WO2001054595A1 - Atherectomy device and methods - Google Patents

Atherectomy device and methods Download PDF

Info

Publication number
WO2001054595A1
WO2001054595A1 PCT/US2000/020895 US0020895W WO0154595A1 WO 2001054595 A1 WO2001054595 A1 WO 2001054595A1 US 0020895 W US0020895 W US 0020895W WO 0154595 A1 WO0154595 A1 WO 0154595A1
Authority
WO
WIPO (PCT)
Prior art keywords
head
atherectomy device
central
grooves
nose
Prior art date
Application number
PCT/US2000/020895
Other languages
French (fr)
Inventor
James F. Mcguckin, Jr.
Peter W. J. Hinchliffe
Walter H. Peters
Original Assignee
Rex Medical, Lp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rex Medical, Lp filed Critical Rex Medical, Lp
Priority to AU2000265062A priority Critical patent/AU2000265062A1/en
Publication of WO2001054595A1 publication Critical patent/WO2001054595A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/3205Excision instruments
    • A61B17/3207Atherectomy devices working by cutting or abrading; Similar devices specially adapted for non-vascular obstructions
    • A61B17/320758Atherectomy devices working by cutting or abrading; Similar devices specially adapted for non-vascular obstructions with a rotating cutting instrument, e.g. motor driven
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B2017/320004Surgical cutting instruments abrasive
    • A61B2017/320008Scrapers

Definitions

  • This invention relates to methods and apparatus for mechanical removal of plaque
  • thrombolytic material from the interior of .veins and arteries in the human body.
  • this invention provides an atherectomy device for removing
  • the device includes a rotatable head having nose, central and tail portions.
  • the nose portion is
  • the nose portion is preferably of circular shape at juncture with
  • the tail portion is preferably separated from the nose portion by the central portion
  • tail portion is preferably of rectangular transverse cross-section and tapers from a relatively
  • the central portion preferably transitionally tapers from and connects the circular
  • the head preferably has a plurality of longitudinally extending cutting grooves formed therein commencing proximate juncture of the circular nose portion and the central
  • the head preferably further includes a central passageway extending the longitudinal
  • At least some of the cutting grooves in the surface of the head preferably extend
  • the passageway through the head preferably includes an enlarged portion at the rear
  • the cutting grooves preferably extend along the surface of the non-tapering sides of
  • the cutting grooves preferably transition longitudinally from V-shapes to rectangular shapes.
  • Figure 1 is an isometric depiction of the preferred embodiment of an atherectomy
  • FIG. 1 is an isometric depiction of an atherectomy device in accordance with the
  • FIG. 3 is an isometric depiction of an atherectomy device in accordance with the
  • Figure 4 is a side elevation view of the right side of an atherectomy device in
  • FIG. 5 is a top view of an atherectomy device in accordance with the invention as
  • Figure 5 the bottom of the device is a mirror image of Figure 5.
  • Figure 6 is an isometric view of an atherectomy device in accordance with the
  • Figure 7 is an isometric view of an atherectomy device in accordance with the
  • FIG. 8 is a front view of an atherectomy device in accordance with the invention
  • FIG. 9 is a rear view of an atherectomy device in accordance with the invention as
  • Figure 10 is a front view similar to Figure 8 of an atherectomy device in accordance
  • Figure 11 is a partially sectioned side view of an atherectomy device in accordance
  • Figure 12 is a partially sectioned top view of an athrectomy device in accordance
  • Figure 13 is an isometric view showing the rear, top and right side of a second embodiment of an athrectomy device in accordance with the invention, with the front of the
  • Figure 13 is similar to that of Figure 7.
  • Figure 14-1 is a top view of the embodiment of the athrectomy device illustrated in
  • Figure 14-2 is an enlarged broken view of a cutting surface depression alternative to
  • Figure 14-3 is a partially broken section view of a cutting surface dimple alternative
  • Figure 15 is a front view of the embodiment of the athrectomy device illustrated in
  • Figure 16 is a side elevation of the athrectomy device illustrated in Figures 13
  • Figure 17 is an isometric view of the front, top and right side of the athrectomy
  • Figure 18 is a schematic view depicting an athrectomy device in accordance with the
  • Figure 19 is a schematic depiction similar to Figure 18 showing the athrectomy
  • Figure 20 is a schematic representation of an athrectomy device in accordance with
  • Figure 21 is a front view of the athrectomy device in accordance with the invention.
  • Figure 22 is a top view of an athrectomy device in accordance with the invention as illustrated generally in Figures 1 through 9 with a shaded area depicting the area of inlet to a debris channel passing through the athrectomy device.
  • Figure 23 is an isometric view of an athrectomy device in accordance with the invention as illustrated generally in Figure 22, cut along sectional line B-B in Figure 22, with the portion of the athrectomy device in front of that line having been removed.
  • Figure 24 is a front view looking towards the rear of the truncated athrectomy device
  • FIG. 1 an illustration of one embodiment of an atherectomy device designated generally 10 for mechanical removal of
  • the atherectomy device 10 includes a rotatable head 12, wherein the rotatable head 12 rotates to remove plaque, thrombus and other residue material from the interior of body lumens, notably veins and arteries. Passage through the lumen is
  • guide wire 14 extending beyond the front end of the rotatable head 12.
