WO2002002728A1 - Detergent and method of cleansing - Google Patents

Detergent and method of cleansing Download PDF

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Publication number
WO2002002728A1
WO2002002728A1 PCT/JP2001/003624 JP0103624W WO0202728A1 WO 2002002728 A1 WO2002002728 A1 WO 2002002728A1 JP 0103624 W JP0103624 W JP 0103624W WO 0202728 A1 WO0202728 A1 WO 0202728A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
exo
industry
cleaning agent
detergent
Prior art date
Application number
PCT/JP2001/003624
Other languages
French (fr)
Japanese (ja)
Inventor
Takanobu Mase
Kiyoshi Watanabe
Original Assignee
Zeon Corporation
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Publication date
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Publication of WO2002002728A1 publication Critical patent/WO2002002728A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/24Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/50Solvents
    • C11D7/5004Organic solvents
    • C11D7/5027Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C23G5/02Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
    • C23G5/024Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents containing hydrocarbons

Definitions

  • the present invention relates to a cleaning agent comprising tetrahydrodicyclopentene, and a method for cleaning and removing contaminants adhering to the surface of an article using the cleaning agent.
  • cleaning agents include (1) chlorinated hydrocarbon solvents such as trichloroethane, trichloroethylene, tetrachloroethane, and tetrachloroethylene; (2) chlorofluorocarbon solvents such as trichlorotrifluoroethylene; and (3) sodium orthosilicate.
  • chlorinated hydrocarbon solvents and ( 2) CFC-based solvents have been used for many years.
  • these chlorine-containing general-purpose cleaners were suspected of being a cause of airborne destruction of the stratospheric ozone layer, and their production and use have recently been banned worldwide.
  • the water-based detergent of the above (3) has less adverse effects on the environment and is less toxic than the organic solvent-based detergent, but is inferior in detergency by several steps.
  • the terpenes (4) above are compounds that can achieve both safety and detergency, but they are prone to deterioration at the time of use and have problems with durability, and are supplied at a high price because they are derived from natural products The amount is limited, making it impractical as an industrial cleaner.
  • the hydrocarbon solvents of the above (5) especially aromatics such as benzene and xylene Aromatic hydrocarbons are highly irritating and toxic to mucous membranes and skin, and the cleaning work involving them is subject to various regulations under the Industrial Safety and Health Act. For this reason, hydrocarbon solvents are required to reduce the content of aromatic components as much as possible while maintaining the cleaning performance shown by aromatic hydrocarbons.
  • aromatics such as benzene and xylene
  • Aromatic hydrocarbons are highly irritating and toxic to mucous membranes and skin, and the cleaning work involving them is subject to various regulations under the Industrial Safety and Health Act. For this reason, hydrocarbon solvents are required to reduce the content of aromatic components as much as possible while maintaining the cleaning performance shown by aromatic hydrocarbons.
  • articles are generally heated and cleaned in the presence of air, the emergence of a detergent that is stable under heating conditions is desired.
  • detergents containing aliphatic hydrocarbons as the main component have been marketed as detergents with reduced aromatic component content, and are reported in the literature.
  • Nappar 11 from Exxon Chemical Co., Ltd. and Naphthesol from Nippon Petrochemical Co., Ltd. are detergents mainly composed of petroleum fractions called naphthenic fractions. It contains only small amounts of aromatic compounds such as alkylbenzene.
  • UK Patent No. 2,175,004 discloses that 85-97 parts by weight of non-aromatic hydrocarbons containing aliphatic and / or alicyclic compounds, and that the number of carbon atoms is 8-18.
  • a cleaning composition for removing fats and oils from a metal or plastic surface comprising 3 to 15 parts by weight of an aromatic compound containing at least one alkyl group is described.
  • JP-A-3-62896 describes a detergent composition containing 70% by weight or more of a cyclic saturated hydrocarbon having 9 to 18 carbon atoms.
  • the publication also proposes a detergent composition containing 0.1 to 30% by weight of an aliphatic alcohol having 8 to 18 carbon atoms and Z or a surfactant in addition to the hydrocarbon.
  • Japanese Patent Application Laid-Open No. 11-503,783 discloses cleaning of a cycloalkane mixture having a flash point of 55 ° C or more and a distillation temperature of 175 to 235 ° C. Use as a degreasing agent has been proposed.
  • the publication discloses, as specific examples of such cycloalkane mixtures, tetrahydrodicyclopentadiene, methyltetrahydrodicyclopene, dimethyltetrahydrodicyclopene, ethylpropylcyclohexane, hexane, and alkyldeca.
  • a mixture of two or more selected from hydronaphthalenes is mentioned.
  • an object of the present invention is to provide an excellent cleaning performance for contaminants adhering to the surface of an article used in various industrial fields, and to provide the article with excellent cleaning performance.
  • An object of the present invention is to provide a novel aliphatic hydrocarbon-based cleaning agent and a cleaning method which do not swell or erode the surface and are stable under heating conditions in the presence of air.
  • the present inventors focused on tetrahydrodicyclopentene, a kind of cycloaliphatic hydrocarbon, and examined the weight ratio of the endo- and exo-forms and the cleaning performance.
  • a detergent comprising tetrahydrodicyclopentene, wherein the weight ratio of the tetra- and di-exo-forms of tetrahydrodicyclopentene is in the range of 70Z30 to 0Z100.
  • a cleaning agent characterized by the following is provided.
  • a Kauributanol (KB) value indicating the cleaning performance of this cleaning agent is preferably 6 Oml or more.
  • an article characterized by using a detergent comprising tetrahydrodicyclopentadiene, wherein the weight ratio of the endo-form and the exo-form is in the range of 70/30 to 0/100.
  • the cleaning agent comprising tetrahydrodicyclopentadiene (hereinafter, referred to as THDC) of the present invention has a weight ratio of an endo-THDC represented by the following formula 1 to an exo-THDC represented by the following formula 2 of 70 /.
  • the range is from 30 to 0/100. ⁇ .
  • the weight ratio of the endo-form and the exo-form is preferably in the range of 40/60 to 0Z100, more preferably 20/80 to 100, more preferably ⁇ 00, and most preferably 5 to 95 to 100. is there.
  • the cleaning agent of the present invention is one of the indicators of the dissolving power for removing dirt and the like, and a standard kauri resin butanol solution at 25 ° C. It is preferable that the Kauburinoru value (KB value), which indicates the volume (ml) of the solvent required to precipitate the Kauri resin from 20 g, is 60 ml or more. It is more preferably at least 63 ml, still more preferably at least 70 ml. In general, the higher the KB value, the higher the dissolving power.
  • End-THDC which constitutes the cleaning agent of the present invention, is a known substance having a boiling point of 193 ° C (under normal pressure) and a melting point of 77 ° C, which is a colorless and slightly odorous substance.
  • Exo-THDC has a boiling point of 187 ° C
  • End-to-end THDC can be obtained, for example, by fully hydrogenating end-to-end mouth penges obtained from naphtha fractions of crude oil.
  • exo-THDC can be obtained by isomerizing endo-THDC in the presence of a catalyst according to a known method (for example, see Japanese Patent Application Laid-Open No. 55-72.122).
  • the cleaning agent of the present invention mixes endo-THDC and exo-THDC produced as described above so that the weight ratio is in the range of 70/30 to 0/100 for the endo- / exo-form. It can be obtained by: In addition, an isomerization reaction is performed using endo-THDC as a raw material in the presence of an acid catalyst, and the weight ratio between the endo-form (raw material) and the exo-form (product) is in the range of 70 to 30 to 0Z100. It can also be produced by stopping the reaction at the point.
  • the method of mixing the endo-form and the exo-form is not particularly limited, and a mixing and stirring device generally used in industry may be used.
  • the mixing ratio (weight ratio) of the endo form and the exo form is
  • the detergent of the present invention may be used alone or as a mixture of THDC with other detergents.
  • Such other cleaning agents are not particularly limited, but include, for example, hydrocarbons, alcohols, esters, chlorinated hydrocarbons, fluorinated hydrocarbons, ethers, ketones, and volatile organic silicons.
  • the mixing ratio of the THDC detergent of the present invention to other detergents is usually at least 5 wt%, preferably at least 30 wt%, more preferably at least 50 wt%.
  • the hydrocarbons are not particularly limited, but include, for example, n-pentane, n-hexane, isohexane, n-heptane, isoheptane, n-octane, isooctane, n-nonane, n-decane, isodecane
  • Linear or branched aliphatic hydrocarbons such as n-ndecane, n-dodecane, n-tridecane, cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, p-menthane, decalin, diisoprovir
  • Alicyclic hydrocarbons such as cyclohexane; terpenes such as limonene, pinene and dipentene;
  • Examples of the alcohol include, but are not particularly limited to, for example, methanol, ethanol, isopropanol, n-propanol, n-butanol, s-butanol, t-butanol, n-pentanol, and isopentanol.
  • aliphatic monohydric alcohols such as n-hexanol, isohexanol, 2-ethylhexanol, and n-butanol.
  • esters are not particularly limited.
  • the chlorinated hydrocarbons are not particularly limited, but include, for example, saturated and unsaturated chlorinated aliphatic hydrocarbons such as methylene chloride, dichloroethane, dichloroethylene, trichloroethylene, and perchlorethylene.
  • fluorinated hydrocarbons examples include, but are not particularly limited to, compounds mainly composed of carbon, hydrogen and fluorine, which may contain an oxygen atom or an unsaturated bond. Above all, those having a boiling point of 25 ° C. or higher are preferable.
  • fluorinated hydrocarbons include pentafluoro-n-propane, hexafluoro-n-butane, decafluoro- ⁇ -pentane, and hexafluoro.
  • ketones examples include, but are not limited to, acetone, 2-butane nonone, 2-pentene nonone, 3-pentene nonone, 2-hexanone, 3-methyl-2-butane nonone, and cyclopentane.
  • acetone 2-butane nonone
  • 2-pentene nonone 3-pentene nonone
  • 2-hexanone 3-methyl-2-butane nonone
  • cyclopentane Non-, cyclohexanone, 2-methylcyclopentanone, 2-methylcyclohexanone and the like can be mentioned.
  • the volatile organic silicon is not particularly limited, but includes, for example, hexamethyihexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, and decamethylcyclopentasiloxane.
  • the cleaning agent of the present invention is used for the purpose of maintaining the liquid stability of the cleaning agent, improving the stability to the object to be cleaned, or improving the workability, as needed, as long as the effect is not impaired.
  • various additives conventionally known can be contained.
  • Such additives include, for example, stabilizers, surfactants, chelating agents, Preservatives, antioxidants, abrasives, lubricants, defoamers and the like.
  • examples of such additives include alcohols, ethers, glycoethers, acetals, ketones, fatty acids, nitroalkanes, amines, amides, aminoethanols, benzotriazols, and the like.
  • the content of additives is usually from 0.1 to 30% by weight, preferably from 0.5 to 20% by weight, based on the total amount of the detergent.
  • the stabilizer examples include aliphatic nitro compounds such as nitromethane and nitroethane; acetylene alcohols such as 3-methyl-1-butyn-1-ol and 3-methyl_1-pentin-1-ol; glycidol, methyl Epoxides such as daricidyl ether and acrylidaricydyl ether; ethers such as dimethoxyethane and 1,4-dioxane; unsaturated hydrocarbons such as hexene, heptene, cyclopentene and cyclohexene; Unsaturated alcohols such as alcohol and 1-buten-3-ol; and acrylates such as methyl acrylate and ethyl acrylate.
  • aliphatic nitro compounds such as nitromethane and nitroethane
  • acetylene alcohols such as 3-methyl-1-butyn-1-ol and 3-methyl_1-pentin-1-ol
  • anionic surfactants include carboxylate, sulfonate, sulfate, phosphate and the like.
  • cationic surfactant include salts of amine with various acids, and quaternary ammonium salts.
  • nonionic surfactants include polyether ethers, polyoxyethylene-polyoxypropylene alcohol, polyoxyethylene-polyoxypropylene alkyl ethers, and fatty acid partial esters of polyalcohols. Is mentioned.
