminals of the first switching means NMOS transistors are coupled to the amplitude level expander circuit and have a potential of -4.3 volts.
9. A signal conditioning circuit as in claim 1 in combination with an oxygen sensor having an output terminal and a sensor reference potential terminal and a fuel-air mixture control system having an input terminal, wherein the oxygen sensor output terminal is coupled to the first signal source input terminal, the oxygen sensor reference potential terminal is coupled to the second signal source input terminal, and the fuel-air mixture control system input terminal is coupled to the amplifier output terminal.
10. A signal conditioning unit operating from a single power supply to condition a voltage signal received from a remote sensor, wherein the remote sensor voltage signal includes voltage values that lie within and below a first voltage to second voltage range of the power supply, comprising: a signal conditioning circuit including a NMOS switch having a current terminal coupled to sensor input terminal to receive a voltage signal from the remote sensor and a control terminal; a clock generator to generate a clock signal CLK varying from a third voltage to a fourth voltage; and an amplitude level expander circuit including input terminals to receive CLK, a plurality of switches responsive to CLK, an energy storage device having first and second terminals, and an output terminal coupled to the NMOS switch control terminal, wherein when CLK has the third voltage, the energy storage device first terminal has the third voltage and the second terminal has about the second voltage and a first of the switches couples the output to the first power supply voltage, and when CLK has the fourth voltage, the clock generator drives the energy storage device second terminal to a negative about third voltage and a second of the switches couples the output to the negative about first voltage.
11. A signal conditioning unit as in claim 10, wherein the signal conditioning unit includes two signal conditioning circuits.
12. A signal conditioning unit as in claim 10, wherein the clock generator generates a plurality of clock signals each derived from a single resistor.
13. A signal conditioning unit as in claim 12, wherein the resistor is located external to the signal conditioning unit.
14. A signal conditioning circuit, comprising: an amplifier; a feedback network coupled across an input terminal and output terminal of the amplifier; an input circuit having an output terminal and first and second sensor signal input terminals and including a plurality of switches to couple the first and second input terminals to the input circuit output terminal; an impedance having a first terminal coupled to the input circuit output terminal and a second terminal coupled to the amplifier input, wherein the input impedance and the feedback network contribute to a gain of the signal conditioning circuit; and a high impedance detection circuit, having first and second nominal signal input terminals, a detection impedance having a first terminal coupled to the input impedance first terminal and a second terminal, and a plurality of switches to couple the first and second nominal signal input terminals to the detection impedance second terminal to alter the gain of the signal conditioning circuit when a high impedance exists between the first and second sensor signal input terminals of the input circuit relative to the detection impedance.
15. A signal conditioning circuit as in claim 14, wherein the amplifier is an operational amplifier.
16. A signal conditioning circuit as in claim 14, wherein the input circuit comprises: a first switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to a first control 5 signal and a second control signal, respectively, and an operable current path to electrically couple the first signal source output to the input circuit output terminal in response to the first and second control signals, respectively; 0 a second switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to a third control signal and a fourth control signal, respectively, and an operable current path to electrically couple 5 the first signal source reference to the input circuit output terminal in response to the third and fourth control signals, respectively; wherein the first control signal is a periodic signal cycling from a first potential to a second potential, the second control signal is a complementary signal of the first control signal cycling from a third potential to the first potential, the third control signal is a complimentary signal of the first control signal cycling from the first potential to the second potential wherein the second potentials of the first and third control signals are non-overlapping, and the fourth control signal is a complimentary signal of the third control signal cycling from a first potential to the third potential.
17. A signal conditioning circuit as in claim 16, wherein the first potential is +5 volts, the second potential is 0 volts, and the third potential is -4.3 volts.
18. A signal conditioning circuit as in claim 16, wherein the high impedance detection circuit comprises: a first switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to the first control signal and a fifth control signal, respectively, and an operable current path to electrically couple the second signal source output to the input circuit output terminal in response to the first and second control signals, respectively; a second switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to the third control signal and a sixth control signal, respectively, and an operable current path to electrically couple the second signal source reference to the input circuit output terminal in response to the third and sixth control signals, respectively; wherein the fifth control signal is a complementary signal of the first control signal and the sixth control signal is a complimentary signal of the third.
