WO2001069525A1 - Package identification system - Google Patents

Package identification system Download PDF

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Publication number
WO2001069525A1
WO2001069525A1 PCT/US2001/008669 US0108669W WO0169525A1 WO 2001069525 A1 WO2001069525 A1 WO 2001069525A1 US 0108669 W US0108669 W US 0108669W WO 0169525 A1 WO0169525 A1 WO 0169525A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
layer
antenna
package
product
Prior art date
Application number
PCT/US2001/008669
Other languages
French (fr)
Inventor
Richard Kirkham
Original Assignee
International Paper
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Paper filed Critical International Paper
Priority to AU2001245845A priority Critical patent/AU2001245845A1/en
Priority to CA002402683A priority patent/CA2402683A1/en
Priority to EP01918807A priority patent/EP1266355A1/en
Publication of WO2001069525A1 publication Critical patent/WO2001069525A1/en

Links

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07758Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for adhering the record carrier to further objects or living beings, functioning as an identification tag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/4212Information or decoration elements, e.g. content indicators, or for mailing
    • B65D5/4233Cards, coupons, labels or the like formed separately from the container or lid
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07773Antenna details
    • G06K19/07786Antenna details the antenna being of the HF type, such as a dipole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2203/00Decoration means, markings, information elements, contents indicators
    • B65D2203/10Transponders