  • amphoteric surfactants include veins, amino organic acids, and amine salts of fatty acids.
  • cleaning refers to a contaminant that has adhered to, adhered to, or adhered to the surface of the article to be cleaned, or, in the case of an article to be cleaned consisting of a porous member, a contaminant that has penetrated into the article.
  • cleaning includes all operations related to the removal of contaminants, such as degreasing, peeling, polishing, rinsing, draining and drying.
  • the articles to be washed are not particularly limited, and include, for example, a precision machine industry, an automobile industry, an aircraft industry, a heavy machinery industry, a metal processing industry, a metal assembly industry, a steel industry, a non-ferrous industry, a steel pipe industry, a heat treatment industry, Metal, ceramic, glass, etc. in the fields of Metsuki, metallurgy, optical machinery, office equipment, electronics, electrical, plastics, glass, ceramics, printing, textile, cleaning, etc. All items made of plastic, elastomers, textiles, etc. are subject to cleaning.
  • automotive parts such as bumpers, gears, transmission parts, and Rage and One-day parts; used in computers and their peripherals, home appliances, communications equipment, OA equipment, and other electronic equipment Hoop materials used for contact materials such as printed wiring boards, IC parts, lead frames, resistors, relays, relays, motor parts, capacitors, liquid crystal displays, magnetic recording parts, and semiconductor materials such as silicon wafers and ceramic wafers
  • Electronic and electrical parts such as electrostriction parts such as crystal oscillators, photoelectric conversion parts, ticketing parts such as brushes, rotors, and vending machines, and currency inspection parts such as vending machines and cash dispensers;
  • Precision machine parts such as bearings, gears, engineer gears, clock parts, camera parts, optical lenses; printing machines Machinery, printing machine blades, printing rolls, rolling machines, construction machinery, large machinery parts such as heavy machinery parts; precision resin products such as cameras and automobiles; tableware, metal fittings, tools, eyeglass frames, watch belts, etc.
  • the cleaning method of the present invention is characterized in that an article is cleaned using the above-mentioned cleaning agent of the present invention.
  • a cleaning agent may be brought into contact with the article to be cleaned, and a normal cleaning method can be employed.
  • a cleaning method can be used in various cleaning methods such as an immersion method, an ultrasonic cleaning method, an oscillating method, a spray method, a sealing method, a steam cleaning method, a hand wiping method, and a favorable result can be obtained.
  • physical means such as stirring, vibration, and brushing may be used in combination as necessary.
  • the cleaning agent of the present invention When the dirt-adhered articles are cleaned by using the cleaning agent of the present invention by an immersion method, for example, (1) a cleaning tank containing the cleaning agent of the present invention alone or mixed with another cleaning agent is used. (2) After washing the articles in the above-mentioned washing tank, the washing agent of the present invention or another washing agent alone or the washing method of the present invention is used. A method of rinsing the articles in a rinsing tank containing a mixture of the cleaning agent and another cleaning agent, and then removing the rinsed articles and drying the articles is adopted.
  • washing tank and rinsing tank not only immersion washing, but also a combination of rocking, vibration, ultrasonic waves, submerged jet, spray, shower, etc. is effective for improving the washing performance etc. .
  • Each of the washing tank and the rinsing tank may be a single tank or may be composed of two or more tanks. Furthermore, a system combining these with a steam cleaning tank can be adopted.
  • the method for drying the cleaning agent is not particularly limited, and examples thereof include a method of drying in a reduced-pressure dryer, and a method of blowing hot air such as nitrogen or air.
  • the detergent when such washing of articles is repeated, the detergent is gradually contaminated with various contaminants.If necessary, the detergent can be removed by performing a distillation operation commonly used in industry. Can be collected and reused.
  • the mixture of Endo THDC and Exo-THDC constituting the cleaning agent of the present invention is used in many fields in addition to the cleaning agent.
  • Examples of applications include jet propellant fuels, various fuels, fuel additives, reaction solvents, extraction solvents, adhesive solvents, azole solvents, paint solvents, lacquer thinners, varnish solvents, diluents, Surfactant diluent, wax, polish diluent, plastic surface treatment and protective polish, release agent, pesticide solvent, pressure sensitive paper auxiliary solvent, aluminum rolling oil, ink solvent, resin dispersant, Examples include lubricating oils, lubricant additives, punching oils, cutting oils, organic synthetic intermediates, and fragrance carriers.
  • a 200-mesh wire mesh (4 cm x 6 cm square) was immersed in cutting oil (Duff 21 Marda Plus LA15, manufactured by Idemitsu Co., Ltd.) for 1 day at room temperature. What was left to stand for a day was used as a test object to be cleaned.
  • the object to be washed was immersed in a container containing 20 ml of exo-THDC prepared according to Production Example 2, and ultrasonically washed at room temperature for 1 minute. Thereafter, the object to be cleaned was pulled up and dried. Gas chromatography-analysis confirmed that no exo-THDC remained on the surface of the material to be washed after drying.
  • the residual oil content on the surface of the object to be cleaned was measured with an oil content measuring device (OCMA-350 manufactured by Horiba). As a result, the remaining oil content was less than 0.1 mg, and the cutting oil was sufficiently washed and removed.
  • Example 9 Cleaning test of machine oil adhering to articles A cleaning test was performed by the same test method as in Example 8, except that a machine oil (G-6040 manufactured by Japan Machine Oil Co., Ltd.) was used as a soil component. After cleaning and drying, there was no residual exo-THDC on the surface of the object to be cleaned, the residual oil content was 0.1 mg or less, and the machine oil was sufficiently cleaned and removed.
  • a machine oil G-6040 manufactured by Japan Machine Oil Co., Ltd.
  • a cleaning test was performed by the same test method as in Example 8 except that a silicone oil (KF-96-100 CS manufactured by Shin-Etsu Silicone Co., Ltd.) was used as a dirt component. After cleaning and drying, there was no residual exo-THDC on the surface of the object to be cleaned, the residual oil content was 0.1 mg or less, and the silicon oil was sufficiently washed and removed.
  • a silicone oil KF-96-100 CS manufactured by Shin-Etsu Silicone Co., Ltd.
  • Example 1 Cleaning test of printed circuit board with flux attached
  • Cream soldering Z 63—221 CM 5—4 2-10 (manufactured by Senju Metal Co., Ltd.) on a printed circuit board (40 mmX 6 OmmX 0.8 mm) of a copper-clad laminate of BT resin glass cloth (Mitsubishi Gas Chemical) ) was applied in a size of 12 mm x 5 Omm, and left in an electric furnace at 250 ° C for 5 minutes to perform a heat treatment to prepare an object to be cleaned. After the heat treatment, the solder was sufficiently melted and solidified on the surface of the object to be cleaned, and the entire surface of the solder was coated with the residual flux.
  • the object to be washed was immersed in a container containing 200 ml of exo-THDC obtained according to Production Example 2, and subjected to ultrasonic treatment at room temperature for 1 minute. Then, it was pulled up and dried. The solder surface of the object to be cleaned after drying was in an extremely good condition without turbidity, and there was no change in the substrate itself. In addition, it was confirmed by gas chromatography analysis that no exo-THD C remained on the substrate surface. Further, the object to be cleaned was subjected to ultrasonic treatment with 15% aqueous solution of isopropyl alcohol (75%), and then the electric conductivity of the treated liquid was measured by an electric conductivity meter. The conductivity was 0.3 s / cm or less, indicating that the ionic components remaining on the substrate were sufficiently cleaned and removed.
  • the exo-THD C used in Example 11 was obtained by converting the weight ratio of the endo- and exo-forms to 5/95 (Example 12), 10/90 (Example 13), and 20/80 (Example 14). ) And 40Z60 (Example 15)
  • the surface of the substrate after drying was in an extremely favorable state without turbidity, and no change was observed in the substrate itself in all cases using any of the cleaning agents.
  • the ionic component remaining on the substrate was analyzed, and as a result, the conductivity was 0.3 ⁇ sZcm or less, indicating that the substrate was sufficiently cleaned and removed.
  • Example 11 A glass epoxy (F R4) printed circuit board was used in place of the printed circuit board of the BT resin glass cloth in Example 1, and a THDC cleaning agent with an end / exo weight ratio of 3/97 instead of exo-THDC was used.
  • the substrate was washed and dried in the same manner as in Example 11 except that the substrate was used.
  • the solder surface of the dried substrate was in a very good condition without turbidity, and there was no change in the substrate itself.
  • gas chromatography analysis confirmed that no THDC remained on the substrate.
  • the result of measuring the electric conductivity according to Example 11 was 0.3 sZcm or less, and the ion component remaining on the substrate was sufficiently cleaned and removed.
  • Example 11 A washing test was performed in the same manner as in Example 11 except that the exo-THDC used in Example 11 was replaced with P-menthane (Comparative Example 2) and diisopropylcyclohexane (Comparative Example 3).
  • the solder surface of the dried substrate was turbid, and it was visually confirmed that the flux was not completely removed.
  • Thick cotton cloth 70 cm x 70 cm square
  • acryl resin button is impregnated with 5 g of edible oil as a dirt component, and 2 g of artificial human fat component is applied to the surface and left for 3 days did.
  • the cotton fabric was immersed in a container containing 5 l of exo-THDC prepared according to Production Example 2, and washed by stirring at room temperature for 10 minutes. After the fabric taken out of the container was dried with warm air, the appearance of the button and the presence or absence of dirt on the fabric surface were visually observed.
  • Example 17 The exo-THD C used in Example 17 was converted into Tricrene (Comparative Example 4), AK-225 (manufactured by Asahi Glass Co., Ltd., Comparative Example 5), naphthesol (manufactured by Nippon Petrochemical Co., Ltd., Comparative Example 6), A dry cleaning test was performed in the same manner as in Example 17 except that p-menthane (Comparative Example 7) and n-decane (Comparative Example 8) were used instead.
  • Test specimens of various polymer materials (17 types) shown in Table 2 were prepared and weighed. Exor T HDC prepared according to Production Example 2 was placed in a glass container equipped with a reflux condenser and a thermometer, and each test piece was immersed at 50 ° C for 4 hours. After completion of the heat immersion, the test piece was taken out and dried under reduced pressure. The weight of each test piece was measured, the rate of weight change (% by weight) before and after immersion was determined, and the appearance was visually observed. The results of the visual observation were shown in accordance with the following three grade evaluation criteria.
  • Grade 2 slight swelling, but little change in appearance
  • Grade 3 swelling, but no noticeable change in appearance
  • Table 2 shows the weight change rate (% by weight) before and after immersion and the results of appearance observation. Many polymer materials (plastic, rubber) showed little change in weight when immersed in exo-THC. No change in appearance was observed. Table 2
  • the cleaning agent of the present invention is superior in cleaning performance to contaminants adhering to an article and does not corrode the material (plastic, rubber, etc.) of the article as compared with a conventional aliphatic hydrocarbon-based cleaning agent.
  • this detergent does not contain chlorine atoms, there are few environmental problems such as depletion of the ozone layer, and since it does not contain aromatic hydrocarbons, it may be subject to regulations under the Industrial Safety and Health Law applicable to similar compounds. Absent.
  • the cleaning agent of the present invention may be an article to be cleaned as specifically enumerated above, for example, a precision machine industry, an automobile industry, an aircraft industry, a heavy machinery industry, a metal processing industry, a metal assembly industry, a steel industry, a non-ferrous industry.
  • Industries steel pipe industry, heat treatment industry, metalwork industry, metallurgy industry, optical machine industry, office equipment industry, electronics industry, electric industry, plastic industry, glass industry, ceramics industry, printing industry, textile industry, cleaning industry, etc. It can be used for cleaning a wide range of items such as metals, ceramics, glass, plastics, elastomers, and textiles.

Abstract

A detergent comprising tetrahydrodicyclopentadiene in which the endo/exo isomer ratio by weight is from 70/30 to 0/100. The detergent preferably has a kauri-butanol value of 60 ml or higher. It has the excellent ability to remove fouling substances adherent to products in various industrial fields. The detergent poses no hygienic problems unlike aromatic hydrocarbon type detergents.