19. A signal conditioning circuit as in claim 14, wherein the high impedance detection circuit comprises: a first switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to a first control signal and a second control signal, respectively, and an operable current path to electrically couple the second signal source output to the input circuit output terminal in response to the first and second control signals, respectively; a second switch pair having a PMOS transistor coupled in parallel with a NMOS transistor and each transistor having a control terminal coupled to a third control signal and a fourth control signal, respectively, and an operable current path to electrically couple the second signal source reference to the input circuit output terminal in response to the third and sixth control signals, respectively; wherein the first control signal is a periodic signal cycling from a first potential to a second potential, the second control signal is a complementary signal of the first control signal, the third control signal is a complimentary signal of the first control signal cycling from the first potential to the second potential wherein the second potentials of the first and third control signals are non-overlapping, and the fourth control signal is a complimentary signal of the third control signal.
20. A signal conditioning circuit as in claim 14, further comprising an energy storage component coupled across the input terminal and output terminal of the amplifier.
21. A signal conditioning apparatus to provide an output corresponding to an input from a sensor, wherein the sensor includes a sensor signal source to provide a sensor signal to a sensor input and a sensor impedance coupled in series with the signal source, comprising: an amplifier having an output and an input; a clock generator; a nominal signal generator; first, second, third, and fourth reference terminals; a first impedance having first and second terminals; a second impedance having a first terminal and further having a second terminal coupled to the first impedance first terminal; a third impedance having a first terminal and further having a second terminal coupled to the first impedance second terminal; a first switch circuit having a control terminal coupled to the clock generator, a common terminal coupled to the first impedance first terminal, a first switch terminal coupled to the sensor input, and a second switch terminal coupled to the first reference terminal ; a second switch circuit having a control terminal coupled to the clock generator, a first common coupled to the second impedance first terminal, a first switch terminal coupled to the second reference terminal, and a second switch terminal coupled to the nominal signal generator; a third switch circuit having a control terminal coupled to the clock generator, a common terminal coupled to the third impedance first terminal, a first switch terminal coupled to the amplifier output, and a second switch terminal coupled to the third reference terminal; and a fourth switch circuit having a control terminal coupled to the clock generator, a common terminal coupled to the first impedance second terminal, a first switch terminal coupled to the amplifier input, and a second switch terminal coupled to a fourth reference terminal.
22. The signal conditioning apparatus of claim 21, wherein the first, second, third, and fourth reference terminals have a potential of 0 volts.
23. The signal conditioning apparatus of claim 21, wherein: the first and fourth switch circuits further include respective fourth terminals coupled to the clock generator; and the clock generator provides first, second, third, and fourth control signals, and a first bias signal to the first switch circuit, provides the first, the third, a fifth, and a sixth control signal to the second switch circuit, provides the third, the sixth, the first, and the fourth control signals to the third switch circuit, and provides the fifth and the sixth control signals and the first bias signal to the fourth switch circuit.
24. The signal conditioning apparatus of claim 23, wherein the first control signal is a periodic signal cycling from a first potential to a second potential, the second control signal a complementary signal of the first control signal cycling from a third potential to the first potential, the third control signal is a complementary signal of the first control signal cycling from the second potential to the first potential wherein the second potentials are non-overlapping, the fourth control signal is a complementary signal of the third control signal cycling from the second potential to the third potential, the fifth control signal is a complementary signal of the first signal cycling from the second potential to the first potential, the sixth control signal is a complementary signal of the third control signal cycling from the first potential to the second potential.
25. The signal conditioning apparatus of claim 24, further comprising: a fifth reference terminal; an amplitude level expander circuit to expand an amplitude of a clocked input signal cycling from a first potential to a second potential to an amplitude expanded signal cycling from the first potential to a third potential, comprising: a fifth switch circuit having first control terminal coupled to the clock generator to receive the clocked input signal, a second control terminal to receive to receive a complemented first clocked input signal, a first reference terminal coupled to the nominal signal generator, and an output terminal; an energy storage device having a first terminal and a second terminal coupled to the fifth switch first control terminal; a first switch having a first switch terminal coupled to the second terminal of the energy storage device and a second terminal coupled to the fifth reference terminal.
