WO1997030643A1 - Cordless bipolar electrocautery unit with automatic power control - Google Patents
Cordless bipolar electrocautery unit with automatic power control Download PDFInfo
- Publication number
- WO1997030643A1 WO1997030643A1 PCT/IB1997/000346 IB9700346W WO9730643A1 WO 1997030643 A1 WO1997030643 A1 WO 1997030643A1 IB 9700346 W IB9700346 W IB 9700346W WO 9730643 A1 WO9730643 A1 WO 9730643A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- unit
- cautery
- output
- power
- signal
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B18/00—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
- A61B18/04—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B18/00—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
- A61B18/04—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
- A61B18/14—Probes or electrodes therefor
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B18/00—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
- A61B2018/00053—Mechanical features of the instrument of device
- A61B2018/00172—Connectors and adapters therefor
- A61B2018/00178—Electrical connectors
Definitions
- This invention related generally to an electrocautery unit and more particularly to a cordless bipolar electocautery unit with automatic power control.
- Electrocautery has been used in surgical procedures for many years for sealing openings in small veins and arteries, sealing certain other lumens such as in vasectomies procedures, and for cutting and removing tissue Electrocautery has become of particular importance with the increased popularity of laparoscopic surgery because of the difficulty in tying sutures and using scalpels through small trocar ports.
- a monopolar electrocautery unit In a typical laparoscopic procedure, such as a laparoscopic cholecystectomy, a monopolar electrocautery unit is used to separate the gall bladder from the liver bed and to cauterize bleeders.
- Prior art monopolar electrocautery units have a single internal electrode attached to the distal end of a long handle. The internal electrode is inserted into the abdominal cavity through a trocar. The handle is manipulated so that the electrode is positioned proximate the bleeder or other tissue of concern.
- radio frequency (RF) energy is generated external to the patient and transmitted from the internal electrode as an RF current.
- the current passes through the tissue to be cut or cauterized, traveling through the patients body, and returning to the cautery unit via a large flat external electrode in contact with the patients back.
- Cutting is accomplished because the high current density proximate the small internal electrode causes the water content of the adjacent tissue cells to evaporate, thereby bursting the cells.
- Cauterizing is accomplished by less power dissipation. Heating is localized near the internal electrode with little charring.
- the '762 unit has no convenient means for adjusting the power delivered to the tissue and cannot control the amount of power delivered to the cutting area as the load resistance of the tissue changes during the cutting process.
- an electrocautery unit which is portable, safe, usable in laparoscopic procedures, and which is capable of operating at automatically controlled power levels selectable by the user, even as the load resistance may change during use.
- the electrocautery unit of this invention is cordless, as it relies on an integral, battery-powered regulated power supply.
- a microprocessor controls the operation of the electrocautery unit, and includes an input whereby the user of the unit can select one of multiple pre-determined output power levels.
- An output on the microprocessor provides a pulse-width- modulated (PWM) drive signal to the input of a drive circuit.
- PWM pulse-width- modulated
- the output of the drive circuit is connected to the primary of a step-up transformer, with the secondary of the transformer connected to a conventional bipolar cautery probe.
- the output voltage across the cautery electrodes and the output current flowing through the electrodes are monitored in real time by a feedback control circuit.
- Analog signals corresponding to the output voltage and current are digitized and used by the microprocessor to adjust the PWM drive signal so that the power output is substantially maintained at the predetermined level.
- the electrocautery unit of this invention will also include a battery pack having an encoder, with the microprocessor having a decoder.
- the microprocessor interrogates the battery encoder to verify that the battery installed in die unit is appropriate for the application. If not, operation of the unit is disabled.
- the electrocautery unit of this invention also includes a digital display so that the user can visually confirm the power level selected.
- Fig. 1 is a block diagram of the cordless electrocautery unit of the present invention.
- Figs. 2a and 2b are graphical representations of the signal levels and signal timing associated with the communication of control signals from the battery decoder to the battery pack encoder in a preferred embodiment of the unit of Fig. 1, where t syc represents the synchronization signal, t, ow , represents the low logic signal for a write 1 time slot, t low0 represents the low logic signal for a write 0 time slot, and t s , 0( represents the duration of a single write time slot.
- Figs. 3a and 3b are graphical representations of the signal levels and signal timing associated with communication of battery identification data from the battery pack encoder to the cautery unit decoder, where t s represents the synchronization signal, T su represents the read data setup signal, t RDV represents the read data valid signal, and t slot represents the duration of a single read time slot.
- Fig. 4 is a table showing the sequence of states which are assumed by the battery encoder used in a preferred embodiment of the cautery unit.
- Fig. 5 represents the sequence and logic levels during generation of a reset pulse signal by the decoder and generation of presence detect signal by the battery encoder.