Description

洗浄剤および洗浄方法 技術分野  Cleaning agents and cleaning methods
本発明は、 テトラヒドロジシクロペン夕ジェンからなる洗浄剤、 および該洗浄 剤を用いて物品の表面に付着した汚染物質を洗浄除去する方法に関する。 背景技術  The present invention relates to a cleaning agent comprising tetrahydrodicyclopentene, and a method for cleaning and removing contaminants adhering to the surface of an article using the cleaning agent. Background art
従来、 精密機械工業、 電子 ·電気工業、 光学機械工業、 自動車工業などの分野 において、 オイル類、 油脂類、 グリース、 フラックス、 手垢などの有機物を主体 とする汚れが付着した物品を洗浄するために各種の洗浄剤が広く用いられてきた。 かかる洗浄剤としては、 (1 ) トリクロロェタン、 トリクロロエチレン、 テト ラクロロェタン、 テトラクロロエチレンなどの塩素化炭化水素系溶剤、 (2 ) ト リクロロトリフルォロェタンなどのフロン系溶剤、 (3 ) オルソケィ酸ソ一ダや 苛性ソーダに界面活性剤やビルダーを配合した水系洗浄剤、 (4 ) リモネン、 ピ ネン、 ジペンテンなどのテルペン類、 (5 ) ケロシン、 ベンゼン、 キシレンなど の炭化水素系溶剤など多種多彩なものが知られている。  Conventionally, in the fields of the precision machinery industry, the electronics and electronics industry, the optical machinery industry, and the automobile industry, to clean dirt-based products mainly containing organic substances such as oils, fats, oils, greases, fluxes, and scales. Various cleaning agents have been widely used. Examples of such cleaning agents include (1) chlorinated hydrocarbon solvents such as trichloroethane, trichloroethylene, tetrachloroethane, and tetrachloroethylene; (2) chlorofluorocarbon solvents such as trichlorotrifluoroethylene; and (3) sodium orthosilicate. Water-based detergents containing surfactants and builders mixed with sodium hydroxide and caustic soda; (4) Terpenes such as limonene, pinene and dipentene; and (5) Hydrocarbon solvents such as kerosene, benzene and xylene. It has been known.
特に電子 ·電気工業、 機械工業などの分野で用いられる部品には、 高い洗浄性 能、 難燃焼性、 化学的安定性が要求されるため、 上記 (1 ) の塩素化炭化水素系 溶剤および (2 ) のフロン系溶剤が長年使用されてきた。 しかし、 これらの塩素 を含む汎用洗浄剤は、 大気中に飛散して成層圏のオゾン層を破壊する原因物質で あると疑われ、 近時その生産および使用が世界的に禁止された。  In particular, parts used in the fields of electronics and electronics, machinery, etc., require high cleaning performance, flame resistance, and chemical stability. Therefore, the chlorinated hydrocarbon solvents and ( 2) CFC-based solvents have been used for many years. However, these chlorine-containing general-purpose cleaners were suspected of being a cause of airborne destruction of the stratospheric ozone layer, and their production and use have recently been banned worldwide.
一方、 上記 (3 ) の水系洗浄剤は、 有機溶剤系洗浄剤に比較して環境に対する 悪影響が少なく、 毒性の低い点では優れているが、 洗浄力において数段劣ってい る。 また、 上記 (4 ) のテルペン類は、 安全性と洗浄性を両立させ得る化合物で あるが、 使用時に劣化しやすく耐久性に問題があるばかりでなく、 天然物由来の ために高価格で供給量に限界があり、 工業用洗浄剤として実用性に乏しい。  On the other hand, the water-based detergent of the above (3) has less adverse effects on the environment and is less toxic than the organic solvent-based detergent, but is inferior in detergency by several steps. In addition, the terpenes (4) above are compounds that can achieve both safety and detergency, but they are prone to deterioration at the time of use and have problems with durability, and are supplied at a high price because they are derived from natural products The amount is limited, making it impractical as an industrial cleaner.
ところで、 上記 (5 ) の炭化水素系溶剤、 特にベンゼン、 キシレンなどの芳香 族炭化水素は、 粘膜および皮膚への刺激性ならびに毒性が高く、 これらを取り扱 う洗浄作業は労働安全衛生法上の種々の規制を受けている。 このため、 炭化水素 系溶剤は、 芳香族炭化水素が示すような洗浄性能を保持したまま、 できるだけ芳 香族成分の含有量を低減することが求められている。 また、 一般的に空気存在下 で物品の加熱洗浄が行われているため、 加熱条件下においても安定性を有する洗 浄剤の出現が望まれている。 By the way, the hydrocarbon solvents of the above (5), especially aromatics such as benzene and xylene Aromatic hydrocarbons are highly irritating and toxic to mucous membranes and skin, and the cleaning work involving them is subject to various regulations under the Industrial Safety and Health Act. For this reason, hydrocarbon solvents are required to reduce the content of aromatic components as much as possible while maintaining the cleaning performance shown by aromatic hydrocarbons. In addition, since articles are generally heated and cleaned in the presence of air, the emergence of a detergent that is stable under heating conditions is desired.
芳香族成分の含有量を低減した洗浄剤として、 脂肪族炭化水素を主成分とする 洗浄剤が幾つか市販され、 文献に報告されている。 例えば、 ェクソンケミカル社 からの商品名ナツパー (N a p p a r ) 1 1、 日本石油化学株式会社からの商品 名ナフテゾ一ルなどは、 ナフテン留分といわれる石油留分を主成分とする洗浄剤 であって、 アルキルベンゼンなどの芳香族化合物を少量含有するに過ぎない。 英国特許第 2 , 1 7 5 , 0 0 4号明細書には、 脂肪族および/または脂環式化合 物を含む非芳香族炭化水素 8 5〜9 7重量部と、 炭素数 8〜1 8のアルキル基を 少なくとも 1つ含む芳香族化合物 3〜1 5重量部とからなる金属またはプラスチ ック表面から油脂を除去するための洗浄組成物が記載されている。  Several detergents containing aliphatic hydrocarbons as the main component have been marketed as detergents with reduced aromatic component content, and are reported in the literature. For example, Nappar 11 from Exxon Chemical Co., Ltd. and Naphthesol from Nippon Petrochemical Co., Ltd. are detergents mainly composed of petroleum fractions called naphthenic fractions. It contains only small amounts of aromatic compounds such as alkylbenzene. UK Patent No. 2,175,004 discloses that 85-97 parts by weight of non-aromatic hydrocarbons containing aliphatic and / or alicyclic compounds, and that the number of carbon atoms is 8-18. A cleaning composition for removing fats and oils from a metal or plastic surface, comprising 3 to 15 parts by weight of an aromatic compound containing at least one alkyl group is described.
また、 特開平 3— 6 2 8 9 6号公報には、 炭素数 9〜 1 8の環式飽和炭化水素 を 7 0重量%以上含有する洗浄剤組成物が記載されている。 同公報には該炭化水 素の他に、 さらに炭素数 8〜 1 8の脂肪族アルコールおよび Zまたは界面活性剤 を 0 . 1〜3 0重量%含有する洗浄剤組成物も提案されている。  Further, JP-A-3-62896 describes a detergent composition containing 70% by weight or more of a cyclic saturated hydrocarbon having 9 to 18 carbon atoms. The publication also proposes a detergent composition containing 0.1 to 30% by weight of an aliphatic alcohol having 8 to 18 carbon atoms and Z or a surfactant in addition to the hydrocarbon.
さらに、 特表平 1 1一 5 0 3 7 8 3号公報には、 引火点が 5 5 °C以上で且つ蒸 留温度が 1 7 5〜2 3 5 °Cであるシクロアルカン混合物の洗浄 ·脱脂剤としての 使用が提案されている。 同公報には、 そのようなシクロアルカン混合物の具体例 として、 テトラヒドロジシクロペンタジェン、 メチルテ卜ラヒドロジシクロペン 夕ジェン、 ジメチルテトラヒドロジシクロペン夕ジェン、 ェチルプロピルシク口 へキサン、 アルキルデカヒドロナフタレンの中から選ばれる 2種またはそれ以上 の混合物が挙げられている。  Further, Japanese Patent Application Laid-Open No. 11-503,783 discloses cleaning of a cycloalkane mixture having a flash point of 55 ° C or more and a distillation temperature of 175 to 235 ° C. Use as a degreasing agent has been proposed. The publication discloses, as specific examples of such cycloalkane mixtures, tetrahydrodicyclopentadiene, methyltetrahydrodicyclopene, dimethyltetrahydrodicyclopene, ethylpropylcyclohexane, hexane, and alkyldeca. A mixture of two or more selected from hydronaphthalenes is mentioned.
さらに同公報には、 該シクロアルカン混合物として、 少なくとも 4 0重量%の エンドーテトラヒドロジシクロペンタジェンを含む混合物を用いるのが好ましい と記載されている。 しかしながら、 立体異性体の関係にあるェキソーテトラヒド >混合物については、 何ら 記載されていない。 発明の開示 Further, the publication states that it is preferable to use a mixture containing at least 40% by weight of endo-tetrahydrodicyclopentadiene as the cycloalkane mixture. However, the exotetrahide in a stereoisomeric relationship > Nothing is described for the mixture. Disclosure of the invention
従来技術の上記のような問題点と実状に鑑み、 本発明の目的は、 各種工業分野 で用いられる物品の表面に付着した汚染物質に対して優れた洗浄性能を有し、 か つその物品の表面を膨潤または侵食せず、 しかも空気が存在する加熱条件下に安 定な脂肪族炭化水素系の新規な洗浄剤および洗浄方法を提供することにある。 本発明者らは、 上記の目的を達成するために、 環状脂肪族炭化水素の 1種であ るテトラヒドロジシクロペン夕ジェンに着目して、 そのエンド体とェクソ体との 重量比と洗浄性能との関係、 洗浄剤としての取り扱い性などについて鋭意検討を 重ねたところ、 特定範囲の重量比を有するエンド体 Zェキソ体混合物が、 物品表 面に付着した汚染物質に対して良好な洗浄除去性能を示し、 しかも洗浄剤として の取り扱い性にも優れることを見出して、 本発明を完成するに到った。  In view of the above-mentioned problems and the actual situation of the prior art, an object of the present invention is to provide an excellent cleaning performance for contaminants adhering to the surface of an article used in various industrial fields, and to provide the article with excellent cleaning performance. An object of the present invention is to provide a novel aliphatic hydrocarbon-based cleaning agent and a cleaning method which do not swell or erode the surface and are stable under heating conditions in the presence of air. In order to achieve the above object, the present inventors focused on tetrahydrodicyclopentene, a kind of cycloaliphatic hydrocarbon, and examined the weight ratio of the endo- and exo-forms and the cleaning performance. After careful investigations into the relationship between the end product and the exo-form mixture, which have a specific weight ratio, a good cleaning and removal performance against contaminants adhering to the product surface The present invention was also found to be excellent in handleability as a detergent, and the present invention was completed.
かくして、 第 1の本発明によれば、 テトラヒドロジシクロペン夕ジェンからな る洗浄剤であって、 テトラヒドロジシクロペン夕ジェンのエンド体 zェキソ体の 重量比が 70Z30〜0Z100の範囲であることを特徴とする洗浄剤が提供さ れる。 この洗浄剤の洗浄性能を示すカウリブタノ一ル (KB) 価は、 6 Om l以 上であることが好ましい。  Thus, according to the first aspect of the present invention, there is provided a detergent comprising tetrahydrodicyclopentene, wherein the weight ratio of the tetra- and di-exo-forms of tetrahydrodicyclopentene is in the range of 70Z30 to 0Z100. A cleaning agent characterized by the following is provided. A Kauributanol (KB) value indicating the cleaning performance of this cleaning agent is preferably 6 Oml or more.
さらに、第 2の本発明によれば、テトラヒドロジシクロペンタジェンからなり、 そのエンド体 Zェキソ体の重量比が 70/30〜0/100の範囲である洗浄剤 を用いることを特徴とする物品の洗浄方法が提供される。 発明を実施するための最良の形態  Further, according to the second aspect of the present invention, there is provided an article characterized by using a detergent comprising tetrahydrodicyclopentadiene, wherein the weight ratio of the endo-form and the exo-form is in the range of 70/30 to 0/100. Is provided. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の洗浄剤および洗浄方法について詳細に説明する。  Hereinafter, the cleaning agent and the cleaning method of the present invention will be described in detail.
