WO2002001643A2 - Soft recovery power diode and related method - Google Patents
Soft recovery power diode and related method Download PDFInfo
- Publication number
- WO2002001643A2 WO2002001643A2 PCT/US2001/019990 US0119990W WO0201643A2 WO 2002001643 A2 WO2002001643 A2 WO 2002001643A2 US 0119990 W US0119990 W US 0119990W WO 0201643 A2 WO0201643 A2 WO 0201643A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- semiconductor layer
- semiconductor
- dopant concentration
- diode
- range
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 16
- 238000011084 recovery Methods 0.000 title description 25
- 239000004065 semiconductor Substances 0.000 claims abstract description 212
- 239000002019 doping agent Substances 0.000 claims abstract description 117
- 239000000758 substrate Substances 0.000 claims description 14
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000007943 implant Substances 0.000 description 2
- 238000002513 implantation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000003071 parasitic effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/86—Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
- H01L29/861—Diodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/36—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the concentration or distribution of impurities in the bulk material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/548—Amorphous silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S257/00—Active solid-state devices, e.g. transistors, solid-state diodes
- Y10S257/927—Different doping levels in different parts of PN junction to produce shaped depletion layer
Definitions
- the present invention relates to the field of electronic devices , and, more particularly, to power diodes .
- Diodes are used in a variety of circuits to either restrict or permit the flow of current within the circuit depending upon the voltage which is applied across the diode. That is, the voltage will either cause the diode to become forward-biased, at which point the current will flow through the diode, or reverse-biased, at which point current is restricted from flowing through the diode.
- Diodes such as the P-i-N (positive-intrinsic- negative) diodes are widely used in high voltage applications, such as power factor correction circuits, for example.
- the diode transitions suddenly from a forward-biased state to a reversed-biased state caused by a large voltage swing, the diode must undergo a period of reverse recovery.
- the i region of the diode contains a large concentration of minority carriers. This concentration must be removed from the i region before the current flow can be limited to substantially zero.
- a reverse recovery current (Irr) will increase in magnitude until the excess carrier concentration at the P-N junction has dropped below the background concentration at a time t (i.e., the time when the current reaches a negative peak) , at which point reverse recovery can begin.
- the Irr may increase to the point at which the circuit is damaged.
- the Irr results in an increase in the forward voltage drop (Vf) of the diode as well a decrease in the softness of the recovery waveform, both of which are undesirable.
- the softness of the recovery waveform corresponds to the slope of the Irr (i.e., dlrr/dt) as it tends toward zero after the time t. The steeper the slope, the less “soft" the recovery waveform and the greater the chance that ringing will result. Ringing is caused when the current overshoots or oscillates back and forth about zero during the reverse recovery period because the current increases and decreases too guickly due to circuit parasitics.
- a semiconductor diode including a more highly doped base layer between the intrinsic layer and the base.
- the diode may comprise a first semiconductor layer that includes a dopant having a first conductivity type and a second semiconductor layer adjacent the first semiconductor layer that includes a dopant having the first conductivity type and having a dopant concentration less than a dopant concentration of the first semiconductor layer.
- a third semiconductor layer maybe adjacent the second semiconductor layer and includes a dopant having the first conductivity type and having a dopant concentration greater than the dopant concentration of the second semiconductor ayer. This third layer may be considered as providing the more highly doped base layer or region.
- a fourth semiconductor layer maybe adjacent the third semiconductor layer and include a dopant of a second conductivity type. Respective contacts are connected to the first and fourth semiconductor layers.
- the diode has a reduced Irr compared to prior art diodes yet still provides a low Vf and soft recovery characteristics .
- the semiconductor diode may further include an intermediate semiconductor layer between the first semiconductor layer and the second semiconductor layer.
- the intermediate semiconductor layer has a dopant concentration between the dopant concentrations of the first and second semiconductor layers.
- the fourth semiconductor layer may be surrounded by the third semiconductor layer.
- the dopant concentrations and thicknesses of the semiconductor layers may be as follows: for the first semiconductor layer, a dopant concentration in a range of about 1 X 10 18 to 1 X 10 19 cm -3 and a thickness in a range of about 100 to 400 ⁇ m; for the intermediate semiconductor layer, a dopant concentration in a range of about 2.5 x 10 14 to 1.3 x 10 15 cm -3 and a thickness in a range of about 8 to 35 ⁇ m; for the second semiconductor layer, a dopant concentration in a range of about 6 x 10 13 to 6 x 14 14 cm -3 and a thickness in a range of about 7 to 70 ⁇ m; for the third semiconductor layer, a dopant concentration in a range of about 1 X 10 14 to 1 X 10 16 cm "3 and a thickness in a range of about 4 to 6 ⁇ m; and for the fourth semiconductor layer, a dopant concentration in a range of less than about 1 X 10 17 cm -3 and a thickness in a range of
- the first conductivity type is preferably N type and the second conductivity type is preferably P type.