Definitions

  • This invention relates to the field of packaging, and more particularly to systems for
  • seals are implemented to further aide in the visual inspection of the
  • the present invention is embodied in a package for protecting and displaying goods
  • the package includes a wireless smart package assembly and a Radio Frequency Identification
  • the assembly comprises a package having at least one sheet of material adapted
  • conductive material is distributed along a portion of the sheet so as to form a non-planar
  • the sheet is folded to form multiple interior and exterior surfaces to surround the
  • the electrically conductive material is arranged to form a non-planar layer and is
  • Another embodiment of the assembly relates to a product that is a roll of paper.
  • package is a cylindrical core having an inner surface surrounding a hollow center and an outer
  • the electrically conductive material is arranged to
  • FIG. 1 is a functional overview of a radio frequency identification system
  • FIG. 2 is a diagrammatic view of an RFTD tag
  • FIG. 3a and 3b are details of nonplanar RFT-D antennas
  • FIG. 4a is a schematic of an inventory monitoring system of the present invention that
  • FIG. 4b is a schematic of an alternative inventory monitoring system of the present
  • FIG. 5 is a top view of the inventory monitoring system of FIG. 4a;
  • FIG. 6 is a schematic showing vertical dipole antennas arrayed in a circular pattern on
  • FIG. 7 is a top view of the cylindrical core of FIG. 6;
  • FIG. 8 is a schematic representation of a wave signal as it travels through a medium
  • FIG. 9 is a functional overview a system employing the present invention.
  • FIG. 10 is a diagrammatic view of an RFTD tag with one time transmit capabilities.
  • the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally
  • RFTD Radio Frequency Identification
  • interrogator antenna or coil 102 a transceiver (with decoder) 104; and a transponder,
  • RF or RFTD tag 106 programmed to hold and exchange information
  • the interrogator antenna 102 emits radio signals to activate the RFID tag 106 and to
  • Interrogator antennas come in a variety of shapes
  • a common form of interrogator antenna is built into a doorway of a store or other
  • RFTD tags placed on goods, and when in range of the interrogator antenna, cause an
  • the electromagnetic field produced by the interrogator antenna 102 can be
  • a sensor device used with the transceiver 104 can activate the field.
  • the antenna 102 is configured with the transceiver/decoder 104 as a single unit
  • a reader or interrogator 108 which can be configured either as a handheld or a
  • the reader 108 emits radio waves 110 in ranges of anywhere from one
  • the reader's activation signal and responds by emitting radio waves 114.
  • the reader 108 decodes the data encoded in the tag's integrated circuit and the data is passed to a host computer for processing.
  • RFTD tags 106 come in a wide variety of shapes and sizes. RFTD tags 106 are categorized as either active or passive. Active RFTD tags 106 are powered by an internal battery and are typically read/write, i.e., tag data can be rewritten and/or modified. An active tag's memory size varies according to application requirements; some systems operate with up to 1MB of memory. In a typical read/write RFTD system 100, a tag 106 can provide a set of instructions, and the tag 106 can receive information. This encoded data then becomes part of the history of the tagged product 116. The battery-supplied power of an active tag generally gives it a longer read range. The trade off is greater size, greater cost, and a limited operational life.
  • Passive RFID tags 106 operate without a separate external power source and obtain operating power generated from the reader 104. Passive tags 106 are consequently much lighter than active tags 106, less expensive, and offer a virtually unlimited operational lifetime. The trade off is that passive tags 106 have shorter read ranges than active tags and require a higher-powered reader.
  • An RFTD tag 220 is comprised of an antenna 222, a transponder 224 and an energy storage device 226.
  • the RFT-D tag 220 in response to being interrogated transmits a response to the interrogation. Portions of the RFTD tag 220, such as the antenna 222 and the energy storage device 226 may be printed on a package or label.
  • the transponder 224 can be manufactured from an application specific integrated circuit (ASIC) or other suitable technology which is known to those skilled in the art.
  • ASIC application specific integrated circuit
  • transponder 224 activates a transceiver 230.
  • Read-only tags are typically passive and are programmed with a unique set of data
  • Read-only tags most often operate as a key or index
  • linear barcodes reference a database containing modifiable
  • RFTD systems also vary according to frequency ranges. Low-frequency, 30 kHz to 500
  • Tags can be read through a variety of substances such as
  • the range that can be achieved in an RFTD system is essentially determined by: power
  • the field or wave delivered from an antenna extends into the space adjacent to it and its strength
  • the antenna design will determine the shape of the field
  • liquors may be shipped in a decorative decanter that is stored within a decorative box.
  • the placement of the RFTD tag may consider placement of the tag within the box
  • the location may require considerations of aesthetics as well as
  • the related packaging may include the core at the center of the roll. Again, providing a
  • the present invention provides antenna configurations that can be
  • FIGs. 3a and 3b there is shown two representative embodiments of
  • nonplanar RFID antennas adapted for use with an RFTD tag.
  • 300 and 310 can be excited with either linear or circular polarization.
  • width of the nonplanar RFTD antennas is a function of frequency, application, package size,
  • FIG. 3a shows a nonplanar RFTD antenna 300 comprised of two planar surfaces 302
  • FIG. 3b shows a
  • nonplanar RFTD antenna 310 comprised of three planar surfaces 312, 314 and 316 which are
  • 310 can be located at one edge or corner of the package as well as at multiple edges or corners of the packages.
  • the use of multiple nonplanar RFTD antennas 300 and/or 310 improves the field of view of the coupled antennas over that of a single RFTD antenna 300 and/or 310.
  • RFTD antennas 300 and/or 310 are electrically coupled and may be printed directly on the package or on a label which is attached to the package.
  • the corner antenna is
  • a wireless smart package assembly in which a package, formed from one
  • the antenna is formed from an electrically
  • the conductive layer which covers a portion of the package material.
  • the layer is preferably
  • the layer may be applied to the outside of the package.
  • the electrically conductive circuit is configured to form a box
  • the layer may overlie multiple surfaces and may extend over an entire corner of the box.
  • the RFTD tag i.e., as an active or passive device.
  • the antenna also affect the length and width of the layer.
  • the layer preferably has a thickness
  • the antenna is adapted to operate with a 5% VSWR
