Reducing radionuclide surface contamination of a metallic component
Description
This invention relates to a method of, and apparatus for, reducing radionuclide surface contamination of a metallic component and, more particularly, to reducing to an acceptable level the amount of radio-active contaminants adhering to surfaces of components of a nuclear plant upon decommissioning.
Safe disposal as steel debris of components contaminated with radionuclides, such as components from decommissioned nuclear power plant, is difficult. Present disposal techniques are labour and dose intensive and incur high transport and storage costs. Hitherto, component decontamination has been achieved utilising electro-polishing or acid pickling techniques involving immersing the component in a bath of electrolyte or acid. However, although the component may be decontaminated to an acceptable level of radioactivity, a relatively large volume of liquid is required, which, in turn, presents difficulties for safe disposal.
According to one aspect of the present invention, there is provided a method of reducing radionuclide surface contamination of a metallic component including subjecting a contaminated surface layer of the component to a concentrated spray of electrolytic liquid flowing in a closed flow circuit, the electrolytic liquid having a composition reactive with metallic oxides present in the contaminated surface layer, applying an electrical current to the
concentrated spray to be conducted through the concentrated spray of electrolytic liquid to the metallic component acting as an anode, removing the metallic oxides from the contaminated surface layer as reaction products in the electrolytic liquid, removing radionuclide particles dislodged or detached from the contaminated surface layer in suspension in the electrolytic liquid, passing the electrolytic liquid through recovery means arranged to remove radionuclide particles from suspension and re-utilising the electrolytic liquid in the concentrated spray in the closed flow circuit.
In another aspect of the invention, there is provided apparatus including pump means arranged to urge a stream of electrolytic liquid around a closed flow circuit, the closed flow circuit including a concentrated spray nozzle connected as a cathode to a source of direct current electric power, means to traverse the concentrated spray nozzle in close proximity to a radionuclide contaminated surface of a component electrically connected as an anode and reservoir means for collection of the electrolytic liquid following discharge from the concentrated spray nozzle and impingement on the contaminated surface, the reservoir means being connected to an inlet of the pump means .
The invention will now be described, by way of example, with reference to the accompanying, diagrammatic drawings showing, in Figure 1, decontamination equipment 2 positioned to treat a spherical metal vessel 4 and, in Figure 2, positioned to treat a cylindrical metal vessel 36.
The decontamination equipment 2 includes a closed flow circuit 6 comprising a pump 8, a settling tank 10, a fine filter 12, a delivery conduit 14, a concentrated
spray nozzle 16, a reservoir 18 for electrolytic treatment liquid 20 and an uptake conduit 22 connected to the pump 8. The reservoir 18 is formed in a base portion 24 of the spherical metal vessel 4. In other arrangements (not shown) in which the component for decontamination does not have a configuration suitable for the formation of an integral reservoir 18, a tank or vessel is provided to serve as an external reservoir.
As shown, the concentrated spray nozzle 16 is mounted on an articulated positioning arm 26 manoeuvrable to traverse the concentrated spray nozzle 16 across the complete interior wall surface 28 of the spherical metal vessel 4, closely adjacent to the surface 28. The positioning arm 26 is remotely controlled either through a manually operated mechanical linkage or through a motorised system as a robotic arrangement. Adjacent the concentrated spray nozzle 16, the positioning arm 26 carries a closed circuit television camera and a geiger counter sensor (not shown) to facilitate visual and radioactivity monitoring within the spherical metal vessel 4.
In other arrangements (not shown) the concentrated spray nozzle 16 and associated monitoring equipment is mounted on a pig, for moving through pipework, or is mounted on a moveable robot device, or is fixed whilst the component for decontamination is manipulated to move relative thereto, where conditions permit and are suitable an array of concentrated spray nozzles may be utilised to produce an extended spray pattern.
The electrolytic treatment liquid 20 is selected to be reactive with a metallic oxide surface layer formed on the wall surface 28 during the service life of the component. A typical surface layer may contain oxides of iron, nickel, chromium, manganese and the
like. In addition, the electrolytic treatment liquid is selected from liquid compositions giving an enhanced electrolytic effect. Whilst a 5% nitric acid solution is favoured, other strengths or other acids, such as oxalic acid or phosphoric acid, or caustic alkali solutions, such as sodium hydroxide solution, may be utilised.
The concentrated spray nozzle 16 is provided with an electrically insulated mounting on the positioning arm 26 and is connected through a lead 30 to a source 32 of direct current electrical power to serve as a cathode. The electrical power supplied to the concentrated spray nozzle serving as a cathode is in the range of between 1 and 150 amps per tenth of a square metre. The electrical current is conducted through the concentrated spray to the spherical metal vessel 4, which, in turn, is connected to a positive earth terminal 34 to serve as an anode.