26. A signal conditioning circuit to process an output signal from a sensor to provide a conditioned signal indicative of a property of a sensed event during normal sensor operation and a nominal indication during abnormal sensor operation, comprising: a first charging means to charge a first impedance to a first charge level from a first voltage through a second impedance included in the sensor, the second impedance being responsive to the sensed event; a second charging means to charge the first impedance to a second charge level primarily from a second voltage through a third impedance when the second impedance is greater than the third impedance; a switching means to apply a third voltage to the first impedance to impose a third charge level on the first impedance resulting from the charging steps on the input of the amplifier; and an amplifying means having a fourth impedance in a feedback path of the amplifier to transfer a charge level difference between the third charge level and a previous charge level on the first impedance; wherein the sensor output signal is conditioned.
27. An electronic control board to process a sensor output signal from a sensor referenced to a sensor reference potential and provide a control signal to a control unit indicative of a property of a sensed event during normal sensor operation and provide nominal indication from a nominal first and second reference potentials during abnormal sensor operation, comprising: a input impedance having first and second terminals; a first sampling means coupled to the input impedance and having input terminals to sample the sensor output signal and sensor reference potential and to transfer a sensor output representative charge to the first impedance during normal sensor operation; a second sampling means coupled to the input impedance to 5 sample the nominal first and second reference potentials and to transfer a nominal representative charge through a detection impedance to the first impedance during abnormal sensor operation, wherein during abnormal sensor operation the impedance 0 between the first sampling means input terminals is high with respect to the detection impedance; an amplifying means having a feedback path with a fourth impedance to modify an output signal of the amplifying means to transfer the sensor output 5 representative charge to the fourth impedance during normal sensor operation and to transfer the nominal representative charge during abnormal sensor operation.
28. An electronic control board as in claim 27, wherein the output signal of the amplifying means is an analog signal, further comprising: an analog to digital converter coupled to the amplifying means output to convert the amplifying means output signal to an equivalent digital signal; and a microcontroller means coupled to the amplifying means output to provide an electronic control signal to the control unit.
29. An electronic control board as in claim 28, wherein the control unit controls an internal combustion engine fuel-air mixture.
30. A method of processing an output signal from a sensor to provide a conditioned signal indicative of a property of a sensed event during normal sensor operation and a nominal indication during abnormal sensor operation, comprising: charging a first impedance from a first voltage through a second impedance included in the sensor, the second impedance being responsive to the sensed event; charging the first impedance primarily from a second voltage through a third impedance when the second impedance is greater than the third impedance; applying a third voltage to the first impedance to impose a charge on the first impedance resulting in an excess charge from the charging steps on the first impedance; and modifying an output signal of the amplifier to transfer the excess charge on the first impedance to a fourth impedance in the feedback path of the amplifier, wherein the output signal is conditioned.
PCT/US1995/009788 1994-08-04 1995-08-04 Signal conditioning apparatus and method exhibiting accurate input impedance and gain characteristics over common mode range and operational environments WO1996004711A1 (en)

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KR1019960701776A KR100329402B1 (en) 1994-08-04 1995-08-04 Signal conditioning devices and methods for accurate input impedance and gain characteristics across the common mode range and operating environment
EP95928720A EP0722626B1 (en) 1994-08-04 1995-08-04 Signal conditioning apparatus and method exhibiting accurate input impedance and gain characteristics over common mode range and operational environments
DE69525830T DE69525830T2 (en) 1994-08-04 1995-08-04 SIGNAL CONDITIONING DEVICE AND METHOD WITH PRECISION INPUT IMPEDANCE AND REINFORCEMENT PROPERTIES IN MAKING AREAS AND OPERATING ENVIRONMENT
JP8506731A JPH09504418A (en) 1994-08-04 1995-08-04 Device and method for conditioning signals showing accurate input impedance and gain characteristics over common mode range and operating environment

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US28605194A 1994-08-04 1994-08-04
US08/286,051 1994-08-04

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JPH09504418A (en) 1997-04-28
DE69525830T2 (en) 2002-11-07
KR100329402B1 (en) 2002-08-08
US5554951A (en) 1996-09-10
KR960705399A (en) 1996-10-09
EP0722626B1 (en) 2002-03-13
DE69525830D1 (en) 2002-04-18
EP0722626A1 (en) 1996-07-24

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