  • the NSWR bandwidth may be increased by resistively loading the
  • the layer is preferably in the form of an electrically conductive ink or paint that may be affixed by printing or painting. Alternatively, the layer may be
  • Detecting attributes of physical products contained in packages such as may be
  • present invention provides a system that is designed to detect packaged product attributes and,
  • the system is
  • transponders comprised of one or more transponders, one or more readers, and one or more antennas.
  • One or more transponders or tags may be utilized in connection with the present
  • Data signals coded with unique identification information carried by each transponder are transmitted from the transponder to one or more
  • the information transmitted may, for example, relate to the presence of, or location
  • a passive transponder which does not require a separate
  • an active transponder that has an internal power source, e.g. a battery, may
  • a passive transponder is used in the system.
  • Passive transponders have
  • a passive transponder generally is associated with a shorter
  • the gain of a transponder can be increased so that the power associated with the
  • the transmission range increases by about a factor of 2.
  • Radio Frequency Integrated Circuit RFIC
  • the gain of the system is increased by
  • the half-power beamwidth (HPBW) is approximately 60° for a ⁇ /2 dipole.
  • Wilkinson power combiner/divider type circuit suitable for this purpose is a Wilkinson power combiner/divider type circuit.
  • circuit uses a resistor, preferably embodied on an integrated circuit chip, and can be used to
  • the present invention also contemplates the use of one or more readers.
  • a reader is a reader
  • a reader communicates with a transponder to effect data transfer.
  • a reader also generates an electric
  • Antennas e.g. dipoles serve as relay points between transponder and reader.
  • An antenna produces an electromagnetic field that may be continuously present, where there are
  • the electromagnetic field may be intermittently present, depending on
  • Fig. 4A a preferred embodiment is depicted where two half wavelength ( ⁇ /2)
  • dipoles 410, 420 are arrayed together and their outputs are combined by a well-known
  • First dipole 410 is coupled to one input of RFIC
  • RFIC 450 In an alternative embodiment shown in Fig. 4B, the system also includes a chip
  • resistor 470 A rectangular spacer is used in the embodiments of Figs. 4A and 4B. However,
  • the spacing between dipoles is greater than one-quarter wavelength ( ⁇ /4).
  • the dipoles must be phased so that they do not
  • the present invention is particularly useful where inventoried items have a cylindrical
  • antennas 610, 620 are arranged around a cylinder corresponding to a ring array around a core
  • Fig. 7 shows a practical application where
  • a roll of paper 700 has a hollow core 710.
  • Core 710 may be filled with air, foam, or dielectric
  • Paper has a dielectric loss factor of about 15 with a real permittivity of about 2.0. Considerable loss is created by the dielectric loss of paper. Additional loss is incurred by boundary impedance mismatches, Brewster angles, and the angle of incidence of the wave signal into the paper from the reader. Mismatch of Impedances at the boundaries:
  • Fig. 8 illustrates that, depending on the angle of incidence into the core from the reader, a certain portion of the wave signal will be reflected. Assuming a TE (transverse electric) field wave, a certain portion of the incident wave will be transverse magnetically. Snell's law is used to calculate the angle of the reflected wave. The relationship between the dielectric is sufficient for calculating the reflection and transmission coefficients. A thorougl analysis matching boundary conditions to modes, to internally generated modes would produce the desired information or a geometrical optics approach may be used.
  • TE transverse electric
  • Each reflected wave accounts for 0.5 dB powe loss, which amounts to a loss of about 10% of the power at each boundary.
  • the power loss a the paper to air boundary at the paper's core varies according to which side the antenna is disposed on compared to the angle of incidence. On the same side as the incident wave, there is no loss due to impedance mismatches. On the opposite side there is about 0.5 dB loss each way, receiving and transmitting.
  • the array of the present embodiment is
  • a passive RFTD tag with low cost and long operational life may be more suitable than an active
  • the present invention provides for an embodiment of the present invention
  • the identification tag 912 contains an identification tag 912.
  • the identification tag 912 may be an RFT-D or other
  • the identification tag 912 contains encoded data
  • a reader 914 interrogates the identification tag 912.
  • the interrogator 914 is coupled to a computer system 916.
  • An RFTD tag 1020 is comprised of an antenna 1022, a transponder 1024 and an energy storage device 1026.
  • the RFTD tag 1020 in response to being interrogated utilizes an energy storage device 1026 to transmit an active response to the interrogation. Portions of the RFTD tag 1020, such as the antenna 1022 and the energy storage device 1026 may be printed on a package or label.
  • the transponder 1024 can be an application specific integrated circuit (ASIC) or other suitable technology which is known to those stilled in the art.
  • ASIC application specific integrated circuit
  • the transponder 1024 couples a transceiver 1030 through a switch 1028 to the energy storage devicel026.
  • the RFTD tag can function as a passive system until a predetermined alert or security code is activated.
  • the energy storage device 1026 can be a capacitor storing electrical charge. The capacitor may be printed, or thin film technology.
  • a reader 1014 can activate the RFTD tag 1020 and receive a response at a greater distance than when the RFTD tag 1020 operates in the passive mode. Greater data can be transferred than with a passive system.
  • a satellite reader/interrogator such as one based on a LEO or GEO satellite system, can be utilized, thus enabling global tracking
  • a satellite system as the reader, a lost or stolen package can be signaled to emit a response.
  • a phased array utilizing digital beaming can be employed to home in on the product. Typical return power levels from passive RFTD systems are 50dB below the input
  • the information provided by the RFTD tag with one time transmit capability can be communicated to a remote computer system over the internet using wireless internet connection circuitry such as the type used in cellular telephones and DDA devices, thus enabling a shipper, manufacturer, security personnel or other concerned party to monitor and track the status and integrity of the package.
  • the energy storage device may be charged by a variety of methods including external application of power, chemical generation, and electrostatic discharge (such as from peeling a wrapper from the product label. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. Details of the structure may be varied substantially without departing from the spirit of the invention.