  • Guide wire 14 is positioned within the body lumen prior to introduction of athrectomy device 10 in the lumen.
  • Guide wire 14 serves to position and guide the athrectomy device as it passes through the lumen. Accordingly, guide wire 14 resides slidably within and passes entirely through a central longitudinally extending passageway 28 formed in rotatable head 12 and out the tail or rear end 30 of rotatable head 12.
  • Rotatable head 12 is shown rotating as rotatable head 12 travels axially or longitudinally through the lumen in Figure 2.
  • Arrow X indicates the direction of rotation of rotatable head 12 as rotatable head 12 moves longitudinally along the lumen; loose particles designated P indicate the breakdown of plaque from within the lumen.
  • the atherectomy head 12 preferably is not of circular
  • transition portion 34 are what contact the interior walls of the lumen. Speed of rotation of
  • rotatable head 12 is preferably in the neighborhood of about 120,000 revolutions per minute.
  • Atherectomy head 12 may be injection molded steel or ceramic material. Plastics are also
  • Head 12 has a nose portion 18 which is bulbously outwardly curved and defines a
  • Nose portion 18 is
  • Central portion 20 commences at the te ⁇ ninus of nose portion 18 which is coincident
  • central portion 20 and tail portion 30 designated 31 in Figure 4 is defined by terminus of the
  • Tail portion 30 is separated from nose portion 18 by central portion 20 with tail
  • portion 30 defining a rear extremity of rotatable head 12 as rotatable head 12 passes through
  • Tail portion 30 is preferably of rectangular transverse cross section and tapers from a first generally rectangular transverse cross section at juncture with central portion 20
  • Central portion 20 preferably tapers from and connects to nose portion 18 with
  • central portion 20 first tapering to a larger cross sectional area at central transition portion
  • head 12 is equipped with very, very small
  • Rotatable head 12 is rotatably driven by a source of power provided thereto via a catheter
  • rotatable head 12 preferably has at
  • passageway 28 located longitudinally extending passageway 28 is provided for guide wire 14 and is
  • a second passageway 42 is formed in head
  • Passageway 42 functions to remove plaque and
  • two passageways 42 are preferably provided within head 12; the outlets
  • the front end of rotatable head 12 includes an aperture 16 coincident with central longitudinally extending passageway 28 for
  • cutting grooves 22 defines a nose portion 18.
  • a central transition point 34 defines the beginning of an inwardly curved portion 36 of
  • rotatable head 12 extending from central transition portion 34 to a tail transition portion 38.
  • a tail transition portion 38 defines the transition from the inwardly curved portion
  • Curved tail portion 40 defineds the terminus of end portion 30. Enlarged end portion
  • the surface of the exterior of the rotatable head 12 comprises a plurality of
  • longitudinally extending cutting grooves 22 The longitudinally extending cutting grooves 22.
  • portion of rotatable head 12 ahead of inwardly curved portion 36 including longitudinally
  • portion 34 and varying in length consistent with the degree of taper from bulbously
  • Ends of longitudinally extending cutting grooves 22 which are remote from nose 18 are designated generally 23 in Figures 4 and 5.
  • a line of surface demarcation 25 shown in Figures 5, 6 and 7, which divides the top and the bottom surfaces of head 12 into different regions.
  • the exterior surface of head 12 transitions from a vertical surface at the position indicated by numeral 27 in Figures 4 and 5 to horizontal as indicated by numeral 29 in Figures 4 and 5.
  • Figure 5 illustrates the varying length of the longitudinally extending cutting grooves 22 and the pattern thereof.
  • An end enlarged portion 30 depicted in Figure 5 allows for passage of a guide wire 14 and accommodates a device, preferably a catheter, to rotate rotating head 12.
  • An outlet aperture 24 for the efflux of plaque and residue material from grooves 22 is within inwardly curved portion 36 of rotatable head 12.
  • Figure 6 illustrates the bulbously outwardly curved surface portion 33 and longitudinal cutting grooves 22 that extend the length of rotating head 12.
  • the bulbously outwardly curved surface portion 33 contains all of grooves 22 and is contiguous with inwardly curved surface portion 36 of rotatable head 12.
  • inwardly curved portion contains all of grooves 22 and is contiguous with inwardly curved surface portion 36 of rotatable head 12.
  • 36 is an outlet aperture 24 from second passageway 42 that allows for the efflux of plaque
  • FIG. 7 illustrates the narrow width of the tail end 48
  • portion 33 that extends the length of the rotating head 12 is also depicted.
  • a round front aperture 16 for a guide wire 14 defines the axis rotating head 12.
  • Figure 8 depicts a view looking into the front aperture 16 of the rotating head 12.
  • longitudinally extending cutting grooves 22 comprise a plurality of points defining the edge
  • Circumference of the rotating head 12 is constant from central transition point 34
  • inwardly curved portion 36 M is not the same as diameter L of the bulbously outwardly
  • Figure 9 also illustrates the view into the outlet aperture 24 for the efflux of plaque and residue material.
  • the view into the nose 18 of the rotating head 12 is depicted in Figure 10.