テトラヒドロジシクロペン夕ジェンからなる洗浄剤  Cleaning agent consisting of tetrahydrodicyclopentene
本発明のテトラヒドロジシクロペンタジェン (以下、 THDCという。 ) から なる洗浄剤は、 下記式 1で表わされるエンド一 THDCと、 下記式 2で表わされ るェキソ— THDCとの重量比が 70/30〜 0/100の範囲であることを特 徵とする。エンド体ノエキソ体の重量比は、好ましくは 40/60〜0Z100、 より好ましくは 20/80〜0ノ 100、 さらに好ましくは Ι ΟΖΘ Ο ΟΖΙ 00、 最も好ましくは 5ノ95〜0ノ 100の範囲である。 The cleaning agent comprising tetrahydrodicyclopentadiene (hereinafter, referred to as THDC) of the present invention has a weight ratio of an endo-THDC represented by the following formula 1 to an exo-THDC represented by the following formula 2 of 70 /. The range is from 30 to 0/100. 徵. The weight ratio of the endo-form and the exo-form is preferably in the range of 40/60 to 0Z100, more preferably 20/80 to 100, more preferably ΟΖΙ00, and most preferably 5 to 95 to 100. is there.
Figure imgf000005_0001
Figure imgf000005_0001
(式 1 :エンド体) (式 2 :ェキソ体) 本発明の洗浄剤は、 汚れなどを落とすための溶解力の指標の一つであって、 2 5°Cにおいて標準カウリ樹脂ブタノ一ル溶液 20 gからカウリ樹脂を析出させる のに要する溶剤の容積 (m l) を表わすカウリブ夕ノール価 (KB価) が 60m 1以上であることが好ましい。 より好ましくは 63m 1以上、 さらに好ましくは 70m l以上である。 一般的に、 KB価が高いほど溶解力が増加する。  (Formula 1: End-form) (Formula 2: Exo-form) The cleaning agent of the present invention is one of the indicators of the dissolving power for removing dirt and the like, and a standard kauri resin butanol solution at 25 ° C. It is preferable that the Kauburinoru value (KB value), which indicates the volume (ml) of the solvent required to precipitate the Kauri resin from 20 g, is 60 ml or more. It is more preferably at least 63 ml, still more preferably at least 70 ml. In general, the higher the KB value, the higher the dissolving power.
本発明の洗浄剤を構成するエンド一 THDCは、 沸点 193°C (常圧下) 、 融 点 77 °Cの無色微臭の公知物質である。また、ェキソ一 THDCは、沸点 187°C End-THDC, which constitutes the cleaning agent of the present invention, is a known substance having a boiling point of 193 ° C (under normal pressure) and a melting point of 77 ° C, which is a colorless and slightly odorous substance. Exo-THDC has a boiling point of 187 ° C
(常圧下) 、 融点一 79°Cの無色微臭の公知物質である。 両化合物は立体異性体 の関係にあるが、 その製造方法は特に限定されず、 公知の製造方法で得られるも のを利用すればよい。 It is a known substance with a colorless faint odor (under normal pressure) with a melting point of 79 ° C. Although both compounds have a stereoisomeric relationship, their production methods are not particularly limited, and those obtained by known production methods may be used.
エンド一 THDCは、 例えば、 原油のナフサ留分から得られるエンド一ジシク 口ペン夕ジェンを完全水素化することにより入手できる。 また、 ェキソ一 THD Cは、 エンド一 THDCを公知の方法 (例えば、 特開昭 55 - 72.1 22号公報 参照) に従って、 触媒の存在下に異性化することにより入手できる。  End-to-end THDC can be obtained, for example, by fully hydrogenating end-to-end mouth penges obtained from naphtha fractions of crude oil. In addition, exo-THDC can be obtained by isomerizing endo-THDC in the presence of a catalyst according to a known method (for example, see Japanese Patent Application Laid-Open No. 55-72.122).
本発明の洗浄剤は、 上記のようにして製造されるエンド一 THDCおよびェキ ソ— THDCを、 重量比がエンド体/ェキソ体 = 70/30〜 0/100の範囲 になるように混合することにより得られる。 また、 エンド一 THDCを原料とし て、 酸触媒の存在下に異性化反応を行い、 エンド体 (原料) とェキソ体 (生成物) との重量比が 70ノ 30〜0Z100の範囲にあるいずれかの時点で反応を停止 することにより製造することもできる。 エンド体とェキソ体との混合方法は特に限定されず、 工業的に通常用いられる 混合攪拌装置を利用すればよい。 エンド体とェキソ体との混合比 (重量比) は、The cleaning agent of the present invention mixes endo-THDC and exo-THDC produced as described above so that the weight ratio is in the range of 70/30 to 0/100 for the endo- / exo-form. It can be obtained by: In addition, an isomerization reaction is performed using endo-THDC as a raw material in the presence of an acid catalyst, and the weight ratio between the endo-form (raw material) and the exo-form (product) is in the range of 70 to 30 to 0Z100. It can also be produced by stopping the reaction at the point. The method of mixing the endo-form and the exo-form is not particularly limited, and a mixing and stirring device generally used in industry may be used. The mixing ratio (weight ratio) of the endo form and the exo form is
7 0 / 3 0〜 0ノ1 0 0の範囲にすることが必須である。この範囲を外れた場合、 すなわちェンド体の含有量が過度に大きくなると、 室温付近における溶液粘度が 上昇して、 洗浄剤としての取り扱い性が著しく悪化する。 さらに、 エンド体含有 量が 1 0 0 %の場合は、 融点 (7 7 °C) 以下の温度において、 洗浄剤としての使 用は実質的に不可能である。 It is essential to set it in the range of 70/30 to 100/100. If the content is out of this range, that is, if the content of the end body is excessively large, the solution viscosity at around room temperature increases, and the handleability as a cleaning agent is significantly deteriorated. Further, when the content of the end body is 100%, it is practically impossible to use it as a detergent at a temperature lower than the melting point (77 ° C).
本発明の洗浄剤は T H D C単独で使用してもよいし、 T H D Cを他の洗浄剤と 混合して用いてもよい。 そのような他の洗浄剤は特に限定されないが、 例えば、 炭化水素類、 アルコール類、 エステル類、 塩素化炭化水素類、 フッ素化炭化水素 類、 ェ一テル類、 ケトン類および揮発性有機シリコン類から選ばれる少なくとも 一種の有機溶媒が挙げられる。 本発明の T H D C洗浄剤と他の洗浄剤との混合比 は、 通常、 前者が 5重量%以上、 好ましくは 3 0重量%以上、 より好ましくは 5 0重量%以上である。  The detergent of the present invention may be used alone or as a mixture of THDC with other detergents. Such other cleaning agents are not particularly limited, but include, for example, hydrocarbons, alcohols, esters, chlorinated hydrocarbons, fluorinated hydrocarbons, ethers, ketones, and volatile organic silicons. At least one organic solvent selected from the group consisting of: The mixing ratio of the THDC detergent of the present invention to other detergents is usually at least 5 wt%, preferably at least 30 wt%, more preferably at least 50 wt%.
上記炭化水素類としては、 特に限定されな が、 例えば、 n —ペンタン、 n— へキサン、 イソへキサン、 n—ヘプタン、 イソヘプタン、 n—オクタン、 イソォ クタン、 n—ノナン、 n—デカン、 イソデカン、 n—ゥンデカン、 n—ドデカン、 n—トリデカンなどの直鎖状または分岐状脂肪族炭化水素類、 シクロペンタン、 メチルシクロペンタン、 シクロへキサン、 メチルシクロへキサン、 p—メンタン、 デカリン、 ジイソプロビルシクロへキサンなどの脂環式炭化水素類、 リモネン、 ピネン、 ジペンテンなどのテルペン類などが挙げられる。  The hydrocarbons are not particularly limited, but include, for example, n-pentane, n-hexane, isohexane, n-heptane, isoheptane, n-octane, isooctane, n-nonane, n-decane, isodecane Linear or branched aliphatic hydrocarbons such as n-ndecane, n-dodecane, n-tridecane, cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, p-menthane, decalin, diisoprovir Alicyclic hydrocarbons such as cyclohexane; terpenes such as limonene, pinene and dipentene;
上記アルコール類としては、 特に限定されないが、 例えば、 メタノール、 エタ ノール、 イソプロパノール、 n—プロパノール、 n—ブ夕ノール、 s—ブ夕ノー ル、 tーブ夕ノール、 n—ペンタノ一ル、 イソペンタノ一ル、 n—へキサノール、 イソへキサノール、 2—ェチルへキサノール、 n—才クタノールなどの脂肪族 1 価アルコール類などが挙げられる。  Examples of the alcohol include, but are not particularly limited to, for example, methanol, ethanol, isopropanol, n-propanol, n-butanol, s-butanol, t-butanol, n-pentanol, and isopentanol. And aliphatic monohydric alcohols such as n-hexanol, isohexanol, 2-ethylhexanol, and n-butanol.
上記エステル類としては、 特に限定されないが、 例えば、 酢酸メチル、 酢酸ェ チル、 酢酸プロピル、 酢酸イソプロピル、 酢酸プチル、 酢酸イソプチル、 酢酸べ ンチル、 プロピオン酸メチル、 プロピオン酸ェチル、 プロピオン酸プロピル、 プ ロピオン酸イソプロピル、 酪酸メチル、 酪酸ェチル、 酪酸イソプロピル、 吉草酸 メチル、 吉草酸ェチルなどの脂肪族力ルポン酸アルキルエステルなどが挙げられ る。 Examples of the above-mentioned esters are not particularly limited. For example, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, isoptyl acetate, pentyl acetate, methyl propionate, ethyl propionate, propyl propionate, Alkyl esters of aliphatic sulfonic acids such as isopropyl lopionate, methyl butyrate, ethyl butyrate, isopropyl butyrate, methyl valerate, and ethyl valerate.
上記塩素化炭化水素類としては、 特に限定されないが、 例えば、 塩化メチレン、 ジクロロエタン、 ジクロロエチレン、 トリクロロエチレン、 パークロロエチレン などの飽和および不飽和塩素化脂肪族炭化水素類などが挙げられる。  The chlorinated hydrocarbons are not particularly limited, but include, for example, saturated and unsaturated chlorinated aliphatic hydrocarbons such as methylene chloride, dichloroethane, dichloroethylene, trichloroethylene, and perchlorethylene.
上記フッ素化炭化水素類としては、 特に限定されないが、 炭素、 水素およびフ ッ素で主に構成され、 酸素原子や不飽和結合を含んでいてもよい化合物が挙げら れる。 なかでも沸点 2 5 °C以上のものが好ましく、 このようなフッ素化炭化水素 類としては、 例えば、 ペン夕フルオロー n—プロパン、 へキサフルオロー n—ブ タン、 デカフルオロー η—ペンタン、 へキサフルォロシクロペンタン、 ォクタフ ルォロシクロペンタン、 パーフルォロプロピルメチルエーテル、 パ一フルォロブ チルメチルェ一テル、 パ一フルォロブチルェチルエーテル、 へキサフルォロシク どが挙げられる。 これらの中では、 へキサフルォロシクロペンタン、 ヘプ夕フル ォロシクロペンタンなどがより好ましい。  Examples of the fluorinated hydrocarbons include, but are not particularly limited to, compounds mainly composed of carbon, hydrogen and fluorine, which may contain an oxygen atom or an unsaturated bond. Above all, those having a boiling point of 25 ° C. or higher are preferable. Examples of such fluorinated hydrocarbons include pentafluoro-n-propane, hexafluoro-n-butane, decafluoro-η-pentane, and hexafluoro. Cyclopentane, octafluorocyclopentane, perfluoropropyl methyl ether, perfluorobutyl methyl ether, perfluorobutyl ethyl ether, hexafluorosiloxane and the like. Among them, hexafluorocyclopentane, heptanefluorocyclopentane and the like are more preferable.