Abstract

In a package for protecting and displaying goods, the package inlcludes a wireless smart package assembly and a Radio Frequency Identification (RFID) tag. The assembly comprises a package having at least one sheet of material adapted to support a product during the shipment and storage of the product. An electrically conductive material distributed along a portion of the sheet so as to form a non-planar antenna. The non-plannar antenna may be configured to form a corner antenna or an array of spaced-apart dipole antennas. The invention when used with a passive RFID tag includes a power source within the RFID tag that allows for a one-time transmit capability.

Description

PACKAGE IDENTIFICATION SYSTEM
FIELD OF THE INVENTION
This invention relates to the field of packaging, and more particularly to systems for
interfacing packages with a computer system.
BACKGROUND OF THE INVENTION
With the advent of modern product distribution scenarios in which low inventories
and distribution transportation schemes require greater reliance on the ability to ensure the
safe and rapid delivery of goods, the need has arisen to track the security and integrity of the
goods throughout the chain of distribution. Solutions to such problems need to focus on ways
to track the location of the goods and to identify when the security and integrity of the goods
are in question. Presently, the tracking of goods is accomplished partially during transit to
allow for the tracking of various shipments. Often the goods identified as a single shipment
are tracked collectively and can be identified by a single tracking or shipping number. Items
lost from the shipment during transit cannot be monitored during shipment and are not
identified until the shipment arrives. Such losses can be critical when inventories are kept at
a minimum level resulting in the potential for down time and lost sales.
Moreover, solutions for protecting the security and integrity of the goods relies upon
the packaging in which manually conducted visual inspection of the packaging is used to
determine the integrity of the goods contained therein. Where expensive goods are enclosed
in the packaging, seals are implemented to further aide in the visual inspection of the
packaging. However, such solutions merely relate back to a single form of inspection, namely, the visual inspection. Thus, the need exists for ways to track individual units of goods while providing other
solutions for maintaining the integrity and security of the goods during shipment.
SUMMARY OF THE INVENTION The present invention is embodied in a package for protecting and displaying goods,
the package includes a wireless smart package assembly and a Radio Frequency Identification
(RFID) tag. The assembly comprises a package having at least one sheet of material adapted
to support a product during the shipment and storage of the product. An electrically
conductive material is distributed along a portion of the sheet so as to form a non-planar
antenna.
One embodiment of the assembly includes a package that is adapted to surround the
product. The sheet is folded to form multiple interior and exterior surfaces to surround the
product. The electrically conductive material is arranged to form a non-planar layer and is
adapted to traverse at least one fold and cover a portion of at least two of the surfaces.
Another embodiment of the assembly relates to a product that is a roll of paper. The
package is a cylindrical core having an inner surface surrounding a hollow center and an outer
surface about which the paper is rolled. The electrically conductive material is arranged to
form a ring of spaced-apart linear dipoles about the circumference of said core. The dipoles
are connected to a combiner circuit to form a dipole antenna array.
Yet another embodiment of the invention utilizies a passive RFTD tag adapted with a
power source to operate with a one time transmit capability, wherein a passive RFTD tag in
response to a query from an interrogator actively communicates identifying data. BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the present invention may be obtained from
consideration of the following description in conjunction with the drawings in which:
FIG. 1 is a functional overview of a radio frequency identification system;
FIG. 2 is a diagrammatic view of an RFTD tag;
FIG. 3a and 3b are details of nonplanar RFT-D antennas;
FIG. 4a is a schematic of an inventory monitoring system of the present invention that
has two dipoles arrayed together, combined with a Wilkinson two way power combiner;
FIG. 4b is a schematic of an alternative inventory monitoring system of the present
invention that has two dipoles arrayed together combined with a Wilkinson two way power
combiner and a chip resistor with a microstrip line;
FIG. 5 is a top view of the inventory monitoring system of FIG. 4a;
FIG. 6 is a schematic showing vertical dipole antennas arrayed in a circular pattern on
a cylindrical core;
FIG. 7 is a top view of the cylindrical core of FIG. 6;
FIG. 8 is a schematic representation of a wave signal as it travels through a medium;
FIG. 9 is a functional overview a system employing the present invention; and,
FIG. 10 is a diagrammatic view of an RFTD tag with one time transmit capabilities.
DETAILED DESCRIPTION OF VARIOUS ILLUSTRATIVE EMBODIMENTS
Although the present invention is particularly well suited for monitoring packages in
transit, and shall be so described, the present invention is equally well suited for use in control and tracking of expensive and/or stolen goods. And, the present invention is equally
well suited for use in inventory control and tracking while at a stationary location.
With reference to the figures for purposes of illustration, a Radio Frequency
Identification (RFTD) system 100 (FIG. 1) essentially consists of three components: an
interrogator antenna or coil 102; a transceiver (with decoder) 104; and a transponder,
commonly called an RF or RFTD tag 106 programmed to hold and exchange information or
data.
The interrogator antenna 102 emits radio signals to activate the RFID tag 106 and to
read and write data to the RFT-D tag 106. Interrogator antennas come in a variety of shapes
and sizes. A common form of interrogator antenna is built into a doorway of a store or other
entryway to receive tag data from persons or things passing through the door. In such an
example, RFTD tags placed on goods, and when in range of the interrogator antenna, cause an
alarm to sound. The electromagnetic field produced by the interrogator antenna 102 can be
constantly present when multiple tags 106 are expected continually. If constant interrogation
is not required, a sensor device used with the transceiver 104 can activate the field.
Often the antenna 102 is configured with the transceiver/decoder 104 as a single unit
to become a reader or interrogator 108, which can be configured either as a handheld or a
fixed-mount device. The reader 108 emits radio waves 110 in ranges of anywhere from one
inch to 100 feet or more, depending upon its power output and the radio frequency used.
