METHOD OF REDUCING CONTAMINANTS IN DRINKING WATER
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to methods for water filtration using a combination of
filtration media. More particularly, the invention relates to methods for water filtration
wherein the water passes through filtration media containing alumina and through a
filtration media containing zirconia.
2. Description of Related Art
The chemistry of potable drinking water varies significantly from location to
location throughout the United States. Many municipal drinking water plants are
delivering drinking water from wells and ground water that contains arsenic, lead, NOC
(Volatile Organic Chemicals) such as chloroform, mercury and other contaminants.
Arsenic and NOC have also been found in drinking water in many other countries.
Arsenic species are being used or have been used in the manufacture of medicine and
cosmetics among other things, and have been used as agricultural insecticides. They have
also been used as desiccants, in rodenticides and in herbicides. Arsenic contaminants are
primarily found as an arsenate or an arsenite in drinking water. Chloroform, as a member
of the trihalomethanes family, is often a major byproduct of chlorination-disinfection
processes used in water treatment. These contaminants are considered health hazards
which can cause cancer, skin discoloration, liver disease and a host of other health
problems.
To reduce arsenic from drinking water, municipal water plants use different
techniques such as redux, adsorption and precipitation. The most common media for
adsorption used today is alumina or weak acid ion exchange resins. Alumina works well
to reduce arsenic levels from about one part per million to about five parts per billion.
However, alumina media for such purposes is usually used in small applications such as
point-of-use water filters, and such use is limited. This is due primarily to the poor
kinetics of such filters. Ion exchange resins suffer the same limitation. Another
technique employed to remove arsenic is reverse osmosis which is very effective.
However, it is an expensive treatment which causes a considerable amount of water to be
wasted. In some cases this technique has experienced difficulty due to a change in the
oxidation state of the arsenic contaminate from an arsenate to an arsenite. Municipalities
have been struggling for a number of years, using different techniques of oxidizing
arsenic for removal by their water plants. The cost for doing so in capital investment is
extremely high and at present over six hundred municipalities continue to experience
substantial difficulty in their efforts to reduce arsenic content from drinking water. The
cost of doing so is for many small municipalities, prohibitive due to the complexity of
existing methods which are adapted from large scale plants. Moreover, many proposed
treatments adversely affect the taste and color of the water and may produce unknown
byproducts.
SUMMARY OF THE INVENTION
This invention provides a method making water safer for use by humans and
animals by reducing the levels of a number of different contaminants present in the water,
by contacting the water with a first purification medium comprising alumina; and
contacting the water with a second purification medium comprising zirconia. Treatment
in this manner can reduce the levels of heavy metals in the water, in particular arsenic
levels, by amounts ranging from about 20% to about 100%, without any concomitant
modification or degradation of the water pH or water hardness. In addition, the treatment
method of the invention can reduce the levels of volatile organic compounds, such as
chloroform, and can provide large scale reductions in the level of bacterial contamination,
particularly contamination by coliform and pseudomonal bacteria.
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
The first purification medium used in the method of the invention contains
alumina. Acid- washed alumina has been found to be suitable in this regard, and is
described in U.S. Patent No. 5,133,871, issued July 28, 1992, the entire contents of which
are hereby incorporated by reference. In particular, acid-washed alumina having particle
sizes of about 28 to about 48 mesh (and may have an average particle size in this range)
and BET surface area of about 160 to about 260 m2/g has been found to be suitable as the
first purification medium containing alumina.
The second purification material contains zirconia. Suitable zirconia-containing
purification materials include those disclosed in U.S. Serial No. 08/819,999, filed March
18, 1997, the entire contents of which are hereby incorporated by reference. The zirconia
may be in powdered form, or in granular form. If in powdered form, the zirconia
typically has a particle size distribution ranging from about 5 to about 100 micron, more
particularly from about 10 to about 60 micron, and typically has a mean particle size of
about 40 micron or larger, more particularly about 60 micron.
In larger scale systems, granular zirconia may be more desirable. In these
situations, the zirconia is generally of a particle size of about 20 to about 100 mesh.
The zirconia used in the second purification medium desirably has pore sizes
ranging from about 5 Angstroms to about 500 Angstroms, more particularly, from about 5
Angstroms to about 60 Angstroms for particularly efficient arsenic removal. The BET
pore volume of the zirconia typically ranges from about 300 cmVg to about 800 cmVg,
more particularly from about 300 cm3/g to about 600 cm3/g. Zirconia having large pores
(e.g., over 60 Angstrom) have been found to lose their removal capacity for arsenic by
about 60%. Those of skill in the art will recognize that the pore size may be varied within
the above-desired ranges, or even outside of it, in order to optimize removal efficiency for
the heavy metal of interest.
The zirconia may desirably be formed into a cartridge containing other
components, such as activated carbon, or other adsorbents, as well as an optional binder.
While the relative amounts of each component in the cartridge are substantially variable,
one suitable composition contains, by weight, based on the total weight of cartridge
adsorbent, about 5% to about 15% zirconia, about 70 % activated carbon, and about 15%
to about 25% organic binder. The powder is heated for 30-60 minutes and then
compressed for 15 minutes at 60-100psi.