上記ケトン類としては、 特に限定されないが、 例えば、 アセトン、 2—ブ夕ノ ン、 2—ペン夕ノン、 3 一ペン夕ノン、 2—へキサノン、 3—メチルー 2—ブ夕 ノン、 シクロペンタノン、 シクロへキサノン、 2—メチルシクロペンタノン、 2 ーメチルシクロへキサノンなどが挙げられる。  Examples of the above ketones include, but are not limited to, acetone, 2-butane nonone, 2-pentene nonone, 3-pentene nonone, 2-hexanone, 3-methyl-2-butane nonone, and cyclopentane. Non-, cyclohexanone, 2-methylcyclopentanone, 2-methylcyclohexanone and the like can be mentioned.
上記揮発性有機シリコンとしては、 特に限定されないが、 例えば、 へキサメチ へキサメチルシクロトリシロキサン、 ォクタメチルシクロテトラシロキサン、 デ カメチルシクロペン夕シロキサンなどが挙げられる。  The volatile organic silicon is not particularly limited, but includes, for example, hexamethyihexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, and decamethylcyclopentasiloxane.
さらに、 本発明の洗浄剤には、 その効果を損なわない範囲で必要に応じて、 洗 浄剤の液安定性の保持、 被洗浄物に対する安定性の向上、 または作業性の向上な どを目的として、 従来より知られている種々の添加剤を含有させることができ る。  Further, the cleaning agent of the present invention is used for the purpose of maintaining the liquid stability of the cleaning agent, improving the stability to the object to be cleaned, or improving the workability, as needed, as long as the effect is not impaired. In addition, various additives conventionally known can be contained.
そのような添加剤としては、 例えば、 安定化剤、 界面活性剤、 キレート剤、 防 腐剤、 防鑌剤、 研磨剤、 潤滑剤、 消泡剤などが挙げられる。 また、 かかる添加剤 の例として、 アルコール類、 エーテル類、 グリコ一ルエーテル類、 ァセタール類、 ケトン類、 脂肪酸類、 ニトロアルカン類、 アミン類、 アミド類、 アミノエタノ一 ル類、 ベンゾトリアゾ一ル類など多種多様な化合物が知られている。 添加剤の含 有量は、 通常、 洗浄剤の全量に対して 0 . 1〜3 0重量%、 好ましくは 0 . 5〜2 0重量%である。 Such additives include, for example, stabilizers, surfactants, chelating agents, Preservatives, antioxidants, abrasives, lubricants, defoamers and the like. Examples of such additives include alcohols, ethers, glycoethers, acetals, ketones, fatty acids, nitroalkanes, amines, amides, aminoethanols, benzotriazols, and the like. A variety of compounds are known. The content of additives is usually from 0.1 to 30% by weight, preferably from 0.5 to 20% by weight, based on the total amount of the detergent.
上記安定化剤としては、 例えば、 ニトロメタン、 ニトロェタンなどの脂肪族二 トロ化合物; 3—メチルー 1ーブチン一 3—オール、 3—メチル _ 1 一ペンチン 一 3—オールなどのアセチレンアルコール類; グリシドール、 メチルダリシジル エーテル、ァクリルダリシジルェ一テルなどのエポキシド類;ジメトキシェタン、 1, 4 _ジォキサンなどのエーテル類;へキセン、 ヘプテン、 シクロペンテン、 シクロへキセンなどの不飽和炭化水素類;ァリルアルコール、 1—ブテン一 3— オールなどの不飽和アルコール類;アクリル酸メチル、 アクリル酸ェチルなどの ァクリル酸エステル類などが挙げられる。  Examples of the stabilizer include aliphatic nitro compounds such as nitromethane and nitroethane; acetylene alcohols such as 3-methyl-1-butyn-1-ol and 3-methyl_1-pentin-1-ol; glycidol, methyl Epoxides such as daricidyl ether and acrylidaricydyl ether; ethers such as dimethoxyethane and 1,4-dioxane; unsaturated hydrocarbons such as hexene, heptene, cyclopentene and cyclohexene; Unsaturated alcohols such as alcohol and 1-buten-3-ol; and acrylates such as methyl acrylate and ethyl acrylate.
上記界面活性剤としては、 公知の陰イオン界面活性剤、 陽イオン界面活性剤、 非イオン界面活性剤、 両性界面活性剤が使用できる。 陰イオン界面活性剤の例と しては、 カルボン酸塩、 スルホン酸塩、 硫酸エステル塩、 リン酸エステル塩など が挙げられる。 陽イオン界面活性剤の例としては、 ァミンと各種の酸との塩、 第 4級アンモニゥム塩などが挙げられる。 非イオン界面活性剤の例としては、 ポリ ォキシエチレンのエーテル、 ポリオキシエチレン一ポリオキシプロピレンダリコ ール、 ポ.リオキシエチレン—ポリオキシプロピレンアルキルェ一テル、 多俩アル コールの脂肪酸部分エステルなどが挙げられる。 両性界面活性剤の例としては、 ベ夕イン類、 ァミノ有機酸類、 脂肪酸のアミン塩などが挙げられる。  As the above-mentioned surfactant, known anionic surfactants, cationic surfactants, nonionic surfactants, and amphoteric surfactants can be used. Examples of anionic surfactants include carboxylate, sulfonate, sulfate, phosphate and the like. Examples of the cationic surfactant include salts of amine with various acids, and quaternary ammonium salts. Examples of nonionic surfactants include polyether ethers, polyoxyethylene-polyoxypropylene alcohol, polyoxyethylene-polyoxypropylene alkyl ethers, and fatty acid partial esters of polyalcohols. Is mentioned. Examples of amphoteric surfactants include veins, amino organic acids, and amine salts of fatty acids.
被洗浄物品  Items to be cleaned
本明細書の文脈において、 「洗浄」 とは被洗浄物品の表面に付着し、 固着し、 もしくは接着した汚染物質、 または多孔質部材からなる被洗物品においては物品 中に浸透した汚染物質、 すなわち ^被洗浄物品の品質、 機能、 作用などに好まし くない影響を与える種々の物質を、物品から実質的に除去することをいう。また、 前記汚染物質には、 人為的に付着させ、 固着させ、 接着させ、 または浸透させた 物質も包含される。 さらに、 「洗浄」 とは、 汚染物質の除去に関する全ての操作、 例えば、 脱脂、 剥離、 研磨、 リンス、 水切り乾燥なども含むものである。 In the context of the present description, "cleaning" refers to a contaminant that has adhered to, adhered to, or adhered to the surface of the article to be cleaned, or, in the case of an article to be cleaned consisting of a porous member, a contaminant that has penetrated into the article. ^ Substantially removing various substances from articles that have an undesirable effect on the quality, function, or action of the articles to be cleaned. The contaminants are artificially attached, fixed, adhered, or penetrated. Substances are also included. Further, “cleaning” includes all operations related to the removal of contaminants, such as degreasing, peeling, polishing, rinsing, draining and drying.
本発明において、 被洗浄物品は特に限定されず、 例えば、 精密機械工業、 自動 車工業、 航空機工業、 重機械工業、 金属加工工業、 金属組立工業、 鉄鋼業、 非鉄 工業、 鋼管工業、 熱処理工業、 メツキ工業、 冶金工業、 光学機械工業、 事務機器 工業、 電子工業、 電気工業、 プラスチック工業、 ガラス工業、 セラミックス工業、 印刷工業、 繊維産業、 クリーニング業などの分野における金属製、 セラミック製、 ガラス製、 プラスチック製、 エラストマ一製、 繊維製などのあらゆる物品が洗浄 の対象となる。  In the present invention, the articles to be washed are not particularly limited, and include, for example, a precision machine industry, an automobile industry, an aircraft industry, a heavy machinery industry, a metal processing industry, a metal assembly industry, a steel industry, a non-ferrous industry, a steel pipe industry, a heat treatment industry, Metal, ceramic, glass, etc. in the fields of Metsuki, metallurgy, optical machinery, office equipment, electronics, electrical, plastics, glass, ceramics, printing, textile, cleaning, etc. All items made of plastic, elastomers, textiles, etc. are subject to cleaning.
より具体的には、 バンパー、 ギア一、 ミッション部品、 ラジェ一夕一部品など の自動車部品;電算機およびその周辺機器、 家電機器、 通信機器、 O A機器、 そ の他の電子応用機器などに用いられるプリント配線基板、 I C部品、 リードフレ ーム、 抵抗器、 リレー、 リレーなどの接点部材に用いられるフープ材、 モーター 部品、 コンデンサー、 液晶表示器、 磁気記録部品、 シリコンウェハーやセラミツ クウェハーなどの半導体材料、 水晶発振子などの電歪用部品、 光電変換部品、 ブ ラシ、 ロータ、 販売機などの発券用部品、 販売機やキャッシュディスペンサーな どの貨幣検査用部品などの電子 ·電気部品;超硬チップ、 ベアリング、 ギア、 ェ ンプラ製歯車、 時計部品、 カメラ部品、 光学レンズなどの精密機械部品;印刷機 械、 印刷機ブレード、 印刷ロール、 圧延機械、 建設機械、 大型重機部品などの大 型機械部品;カメラや自動車などの精密榭脂加工品;食器、 金具、 工具、 眼鏡フ レーム、 時計ベルトなどの生活製品;繊維製品 (染み抜き、 原綿の脱脂、 付着し た油汚れやタンパク質の除去 ·クリーニング〉 など、 多種多彩な例が挙げられる。 汚染物質の種類としては、 特に限定されないが、 例えば、 切削油、 水溶性切削 油、 焼き入れ油、 熱処理油、 圧延油、 延伸油、 潤滑油、 防錡油、 鍛造油、 機械油、 工作油、 加工油、 プレス加工油、 打ち抜き油、 型抜き油、 引き抜き油、 組立油、 線引き油、 極圧添加剤入りオイル、 合成油 (シリコン系、 グリコ一ル系、 エステ ル系) などのオイル類、 グリース類、 ワックス類、 塗料、 インキ、 ゴム、 ニス、 コ一ティング材、 研磨剤、 接着剤、 接着用溶剤、 表面剥離材、 油脂類、 成型時の 離型剤、 アスファルトピッチ、 手垢、 指紋、 タンパク質、 ハンダ付け後のフラッ クス、 レジスト、 レジストの反射防止膜、 光学レンズの保護膜、 O P Cドラム感 光剤、 マスキング剤、 コンパウンド、 界面活性剤、 ソルダーペースト、 切削屑、 切り粉、 レンズピッチ (レンズ研摩剤) 、 金属粉、 金属研摩剤、 滑剤、 各種樹脂More specifically, automotive parts such as bumpers, gears, transmission parts, and Rage and One-day parts; used in computers and their peripherals, home appliances, communications equipment, OA equipment, and other electronic equipment Hoop materials used for contact materials such as printed wiring boards, IC parts, lead frames, resistors, relays, relays, motor parts, capacitors, liquid crystal displays, magnetic recording parts, and semiconductor materials such as silicon wafers and ceramic wafers Electronic and electrical parts such as electrostriction parts such as crystal oscillators, photoelectric conversion parts, ticketing parts such as brushes, rotors, and vending machines, and currency inspection parts such as vending machines and cash dispensers; Precision machine parts such as bearings, gears, engineer gears, clock parts, camera parts, optical lenses; printing machines Machinery, printing machine blades, printing rolls, rolling machines, construction machinery, large machinery parts such as heavy machinery parts; precision resin products such as cameras and automobiles; tableware, metal fittings, tools, eyeglass frames, watch belts, etc. Life products; textile products (stain removal, degreasing of raw cotton, removal and cleaning of attached oil stains and proteins, etc.) Examples of various types of contaminants include, but are not limited to, cutting oils. , Water-soluble cutting oil, quenching oil, heat treatment oil, rolling oil, stretching oil, lubricating oil, oil for protection, forging oil, machine oil, machine oil, machining oil, press working oil, punching oil, die cutting oil, drawing oil Oils, assembly oils, wire drawing oils, oils with extreme pressure additives, synthetic oils (silicone, glycol, ester), etc., greases, waxes, paints, a Yellow, rubber, varnishes, co one coating material, abrasives, adhesives, adhesive solvents, surface release material, fats and oils, mold release agents in molding, asphalt pitch, dirt from hands, fingerprints, proteins, after soldering flat Powder, resist, anti-reflective coating of resist, protective film of optical lens, OPC drum photosensitizer, masking agent, compound, surfactant, solder paste, cutting chips, chips, lens pitch (lens abrasive), metal powder , Metal abrasives, lubricants, various resins
(メラミン、 ウレタン、 ポリエステル、 エポキシ、 ロジン) 、 加工屑、 バリ、 榭 脂粉、 無機物粉、 紙粉、 パフ粉、 パーティクル、 イオン性の汚れ、 ほこり (ダス ト) 、 水分などの様々なものが挙げられる。 (Melamine, urethane, polyester, epoxy, rosin), processing waste, burrs, 榭 fat powder, inorganic powder, paper powder, puff powder, particles, ionic dirt, dust (dust), moisture, etc. Can be
洗浄方法  Cleaning method
本発明の洗浄方法は、 前記の本発明洗浄剤を用いて物品を洗浄することを特徴 する。 洗浄方法としては、 洗浄剤と被洗浄物品とを接触させればよく、 通常の洗 浄方法を採用できる。 例えば、 浸漬法、 超音波洗浄法、 揺動法、 スプレー法、 シ ャヮ一法、 蒸気洗浄法、 手拭き法など各種の洗浄方法において使用でき、 かつ好 ましい結果を得ることができる。 これらの洗浄処理に際しては、 必要に応じて攪 拌、 振動、 ブラッシングなどの物理的な手段を併用してもよい。  The cleaning method of the present invention is characterized in that an article is cleaned using the above-mentioned cleaning agent of the present invention. As a cleaning method, a cleaning agent may be brought into contact with the article to be cleaned, and a normal cleaning method can be employed. For example, it can be used in various cleaning methods such as an immersion method, an ultrasonic cleaning method, an oscillating method, a spray method, a sealing method, a steam cleaning method, a hand wiping method, and a favorable result can be obtained. In these washing treatments, physical means such as stirring, vibration, and brushing may be used in combination as necessary.
