WO2003047782A1 - Treatment of waste materials for disposal - Google Patents

Treatment of waste materials for disposal Download PDF

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Publication number
WO2003047782A1
WO2003047782A1 PCT/AU2002/001593 AU0201593W WO03047782A1 WO 2003047782 A1 WO2003047782 A1 WO 2003047782A1 AU 0201593 W AU0201593 W AU 0201593W WO 03047782 A1 WO03047782 A1 WO 03047782A1
Authority
WO
WIPO (PCT)
Prior art keywords
waste
mixer
hopper
hydroxide
shredding
Prior art date
Application number
PCT/AU2002/001593
Other languages
French (fr)
Inventor
Michael Philip Summer-Pots
Richard John Curtis Lear
Original Assignee
Matrix Technology Pty. Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matrix Technology Pty. Ltd filed Critical Matrix Technology Pty. Ltd
Priority to AU2002365612A priority Critical patent/AU2002365612A1/en
Publication of WO2003047782A1 publication Critical patent/WO2003047782A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L11/00Methods specially adapted for refuse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/0075Disposal of medical waste
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/50Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/003Wastewater from hospitals, laboratories and the like, heavily contaminated by pathogenic microorganisms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/04Disinfection

Definitions

  • This invention is concerned with the disposal of waste
  • hydrocarbons hydrocarbons, hydrogen chloride and dioxins.
  • Incinerators have very high maintenance requirements
  • waste product is generated which requires routine testing to determine
  • the end-product of steam treatment is not biologically or chemically inert
  • hydroxide and a cementitious binder comprising bentonite and sodium
  • the resultant disinfected mass contains greater than
  • a method for disposal of clinical waste materials comprising the steps of:- shredding a clinical waste material to obtain a finely divided
  • aqueous phase is returned to said waste material for
  • Clinical waste may include human tissue, such as hair, teeth,
  • plastic bags and scrap plastic generally, syringes, needles
  • said oxidising solution comprises a source of free
  • oxygen such as ozone, or a peroxide, a source of free halogens or oxy-
  • halogens such as chlorine, hypochlorites or other oxidants
  • the oxidising solution comprises hydrogen peroxide.
  • the particle size of the shredded waste is less than
  • the particle size of the shredded waste is less
  • said extracted alkaline aqueous phase is returned to said
  • said apparatus comprising:-
  • a mixer adapted to receive shredded waste material from said
  • invention further comprises a compression device for compressing the
  • said apparatus comprises a hopper feed
  • said hopper feed apparatus includes a meter to
  • the shredder may comprise any suitable device to reduce a
  • the shredder may comprise a two stage shredding
  • said shredder comprises, counter rotating knives
  • the shredder is in association with a filtration
  • the mixer suitably comprises a high shear mixer.
  • the mixer comprises a paddle type mixer.
  • the first meter and second meter are preferably coupled to
  • the discharge apparatus may comprise any suitable
  • the recirculator may comprise one or more holding tanks,
  • silicate act well to bind the cytotoxins and prevent them from being leached into landfill sites.
  • bentonite served partly to
  • silicate is added due to the variability of waste ingredients, as usual
  • waste and non-waste materials from the processing site to the landfill.
  • FIG 1 shows a schematic view of an apparatus for processing
  • FIG 2 shows schematically an electrical control circuit for the
  • FIG 3 shows schematically a materials flow chart.
  • the apparatus comprises a feed hopper 1
  • an elevation mechanism 4 Associated with feed hopper 1 is an elevation mechanism 4
  • the refuse bin(s) are between 80 to 1 1 00
  • Bin 5 for the purpose of elevation has a location
  • a weighing apparatus 6 such as a load cell platform or the like
  • bin 5 containing waste materials is elevated and the
  • bin(s) 5 is adapted to seal and engage the mouth of hopper 1 to ensure no spillage of contents from the bin(s) 5.
  • Hopper 1 provides a feed chute for a shredder 2. The outlet
  • port of the shredder 2 may be in communication with the inlet port or feed hopper of secondary shredder 2b.
  • Feed hopper 1 may comprise a hydraulically or pneumatically
  • the mouth of the hopper is
  • spray jets located within hopper 1 direct an oxidising solution
  • hopper 1 to disinfect and contain dust particles and/or aerosols from the
  • the hopper 1 is maintained at a
  • the filtration unit generally contains filters