In use, the method of the invention simply involves passing the water to be treated
through the alumina containing purification medium and then through the zirconia
containing purification medium. If the purification medium is in the form of cartridges,
the cartridges may be of any suitable shape generally adapted or used in water
purification. Examples include cylindrical or toroidally shaped cartridges. Generally the
cartridges are disposed near or contain one or more inlets and/or outlets for the water,
which is caused to flow over and/or through the cartridge material. The alumina
containing purification material may be disposed adjacent to the zirconia containing
purification material (e.g., in the same or an adjacent cartridge), or in a separate vessel,
connected so that water leaving the alumina containing purification material flows over
and/or through the zirconia containing purification material.
The invention can be more fully understood by reference to the following
nonlimiting examples of particular embodiments thereof.
EXAMPLES
Example 1 - Reduction of Arsenic
Tap water (Suwanee, GA) was contaminated with arsenic trioxide to a
concentration of about 200 to about 300 ppb of arsenic. The water is passed through a
first filter cartridge containing acid washed alumina. Effluent from this treatment is
passed through a filter cartridge containing ultrapure zirconium, substantially free from
radioactive species, organic compounds, and metal oxides.
The level of arsenic was measured by a Perkin Elmer atomic absorption
spectrometer. Standard atomic absorption conditions for As was applied in the test with
EDL light source. There was a linear relationship between [As] and AA absorbance in
range of 5- 100 part per billion. The influent was diluted to the specified concentration
before the AA measurements. 20L of the solution was used to determine the As
concentration.
The properties of the test water are given below. The testing was done using a
test method for arsenic reduction established by ANSI/NSF - Standard 53.
As indicated above, the influent water had a concentration of 200-300 ppb of As.
The effluent water had an As concentration under 20 ppb for 2500 gallon test. Arsenic
was found to be reduced from 250 ppb to ~2 ppb and the average reduction percentage is
99.2%. The following table summarizes the results:
Example 2 - Reduction of Volatile Organic Chemicals (VOCs)
Water as described above in Example 1, but deliberately contaminated with
chloroform instead of arsenic trioxide, was passed through the alumina and zirconia filter
cartridges described above in Example 1. The test water had the following
characteristics:
VOC determination was carried out using a GC. The testing methodology for
VOC reduction used was that specified in ANSI/NSF Standard 53-1999.
Influent water had 300 ppb of chloroform and effluent had an undetectable
chloroform concentration. The average reduction percentage was 99.9%. The following
table summarizes the results:
Example 3 - Reduction of bacteria
Water tested for bacteria reduction had the following characteristics:
The test water was seeded with challenge colonies of the indicated bacteria, and
passed through a purification system containing the alumina containing purification
medium and the zirconia containing purification medium described in Example 1 above.
The resulting water was tested as indicated above for the presence of the indicated
bacteria. Test results show the very effective removal of bacteria by the media. The
percentage of the reduction is 100%. The results are given in following table:
This large scale reduction in the numbers of microorganisms in the water was
unexpected.
The use of the purification method of the invention is a substantial and unexpected
advance over what has hitherto been known in the art. In particular, the use of an acid
washed gamma alumina as the first purification material and zirconia as the second
purification material resulted in about a 20 fold improvement in the kinetics of filtration,
and about a 30 fold improvement in filtration capacity. Using these purification materials
separately to treat water heavily contaminated with arsenic, it was found that alumina
reduced the arsenic level from 200 ppb to 60 ppb in 200 gallons of water at a flow rate of
1 gal./min. The zirconia/carbon purification material, used alone, reduced the arsenic
level from 200 ppb to 30 ppb in 300 gallons of water at the same flow rate. However,
when the alumina purification material is used to treat water and followed by treatment
with the zirconia purification material, the arsenic level was reduced from 200 ppb to 1
ppb for amounts of water ranging between 3,000 gallons and 6,000 gallons at the same
flow rate. Moreover, this synergistic effect occurred without significant filter breakage.
In addition, efficiency of metal removal in known processes is often inversely
related to flow rate. The present invention allows increased efficiencies even at high flow
rates. For instance, about 100 g. of zirconia purification material was tested in a static
column, and was found to reduce arsenic levels from about 600 ppm to 1 ppb at a flow
rate of 1 ml/min. However, when the flow rate increased, the efficiency of arsenic
removal decreased. When the alumina purification material was used prior to the zirconia
purification material, the efficiency of arsenic removal was improved even at the higher
flow rates.
While not wishing to be bound by any theory, it is believed that the alumina may
add a positive charge or cause redox reactions of metal species, such as arsenic, and
impart charges to VOC molecules and bacteria, which causes them to become adsorbed
onto the zirconia. For instance, it is known that arsenic can be oxidized from arsenate to
arsenite in the presence of high concentrations of chlorine, and a similar effect may occur
in the presence of the alumina purification material used in the invention. Heavy metal
species that undergo similar changes in oxidation number under similar treatment
conditions would also be removable by the process of the invention, and a determination
of the specific operating parameters for such removal processes could be determined by
optimization based upon the changes set forth herein.
The invention having been thus described with respect to its specific
embodiments, it will be apparent to those of skill in the art that various modifications and
adaptations of the invention can be made, and that various equivalents thereto exist.
These are intended to be included by the appended claims, and by the scope of
equivalents thereto.