When an RFTD tag 106 passes through the electromagnetic zone 112, the tag detects the
reader's activation signal, and responds by emitting radio waves 114. The reader 108 decodes the data encoded in the tag's integrated circuit and the data is passed to a host computer for processing.
RFTD tags 106 come in a wide variety of shapes and sizes. RFTD tags 106 are categorized as either active or passive. Active RFTD tags 106 are powered by an internal battery and are typically read/write, i.e., tag data can be rewritten and/or modified. An active tag's memory size varies according to application requirements; some systems operate with up to 1MB of memory. In a typical read/write RFTD system 100, a tag 106 can provide a set of instructions, and the tag 106 can receive information. This encoded data then becomes part of the history of the tagged product 116. The battery-supplied power of an active tag generally gives it a longer read range. The trade off is greater size, greater cost, and a limited operational life.
Passive RFID tags 106 operate without a separate external power source and obtain operating power generated from the reader 104. Passive tags 106 are consequently much lighter than active tags 106, less expensive, and offer a virtually unlimited operational lifetime. The trade off is that passive tags 106 have shorter read ranges than active tags and require a higher-powered reader.
Referring to FIG. 2 there can be seen a detailed functional overview of the RFID tag. An RFTD tag 220 is comprised of an antenna 222, a transponder 224 and an energy storage device 226. The RFT-D tag 220 in response to being interrogated transmits a response to the interrogation. Portions of the RFTD tag 220, such as the antenna 222 and the energy storage device 226 may be printed on a package or label. The transponder 224 can be manufactured from an application specific integrated circuit (ASIC) or other suitable technology which is known to those skilled in the art. In response to a predetermined form or query or code the
transponder 224 activates a transceiver 230.
Read-only tags are typically passive and are programmed with a unique set of data,
usually a 32 to 128 bit string that cannot be modified and includes identifying information
about the product the tag is attached to. Read-only tags most often operate as a key or index
into a database, in the same way as linear barcodes reference a database containing modifiable
product-specific information.
RFTD systems also vary according to frequency ranges. Low-frequency, 30 kHz to 500
kHz, systems have short reading ranges and lower system costs. Low-frequency devices are
most commonly used' in security access, asset tracking, and animal identification applications.
High-frequency, 850 mHz to 950 mHz and 2.4 gHz to 2.5 gHz, systems, offer long read
ranges typically greater than 90 feet and high reading speeds.
The significant advantage of all types of RFTD systems is the non-contact, non-line-of-
sight nature of the technology. Tags can be read through a variety of substances such as
snow, fog, ice, paint, crusted grime, and other visually and environmentally challenging
conditions, where barcodes or other optically read technologies would be problematic. RFTD
tags can also be read in such challenging conditions at remarkable speeds, responding in less
than 100 milliseconds.
The range that can be achieved in an RFTD system is essentially determined by: power
available at the reader/interrogator to communicate with the tag(s); power available within the
tag to respond; and environmental conditions and structures.
Although the level of available power is the primary determinant of range, the manner
and efficiency with which that power is employed also influences the range. The field or wave delivered from an antenna extends into the space adjacent to it and its strength
diminishes with respect to distance. The antenna design will determine the shape of the field
or propagation wave delivered, so that range will also be influenced by the angle subtended
between the tag and antenna.
In open space, free of any obstructions or absorption mechanisms, the strength of the
field reduces in inverse proportion to the square of the distance. For a wave propagating
through a region in which reflections can arise from the ground and from obstacles, the
reduction in strength can vary quite considerably, in some cases as an inverse fourth power of
the distance. Where different paths arise in this way the phenomenon is known as "multi-path
attenuation". At higher frequencies absorption due to the presence of moisture can further
influence range. It is therefore important in many applications to determine how the
environment, internal or external, can influence the range of communication. Where a
number of reflective metal Obstacles' are encountered within the environment of the RFTD
tag to be considered, and can vary in number from time to time, it is desirable to consider the
implications of such changes through an appropriate environmental evaluation.
In evaluating the environmental considerations of the RFTD tag, the product identified
or associated with the RFTD tag is considered. Typically the goods to be delivered or stored
dictate the packaging used to store product and display the goods. For example, expensive
liquors may be shipped in a decorative decanter that is stored within a decorative box.
The placement of the RFTD tag may consider placement of the tag within the box
and or on the bottle. The location may require considerations of aesthetics as well as
functional capabilities. Providing a functional RFT-D tag considers application of the antenna relative to the packaging. In other applications the related packaging may have a completely different configuration. For example, in the shipment of large rolls of paper for commercial
use, the related packaging may include the core at the center of the roll. Again, providing a
functional RFTD tag considers application of the antenna relative to the paper core.
RFID Non-planar Antennas Advantageously, the present invention provides antenna configurations that can be
adapted to various packaging materials and configurations to expand the use of RFTD tags in
various applications while maintaining a low cost product.
1. RFID Corner Antenna
Referring to FIGs. 3a and 3b there is shown two representative embodiments of
nonplanar RFID antennas adapted for use with an RFTD tag.. The nonplanar RFTD antenna
increases the field of view of the antenna and thus the likelihood of detection by a reader.
Spherical antenna coverage is reduced by package blockage. The nonplanar RFTD antennas
300 and 310 can be excited with either linear or circular polarization. The specific length and
width of the nonplanar RFTD antennas is a function of frequency, application, package size,
package material and package content. Bandwidth is increased by resistively loading the
conductive medium which comprises the antenna element.
FIG. 3a shows a nonplanar RFTD antenna 300 comprised of two planar surfaces 302