- Another aspect of the invention relates to doping the fourth semiconductor region with relatively low concentrations compared to those found in prior art devices. Accordingly, the excess carrier concentration at the P-N junction between the third and fourth semiconductor layers is held to a lower level, thus resulting in a reduced Irr at the time t (hereafter "Irrm") . Increasing the doping concentration of the third semiconductor layer further reduces the carrier concentration at the P-N junction, providing for further reduction in the Irrm.
- the dopant concentration of the fourth semiconductor layer preferably has a dopant concentration greater than the dopant concentration of the third semiconductor layer.
- a method according to the invention is for making a semiconductor diode.
- the method preferably includes providing a semiconductor substrate including a dopant having a first conductivity type.
- a first epitaxial layer of the first conductivity type is grown adjacent the semiconductor substrate and may have a dopant concentration less than a dopant concentration of the first semiconductor layer.
- the method may further include doping a first region of the first conductivity type in the first epitaxial layer to a dopant concentration less than the dopant concentration of the first epitaxial layer, and doping a second region of a second conductivity type in the first region. Additionally, respective contacts maybe formed on the semiconductor substrate and the second region.
- FIG. 1 is a schematic cross-sectional view of a semiconductor diode according to the present invention.
- FIG. 2 is a graph illustrating a doping profile of the semiconductor diode of FIG. 1.
- FIG. 3 is a graph illustrating simulated test results of the recovery waveforms of a prior art diode and several embodiments of diodes according to the present invention.
- FIG. 4 is a graph illustrating actual test results of the recovery waveforms of a prior art diode and a diode according to the present invention.
- the diode 10 includes a first semiconductor layer or substrate 11 that illustratively includes an N-type dopant.
- An intermediate semiconductor layer 13 (N-type) is formed between the first semiconductor layer 11 and a second semiconductor layer 14, which is also N-type.
- the dopant concentration of the intermediate semiconductor layer 13 is less than that of first semiconductor layer 11, and the dopant concentration of the second semiconductor layer 14 is less than that of the intermediate semiconductor layer.
- the intermediate and second semiconductor layers 13, 14 may be epitaxially grown on the substrate, for example, as will be readily appreciated by those skilled in the art.
- a third semiconductor layer 15 is adjacent the second semiconductor layer 14 and includes an N- type dopant of a concentration greater than the second semiconductor layer. Adjacent the third semiconductor layer is a fourth semiconductor layer 16 which includes a P-type dopant. Both the third and fourth semiconductor layers 15, 16 may be doped by conventional diffusion or implantation techniques, for example, as will be readily appreciated by those of skill in the art. As shown in FIG. 1, the fourth semiconductor layer 16 may be surrounded by the third semiconductor layer 15.
- a metal contact layer (or cathode) 17 is formed on the first semiconductor layer 11 and a metal contact layer (or anode) 18 is formed on the fourth semiconductor layer 16.
- a shallow, lightly activated P+ surface implant may be included to provide better contact between the fourth semiconductor layer 16 and the anode 18. The implant layer is only lightly activated to keep the injection efficiency at the P-N junction low.
- the dopant concentrations are chosen to cause an excess carrier concentration region to be formed away from the P-N junction during operation, which serves to maintain Vf at low values and produce a soft recovery waveform. That is, even though the maximum recovery value (i.e., the point at which dlrr/dt equals zero) is reduced because a lower carrier concentration is present at the P-N junction, the overall carrier concentration of the semiconductor diode 10 may be maintained due to the higher excess carrier concentration region away from the P-N junction, which allows Vf to remain low.
- the maximum recovery value is lower, the time it takes the reverse recovery current to reach this point will decrease. Yet, since the carrier concentration across the entire semiconductor diode 10 remains substantially the same as in prior art diodes, the total time required for recovery will basically remain unchanged. Thus, the slope of the recovery curve after the maximum recovery value (i.e., after time t) will be less steep, resulting in increased softness.
- the efficacy of the present invention has been demonstrated in both simulations and actual tests .
- the first waveform 20 corresponds to a prior art Hyperfast diode made by the assignee of the present invention.
- the second waveform 21 corresponds to a diode made according to the present invention having a third semiconductor layer 15 with an increased dopant concentration (as described in Table 2, above) and a conventionally doped fourth semiconductor layer 16.