  • Figure 11 depicts a cutaway of a portion of rotating head 12. The view depicts the
  • the figure shows the internal portion of the rotating head 12. Depicted is the cenfral longitudinally extending passageway 28 for a guide wire 14 contiguous with the tail portion 30 that accommodates a device for rotating the rotating head 12.
  • the second passageway 42 is depicted connecting inlet slits 26 with outlet aperture 24 that allow for the efflux of
  • central longitudinally extending passageway 28 for a guide wire 14 is coincident with the tail portion 30 for accommodation of a device to rotate head 12.
  • inwardly curved portion 36 is depicted showing an outlet aperture 24 for the efflux of plaque and residue material.
  • FIG. 24 A cross-sectional view into the front end of a rotatable head 12 with the front end removed is shown in Figure 24.
  • a central longitudinally extending passageway 28 that facilitates passage of a guide wire 14 therethrough defines the center of the rotatable head 12.
  • a second passageway 42 on each side of central longitudinally extending passageway 16 allows passage of plaque and thrombolytic material therethrough. Ridges and depressions defined by a plurality of longitudinally extending cutting grooves 22 are shown.
  • Second passageway 42 is also shown in Figure 23, a cross-sectional view into the
  • Inlet slits 26 allow the influx and removal of plaque and thrombolytic material via
  • Slits 26 define openings into second passageway 42 between the
  • inlet slits 26 allow influx of material through the second passageway 42 and outlet aperture
  • An alternative embodiment of the atherectomy device 10 is defined by the
  • the divots 50 function to remove plaque and thrombolytic material from the
  • a divot 50 is one of three options for the embodiment shown in figure 14. The
  • these may be round or oblong holes in the rotating head 12, designated
  • aperture defines the center of the front end of the rotatable head 12 wherein the front end is
  • the divots 50 extend from the front end of the rotatable head 12 to the tail end of the rotatable head 12, covering the exterior of the rotatable head 12 with divots 50 of varying
  • a view from the front end of rotatable head 12 towards the tail end of rotatable head 12 depicts divots 50 of varying dimensions consistently covering the exterior of the rotatable head 12 along the bulbously outwardly extending portion 32 and the inwardly curved portion 36.
  • Figure 17 also depicts the divots 50 within the nose portion 18.
  • Figure 19 shows the distortion of the sheath resulting from insertion of rotatable head 12 having circumference CI and diameter DI at central transition portion 34 and circumference C2 at tail transition portion 38 which equal to CI.
  • D2 at tail transition portion 38 exceeds DI.
  • D2 measured at the location designation by C2 but in a direction perpendicular to the plane of the paper is much less than D2; this is apparent from Figure 9. Distortion of the sheath facilitates passage of rotatable head 12 therethrough.
  • Rotatable head 12 shown in Figure 19 has been rotated 90 degrees in Figure 20 to depict that narrow tail portion 48 has the same circumference C2 as circumference CI at the central transition portion 34; the "pinched" aspect of tail portion 30 which is not discernable in Figure 18 and 19 is shown in Figure 20.
  • FIG. 21 A view within the sheath towards tail portion 30 of rotatable head 12 towards nose portion 18 is shown in Figure 21.
  • the constant circumference C2 narrow tail portion 48 and circumference CI at central transition portion 34 is apparent and allows the rotatable head to pass through the sheath 46.
  • An expandable sheath inserted into the artery accommodates the increased size of the rotatable head 12 and facilitates insertion of the rotatable head 12 into the artery, functioning to minimize the access size and trauma to the patient.
  • Rotatable head 12 has a constant circumference from the central transition portion 34 to the end transition portion 38 while maximum diameter at central transition portion 34
  • outwardly extending portion 33, inwardly curved surface portion 36 reduces width of head
  • tail end 48 of rotatable head 12 created by the inwardly curved

Abstract

An atherectomy device for removing plaque from the interior of a lumen upon travel of the device therethrough, comprising: a rotatable head having nose, central and tail portions; said head having a plurality of longitudinally extending cutting grooves formed therein commencing proximate juncture of said circular nose portion and said central portion and extending rearwardly therefrom.

Description

ATHERECTOMY DEVICE AND METHODS
Background of the Invention
This invention relates to methods and apparatus for mechanical removal of plaque
and thrombolytic material from the interior of .veins and arteries in the human body.
Apparatus for mechanical removal of plaque and thrombolitic material from the
interior veins and arteries in the human body is disclosed in U.S. Patent 4,990,134.
Summary of the Invention
In one of its aspects, this invention provides an atherectomy device for removing
plaque from the interior of the lumen upon travel of the device therethrough where the
device includes a rotatable head having nose, central and tail portions. The nose portion is
preferably bulbously curved outwardly and defines a forward extremity of the head for initial
passage within the lumen. The nose portion is preferably of circular shape at juncture with
a central portion with the center of the circular shape being coincident with a longitudinal
passageway extending through the head.
The tail portion is preferably separated from the nose portion by the central portion
and defines a rear extremity of the head as the head portion passes through the lumen. The
tail portion is preferably of rectangular transverse cross-section and tapers from a relatively
smaller maximum diameter at juncture with the central portion to a relatively larger
maximum diameter at a rear extremity of the rotatable head.