- Fig. 6 is a block diagram of the decoder/controller section of the electrocautery unit of the present invention, as implemented in the microprocessor shown in Figs. 1 and 7.
- Fig. 7 is a schematic diagram of the cordless electrocautery unit of
- the general arrangement and a preferred embodiment of the electronic portion of a cordless electrocautery unit 5 are shown in Figs. 1 and 7.
- the purpose of the unit is to generate a cautery output signal including an output voltage V ⁇ , at the secondary of a step-up transformer 11.
- the cautery output signal V ⁇ represents an AC signal at a typical frequency of 400 kHz, and with typical peak voltages of 1200 volts, which is delivered to a conventional bipolar cautery probe (not shown), such as that described in U.S. Patent No. 5,269,780.
- Application of V ou[ across the electrodes of the probe creates a heat generating RF current (I 0Ul ) through tissue located between the electrodes.
- the cautery unit 5 is portable and cordless, being powered by an internal battery 10.
- a single-cell 3 volt lithium sulfur dioxide battery can be used, having a sufficiently low internal impedance to deliver a cauterizing output power required by the needs of the surgeon, preferably variable up to 50 watts.
- the raw battery voltage V h is boosted in a switching regulator circuit 15, based on a switching regulator chip IC1, such as a type LT1304 from Linear Technology.
- an input switch 31 transmits a power level select signal to a power select input P0,0, preferably a memory register, in microprocessor 14.
- the power level select signal will comprise one or more digital data pulses, with the number of pulses corresponding to discrete, user selected power levels. For example, the user may choose to use maximum (100%) power and upon making that selection by using input switch 31 (such as by depressing switch 31 ten times), ten pulses will be generated and stored for use in a temporary memory location in microprocessor 14.
- switch 31 if switch 31 is depressed only one time, one pulse will be generated and stored if only 10% power is selected.
- the power level selected will be displayed on a two digit LCD display 35.
- the display 35 is driven by a type MC 14499 display decoder 32 through a bank of current limiting resistors 1 ⁇ ..
- the power level of the cautery output signal V oul is varied using pulse width modulation (PWM). Accordingly, microprocessor 14 generates a PWM digital signal at output PMW to the input of a driver circuit 13.
- PWM pulse width modulation
- microprocessor 14 controls an internal data processor which causes the duty cycle (pulse width) of the drive signal to the input of drive circuit 13 to vary in proportion to the power level select signal previously stored in memory.
- a field effect transistor (FET) stage 12 acts as a switch in series with the primary of output transformer 11.
- FET field effect transistor
- the battery voltage V b is switched on and off across the primary of transformer 11 at a rate and duty cycle determined by microprocessor 14, discharging the bank of capacitors C b (Fig. 7).
- the switching frequency is approximately 400 kHz.
- the duty cycle is varied as described above, in accordance with the user determined power level select signal.
- the FET 12 is protected from transient voltages, and the peak voltage applied to the primary of transformer 11, by a one or more capacitors 26 and zener diodes
- the transformer 11 steps up the primary voltage to approximately 1200 volts peak. Consequently, the duty cycle of the PWM output of microprocessor 14 defines the power available to the primary of transformer 11, and hence to the transformer secondary and cautery probe (not shown) for delivery to the tissue.
- the power available at the probe is roughly proportional to the square root of the duty cycle.
- the cautery unit 5 is activated when switch 28 is closed, which provides a power-on signal to an input of microprocessor 14, through resistor RI.
- an encoder circuit 16 based on a digital serial number encoder IC2, is associated with battery 10.
- Encoder IC2 which preferably is integral to the package which includes battery 10, stores battery identification data and communicates that battery identification data on command to an input of microprocessor 14.
- a pull-up resistor R2 electrically connects encoder IC2 to the battery voltage v h .
- the encoder chip IC2 can be a Model DS2401 Silicon Serial Number integrated circuit manufactured by Dallas Semiconductor.
- Encoder IC2 in this embodiment can further include an eight-bit check value which can be used, as described below, to confirm that battery identification data from encoder IC2 has been correctly received by the system.
- the data stored in encoder IC2 is accessed during read and write time slots, as shown on Figs. 2a, 2b, 3a, and 3b.
- a decoder/control unit 30 is illustrated in more detail in Fig. 6.
- the decoder/control unit 30 is integral to microprocessor 14.
- a type 83C752 microprocessor from Phillips Electronics can be used in this application.
- a timer circuit 41 provides the various timing and logic signals in a conventional manner to other functional modules of decoder 30.
- a reset pulse generator 43 is used to provide a control signal in the form of reset pulses to encoder IC2, as shown on Fig. 5. This allows encoder IC2 to progress in an organized sequence from an initial reset condition to a condition where it can receive control signals from decoder 30 and then communicate battery identification data, including the type number, the battery identification code, and the check value, such states of encoder
- a command word generator 36 is also included in decoder 30 to generate other necessary control signals to encoder IC2.