and 304 which are electrically coupled to resemble an angle bracket. FIG. 3b shows a
nonplanar RFTD antenna 310 comprised of three planar surfaces 312, 314 and 316 which are
electrically coupled to resemble a corner bracket. The nonplanar RFTD antennas 300 and/or
310 can be located at one edge or corner of the package as well as at multiple edges or corners of the packages. The use of multiple nonplanar RFTD antennas 300 and/or 310 improves the field of view of the coupled antennas over that of a single RFTD antenna 300 and/or 310.
Multiple RFTD antennas 300 and/or 310 are electrically coupled and may be printed directly on the package or on a label which is attached to the package. The corner antenna is
preferably used with a wireless smart package assembly in which a package, formed from one
or more sheets of material such as plastic, cardboard, paper, glass, is manufactured to enclose
a product to protect and/or display the product. The antenna is formed from an electrically
conductive layer which covers a portion of the package material. The layer is preferably
formed on the interior surface of the package so as not to detract from the protective aesthetic
aspects of the package. In other instances the layer may be applied to the outside of the
package, but such an application would involve consideration of the protective and aesthetic
features in connection with potential harm to the layer and operation of the layer.
Where the package material is configured to form a box, the electrically conductive
layer may overlie multiple surfaces and may extend over an entire corner of the box. The size
and shape of the layer is configured by width and length along the package surfaces in
proportion to considerations such as the size of the package, the material used to form the
package, the intended use of the RFTD tag, i.e., as an active or passive device. Furthermore,
the material used in the product contained in the package and the operating frequency of the
antenna also affect the length and width of the layer. The layer preferably has a thickness
proportional to the selected range and radiating efficiency of the RFTD system.
The antenna may be uses with RFTD tag transceivers capable of excitation in the form
of linear and circular. Preferably, the antenna is adapted to operate with a 5% VSWR
bandwidth. However, the NSWR bandwidth may be increased by resistively loading the
electrically conductive layer. The layer is preferably in the form of an electrically conductive ink or paint that may be affixed by printing or painting. Alternatively, the layer may be
formed by coper metalization.
2. RFID ANTENNA ARRAY
Detecting attributes of physical products contained in packages, such as may be
required when monitoring and tracking inventory, is a major concern to most businesses. The
present invention provides a system that is designed to detect packaged product attributes and,
particularly, to monitor inventory in an accurate, quick, and efficient manner. The system is
comprised of one or more transponders, one or more readers, and one or more antennas.
Prior art electronic systems used to track inventory typically do not have a significant range
capability, since typical transponders used in the prior art do not provide a sufficient gain for
transmitting data any great distance.
One or more transponders or tags may be utilized in connection with the present
embodiment of the present invention. Data signals coded with unique identification information carried by each transponder are transmitted from the transponder to one or more
readers. The information transmitted may, for example, relate to the presence of, or location
of or other attributes of a product. A passive transponder, which does not require a separate
power source, or an active transponder that has an internal power source, e.g. a battery, may
be used. Preferably, a passive transponder is used in the system. Passive transponders have
the advantages of being less expensive, lighter in weight, and longer lasting than active
transponders. However, a passive transponder generally is associated with a shorter
operational range of use (transmission distance) than an active transponder. The gain of a transponder can be increased so that the power associated with the
signal transmitted from the transponder is greater. For each 3 dB of additional gain
associated with the transponder, the transmission range increases by about a factor of 2. In
the system of the present invention, adjustments in the gain for the transponder by altering
power is limited by the power standards for compliance with FCC, Part 15.
Alternative solutions for increasing the gain of the transponder can be accomplished
by reducing loss in the Radio Frequency Integrated Circuit (RFIC), or increasing the
operational size of an antenna that is coupled to the RFIC, or a combination of both. In one
arrangement according to the present invention, the gain of the system is increased by
arraying two or more dipoles (antennas) together in a rectangular, triangular, or hexagonal
lattice configuration.
The half-power beamwidth (HPBW) is approximately 60° for a λ/2 dipole. By
arraying two or more dipoles together, the gain is increased. The outputs from the arrayed
dipoles are combined with a power combiner circuit. A power combiner circuit of the type
suitable for this purpose is a Wilkinson power combiner/divider type circuit. The Wilkinson
circuit uses a resistor, preferably embodied on an integrated circuit chip, and can be used to
connect different numbers of dipoles together by using several layers of Wilkinson circuits.
The present invention also contemplates the use of one or more readers. A reader
communicates with a transponder to effect data transfer. A reader also generates an electric
field, from which the transponder derives power. The type of reader that is used in the system
will depend upon the transponder that is used.
One or more antennas are required for the present embodiment of the present
invention. Antennas (e.g. dipoles) serve as relay points between transponder and reader. An antenna produces an electromagnetic field that may be continuously present, where there are
multiple transponders, or the electromagnetic field may be intermittently present, depending
upon the needs of the system.
In Fig. 4A, a preferred embodiment is depicted where two half wavelength (λ/2)
dipoles 410, 420 are arrayed together and their outputs are combined by a well-known
Wilkinson type power combiner/divider. First dipole 410 is coupled to one input of RFIC
450 via the Wilkinson network, while second dipole 420 is coupled to the second input of
RFIC 450. In an alternative embodiment shown in Fig. 4B, the system also includes a chip
resistor 470. A rectangular spacer is used in the embodiments of Figs. 4A and 4B. However,
it should be understood that other spacers such as a triangular or hexagonal array spacer may
be used. The spacing between dipoles is greater than one-quarter wavelength (λ/4). For
either embodiment to work properly, the dipoles must be phased so that they do not