The central portion preferably transitionally tapers from and connects the circular
central portion to the rectangular transverse cross-section tail portion with the central portion
preferably being of larger transverse cross-sectional area at juncture with a tail portion than
at juncture with the nose portion.
The head preferably has a plurality of longitudinally extending cutting grooves formed therein commencing proximate juncture of the circular nose portion and the central
portion, with the cutting grooves extending rearwardly therefrom.
The head preferably further includes a central passageway extending the longitudinal
length thereof coincidentally with the longitudinal axis of the head and adapted for passage
therethrough of wire means for guiding travel of the head through the lumen.
At least some of the cutting grooves in the surface of the head preferably extend
along the central portion and the rear portion.
The passageway through the head preferably includes an enlarged portion at the rear
end of the head for securement to the head of means for rotating the head.
The cutting grooves preferably extend along the surface of the non-tapering sides of
the rectangular cross-section of the tail portion.
The cutting grooves preferably transition longitudinally from V-shapes to rectangular shapes.
Brief Description of the Drawings
Figure 1 is an isometric depiction of the preferred embodiment of an atherectomy
device in accordance with the invention shown within a body lumen in proximity to plaque
deposits to be removed from the lumen interior by the atherectomy device.
Figure 2 is an isometric depiction of an atherectomy device in accordance with the
invention as shown in Figure 1 within a body lumen, removing plaque deposits from the
lumen interior.
Figure 3 is an isometric depiction of an atherectomy device in accordance with the
invention as shown in Figures 1 and 2, with particles of plaque which have been removed
from the lumen interior illustrated passing by and through the atherectomy device.
Figure 4 is a side elevation view of the right side of an atherectomy device in
accordance with the invention as illustrated in Figures 1, 2 and 3 where the front of the device is to the right in Figure 4; the left side of the device is a mirror image of Figure 4.
Figure 5 is a top view of an atherectomy device in accordance with the invention as
illustrated in Figures 1, 2, 3 and 4 where the front of the atherectomy device is to the left in
Figure 5; the bottom of the device is a mirror image of Figure 5.
Figure 6 is an isometric view of an atherectomy device in accordance with the
invention illustrated in Figures 1, 2, 3, 4 and 5, showing the front, the top and the right sides
of the device, with the front of the device pointing generally upwardly.
Figure 7 is an isometric view of an atherectomy device in accordance with the
invention illustrated in Figures 1, 2, 3, 4, 5 and 6, showing the rear, the top and the right side
of the device, with the front of the device pointing generally away from the viewer.
Figure 8 is a front view of an atherectomy device in accordance with the invention
as illustrated in Figures 1 through 7.
Figure 9 is a rear view of an atherectomy device in accordance with the invention as
illustrated in Figures 1 through 8.
Figure 10 is a front view similar to Figure 8 of an atherectomy device in accordance
with the invention as illustrated in Figures 1 through 9, with section lines A-A appearing
thereon.
Figure 11 is a partially sectioned side view of an atherectomy device in accordance
with the invention as illustrated in Figures 1 through 10 where the sectioned portion
illustrated in Figure 11 is taken along the portion of sectional line A-A in Figure 10, which
is drawn vertically.
Figure 12 is a partially sectioned top view of an athrectomy device in accordance
with the invention as illustrated in Figures 1 through 11 with the sectioned portion taken
along the horizontal portion of section line A-A in Figure 10.
Figure 13 is an isometric view showing the rear, top and right side of a second embodiment of an athrectomy device in accordance with the invention, with the front of the
device pointing generally away from the viewer; the orientation of the athrectomy device in
Figure 13 is similar to that of Figure 7.
Figure 14-1 is a top view of the embodiment of the athrectomy device illustrated in
Figure 13.
Figure 14-2 is an enlarged broken view of a cutting surface depression alternative to
the athrectomy device of Figure 14-1.
Figure 14-3 is a partially broken section view of a cutting surface dimple alternative
to the surface cutting depression illustrated in Figure 14-2.
Figure 15 is a front view of the embodiment of the athrectomy device illustrated in
Figures 13 and 14-1.
Figure 16 is a side elevation of the athrectomy device illustrated in Figures 13
through 15.
Figure 17 is an isometric view of the front, top and right side of the athrectomy
device illustrated in figures 13 through 16.
Figure 18 is a schematic view depicting an athrectomy device in accordance with the
invention being guided by a wire into a sheath preparatory to entry into the lumen of a
patient.
Figure 19 is a schematic depiction similar to Figure 18 showing the athrectomy
device within the sheath.
Figure 20 is a schematic representation of an athrectomy device in accordance with
the invention rotated ninety degrees (90°) relative to Figures 18 and 19, illustrating certain
geometric features.
Figure 21 is a front view of the athrectomy device in accordance with the invention
within the sheath as illustrated in Figures 18 and 19. Figure 22 is a top view of an athrectomy device in accordance with the invention as illustrated generally in Figures 1 through 9 with a shaded area depicting the area of inlet to a debris channel passing through the athrectomy device.
Figure 23 is an isometric view of an athrectomy device in accordance with the invention as illustrated generally in Figure 22, cut along sectional line B-B in Figure 22, with the portion of the athrectomy device in front of that line having been removed.
