Process for sterilizing and disposing of potentially contaminated waste.
The present invention relates to the health care sector and more specifically to that part of it that deals with the sterilization and subsequent disposal of various types of potentially contaminated waste, such as for example (but not exclusively) hospital waste. There are many known problems which hamper operations to sterilize hospital waste, among which the most significant relate to the hazards and costs involved in handling the waste both before and after treatment, the ease with which the known machines, such as triturators or the like, jam - thereby interrupting the sterilization cycle before it is complete, with all the problems that arise as a result of such events, the long cycle times - not least due to the fact that the waste has to be first heated and then cooled before it can be unloaded and, lastly, the need in some systems for the addition of plastic materials which are added to the waste in order to be able to treat the latter, with the consequent increase in costs.
Special and expensive containers are normally employed which, after they have been used to tip the waste into the treatment machines, must in turn be washed and sterilized before they can be reused and thus taken to wherever they are employed, involving not insignificant costs. The collection and transport of the treated waste also presents problems in terms of bulk and therefore of cost.
The inventor of the process according to the invention has managed to avoid all the disadvantages listed above, even achieving considerable savings in terms of total disposal costs. Indeed, using the process in question, which can be implemented in a suitable and easy-to-use plant, it is possible to achieve significant results in all the following areas: personnel and environmental safety, hygiene and
cleanliness, and even economics, given the low running and maintenance costs of the said plant.
The subject of the present invention consists of a process for sterilizing and disposing of potentially contaminated waste characterized by the characterizing part of the appended Claim 1.
A plant built so as to be able to implement the said process also forms part of the invention.
A more detailed description of the process of the invention will now be given, in the course of which reference will be made to the appended drawings which illustrate a preferred embodiment of a plant specifically designed to implement the said process. In these drawings: - Fig. 1 shows a diagram of the said embodiment of a plant designed to implement the process of the invention;
Fig. 2 shows a perspective view of a container designed to accommodate several vessels containing the waste to be treated;
- Fig. 3 shows a longitudinal section through the cavity of the chamber in which the waste is pulverized and sterilized;
Fig. 4 shows a perspective view of a propeller made up of three cutting vanes with vertical deflecting blades attached;
- Fig. 5 shows a perspective view of a detail of the invention illustrating two coaxial and counter- rotating propellers made up of three cutting vanes which are housed in the bottom end of the chamber.
Let us firstly consider Fig. 1, which shows the said embodiment of a plant designed to implement the process of the invention.
Once the potentially contaminated waste has been placed inside suitable vessels In, these vessels are conveyed, for example by means of a conveyor belt 4 which has been shown schematically by the dashed arrow A, towards an approximately cylindrical container 5 into which they are usually inserted by means of
suitable equipment (not illustrated) based on criteria of known type used to pick up, handle and set down crates of goods, packages, and similar items in accordance with pre-established methods. It is advantageous to place several vessels In one on top of the other inside various radial sectors 5s, as can be seen more clearly in Fig. 2, so that lightweight and manageable containers can be used.
Still using handling systems of known type, the container 5 is lowered (see arrow B) axially inside a chamber 2 which, having been opened in order to insert the container 5, is then hermetically closed.
Fitted close to the bottom end 2f of the said chamber 2 is a system consisting of several coaxial and counter-rotating multi-vane cutting propellers 6, 7 which, as they rotate, pulverize both the vessels In and the waste contained therein.
The temperature inside the chamber 2 is maintained between approx. 100 and approx. 200°C for the entire duration of the pulverizing treatment, with additional heat being supplied if and when necessary by heating elements housed in the walls of the chamber 2 or by pipes circulating diathermic oil and also housed in cavities formed in the said walls of the chamber 2. Since the friction caused by the action of the said cutting propellers 6 , 7 in pulverizing the vessels In and the waste generates heat in itself, the inventor suggests installing a device which is able to adjust both the power of the heating system and that used by the cutting propellers 6, 7 as a function of the temperature prevailing in the chamber; for example, reducing the speed of rotation of the propellers and thus the heat generated by friction when the temperature in the chamber tends to exceed the established limit of, for example, approx. 200°C, and increasing it when that temperature tends to fall below, say, 150°C.