constructively add to one another, thereby permitting differential operation. It should be
noted that the embodiment shown in Fig. 4A, does not require a miciOstrip line. Fig. 5
presents a top view of the system of Fig. 4 A.
The present invention is particularly useful where inventoried items have a cylindrical
shape. For example, in Fig. 6 an alternative embodiment is shown where vertical dipole
antennas 610, 620 are arranged around a cylinder corresponding to a ring array around a core
600 such as would be employed for a roll of paper. Fig. 7 shows a practical application where
a roll of paper 700 has a hollow core 710. Core 710 may be filled with air, foam, or dielectric
material. Inserting or setting a ring array of vertical dipole antennas inside core 710, would
significantly increase the spatial coverage area for an RFTD system as described above. Moreover, proper phasing between antenna elements can improve the transmission of data as compared with a single dipole antenna.
EXAMPLE
Paper has a dielectric loss factor of about 15 with a real permittivity of about 2.0. Considerable loss is created by the dielectric loss of paper. Additional loss is incurred by boundary impedance mismatches, Brewster angles, and the angle of incidence of the wave signal into the paper from the reader. Mismatch of Impedances at the boundaries:
Fig. 8 illustrates that, depending on the angle of incidence into the core from the reader, a certain portion of the wave signal will be reflected. Assuming a TE (transverse electric) field wave, a certain portion of the incident wave will be transverse magnetically. Snell's law is used to calculate the angle of the reflected wave. The relationship between the dielectric is sufficient for calculating the reflection and transmission coefficients. A thorougl analysis matching boundary conditions to modes, to internally generated modes would produce the desired information or a geometrical optics approach may be used.
The following observations are noted. Each reflected wave accounts for 0.5 dB powe loss, which amounts to a loss of about 10% of the power at each boundary. The power loss a the paper to air boundary at the paper's core varies according to which side the antenna is disposed on compared to the angle of incidence. On the same side as the incident wave, there is no loss due to impedance mismatches. On the opposite side there is about 0.5 dB loss each way, receiving and transmitting. The dielectric loss of paper is about 0.15: e = 2.0 - j xl5,
which at 900 MHZ equates to 1.25 dB/meter of loss.
The power that is lost by the factors indicated above demonstrates the need for
additional antenna gain on the transponder side. The array of the present embodiment is
believed to overcome this loss.
One Time Transmit of Passive RFID Tags
• While applications using non-planar configurations are useful in obtaining the proper
gain of an RFTD tag for using in various packaging configurations, there remain
considerations as to whether to use a passive or active RFTD tag, depending upon the
application. In many applications where the tracking of a shipment or inventory is required, a passive RFTD tag with low cost and long operational life may be more suitable than an active
RFTD tag running from a battery. However, when an item is lost or stolen or has become
lodged in a location of a shipping container or a warehouse where the passive RFID tag
transmitter is outside the range of reader, the need exists for an active RFTD tag capability.
Advantageously, the present invention provides for an embodiment of the present
invention with an RFTD tag having a one time transmit capability. Referring to FIG. 9 there
can be seen a functional overview of a system employing the present invention. A package
910 contains an identification tag 912. The identification tag 912 may be an RFT-D or other
suitable identification tag 912. The identification tag 912 contains encoded data
corresponding to a unique product identification, serial number, and history of the
environmental conditions and location corresponding to the package 910. A reader 914 interrogates the identification tag 912. The interrogator 914 is coupled to a computer system 916.
Referring to FIG. 10 there can be seen a detailed functional overview the RFTD tag with one time transmit capabilities. An RFTD tag 1020 is comprised of an antenna 1022, a transponder 1024 and an energy storage device 1026. The RFTD tag 1020 in response to being interrogated utilizes an energy storage device 1026 to transmit an active response to the interrogation. Portions of the RFTD tag 1020, such as the antenna 1022 and the energy storage device 1026 may be printed on a package or label. The transponder 1024 can be an application specific integrated circuit (ASIC) or other suitable technology which is known to those stilled in the art. In response to a predetermined form or query or code the transponder 1024 couples a transceiver 1030 through a switch 1028 to the energy storage devicel026. Thus the RFTD tag can function as a passive system until a predetermined alert or security code is activated. Upon activation a higher power response to the interrogation is generated by the RFTD tag 1020. The energy storage device 1026 can be a capacitor storing electrical charge. The capacitor may be printed, or thin film technology. A reader 1014 can activate the RFTD tag 1020 and receive a response at a greater distance than when the RFTD tag 1020 operates in the passive mode. Greater data can be transferred than with a passive system. With a sufficient power level in the energy storage device 1026, a satellite reader/interrogator, such as one based on a LEO or GEO satellite system, can be utilized, thus enabling global trackingUsing a satellite system as the reader, a lost or stolen package can be signaled to emit a response. Utilizing the selective one time active response from the RFTD tag, valuable and stolen goods can be tracked. Multiple readers can be distributed to receive the response. Alternatively, a phased array utilizing digital beaming can be employed to home in on the product. Typical return power levels from passive RFTD systems are 50dB below the input
(interrogation) power.
The information provided by the RFTD tag with one time transmit capability can be communicated to a remote computer system over the internet using wireless internet connection circuitry such as the type used in cellular telephones and DDA devices, thus enabling a shipper, manufacturer, security personnel or other concerned party to monitor and track the status and integrity of the package.
In view of the foregoing description, numerous modifications and alternative embodiments of the invention will be apparent to those skilled in the art. The energy storage device may be charged by a variety of methods including external application of power, chemical generation, and electrostatic discharge (such as from peeling a wrapper from the product label. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. Details of the structure may be varied substantially without departing from the spirit of the invention.