- the third waveform 22 corresponds to a diode made according to the present invention having a fourth semiconductor layer 16 with a decreased dopant concentration (again described in Table 2) and a conventionally doped third semiconductor layer 15.
- the fourth waveform 23 corresponds to a diode made according to the present invention having both a third semiconductor layer 15 with an increased dopant concentration and a fourth semiconductor layer 16 with a decreased dopant concentration.
- Each of the simulated diodes according to the present invention (i.e., waveforms 21, 22, 23) provide lower Irr values and increased softness.
- the Irr of the diodes corresponding to waveforms 21, 22 were approximately 9 and 14% lower, respectively, than the Irr of the prior art diode corresponding to waveform 20.
- the diode corresponding to waveform 23 provided an approximate 27% drop in Irr as well as an approximate 75% increase in softness with respect to the prior art diode. These values were obtained while maintaining Vf at about 1.8 ⁇ 0.05 volts for each of the diodes. Referring now to FIG.
- the third layer or first region 15 is formed by doping an upper portion of the epitaxial layer 14, and the second region 16 may be formed by doping an upper portion of the first region.
- the contacts 17, 18 are also preferably formed on the semiconductor substrate 11 and the second region 16, respectively, as will be readily appreciated by those skilled in the art.
- the above layers are preferably formed having the dopant types and concentrations, thickness, etc. as set, forth above. It will also be appreciated by those skilled in the art that the present invention is not limited to any one type of diode. Rather, it may advantageously be used in all diodes including a P-N junction where a soft Irr waveform is desired, such as MOSFET body diodes, for example.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2001270086A AU2001270086A1 (en) | 2000-06-26 | 2001-06-22 | Soft recovery power diode and related method |
DE10196362T DE10196362B4 (en) | 2000-06-26 | 2001-06-22 | Power diode with soft turn-off behavior (soft recovery) and related process |
JP2002505688A JP4608181B2 (en) | 2000-06-26 | 2001-06-22 | Soft recovery power diode and related method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/603,605 US6737731B1 (en) | 2000-06-26 | 2000-06-26 | Soft recovery power diode |
US09/603,605 | 2000-06-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2002001643A2 true WO2002001643A2 (en) | 2002-01-03 |
WO2002001643A3 WO2002001643A3 (en) | 2002-04-18 |
Family
ID=24416158
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/019990 WO2002001643A2 (en) | 2000-06-26 | 2001-06-22 | Soft recovery power diode and related method |
Country Status (7)
Country | Link |
---|---|
US (1) | US6737731B1 (en) |
JP (1) | JP4608181B2 (en) |
CN (1) | CN1211865C (en) |
AU (1) | AU2001270086A1 (en) |
DE (1) | DE10196362B4 (en) |
TW (1) | TW507384B (en) |
WO (1) | WO2002001643A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004066397A2 (en) * | 2003-01-15 | 2004-08-05 | Advanced Power Technology, Inc. | Rugged fred and fabrication |
WO2009022592A1 (en) * | 2007-08-13 | 2009-02-19 | The Kansai Electric Power Co., Inc. | Soft recovery diode |
US8072043B2 (en) | 2004-10-06 | 2011-12-06 | Robert Bosch Gmbh | Semiconductor component |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7199442B2 (en) * | 2004-07-15 | 2007-04-03 | Fairchild Semiconductor Corporation | Schottky diode structure to reduce capacitance and switching losses and method of making same |
JP4843253B2 (en) * | 2005-05-23 | 2011-12-21 | 株式会社東芝 | Power semiconductor device |
US7728409B2 (en) * | 2005-11-10 | 2010-06-01 | Fuji Electric Device Technology Co., Ltd. | Semiconductor device and method of manufacturing the same |
JP5309360B2 (en) * | 2008-07-31 | 2013-10-09 | 三菱電機株式会社 | Semiconductor device and manufacturing method thereof |
US8933506B2 (en) * | 2011-01-31 | 2015-01-13 | Alpha And Omega Semiconductor Incorporated | Diode structures with controlled injection efficiency for fast switching |