In this way the temperature in the chamber is maintained within a range of values intended to cause
the total destruction of proteins, thereby achieving effective sterilization, without wasting energy unnecessarily .
The said counter-rotating multi-vane propellers 6, 7 (please refer to Figs 4 and 5) preferably each consist of three horizontal cutting vanes 6t, 7t which carry on both their faces one or more additional vertical deflecting blades llv which, as well as contributing to the pulverizing action, by virtue of their orientation also push the pulverized pieces of vessels and waste towards the centre of the chamber 2, so as to keep them and direct them constantly towards the zone in which the various cutting surfaces are operating. At the same time ribs 12v, which are fixed onto the internal walls of the cavity 2c of the chamber 2, prevent the material from drifting back up by virtue of their preset inclination, which can be adjusted from outside the chamber 2.
Since it is known that the effectiveness of sterilization treatments is enhanced when these are carried out in a humid atmosphere, the inventor has also envisaged controlling the humidity levels inside the chamber by injecting superheated steam produced by a steam generator 10 into the chamber via a pipe lOv, which opens into the bottom 2f of the chamber 2, or removing it via a pipe 8r and conveying it to a condenser 24 when the concentration of steam becomes too high.
It is worthwhile noting that a certain amount of steam can be injected into the chamber 2 before or just after it is closed hermetically in order to avert any explosions that could occur as a result of the strong thermal shock to which the waste contained in the vessels In and the vessels themselves, which are made of plastic material, are exposed.
When the humidity level inside the chamber 2 needs to be increased without increasing the temperature, or even while reducing it, the inventor envisages injecting water via one or more pipes 8r,
possibly even using the water obtained as stated above by the condensation of the steam extracted from the chamber 2.
The said pipes 8r can also be used to inject chemicals such as sodium hypochlorite or similar substances into the chamber 2, these chemicals being contained in a suitable reservoir 11 and being undiluted or mixed with water, in order to maximize the sterilizing action effected by the process. After a predetermined treatment time, which is sufficient to reduce the vessels In and the waste contained therein into pieces forming a granulate of desired particle size, this granulate is ejected by virtue of the pressure prevailing inside the chamber 2, which is kept below approx. 3 bar, when the opening bottom part 2f of the chamber 2 (preferably inclined at an angle α with respect to the horizontal) is opened, and is conveyed - if necessary with the additional help of a suction device 9 - towards a compacting device 3 of known type which, given the high temperature of the granulate, compacts it thermoplastically into cakes 20 of a desired shape and size. These cakes 20 can then be sent for recycling or can be destroyed, depending on the circumstances and their specific composition. If care is taken to ensure that the operations to convey and arrange the vessels of a container are carried out in the same time as that taken by the plant to treat the material contained in the chamber and then convey that material to the said compacting device, it is possible to achieve complete synchronization between the various stages of the process, with a minimum duration of the operating cycle and without wasting any time.
The plant described hitherto and illustrated in the drawings, as has been stated, is merely one preferred example of a possible embodiment of a plant designed to implement the process of the invention, a process which can in turn be implemented using
different methods which are nevertheless still based on the concepts expressed in the appended Claim 1.
It would be advantageous and advisable to slave the operation of all the component parts of a plant to a central computer 13 so that the variables in play, such as temperature, pressure and synchronization of the various operations, can be constantly controlled.
Another provision envisaged by the inventor is to give the said chamber 2 at least one through hole 14 in one of its walls (please refer to Fig. 3), which hole is designed to allow the fluid-tight insertion of a perforated basket 15 which houses one or more capsules of known type containing bacteria which are capable of detecting the effectiveness of the sterilization treatment carried out (for example bacilli of the genus stearothermophylus or of similar types ) .
It is thus possible to check on the effectiveness of the treatment easily and with maximum speed without having to mix the said capsules in with the pieces of waste. It should be noted that the term "walls" of the chamber 2 should be understood in its most general sense, thereby also including its lid.