Figure 24 is a front view looking towards the rear of the truncated athrectomy device
illustrated in Figure 23.
Detailed Description of the Invention
Referring to the drawings, there is shown in Figure 1 an illustration of one embodiment of an atherectomy device designated generally 10 for mechanical removal of
plaque and thrombolytic material from the interior of veins and arteries in the human body. In one aspect of the invention, the atherectomy device 10 includes a rotatable head 12, wherein the rotatable head 12 rotates to remove plaque, thrombus and other residue material from the interior of body lumens, notably veins and arteries. Passage through the lumen is
facilitated by use of a guide wire 14 extending beyond the front end of the rotatable head 12. Guide wire 14 is positioned within the body lumen prior to introduction of athrectomy device 10 in the lumen. Guide wire 14 serves to position and guide the athrectomy device as it passes through the lumen. Accordingly, guide wire 14 resides slidably within and passes entirely through a central longitudinally extending passageway 28 formed in rotatable head 12 and out the tail or rear end 30 of rotatable head 12.
Rotatable head 12 is shown rotating as rotatable head 12 travels axially or longitudinally through the lumen in Figure 2. Arrow X indicates the direction of rotation of rotatable head 12 as rotatable head 12 moves longitudinally along the lumen; loose particles designated P indicate the breakdown of plaque from within the lumen.
As apparent from the drawings, the atherectomy head 12 preferably is not of circular
cross section over its entire longitudinal length. The high points of rotatable head 12 are
points of relative maximum radial displacement from the axis of rotation of head 12, which
is coincident with a longitudinal passageway extending the length of atherectomy head 12.
These high points on what amounts to an oval shaped cross section of head 12 at a central
transition portion 34 are what contact the interior walls of the lumen. Speed of rotation of
rotatable head 12 is preferably in the neighborhood of about 120,000 revolutions per minute.
Atherectomy head 12 may be injection molded steel or ceramic material. Plastics are also
within the purview of the invention but steel or ceramic is preferable from the standpoint of
wear resistance.
Head 12 has a nose portion 18 which is bulbously outwardly curved and defines a
forward extremity of head 12 for initial passage within the lumen. Nose portion 18 is
preferably of circular shape at a juncture with a central portion of head 12 where the central
portion has been designated 20 in the drawings.
Central portion 20 commences at the teπninus of nose portion 18 which is coincident
with the initial portion of longitudinally extending grooves 22 illustrated in Figure 4.
Juncture of nose 18 in central portion 20 is denoted 21 in Figure 4. Similarly, juncture of
central portio 20 and tail portion 30 is denoted 31 in Figure 4. The position of juncture of
central portion 20 and tail portion 30 designated 31 in Figure 4 is defined by terminus of the
shortest one of longitudinally extending cutting grooves 22 where the shortest groove is designated 22s in Figure 5.
Tail portion 30 is separated from nose portion 18 by central portion 20 with tail
portion 30 defining a rear extremity of rotatable head 12 as rotatable head 12 passes through
the lumen. Tail portion 30 is preferably of rectangular transverse cross section and tapers from a first generally rectangular transverse cross section at juncture with central portion 20
to a second generally rectangular transverse cross section having a larger maximum diameter
at a rear extremity of rotatable head 12.
Central portion 20 preferably tapers from and connects to nose portion 18 with
central portion 20 first tapering to a larger cross sectional area at central transition portion
34 and then being of substantially constant circumference and with maximum diameter
increased as central portion 20 tapers to join tail portion 30 at juncture position 31 marked
in Figure 4.
As further illustrated in the drawings, head 12 is equipped with very, very small
grooves which taper from a fine point at their start, proximate to nose portion 18. This
facilitates removal of only very fine particles of plaque or thrombus, thereby avoiding the
removal of large chunks of plaque which might embolize and cause difficulty to the patient.
Rotatable head 12 is rotatably driven by a source of power provided thereto via a catheter
designated generally 13 in the drawings.
Referring to Figures 11 and 12 of the drawings, rotatable head 12 preferably has at
least two separate and distinct longitudinal passageways therethrough; a first centrally
located longitudinally extending passageway 28 is provided for guide wire 14 and is
coincident with the longitudinal axis of head 12 A second passageway 42 is formed in head
12 and commences at one end with inlet slits 26 that allow passage of broken-up plaque and
other residue material therethrough and an outlet aperture 24 for the efflux of the broken-up
plaque, thrombus and other residue material. Passageway 42 functions to remove plaque and
other residue material as rotatable head 12 progresses through the lumen. As is apparent
from the drawings, two passageways 42 are preferably provided within head 12; the outlets
from the two second passageways 42 are visible in Figure 9.
As illustrated in Figures 1, 2, 3, 6, 11, and 12, the front end of rotatable head 12 includes an aperture 16 coincident with central longitudinally extending passageway 28 for
facilitation of passage of guide wire 14 therethrough. The portion of head 12 defined by the
area from the edge of front aperture 16 to the commencement of longitudinally extending
cutting grooves 22 defines a nose portion 18.
Coincident with and adjoining nose portion 18 is a bulbously outwardly curved part
32 of central portion 20, which is defined by extension from commencement of
longitudinally extending cutting grooves 22 to a central transition portion 34 defined by the
juncture between bulbously outwardly curved portion 32 and an inwardly curved portion 36.