- a type number decoder/comparator module 37 receives the type number from encoder IC2 and makes the necessary comparisons to a pre-programmed type number stored in module 37 (non ⁇ volatile memory in microprocessor 14), which in the preferred embodiment is the hexadecimal number 01.
- Battery identification code comparator module 39 also part of decoder 30, receives the battery identification code from encoder IC2 and makes a comparison of the battery identification code to a unit identification code stored in unit code memory module 38.
- Code comparator module 39 also provides a comparison signal to interrupt signal generator 40 to indicate whether there has been a proper match of the battery identification code with the unit identification code. If the comparison signal from code comparator module 39 indicates a code mismatch, interrupt signal generator 40 then generates an interrupt signal, disabling operation of the electrocautery unit 5.
- the microprocessor interrupts its PWM signal to the input of driver circuit 13, so that no cauterization signal V ou( is available at the probe.
- encoder circuit 16 will be integral to battery
- an A/D input (ADO) of microprocessor 14 monitors the raw battery voltage V b and will shut the unit 5 down if the battery voltage goes too low.
- ADO A/D input of microprocessor 14 monitors the raw battery voltage V b and will shut the unit 5 down if the battery voltage goes too low.
- the power supplied to the cautery probe is monitored and controlled automatically by an automatic cautery power feedback and control circuit.
- the RF current I oul which passes through the tissue being cauterized flows through a current sensing resistor 17.
- the value of current I oul depends on the load (tissue) resistance as well as the amplitude of V oumony and is measured as a voltage drop across resistor 17.
- the voltage across resistor 17 is amplified by current sense differential amplifier 18 then rectified and filtered in a first rectifier/filter stage 33, which on Fig.
- rectifier/filter stage 33 comprises diodes Dl and D2, capacitor C3, resistor R3, and Zener diode Z2.
- the output of rectifier/filter stage 33 is now an analog DC signal which is proportional to the magnitude of the current I out flowing through the tissue. This signal is digitized by an A/D converter integral to a analog input AD2 on microprocessor 14.
- the cautery output voltage V out is also rectified and filtered in a second rectifier/filter stage 34 (diodes D3 and D4, capacitor C4, resistor R4, and Zener diode Z3 on Fig. 7) and digitized at A/D converter input AD3 in microprocessor 14.
- the product of the signals at inputs AD2 and AD3 is proportional to the cautery output power being supplied to the tissue.
- a software sub-routine resident in microprocessor 14 adjusts the duty cycle of the PWM output signal to driver circuit 13, to maintain the selected power level pre-selected by the user.
- This output power feedback and control circuit also helps prevent injury or damage if the probe is inadvertently touched to other tools placed inside the body cavity.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU20403/97A AU730413B2 (en) | 1996-02-22 | 1997-02-18 | Cordless bipolar electrocautery unit with automatic power control |
EP97908446A EP0955923A1 (en) | 1996-02-22 | 1997-02-18 | Cordless bipolar electrocautery unit with automatic power control |
JP9529944A JP2000504616A (en) | 1996-02-22 | 1997-02-18 | Cordless bipolar electrocautery device with automatic power control |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/604,850 US5792138A (en) | 1996-02-22 | 1996-02-22 | Cordless bipolar electrocautery unit with automatic power control |
US08/604,850 | 1996-02-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997030643A1 true WO1997030643A1 (en) | 1997-08-28 |
Family
ID=24421309
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB1997/000346 WO1997030643A1 (en) | 1996-02-22 | 1997-02-18 | Cordless bipolar electrocautery unit with automatic power control |
Country Status (6)
Country | Link |
---|---|
US (1) | US5792138A (en) |
EP (1) | EP0955923A1 (en) |
JP (1) | JP2000504616A (en) |
AU (1) | AU730413B2 (en) |
CA (1) | CA2243995A1 (en) |
WO (1) | WO1997030643A1 (en) |
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US10426508B2 (en) | 2007-12-03 | 2019-10-01 | Covidien Ag | Cordless hand-held ultrasonic cautery device |
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- 1997-02-18 JP JP9529944A patent/JP2000504616A/en not_active Ceased
- 1997-02-18 EP EP97908446A patent/EP0955923A1/en not_active Withdrawn
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Also Published As
Publication number | Publication date |
---|---|
US5792138A (en) | 1998-08-11 |
AU2040397A (en) | 1997-09-10 |
EP0955923A1 (en) | 1999-11-17 |
EP0955923A4 (en) | 1999-12-01 |
AU730413B2 (en) | 2001-03-08 |
JP2000504616A (en) | 2000-04-18 |
CA2243995A1 (en) | 1997-08-28 |
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