Claims

WE CLAIM:
1. A wireless smart package assembly for use in the protection of a product, said
assembly comprising:
a package having at least one sheet of material adapted to enclose said product;
said sheet having interior and exterior surfaces; and
an electrically conductive layer covering a portion of at least one of said surfaces of
said sheet.
2. The assembly of claim 1 wherein said electrically conductive layer covers a non¬
planar region of said sheet and is adapted to form an antenna.
3. The assembly of claim 1 wherein:
said sheet is folded to form multiple interior and exterior surfaces to surround said
product; and said electrically conductive layer is adapted to traverse at least one fold and cover a
portion of at least two surfaces.
4. The assembly of claim 3 wherein said electrically conductive layer is adapted to form
an antenna and said layer is defined by a length and width along said surfaces in proportion to
at least one property selected from the group consisting of size of said package, material used
in said sheet, uses for said antenna, material properties of said product, and operating
frequency of said antenna.
5. The assembly of claim 2 or 4 wherein said layer has a thickness defined proportionally
to a selected range and a selected radiating efficiency.
6. The assembly of claim 2 or 4 wherein said antenna is adapted to receive excitation
from a transceiver, said excitation being selected from the group consisting of linear and
circular polarization.
7. The assembly of claim 2 or 4 wherein said antenna includes a 5% NSWR bandwidth.
8. The assembly of claim 7 wherein said NSWR bandwidth is increased by resistively
loading said electrically conductive layer.
9. The assembly of claim 2 or 4 wherein said layer is printed onto said surfaces.
10. The assembly of claim 2 or 4 wherein said layer is formed from copper metalization.
11. The assembly of claim 2 or 4 wherein said layer is formed from a conductive ink.
12. A wireless smart package assembly for use in the protection of a product, said
assembly comprising: a package having a least one sheet of material folded to form multiple interior and
exterior surfaces to surround said product; and
an electrically conductive layer adapted to traverse at least one fold and cover a
portion of at least two surfaces to form a non-planar antenna.
13. The assembly of claim 12 wherein said electrically conductive layer is defined by a
length and width along said surfaces in proportion to at least one property selected from the
group consisting of size of said package, material used in said sheet, uses for said antenna;
material properties of said product; and operating frequency of said antenna.
14. The assembly of claim 12 or 13 wherein said layer has a thickness defined
proportionally to a selected range and a selected radiating efficiency.
15. The assembly of claim 12 or 13 wherein said antenna is adapted to receive excitation
from a transceiver, said excitation being selected from the group consisting of linear and
circular polarization.
16. The assembly of claim 12 or 13 wherein said antenna includes a 5% NSWR
bandwidth.
17. The assembly of claim 16 wherein said VSWR bandwidth is increased by resistively
loading said electrically conductive layer.
18. The assembly of claim 12 or 13 wherein said layer is printed onto said surfaces.
19. The assembly of claim 12 or 13 wherein said layer is formed from copper
metalization.
20. The assembly of claim 12 or 13 wherein said layer is formed from a conductive ink.
21. The assembly of claim 12 wherein said at least one sheet is adapted with at least four
surfaces to surround said product and said layer covers a portion of four of said surfaces.
22 The assembly of claim 12 wherein sheet is or a two ply material and said layer is
formed in between said two-ply layers.
23. The assembly of claim 12 including an RFTD tag electrically connected with said
layer.
24. A wireless smart package assembly for use in the protection and display of a product,
said assembly comprising:
a package having a least one sheet of material folded and cut to form multiple interior
and exterior surfaces to surround said product;
an electrically conductive layer adapted to traverse at least one fold and cover a
portion of at least two surfaces to form a non-planar antenna; and
an RFTD tag electrically connected with said layer.
25. A wireless smart package assembly for use in the distribution of a product, said
assembly comprising:
a package having at least one sheet of material adapted to support the shipment and
storage of a product; and
an electrically conductive material distributed along a portion of said sheet so as to
form an non-planar antenna using said package.
26. The assembly of claim 25 wherein: said package is adapted to surround said product;
said electrically conductive material is arranged to form a non-planar layer;
said sheet is folded to form multiple interior and exterior surfaces to surround said
product; and
said electrically conductive layer is adapted to traverse at least one fold and cover a
portion of at least two surfaces.
27. The assembly of claim 26 wherein said layer has a thickness defined proportionally to
a selected range and a selected radiating efficiency.
28. The assembly of claim 26 wherein said antenna is adapted to receive excitation from a
transceiver, said excitation being selected from the group consisting of linear and circular
polarization.
29. The assembly of claim 12 or 13 wherein said antenna includes a 5% NSWR bandwidth.
30. The assembly of claim 16 wherein said VSWR bandwidth is increased by resistively
loading said electrically conductive layer.
31. The assembly of claim 26 wherein said layer is printed onto said surfaces.
32. The assembly of claim 26 wherein said layer is formed from copper metalization.
33. The assembly of claim 12 or 13 wherein said layer is formed from a conductive ink.
34. The assembly of claim 25 wherein:
said product is a roll of paper;
said package is a cylindrical core having an inner surface surrounding a hollow center
and an outer surface about which said paper is rolled;
said electrically conductive material is arranged to form a ring of spaced-apart linear
dipoles about the circumference of said core.
said dipoles are connected to a combiner circuit to form a dipole antenna array.
35. The assembly of claim 25, 26 or 34 including: a passive RFTD tag having a power source for a one-time transmit operation.
PCT/US2001/008669 2000-03-15 2001-03-15 Package identification system WO2001069525A1 (en)

Priority Applications (3)

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AU2001245845A AU2001245845A1 (en) 2000-03-15 2001-03-15 Package identification system
CA002402683A CA2402683A1 (en) 2000-03-15 2001-03-15 Package identification system
EP01918807A EP1266355A1 (en) 2000-03-15 2001-03-15 Package identification system

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US18959600P 2000-03-15 2000-03-15
US18964900P 2000-03-15 2000-03-15
US60/189,649 2000-03-15
US60/189,596 2000-03-15

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WO (1) WO2001069525A1 (en)

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CA2402683A1 (en) 2001-09-20
EP1266355A1 (en) 2002-12-18

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