A central transition point 34 defines the beginning of an inwardly curved portion 36 of
rotatable head 12, extending from central transition portion 34 to a tail transition portion 38.
A tail transition portion 38 defines the transition from the inwardly curved portion
36 to the curved tail portion 40.
Curved tail portion 40 defineds the terminus of end portion 30. Enlarged end portion
30 accommodates a device, preferably a catheter, to rotate the rotating head 12 and allows
for passage of guide wire 14 therethrough.
The surface of the exterior of the rotatable head 12 comprises a plurality of
longitudinally extending cutting grooves 22. The longitudinally extending cutting grooves
22 may extend from the edge of nose 18 to the tail transition portion 38 of the rotating head
12.
As illustrated in Figures 4 and 5, the taper of the inwardly curved portion 36 is
preferably not constant over the entire exterior surface of rotatable head 12. Figure 4 shows
the portion of rotatable head 12 ahead of inwardly curved portion 36 including longitudinally
extending cutting grooves 22 extending from the edge of nose 18 towards central transition
portion 34 and varying in length consistent with the degree of taper from bulbously
outwardly curved portion 32 to inwardly curved portion 36. Specifically, the taper is visible on comparison of Figures 4 and 5 wherein the inwardly curved portion 36 defines two mirror image surfaces of rotating head 12 and bulbously outwardly curved portion 33 extending the length of rotatable head 12. As is apparent from Figures 4 and 5, particularly Figure 5, head 12 from nose portion 18 through central portion 20, growing in cross sectional size from nose portion 18 to central transition portion 34. Cutting grooves 22 are preferably of substantially constant width and, accordingly, space between adjacent grooves increases proceeding from nose portion 16 along the axial length of head 12.
Ends of longitudinally extending cutting grooves 22 which are remote from nose 18 are designated generally 23 in Figures 4 and 5. Inboard of ends 23 is a line of surface demarcation 25, shown in Figures 5, 6 and 7, which divides the top and the bottom surfaces of head 12 into different regions. In a region outboard of line 25, as indicated by arrow C in Figure 5, the exterior surface of head 12 transitions from a vertical surface at the position indicated by numeral 27 in Figures 4 and 5 to horizontal as indicated by numeral 29 in Figures 4 and 5.
Inboard of line of surface demarcation 25 the outwardly facing surface portion of head 12, denoted 36 in Figure 5, is concave as illustrated in Figures 6 and 7 as well as in Figure 4.
Figure 5 illustrates the varying length of the longitudinally extending cutting grooves 22 and the pattern thereof. An end enlarged portion 30 depicted in Figure 5 allows for passage of a guide wire 14 and accommodates a device, preferably a catheter, to rotate rotating head 12. An outlet aperture 24 for the efflux of plaque and residue material from grooves 22is within inwardly curved portion 36 of rotatable head 12.
Figure 6 illustrates the bulbously outwardly curved surface portion 33 and longitudinal cutting grooves 22 that extend the length of rotating head 12. The bulbously outwardly curved surface portion 33 contains all of grooves 22 and is contiguous with inwardly curved surface portion 36 of rotatable head 12. Within inwardly curved portion
36 is an outlet aperture 24 from second passageway 42 that allows for the efflux of plaque
and residue material. The general cone shape of the front end and transition to the inwardly
curved surface portion 36 of rotating head 12 is shown in Figure 6.
A view from the tail end of the rotating head 12 towards the front end of the rotating
head 12 is depicted in figure 7. Figure 7 illustrates the narrow width of the tail end 48 and
the inverse tapering of inwardly curved portion 36 towards central transition portion 34 and
from there along bulbously outwardly curved portion 32 towards nose 18 of rotating head
12. The gradual tapering from inwardly curved portion 36 to bulbously outwardly curved
portion 33 that extends the length of the rotating head 12 is also depicted.
A round front aperture 16 for a guide wire 14 defines the axis rotating head 12.
Figure 8 depicts a view looking into the front aperture 16 of the rotating head 12. The nose
18 of rotating head 12 is the area extending from commencement of the longitudinally
extending cutting grooves 22 to the exterior circumference of front aperture 16. The
longitudinally extending cutting grooves 22 comprise a plurality of points defining the edge
of the nose 18. Longitudinally extending cutting grooves 22 are separated by a series of
ridges 52.
A view from the tail of rotating head 12 towards nose 18 is depicted in Figure 9.
Circumference of the rotating head 12 is constant from central transition point 34
substantially to the remote extremity of tail portion 30 where diameter measures at the
inwardly curved portion 36 M is not the same as diameter L of the bulbously outwardly
curved portion 38. The narrow width of the tail end 48 compensates for the bulbously
outwardly curved portion 32, allowing for the same circumference. Tail portion 30
accommodates a device for rotating the rotating head 12 as well as the central longitudinally
extending passageway 28 for the guide wire 14. Figure 9 also illustrates the view into the outlet aperture 24 for the efflux of plaque and residue material.
Shorter longitudinally extending cutting grooves 22 on bulbously outwardly curved portion 32 of rotating head 12 accommodate inlet slits 26 for passage of plaque and residue material in the channels between the ridges of the longitudinally extending cutting grooves 22, into second passageways 42. The view into the nose 18 of the rotating head 12 is depicted in Figure 10.