本発明の洗浄剤を用いて、 汚れが付着した物品を浸漬法で洗浄する場合には、 例えば (1 ) 本発明の洗浄剤を単独で、 または他の洗浄剤と混合して入れた洗浄 槽で物品を洗浄し、 次いで、 洗浄した物品を取出し乾燥する方法、 (2 ) 上記洗 浄槽における物品洗浄の後、 さらに本発明の洗浄剤もしくは他の洗浄剤を単独 で、 または本発明の洗浄剤と他の洗浄剤との混合物を入れたすすぎ槽で物品をす すぎ、 次いで、 すすいだ物品を取出し乾燥する方法、 などが採用される。  When the dirt-adhered articles are cleaned by using the cleaning agent of the present invention by an immersion method, for example, (1) a cleaning tank containing the cleaning agent of the present invention alone or mixed with another cleaning agent is used. (2) After washing the articles in the above-mentioned washing tank, the washing agent of the present invention or another washing agent alone or the washing method of the present invention is used. A method of rinsing the articles in a rinsing tank containing a mixture of the cleaning agent and another cleaning agent, and then removing the rinsed articles and drying the articles is adopted.
上記の洗浄槽およびすすぎ槽においては、 単なる浸漬洗浄だけでなく、 揺動、 振動、 超音波、 液中噴流、 スプレー、 シャワーなどを組合わせて行うことも洗浄 性の向上などに効果的である。 また洗浄槽、 すすぎ槽は各々ー槽でもよいし、 二 槽以上からなるものでもよい。 さらにこれらに蒸気洗浄槽を組合わせたシステム を採用することができる。  In the above-mentioned washing tank and rinsing tank, not only immersion washing, but also a combination of rocking, vibration, ultrasonic waves, submerged jet, spray, shower, etc. is effective for improving the washing performance etc. . Each of the washing tank and the rinsing tank may be a single tank or may be composed of two or more tanks. Furthermore, a system combining these with a steam cleaning tank can be adopted.
洗浄剤の乾燥方法は特に限定されないが、 減圧乾燥機内で乾燥する方法、 窒素 また空気などの温風を吹き付ける方法などが挙げられる。 また、 このような物品 の洗浄を繰返して行うと、 洗浄剤は徐々に各種の汚れ物質で汚染されるが、 必要 に応じて、 工業的に通常用いられる蒸留操作を施すことにより、 洗浄剤を回収し 再使用することができる。 なお、 本発明の洗浄剤を構成するェンドー THDCとェキソ一 THDCとの混 合物は、 洗浄剤の他に、 多くの分野で利用される。 その用途の例としては、 ジェ ット推進系燃料、 各種燃料、 燃料添加剤、 反応溶剤、 抽出溶剤、 接着剤溶剤、 ェ ァゾール溶剤、 塗料用溶剤、 ラッカ一シンナ一、 ワニス溶剤、 希釈剤、 界面活性 剤用希釈剤、 ワックス、 ポリッシュ用希釈剤、 プラスチックの表面処理 ·保護つ やだし剤、 離型剤、 農薬用溶剤、 感圧紙用補助溶剤、 アルミ圧延油、 インキ溶剤、 樹脂分散剤、 潤滑油、 潤滑剤添加剤、 打抜油、 切削油、 有機合成中間体、 芳香剤 の担体などが挙げられる。 The method for drying the cleaning agent is not particularly limited, and examples thereof include a method of drying in a reduced-pressure dryer, and a method of blowing hot air such as nitrogen or air. In addition, when such washing of articles is repeated, the detergent is gradually contaminated with various contaminants.If necessary, the detergent can be removed by performing a distillation operation commonly used in industry. Can be collected and reused. The mixture of Endo THDC and Exo-THDC constituting the cleaning agent of the present invention is used in many fields in addition to the cleaning agent. Examples of applications include jet propellant fuels, various fuels, fuel additives, reaction solvents, extraction solvents, adhesive solvents, azole solvents, paint solvents, lacquer thinners, varnish solvents, diluents, Surfactant diluent, wax, polish diluent, plastic surface treatment and protective polish, release agent, pesticide solvent, pressure sensitive paper auxiliary solvent, aluminum rolling oil, ink solvent, resin dispersant, Examples include lubricating oils, lubricant additives, punching oils, cutting oils, organic synthetic intermediates, and fragrance carriers.
以下に実施例および比較例を挙げて、 本発明についてさらに具体的に説明する が、 本発明は、 これらの実施例に限定されるものではない。 なお、 実施例、 比較 例中の部および%は、 特に断わりのない限り重量基準である。  Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples. Parts and percentages in the examples and comparative examples are based on weight unless otherwise specified.
製造例 1 エンド一 THDCの製造  Production example 1 End-one THDC production
攪拌機付きのオートクレープに、 純度 99 %のエンドージシクロペン夕ジェン 1 57部と 5 %パラジウムカーボン 1.5部を仕込んで、 オートクレープ内を窒 素ガスで数回置換した。 次に、 オートクレープ内を水素ガスで数回置換した後、 0.6MP a (ゲージ圧力) の水素ガスを加圧した。 内容物を攪拌しながら 10 0°Cで 2時間水素添加反応させた。 反応終了後、 系内の水素ガスを放出し、 内容 物を熱時 (約 80°C) 濾過して触媒を除いた。 得られた濾液 (1 50部) は、 濾 過用受器中で冷却して即座に固化した。 この固体を少量採取し、 トルエンに溶解 してガスクロマトグラフィー分析した結果、 原料のエンドージシクロペンタジェ ンのピークは認められなかった。 主成分のガスクロマトグラフィー保持時間は、 エンド一 THDCの標品と完全に一致し、 その純度は 99%であった。  An autoclave equipped with a stirrer was charged with 157 parts of 99% -purity endodicyclopentene and 1.5 parts of 5% palladium carbon, and the inside of the autoclave was replaced several times with nitrogen gas. Next, after the inside of the autoclave was replaced with hydrogen gas several times, a hydrogen gas of 0.6 MPa (gauge pressure) was pressurized. The contents were subjected to a hydrogenation reaction at 100 ° C. for 2 hours while stirring. After the reaction was completed, hydrogen gas in the system was released, and the contents were filtered while hot (about 80 ° C) to remove the catalyst. The obtained filtrate (150 parts) was immediately cooled and solidified in a filtration receiver. A small amount of this solid was collected, dissolved in toluene, and subjected to gas chromatography analysis. As a result, no peak of endocyclopentagen as a raw material was observed. The retention time of the main component by gas chromatography was completely consistent with that of the end-THDC preparation, and its purity was 99%.
製造例 2 ェキソ一 THD Cの製造  Production example 2 Production of exo-THD C
攪拌装置、 還流冷却器、 温度計を装備したガラス製反応容器に、 前記製造例 1 で得られたエンド一 THDC 1 35部、 ノルマルへキサン (反応溶媒) 90部、 粉状に砕いた三塩化アルミニウム (異性化触媒) 4.6部を仕込んだ。 内容物を 80°Cに加熱し、 よく攪拌しながら 7時間、 異性化反応を行った。 反応終了後、 反応液を放冷し反応系内の不溶物を濾別した。 得られた粗生成物を理論段数 5段 の蒸留塔で減圧精留して、 沸点 100°C (45mmHg) の留分を約 1 20部得 た。 このものは室温で固化することなく、 ガスクロマトグラフィー分析の結果、 ェキソ— THDCの標品と完全にピークが一致した。 この異性化反応により得ら れたェキソー THDCの純度は 99.5 %であった。 In a glass reaction vessel equipped with a stirrer, reflux condenser, and thermometer, 35 parts of the end-THDC obtained in Production Example 1, 135 parts of normal hexane (reaction solvent), and 90 parts of powdered trichloride Aluminum (isomerization catalyst) 4.6 parts were charged. The contents were heated to 80 ° C and the isomerization reaction was carried out for 7 hours with good stirring. After completion of the reaction, the reaction solution was allowed to cool, and insolubles in the reaction system were separated by filtration. The obtained crude product was rectified under reduced pressure in a distillation column with 5 theoretical plates to obtain about 120 parts of a fraction having a boiling point of 100 ° C (45 mmHg). Was. This product did not solidify at room temperature, and as a result of gas chromatography analysis, the peak completely coincided with that of the exo-THDC sample. The purity of exo THDC obtained by this isomerization reaction was 99.5%.
実施例 1〜7、 比較例 1 洗浄剤の調製および物性測定  Examples 1 to 7, Comparative Example 1 Preparation of detergent and measurement of physical properties
(洗浄剤の調製)  (Preparation of detergent)
前記の製造例 1〜2に準じて得られたエンド一 THDCおよびェキソ一 THD Cを用いて、 表 1に示すようにェンド体/ェキソ体の重量比を変化させた洗浄剤 サンプル (実施例 1〜 7および比較例 1) を調製した。  Using the endo-THDC and exo-THD C obtained according to the above Production Examples 1-2, detergent samples in which the weight ratio of the end-form / exo-form was changed as shown in Table 1 (Example 1) To 7 and Comparative Example 1) were prepared.
(カウリブタノ一ル価 [KB価] 測定)  (Kauributanol value [KB value] measurement)
カウリ樹脂 (天然品) 12.5部を n—ブタノール 87.5部に加えた。 50 °C で攪拌しながらカウリ樹脂を十分よく溶解し、 その後 48時間静置した。 この溶 液を濾過して、 カウリブタノール (KB) 溶液とした。 25 °Cの恒温室において、 200m lのメスシリンダ一に KB溶液 20 gを入れた。 メスシリンダー内の K B溶液を攪拌子で攪拌しながら、 ピュレツトから測定サンプルを約 5m 1 Z秒の 速度で滴下し、 KB溶液が完全に白濁 (カウリ樹脂が析出) した時点を終点とし て、 滴定量 (KB価、 単位: m l) を測定した。 この測定操作を 7種類のサンプ ルについて行った結果を表 1に示す。 なお、 比較例 1のサンプルは、 25°Cにお いて固体であるため、 KB価の測定は不可能であつた。  12.5 parts of Kauri resin (natural product) was added to 87.5 parts of n-butanol. The Kauri resin was sufficiently dissolved while stirring at 50 ° C, and then allowed to stand for 48 hours. This solution was filtered to obtain a kauributanol (KB) solution. In a constant temperature room at 25 ° C, 20 g of the KB solution was placed in a 200 ml measuring cylinder. While stirring the KB solution in the measuring cylinder with a stirrer, a measurement sample was dropped from the puret at a speed of about 5 m1Z seconds, and the end point was determined when the KB solution became completely turbid (kauri resin precipitated). The amount (KB value, unit: ml) was measured. Table 1 shows the results of performing this measurement operation on seven types of samples. In addition, since the sample of Comparative Example 1 was a solid at 25 ° C., it was impossible to measure the KB value.