In operation, a metallic component, such as the spherical metal vessel 4, from decommissioned nuclear plant and requiring to be treated to reduce the radioactivity emanating from radionuclides deposited in the metallic oxide surface layer formed on the component during service in the nuclear plant is positioned in a decommissioning zone and in a manner permitting access of the concentrated spray nozzle to the complete contaminated surfaces. Thus, as shown, the spherical metal vessel 4 is located relative to the positioning arm 16. The base portion 24 of the vessel 4 is sealed to provide the reservoir 18 of relatively shallow depth so as not to impede the action of the concentrated spray upon the base portion 24. The spherical metal vessel 4 is connected to the positive earth terminal 34. Electrolytic treatment liquid 20 is then supplied from a supply tank (not shown) to the pump 8, which is energised, and the electrolytic treatment liquid 20
pumped around the flow circuit 6 to discharge at the concentrated spray nozzle 16 closely adjacent the interior wall surface 28. Electrolytic treatment liquid 20 collecting in the reservoir 18 is returned to the pump 8 through the uptake conduit 22. The electrolytic treatment liquid reacts with the metallic oxides in the contaminated surface layer to dissolve the metallic oxides and thereby tends to dislodge or detach any radionuclide particles, such as particles of cobalt 60, attached to the surface 28, which then become suspended and entrained in the electrolytic treatment liquid. The reactions and the dislodgement or detachment of the radionuclides are enhanced by the electrolytic action arising on the application of the electric current to the concentrated spray nozzle 16 serving as a cathode. In the flow circuit 6, the electrolytic treatment liquid 20 passes through the settling tank 10 and fine filter 12 where the radionuclides settle out or are filtered out. In alternative arrangements, not shown, alternative means may be utilised to remove the radionuclides from the electrolytic treatment liquid 20. Such means may include distillation, centrifuges or chemical means. The chemical means may also serve to effect removal of radioactive nuclides dissolved in the treatment liquid 20.
Following contacting the complete interior wall surface 28 with the electrolytic treatment liquid, the geiger counter sensor mounted on the positioning arm 26 is utilised to monitor the level of residual radioactivity and, if necessary, treatment of specific areas, such as welds, repeated, until the complete component has been reduced to an acceptable level of radioactivity. At this juncture, or even preparatory to checking the level of residual radio-activity, the reservoir 18 and the flow circuit are drained and washed down. Particles arrested in the settling tank 10 and fine filter 12, which largely will be
radionuclides are removed, together with, if necessary, the settling tank 10 and fine filter 12, for disposal in an appropriate manner.
It will be appreciated that the above described treatment method may be utilised with a component in situ where provision may be made for contacting the required surfaces with the concentrated spray of electrolytic treatment liquid, which is then readily recoverable subsequent to contacting the component and for making the requisite electrical connections.
hen a component has, or may be positioned with, upright side walls, such as a cylindrical vessel 36 as shown in Figure 2, an inflatable raft 38 is positioned to float on a body of water 40 in the vessel 36 and arranged to make close contact with the side wall 42 of the vessel. A return pump 44 is positioned on the raft 38. A moveable, concentrated spray, nozzle and cathode assembly 46 is positioned to direct a concentrated spray of electrolytic decontamination treatment liquid on to a circumferential band of the side wall 42 at a level above the raft 38. The treatment liquid collects on the raft 38 and is returned by the pump 44 through a flexible line 50 to a reservoir 48 positioned above the vessel 36 for re-use, being supplied, if necessary through a filter and pump (not shown), to the nozzle and cathode assembly 46 through a flexible connection 52.
In operation, the cylindrical vessel 36 is filled to an intermediate level with water 40, which serves to provide a radiation shield. The raft 38 is positioned on the surface of the water 40 and inflated to form a close contact sliding seal with the wall 42. As described in conjunction with Figure 1, with the electric circuit energised, a selected electrolytic treatment liquid 20 is supplied to the reservoir 48 and
discharged as a concentrated spray charged as a cathode through the nozzle assembly 46. Since the raft 38 makes a close contact seal with the wall 42, the treatment liquid collects on the raft 38 and is returned through the pump and the line 50 to the reservoir 48. Treatment is commenced at the top of the vessel 36, and, as respective, successive, circumferential bands of the wall 42 are decontaminated, the volume of the body of water 40 is reduced by draining the water from the vessel to lower the raft 38. The axial position of the nozzle 46 is successively lowered to subject successive lower circumferential bands of the wall 42 to treatment. Upon approaching the base of the vessel 36, the raft 38 is deflated and removed. Where it is necessary to treat the base of the vessel 36, the procedure described in conjunction with Figure 1 is utilised.
By utilising the body of water 40 in the vessel initially, a radiation shield is provided, thereby reducing the exposure to radiation of operatives during the initial stages as compared to an arrangement in which the body of water is not present, whilst utilisation of the raft 38 avoids dilution of the treatment liquid by mixing with the water 40 and avoids the need to effect continuous decontamination of the water 40.