Figure 11 depicts a cutaway of a portion of rotating head 12. The view depicts the
bulbously outwardly curved portion 32 and the longitudinally extending cutting grooves 22. The figure shows the internal portion of the rotating head 12. Depicted is the cenfral longitudinally extending passageway 28 for a guide wire 14 contiguous with the tail portion 30 that accommodates a device for rotating the rotating head 12. The second passageway 42 is depicted connecting inlet slits 26 with outlet aperture 24 that allow for the efflux of
plaque and residue material through rotating head 12. hi Figure 12 central longitudinally extending passageway 28 for a guide wire 14 is coincident with the tail portion 30 for accommodation of a device to rotate head 12. A bulbously outwardly curved portion 32 transitioning at a central transition portion 34 to the
inwardly curved portion 36 is depicted showing an outlet aperture 24 for the efflux of plaque and residue material.
A cross-sectional view into the front end of a rotatable head 12 with the front end removed is shown in Figure 24. A central longitudinally extending passageway 28 that facilitates passage of a guide wire 14 therethrough defines the center of the rotatable head 12. hi Figure 24 a second passageway 42 on each side of central longitudinally extending passageway 16 allows passage of plaque and thrombolytic material therethrough. Ridges and depressions defined by a plurality of longitudinally extending cutting grooves 22 are shown. Second passageway 42 is also shown in Figure 23, a cross-sectional view into the
front portion of the rotatable head 12.
Inlet slits 26 allow the influx and removal of plaque and thrombolytic material via
second passageway 42. Slits 26 define openings into second passageway 42 between the
ridges separating the longitudinally extending cutting grooves. As shown in Figure 22 the
inlet slits 26 allow influx of material through the second passageway 42 and outlet aperture
24.
An alternative embodiment of the atherectomy device 10 is defined by the
incorporation of a plurality of cutting indentions or cutting divots 50 in heu of longitudinally
extending cutting grooves 22, as shown in Figure 13, where the divots 50 vary from circular
to oblong. The divots 50 function to remove plaque and thrombolytic material from the
interior of veins and arteries in the human body, in the same fashion as the longitudinally
extending cutting grooves 22, as head 12 rotates.
A divot 50 is one of three options for the embodiment shown in figure 14. The
embodiment defined by divot 50 is labeled 14-3.
Alternatively these may be round or oblong holes in the rotating head 12, designated
14-1, and passing entirely longitudinally therethrough, a cup shaped cutting surface in the
rotating head designated 14-2 or a divot like cutting surface indention designated 14-3.
As shown in figure 15 looking into the nose 18 of the rotatable head 12 a front
aperture defines the center of the front end of the rotatable head 12 wherein the front end is
defined by a plurality of divots 50.
The divots 50 extend from the front end of the rotatable head 12 to the tail end of the rotatable head 12, covering the exterior of the rotatable head 12 with divots 50 of varying
sizes shown in figure 16.
A view from the front end of rotatable head 12 towards the tail end of rotatable head 12 depicts divots 50 of varying dimensions consistently covering the exterior of the rotatable head 12 along the bulbously outwardly extending portion 32 and the inwardly curved portion 36. Figure 17 also depicts the divots 50 within the nose portion 18.
As shown in Figure 18 the rotatable head 12 facilitated by guide wire 14 extending beyond the front end of the rotatable head 12 through a central passageway 28 enters a sheath 46 having diameter DI and circumference CI.
Figure 19 shows the distortion of the sheath resulting from insertion of rotatable head 12 having circumference CI and diameter DI at central transition portion 34 and circumference C2 at tail transition portion 38 which equal to CI. However "diameter" D2 at tail transition portion 38 exceeds DI. Of course "diameter" of head 12 measured at the location designation by C2 but in a direction perpendicular to the plane of the paper is much less than D2; this is apparent from Figure 9. Distortion of the sheath facilitates passage of rotatable head 12 therethrough.
Rotatable head 12 shown in Figure 19 has been rotated 90 degrees in Figure 20 to depict that narrow tail portion 48 has the same circumference C2 as circumference CI at the central transition portion 34; the "pinched" aspect of tail portion 30 which is not discernable in Figure 18 and 19 is shown in Figure 20.
A view within the sheath towards tail portion 30 of rotatable head 12 towards nose portion 18 is shown in Figure 21. The constant circumference C2 narrow tail portion 48 and circumference CI at central transition portion 34 is apparent and allows the rotatable head to pass through the sheath 46.
An expandable sheath inserted into the artery accommodates the increased size of the rotatable head 12 and facilitates insertion of the rotatable head 12 into the artery, functioning to minimize the access size and trauma to the patient.
Rotatable head 12 has a constant circumference from the central transition portion 34 to the end transition portion 38 while maximum diameter at central transition portion 34
is less than diameter at end fransition portion 38. The relationship between outwardly
extending surface portion 33 and inwardly curved surface portion 36 allow for increased
diameter D2 while circumference C2 remains constant; as diameter increases along the
outwardly extending portion 33, inwardly curved surface portion 36 reduces width of head
12 proportionately.