(動粘度測定)  (Kinematic viscosity measurement)
B型粘度計 (東京計器製 DVM— B) を用いて、 25°Cの恒温において 7種 類のサンプルの溶液粘度を測定した。同一サンプルについて 3回測定を繰り返し、 その平均値を各サンプルの粘度とした。 比較例 3のサンプルは、 25°Cにおいて 固体であるため、 粘度測定は不可能であった。 また、 ゲ一ルザック型比重瓶を用 いて各サンプルの密度を測定した。 このように測定した粘度を密度で割って算出 した動粘度を表 1に示す。 実施例 エンド体 Zェキソ体 K B価 動粘度 Using a B-type viscometer (Tokyo Keiki DVM-B), the solution viscosities of the seven samples were measured at a constant temperature of 25 ° C. The measurement was repeated three times for the same sample, and the average value was taken as the viscosity of each sample. Since the sample of Comparative Example 3 was a solid at 25 ° C, viscosity measurement was not possible. The density of each sample was measured using a Gelsack-type pycnometer. Table 1 shows the kinematic viscosities calculated by dividing the viscosity thus measured by the density. Example End body Z exo body KB value Kinematic viscosity
比較例 (重量比) (m l ) (c S t)  Comparative example (weight ratio) (ml) (c St)
1 0/1 00 86 5. 1 9 1 0/1 00 86 5. 1 9
実 - 2 5/ 95 7 1 5. 28  Real-2 5/95 7 1 5.28
1 0/ 90 63 5. 42  1 0/90 63 5.42
20/ 80 6 1 6. 35  20/80 6 1 6.35
40/ 60 60 6. 72  40/60 60 6.72
50/ 50 59 6. 8 1 50/50 59 6.8 1
70/ 30 58 1 0. 96  70/30 58 1 0.96
比一 1 1 00/ 0 測定不可能 測定不可能  Ratio 1 1 00/0 Measurement impossible Measurement not possible
表 1より、 ェキソ体の含有量が大きい程、 洗浄剤の汚れ溶解力の指標の一つで ある KB価は高くなることが分かる。 また、 従来の炭化水素系洗浄剤は、 一般的 に KB価が 2 5〜40m 1であると言われているが、 本発明の洗浄剤 (実施例 1 〜7) は、 それよりも高い KB価を示している。 From Table 1, it can be seen that the larger the content of the exo-form, the higher the KB value, which is one of the indicators of the soil dissolving power of the detergent. Also, the conventional hydrocarbon-based cleaning agent is generally said to have a KB value of 25 to 40 m1, but the cleaning agent of the present invention (Examples 1 to 7) has a higher KB value. Value.
実施例 8 物品に付着した切削油の洗浄試験  Example 8 Cleaning test of cutting oil adhering to articles
2 0 0メッシュの金網 (4 cmX 6 cm角) を、 切削油 (ダフ二一マーダプラ ス LA 1 5、 出光株式会社製) に室温で 1日浸漬させた後、 金網を引き上げ、 室 温で 1日放置させたものを試験用の被洗浄物とした。 この被洗浄物を、 製造例 2 に準じて調製したェキソ一 THDC 20 Om lを入れた容器に浸漬し、 室温下で 1分間超音波洗浄した。 その後、 被洗浄物を引き上げて乾燥した。 乾燥後の被洗 浄物表面には、 ェキゾ一 THDCが全く残留しないことをガスクロマトグラフィ —分析で確認した。 また被洗浄物表面の油分残量を、 油分測定機 (HOR I BA 社製のOCMA— 3 5 0) にて測定した。 その結果、 油分残量は O. lmg以下 であり、 切削油は十分に洗浄除去されていた。  A 200-mesh wire mesh (4 cm x 6 cm square) was immersed in cutting oil (Duff 21 Marda Plus LA15, manufactured by Idemitsu Co., Ltd.) for 1 day at room temperature. What was left to stand for a day was used as a test object to be cleaned. The object to be washed was immersed in a container containing 20 ml of exo-THDC prepared according to Production Example 2, and ultrasonically washed at room temperature for 1 minute. Thereafter, the object to be cleaned was pulled up and dried. Gas chromatography-analysis confirmed that no exo-THDC remained on the surface of the material to be washed after drying. The residual oil content on the surface of the object to be cleaned was measured with an oil content measuring device (OCMA-350 manufactured by Horiba). As a result, the remaining oil content was less than 0.1 mg, and the cutting oil was sufficiently washed and removed.
実施例 9 物品に付着した工作油の洗浄試験 汚れ成分として、 工作油 (日本工作油社製の G— 6040) を使用したほかは、 実施例 8と同様な試験方法で洗浄試験を行った。 洗浄、 乾燥した後の被洗浄物表 面におけるェキソ— THDCの残留は全くなく、 油分残量は 0. lmg以下であ り、 工作油は十分に洗浄除去された。 Example 9 Cleaning test of machine oil adhering to articles A cleaning test was performed by the same test method as in Example 8, except that a machine oil (G-6040 manufactured by Japan Machine Oil Co., Ltd.) was used as a soil component. After cleaning and drying, there was no residual exo-THDC on the surface of the object to be cleaned, the residual oil content was 0.1 mg or less, and the machine oil was sufficiently cleaned and removed.
実施例 10 物品に付着したシリコンオイルの洗浄試験  Example 10 Cleaning Test of Silicon Oil Adhered to Article
汚れ成分として、 シリコンオイル (信越シリコーン社製の KF— 96— 100 CS) を使用したほかは、 実施例 8と同様な試験方法で洗浄テストを行った。 洗 浄、 乾燥後の被洗浄物表面におけるェキソ一 THDCの残留は全くなく、 油分残 量は 0. lmg以下であり、 シリコンオイルは十分に洗诤除去された。  A cleaning test was performed by the same test method as in Example 8 except that a silicone oil (KF-96-100 CS manufactured by Shin-Etsu Silicone Co., Ltd.) was used as a dirt component. After cleaning and drying, there was no residual exo-THDC on the surface of the object to be cleaned, the residual oil content was 0.1 mg or less, and the silicon oil was sufficiently washed and removed.
実施例 1 1 フラックスが付着したプリント基板の洗浄試験  Example 1 1 Cleaning test of printed circuit board with flux attached
BTレジンガラス布の銅張積層板 (三菱ガス化学社製) のプリント基板 (40 mmX 6 OmmX 0. 8 mm) に、 クリームハンダ〇 Z 63— 221 C M 5— 4 2 - 10 (千住金属社製) を 12mmX 5 Ommの大きさで 2本塗布し、 電気炉 中に 250°Cで 5分間放置して熱処理を行い被洗浄物を作成した。 熱処理後の被 洗浄物の表面はハンダが十分に溶融固化し、 そのハンダ全面をフラックスの残査 がコートレている状態であった。  Cream soldering Z 63—221 CM 5—4 2-10 (manufactured by Senju Metal Co., Ltd.) on a printed circuit board (40 mmX 6 OmmX 0.8 mm) of a copper-clad laminate of BT resin glass cloth (Mitsubishi Gas Chemical) ) Was applied in a size of 12 mm x 5 Omm, and left in an electric furnace at 250 ° C for 5 minutes to perform a heat treatment to prepare an object to be cleaned. After the heat treatment, the solder was sufficiently melted and solidified on the surface of the object to be cleaned, and the entire surface of the solder was coated with the residual flux.
この被洗浄物を、 製造例 2に準じて得られた 200m lのェキソ一 THDCを 入れた容器中に浸漬し、 室温で 1分間、 超音波処理を行った。 その後、 これを引 き上げて乾燥した。 乾燥後の被洗浄物のハンダ表面は濁りもなく極めて良好な状 態であり、 基板自体の変化は全くなかった。 また、 基板表面にはェキソ一 THD Cが全く残留していないことをガスクロマトグラフィ一分析で確認した。 さらに この被洗浄物をイソプロピルアルコール 75%水溶液 1 5 Om lで超音波処理し た後、 処理液の電導度を電導度測定機で測定した。 電導度は 0.3 s/cm以 下であり、 基板上に残留するイオン成分は、 十分に洗浄除去されていることが示 された。  The object to be washed was immersed in a container containing 200 ml of exo-THDC obtained according to Production Example 2, and subjected to ultrasonic treatment at room temperature for 1 minute. Then, it was pulled up and dried. The solder surface of the object to be cleaned after drying was in an extremely good condition without turbidity, and there was no change in the substrate itself. In addition, it was confirmed by gas chromatography analysis that no exo-THD C remained on the substrate surface. Further, the object to be cleaned was subjected to ultrasonic treatment with 15% aqueous solution of isopropyl alcohol (75%), and then the electric conductivity of the treated liquid was measured by an electric conductivity meter. The conductivity was 0.3 s / cm or less, indicating that the ionic components remaining on the substrate were sufficiently cleaned and removed.
実施例 1 2〜 1 5 フラックスが付着したプリント基板の洗浄試験  Example 12 Cleaning Test of Printed Circuit Board with Flux Adhered
実施例 1 1において用いたェキソ一 THD Cを、 エンド体 Zェキソ体の重量比 = 5/95 (実施例 12) 、 1 0/90 (実施例 1 3) 、 20/80 (実施例 1 4) および 40Z60 (実施例 15) の THDC洗浄剤に変えたほかは、 実施例 1 1と同様に洗浄試験を行った結果、 いずれの洗浄剤を用いた場合も、 乾燥後の 基板の八ンダ表面は濁りもなく極めて良好な状態であり、 基板自体の変化は全く なかった。 また、 THDCが全く残留しないことをガスクロマトグラフィー分析 で確認した。 さらに実施例 1 1と同様に、 基板上に残留するイオン成分を分析し た結果、 電導度は 0.3 ^ sZcm以下であり、 十分に洗浄除去されていること が示された。 The exo-THD C used in Example 11 was obtained by converting the weight ratio of the endo- and exo-forms to 5/95 (Example 12), 10/90 (Example 13), and 20/80 (Example 14). ) And 40Z60 (Example 15) As a result of performing a cleaning test in the same manner as in 11, the surface of the substrate after drying was in an extremely favorable state without turbidity, and no change was observed in the substrate itself in all cases using any of the cleaning agents. In addition, it was confirmed by gas chromatography analysis that no THDC remained. Further, as in Example 11, the ionic component remaining on the substrate was analyzed, and as a result, the conductivity was 0.3 ^ sZcm or less, indicating that the substrate was sufficiently cleaned and removed.
実施例 1 6 フラックスが付着したプリント基板の洗浄試験  Example 16 Cleaning test of printed circuit board with flux
実施例 1 1の BTレジンガラス布のプリント基板に代えてガラスエポキシ (F R4) プリント基板を用い、 ェキソ— THDCに代えてエンド体/ェキソ体の重 量比 = 3/ 9 7の THDC洗浄剤を用いたほかは、 実施例 1 1と同様な方法で基 板の洗浄、 乾燥を行った。 乾燥後の基板のハンダ表面は濁りもなく極めて良好な 状態であり、 基板自体の変化は全くなかった。 また、 基板上に THDCが全く残 留しないことをガスクロマトグラフィー分析で確認した。 さらに実施例 1 1に準 じて電導度を測定した結果は 0. 3 sZcm以下であり、 基板上に残留するィ オン成分は十分に洗浄除去されていた。  Example 11 A glass epoxy (F R4) printed circuit board was used in place of the printed circuit board of the BT resin glass cloth in Example 1, and a THDC cleaning agent with an end / exo weight ratio of 3/97 instead of exo-THDC was used. The substrate was washed and dried in the same manner as in Example 11 except that the substrate was used. The solder surface of the dried substrate was in a very good condition without turbidity, and there was no change in the substrate itself. In addition, gas chromatography analysis confirmed that no THDC remained on the substrate. Furthermore, the result of measuring the electric conductivity according to Example 11 was 0.3 sZcm or less, and the ion component remaining on the substrate was sufficiently cleaned and removed.