CN102832121B (en) * | 2011-06-17 | 2015-04-01 | 中国科学院微电子研究所 | Manufacture method of fast recovery diode |
CN103311278B (en) * | 2012-03-11 | 2016-03-02 | 深圳市依思普林科技有限公司 | Fast recovery diode and make the method for this diode |
CN103311314B (en) * | 2012-03-11 | 2016-08-03 | 深圳市立德电控科技有限公司 | Fast recovery diode and the method making this diode |
CN102820323B (en) * | 2012-09-07 | 2014-11-05 | 温州大学 | Nanometer silicon carbide/crystal silicon carbide double graded junction fast recovery diode and preparation method thereof |
US10227455B2 (en) * | 2015-09-01 | 2019-03-12 | Hitachi Chemical Company, Ltd. | Aerogel |
JP6846119B2 (en) * | 2016-05-02 | 2021-03-24 | 株式会社 日立パワーデバイス | Diode and power converter using it |
CN107623045A (en) * | 2017-09-30 | 2018-01-23 | 绍兴上虞欧菲光电科技有限公司 | A kind of diode |
CN108598153B (en) * | 2018-06-29 | 2023-12-29 | 南京晟芯半导体有限公司 | Soft recovery power semiconductor diode and preparation method thereof |
CN111653611A (en) * | 2020-07-20 | 2020-09-11 | 电子科技大学 | Method for improving reverse recovery characteristic of semiconductor device |
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US4228453A (en) * | 1977-06-21 | 1980-10-14 | Thomson-Csf | (III) Plane gallium arsenide IMPATT diode |
US4594602A (en) * | 1983-04-13 | 1986-06-10 | Hitachi, Ltd. | High speed diode |
US5032540A (en) * | 1988-11-09 | 1991-07-16 | Sgs-Thomson Microelectronics S.A. | A Process for modulating the quantity of gold diffused into a silicon substrate |
EP0614231A2 (en) * | 1993-03-05 | 1994-09-07 | Mitsubishi Denki Kabushiki Kaisha | PN junction and method of manufacturing the same |
EP0749166A1 (en) * | 1995-05-18 | 1996-12-18 | Mitsubishi Denki Kabushiki Kaisha | Diode and method of manufacturing the same |
US5977611A (en) * | 1997-04-04 | 1999-11-02 | Siemens Aktiengesellschaft | Power diode and hybrid diode, voltage limiter and freewheeling diode having the power diode |
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JPS5929469A (en) | 1982-08-11 | 1984-02-16 | Hitachi Ltd | Semiconductor device |
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DE4201183A1 (en) | 1992-01-17 | 1993-07-22 | Eupec Gmbh & Co Kg | PERFORMANCE DIODE |
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JP3968912B2 (en) * | 1999-05-10 | 2007-08-29 | 富士電機デバイステクノロジー株式会社 | diode |
-
2000
- 2000-06-26 US US09/603,605 patent/US6737731B1/en not_active Expired - Lifetime
-
2001
- 2001-06-22 AU AU2001270086A patent/AU2001270086A1/en not_active Abandoned
- 2001-06-22 CN CNB018117856A patent/CN1211865C/en not_active Expired - Lifetime
- 2001-06-22 WO PCT/US2001/019990 patent/WO2002001643A2/en active Application Filing
- 2001-06-22 JP JP2002505688A patent/JP4608181B2/en not_active Expired - Lifetime
- 2001-06-22 DE DE10196362T patent/DE10196362B4/en not_active Expired - Lifetime
- 2001-06-26 TW TW090115470A patent/TW507384B/en not_active IP Right Cessation
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004066397A2 (en) * | 2003-01-15 | 2004-08-05 | Advanced Power Technology, Inc. | Rugged fred and fabrication |
WO2004066397A3 (en) * | 2003-01-15 | 2004-10-28 | Advanced Power Technology | Rugged fred and fabrication |
US7169634B2 (en) | 2003-01-15 | 2007-01-30 | Advanced Power Technology, Inc. | Design and fabrication of rugged FRED |
US7671410B2 (en) | 2003-01-15 | 2010-03-02 | Microsemi Corporation | Design and fabrication of rugged FRED, power MOSFET or IGBT |
US8072043B2 (en) | 2004-10-06 | 2011-12-06 | Robert Bosch Gmbh | Semiconductor component |
WO2009022592A1 (en) * | 2007-08-13 | 2009-02-19 | The Kansai Electric Power Co., Inc. | Soft recovery diode |
Also Published As
Publication number | Publication date |
---|---|
CN1211865C (en) | 2005-07-20 |
DE10196362T1 (en) | 2003-05-22 |
WO2002001643A3 (en) | 2002-04-18 |
CN1441968A (en) | 2003-09-10 |
AU2001270086A1 (en) | 2002-01-08 |
DE10196362B4 (en) | 2007-04-05 |
US6737731B1 (en) | 2004-05-18 |
JP2004502305A (en) | 2004-01-22 |
JP4608181B2 (en) | 2011-01-05 |
TW507384B (en) | 2002-10-21 |
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