The narrow width of tail end 48 of rotatable head 12 created by the inwardly curved
surface portion 36 of the tail 30 of rotatable head 12 allows an increased diameter D2 while
retahiing constant circumference C2. Smaller diameter DI at transition portion 34 facihtates
entry into the sheath and hence into a lumen wherein the rotatable head 12 cleans out at a
diameter of D2. hi operation, the constant circumference maintains consistent distortion of
the lumen and minimal discomfort to the patient.

Claims

The Following is Claimed
1. An atherectomy device from removing plaque from the interior of a lumen upon
travel of the device therethrough, comprising:
a. a rotatable head having nose, central and tail portions;
i. said nose portion being bulbously outwardly curved and
defining a forward extremity of said head for initial passage within
said lumen, of circular shape at juncture with said central portion,
with the center of the circular shape coincident with the longitudinal
axis of said head; ii. said tail portion being separated from said nose portion by
said central portion, said tail portion defining a rear extremity of said
head as said head portion passes through said lumen, said tail portion
being of rectangular transverse cross-section and tapering from a
relatively smaller maximum diameter at juncture with said nose
portion to a relatively larger maximum diameter at a rear extremity
of said rotatable head;
iii. said central portion transitionally tapering from and
connecting said circular nose portion to said rectangular transverse
cross-section tail portion, and cenfral portion being of larger
transverse cross-sectional area at juncture with said tail portion than
at said juncture with said nose portion;
b. said head having a plurality of longitudinally extending cutting grooves
formed therein commencing proximate juncture of said circular nose portion
and said central portion and extending rearwardly therefrom.
2. The atherectomy device of claim 1 wherein said head has a central passageway extending the longitudinal length thereof coincidently with the longitudinal axis of
_ said head, adapted for passage therethrough of means for guiding travel of said head through said lumen.
3. The atherectomy device of claim 1 wherein said tail portion tapers in only one
dimension of the rectangular shape.
4. The atherectomy device of claim 3 wherein said tail portion tapers non-
uniformly.
5. The atherectomy device of claim 1 wherein said central portion tapers uniformly.
6. The atherectomy device of claim 1 wherein at least some of said cutting grooves in said surface extend along the central portion and the rear portion.
7. The atherectomy device of claim 2 wherein said passageway has an enlarged portion at the rear end of said head for securement of means for rotating said head.
8. The atherectomy device of claim 2 wherein there is a second passageway through
said head having an aperture end communicating with said cuttmg grooves and having a second aperture end formed in a rear section surface portion between juncture of said central and rear sections and the rear extremity of said head.
9. The atherectomy device of claim 1 wherein said cutting grooves extend along surfaces of non-tapering sides of said rectangular cross-section of said tail portion.
10. The atherectomy device of claim 1 wherein said grooves transition longitudinally
from v-shaped to rectangular.
11. The atherectomy device of claim 10 wherein at least some of said rectangular portions of said grooves are square.
12. The atherectomy device of claim 1 wherein said grooves have depth no greater than 0.005 inches.
13. The atherectomy device of claim 1 wherein said v-shaped and rectangular portions of some of said grooves have the same depth.
14. The atherectomy device of claim 11 wherein said v-shaped portions of said grooves have depth exceeding groove width at the groove mouth.
15. The atherectomy device of claim 1 wherein groove width increases by a factor of 10 with position along groove longitudinal length.
16. The atherectomy device of claim 1 wherein said grooves extend from said circular nose portion along said central portion at least to a region of constant
circumference along the axial direction.
17. The atherectomy device of claim 1 wherein adjacent grooves at said nose portion are separated by a distance about ten times the width of the mouth of said grooves thereat.
18. The atherectomy device of claim 1 wherein the bottom of at least one of said v- shaped grooves in said central portion are open and further comprising a passageway extending part-way through said device connecting at one passage end with said open bottom of said v-shaped groove, a remaining end of said passage exiting from said device in said tail portion.
19. An atherectomy device from removing plaque from the interior of a lumen upon travel of the device therethrough, comprising: a. a rotatable head having nose, central and tail portions; i. said nose portion being bulbously outwardly curved and defining a forward head extremity for initial passage within said lumen; ii. said tail portion being separated from said nose portion by said central portion, said tail portion defining a rear extremity of said head as said head portion passes through said lumen; said tail portion being of rectangular transverse cross-section and
tapering from a smaller maximum diameter section at juncture
with said center portion to a larger maximum diameter at a
rear extremity of said rotatable head;
iii. said central portion transitionally tapering from and connecting
said circular nose portion to said rectangular transverse cross-
section tail portion, and central portion being of larger transverse
cross-sectional area at juncture with said tail portion than at said
juncture with said nose portion;
b. said head having a plurality of longitudinally extending cutting grooves
formed therein commencing proximate juncture of said nose and central portions and
extending rearwardly therefrom;
c. a passageway through said head has first aperture ends defined by open
bottoms of at least some of said cutting grooves and terminates in a second aperture end
opening onto a surface of said head rearwardly of terminus of said grooves including said
first aperture ends.
PCT/US2000/020895 2000-01-31 2000-07-31 Atherectomy device and methods WO2001054595A1 (en)

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US29117719 2000-01-31

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