比較例 2、 3 フラックスが付着したプリント基板の洗浄試験  Comparative Examples 2 and 3 Cleaning test of printed circuit board with flux
実施例 1 1において用いたェキソ一 THDCを、 P—メンタン (比較例 2) お よびジイソプロビルシクロへキサン (比較例 3) に代えたほかは、 実施例 1 1と 同様に洗浄試験を行った結果、 いずれの比較例においても、 乾燥後の基板のハン ダ表面は濁りがあり、 フラックスが完全に除去されていないことが目視で確認さ れた。  A washing test was performed in the same manner as in Example 11 except that the exo-THDC used in Example 11 was replaced with P-menthane (Comparative Example 2) and diisopropylcyclohexane (Comparative Example 3). As a result, in each of the comparative examples, the solder surface of the dried substrate was turbid, and it was visually confirmed that the flux was not completely removed.
実施例 1 7 油汚れが付着した繊維のドライクリーニング試験  Example 17 Dry cleaning test of fiber with oil stain
ァクリル樹脂製のポタンを取付けた厚手の木綿生地 (7 0 cmx 7 0 cm角) に、 汚れ成分として食用油 5 gを含浸させ、 人工の人脂成分 2 gを表面に塗布し て 3日間放置した。 製造例 2に準じて調製したェキソ一 THDCを 5リツトル入 れた容器に、 上記の木綿生地を浸潰し、 室温下で 1 0分間攪拌して洗狰した。 容 器から取り出した生地を温風で乾燥後、 ボタンの外観と生地表面の汚れの有無を 目視観察した。  Thick cotton cloth (70 cm x 70 cm square) with acryl resin button is impregnated with 5 g of edible oil as a dirt component, and 2 g of artificial human fat component is applied to the surface and left for 3 days did. The cotton fabric was immersed in a container containing 5 l of exo-THDC prepared according to Production Example 2, and washed by stirring at room temperature for 10 minutes. After the fabric taken out of the container was dried with warm air, the appearance of the button and the presence or absence of dirt on the fabric surface were visually observed.
その結果、 アクリル樹脂製ボタンの膨潤ゃ変形は、 まったく認められなかった。 また、 2種類の汚れ成分は生地表面から完全に除去されていた。 As a result, no swelling and deformation of the acrylic resin button was observed. Also, the two types of dirt components were completely removed from the fabric surface.
比較例 4〜 8 ドライクリーニング試験  Comparative Examples 4 to 8 Dry cleaning test
実施例 1 7において用いたェキソ— THD Cを、 トリクレン (比較例 4 ) 、 A K - 2 2 5 (旭硝子株式会社製、 比較例 5 ) 、 ナフテゾール (日本石油化学株式 会社製、 比較例 6 ) 、 p —メンタン (比較例 7 ) 、 n—デカン (比較例 8 ) に代 えたほかは、 実施例 1 7と同様にしてドライクリーニング試験を行なった。  The exo-THD C used in Example 17 was converted into Tricrene (Comparative Example 4), AK-225 (manufactured by Asahi Glass Co., Ltd., Comparative Example 5), naphthesol (manufactured by Nippon Petrochemical Co., Ltd., Comparative Example 6), A dry cleaning test was performed in the same manner as in Example 17 except that p-menthane (Comparative Example 7) and n-decane (Comparative Example 8) were used instead.
その結果、 トリクレンと AK— 2 2 5を用いた試験では、 アクリル樹脂製のポ タンが変形していた。 いずれの比較例においても食用油による汚れは除去されて いた。 しかし、 ナフテゾ一ル、 p—メンタン、 n—デカンを用いた試験では、 人 ェの人脂成分による汚れが生地表面に残存していた。  As a result, in the test using Tricrene and AK-225, the acrylic resin button was deformed. In all the comparative examples, stains due to edible oil were removed. However, in the tests using naphthezol, p-menthane, and n-decane, soil from human fat components remained on the fabric surface.
実施例 1 8 各種材料に対する影響確認試験  Example 18 Test for confirming effects on various materials
表 2に示す各種ポリマー材料(1 7種類) の試験片を用意し、 重量を測定.した。 還流冷却器と温度計を装備したガラス製容器に、 製造例 2に準じて調製したェキ ソー T HD Cを入れ、 各試験片を 5 0 °Cで 4時間浸漬した。 加熱浸漬終了後、 試 験片を取り出して減圧乾燥した。 各試験片の重量を測定し、 浸漬前後の重量変化 率 (重量%) を求めるとともに、 外観を目視観察した。 目視観察の結果は以下の 3等級評価基準に従って示した。  Test specimens of various polymer materials (17 types) shown in Table 2 were prepared and weighed. Exor T HDC prepared according to Production Example 2 was placed in a glass container equipped with a reflux condenser and a thermometer, and each test piece was immersed at 50 ° C for 4 hours. After completion of the heat immersion, the test piece was taken out and dried under reduced pressure. The weight of each test piece was measured, the rate of weight change (% by weight) before and after immersion was determined, and the appearance was visually observed. The results of the visual observation were shown in accordance with the following three grade evaluation criteria.
等級 1 : 外観の変化なし  Grade 1: No change in appearance
等級 2 : わずかに膨潤が認められるが、 外観の変化は殆どなし 等級 3 : 膨潤が認められるが、 顕著な外観の変化はなし  Grade 2: slight swelling, but little change in appearance Grade 3: swelling, but no noticeable change in appearance
浸漬前後の重量変化率 (重量%) と外観観察結果を表 2に示す。 多くのポリマー 材料 (プラスチック、 ゴム) は、 ェキソ— THD Cに浸漬しても、 重量変化がほ とんど認められなかった。 また、 外観の変化も観察されなかった。 表 2 Table 2 shows the weight change rate (% by weight) before and after immersion and the results of appearance observation. Many polymer materials (plastic, rubber) showed little change in weight when immersed in exo-THC. No change in appearance was observed. Table 2
Figure imgf000017_0001
Figure imgf000017_0001
実施例 19 加熱安定性試験 . Example 19 Heat stability test.
100m lナスフラスコに、 製造例 2に準じて調製したェキソ一 THDC 30 gを仕込み、 還流冷却器を装備した。 これを空気雰囲気下で 1日 8時間ずつ 5曰 間、 60°Cに加熱した。 この容器内から毎日少量の試料を採取してガスクロマト グラフィ一で分析して、 ェキソ—THDCの経時変化を測定した。 このように加 熱前と 1〜5日加熱後のガスクロマトグラフィーチャートを比較した結果、 劣化 物の発生はまったく認められなかった。 また、 溶液の色調の変化も認められなか つす 。 産業上の利用可能性 A 100 ml eggplant flask was charged with 30 g of exo-THDC prepared according to Production Example 2, and equipped with a reflux condenser. This was heated to 60 ° C for 8 hours a day for 8 hours a day in an air atmosphere. Every day, a small amount of a sample was collected from the container and analyzed by gas chromatography to measure the change over time of exo-THDC. As a result of comparing the gas chromatography charts before heating and after heating for 1 to 5 days, no degraded products were generated. Also, no change in the color tone of the solution was observed. Industrial applicability
本発明の洗浄剤は、 従来の脂肪族炭化水素系洗浄剤と比較して、 物品に付着し た汚染物質の洗浄性能に優れ、 かつ物品の材料物質 (プラスチック、 ゴムなど) を侵さない。 また、 本洗浄剤は塩素原子を含有しないのでオゾン層破壊などの環 境問題が少なく、 しかも芳香族炭化水素を含有しないので、 同種化合物に適用さ れる労働安全衛生法上の規制を受けることがない。  The cleaning agent of the present invention is superior in cleaning performance to contaminants adhering to an article and does not corrode the material (plastic, rubber, etc.) of the article as compared with a conventional aliphatic hydrocarbon-based cleaning agent. In addition, since this detergent does not contain chlorine atoms, there are few environmental problems such as depletion of the ozone layer, and since it does not contain aromatic hydrocarbons, it may be subject to regulations under the Industrial Safety and Health Law applicable to similar compounds. Absent.
従って、 本発明の洗浄剤は、 前に具体的に列挙したような被洗浄物品、 例えば、 精密機械工業、 自動車工業、 航空機工業、 重機械工業、 金属加工工業、 金属組立工業、 鉄鋼業、 非鉄工業、 鋼管工業、 熱処理工業、 メツキ工業、 冶金工 業、 光学機械工業、 事務機器工業、 電子工業、 電気工業、 プラスチック工業、 ガ ラス工業、 セラミックス工業、 印刷工業、 繊維産業、 クリーニング業などの分野 における金属製、 セラミック製、 ガラス製、 プラスチック製、 エラストマ一製、 繊維製などの広範囲の物品の洗浄に採用できる。  Accordingly, the cleaning agent of the present invention may be an article to be cleaned as specifically enumerated above, for example, a precision machine industry, an automobile industry, an aircraft industry, a heavy machinery industry, a metal processing industry, a metal assembly industry, a steel industry, a non-ferrous industry. Industries, steel pipe industry, heat treatment industry, metalwork industry, metallurgy industry, optical machine industry, office equipment industry, electronics industry, electric industry, plastic industry, glass industry, ceramics industry, printing industry, textile industry, cleaning industry, etc. It can be used for cleaning a wide range of items such as metals, ceramics, glass, plastics, elastomers, and textiles.

Claims

請求の範囲 The scope of the claims
1. テトラヒ ドロジ
Figure imgf000019_0001
0〜0Ζ1
1. Tetrahydrology
Figure imgf000019_0001
0 ~ 0Ζ1
00の範囲であることを特徴とする洗浄剤。 A cleaning agent having a range of 00.
2. エンド体 Ζェキソ体の重量比が 40/60 0/100の範囲である請 求の範囲 1記載の洗浄剤。  2. The cleaning agent according to claim 1, wherein the weight ratio of the end body and the exo body is in the range of 40/600/100.
3. カウリブ夕ノール価が 6 Om l以上である請求の範囲 1記載の洗浄剤。  3. The cleaning agent according to claim 1, which has a Kauriburi nol value of 6 Oml or more.
4. さらに、 炭化水素、 アルコール、 エステル、 塩素化炭化水素、 フッ素化 炭化水素、 エーテル、 ケトンおよび揮発性有機シリコンから選ばれる少なくとも 一種の有機溶媒を含有する請求の範囲 1記載の洗浄剤。  4. The cleaning agent according to claim 1, further comprising at least one organic solvent selected from hydrocarbons, alcohols, esters, chlorinated hydrocarbons, fluorinated hydrocarbons, ethers, ketones, and volatile organic silicon.
5. 請求の範囲 1〜4のいずれかに記載の洗浄剤を用いることを特徴とする 物品の洗浄方法。  5. A method for cleaning an article, comprising using the cleaning agent according to any one of claims 1 to 4.
6. 物品が電子 ·電気部品である請求の範囲 5記載の洗浄方法。  6. The cleaning method according to claim 5, wherein the article is an electronic / electric part.
7. 被洗浄物質としてフラックスが付着した物品を洗浄する請求の範囲 5記 載の洗浄方法。  7. The cleaning method according to claim 5, wherein the article to which the flux is adhered as the substance to be cleaned is cleaned.
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US7733459B2 (en) 2003-08-29 2010-06-08 Asml Netherlands B.V. Lithographic apparatus and device manufacturing method
US8629971B2 (en) 2003-08-29 2014-01-14 Asml Netherlands B.V. Lithographic apparatus and device manufacturing method
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