  • HEPA Trade Mark
  • the oxidising solution is sprayed into the hopper 1 such that the droplet size is comparable to the particle size of the shredded waste.
  • Air atomising nozzles may also be present to assist in the droplet formation of the oxidising solution.
  • the extracted alkaline aqueous phase is
  • the shredder may be a two or four shaft rotary knife and hook shredder such as Untha RS50 (Trade Mark), or similar
  • the shredding apparatus may further comprise a primary
  • secondary shredders 2a and 2b comprise rotary knife and hook
  • oxidant spray may also be selectively directed into bin 5 to wash out the
  • the shredded wetted waste passes from the shredding apparatus 2
  • mixer is a conventional fine clearance twin rotating paddle unit or a unit with
  • the particulate treated waste material is particulate solid treated waste material.
  • FIG 2 shows schematically a control circuit from the
  • a microprocessor or programmable logic controller 17 is
  • Microprocessor 1 7 is
  • peroxide solution has a concentration of 0.1 -5% H2O2. Most preferably the
  • hydrogen peroxide solution has a concentration of 0.3-3% H 2 0 2 .
  • the shredder 2 in the form of small particles less than 40 mm in diameter
  • FIG 3 shows a schematic flow chart of the process in
  • the shredded waste is then introduced to a paddle mixer
  • a quantity of lime to be introduced to the mixer is
  • the treated waste then enters the dewatering press 12 and is dewatered prior to being
  • the discharged treated waste may be compressed in a
  • dewatering step is recycled to the hopper 1 and/or mixer 1 1 to start initial
  • the present invention is considered to be unique in that while
  • such material is not chemically inert and can discharge
  • i s shutdown procedures can be operated by one or two personnel and
  • droplet spray to disinfect the airborne particles and to prevent the
  • phase and HEPA filters remove additional dust and particles generated by
  • mixer feed conveyor 8 whereupon a quantity of calcium oxide is added.
  • Heating of the overall admixture is generally in the range of 60 to 85°C.
  • the treated mixture typically has a residence time of 5 to 10 minutes in the mixer 1 1 .
  • the waste is subsequently mechanically dewatered to
  • the aqueous discharge from the dewatering step may be
  • the filtrate may be discharged into the sewer or to an off site
  • CDHS guidelines are the most stringent in assessing the safety of a
  • yeasts spore forming bacteria and viruses, as well as bacteria which are
  • waste mixtures were tested for their microbiological content on exiting the process and 24 hours post treatment. The second occasion the waste mixtures were tested for their microbiological content on exiting the process and 1 hour post treatment.
  • waste mixtures used in the process included; routine medical waste with very low moisture; anatomical waste blended with routine medical waste with high moisture content; and quarantine waste with low moisture content.
  • the challenge microorganisms were prepared as freeze dried preparations into a 10% skim milk-base with organic yellow colourant added. On both test occasions, with the three waste types tested, the challenge inoculate were introduced to untreated waste, already with significant microbial population already present
  • Inocula were prepared by concentration and all testing was performed in duplicate with one replicate at a 'high' and the second at an 'extremely high' initial concentration
  • the 'high' inoculum comprised 1 0 kg of 10 8 /g inoculum per 100kg waste resulting in an initial inoculum level of 10 6 /g of waste material
  • the 'extremely high' inoculum comprised 1 0 kg of 10 /g inoculum per 100kg waste, resulting in an initial inoculum level of 10 9 /g of waste material
  • Table 1 Significant
  • Quarantine designated waste from AQIS. very low moisture
  • Waste material is treated according to the process of the
  • Samples B, F, M, U were measured at 10mm, 100mm and
  • Sample O was measured at 10 mm and 100mm
  • the pH was recorded using an EML pH meter EB1-5, a Schott Handilab 1 unit calibrated using certified pH buffers supplied by Amyl Australia. The pH was measured at sample locations B, K, M, U. The measurements are summarised below in Table 5.
  • the apparatus and method according to the invention provides an effective, economic means for treatment of wastes containing pathogenic organisms.
  • the chemical treatment processes are simple and easy to manage and the self contained apparatus are virtually fail safe in terms of operation.
  • the resultant disinfected product of the process of the invention disinfects the pathogenic microorganisms through the formation of an environment with a high pH.
  • the resultant pH is between 11 and 13.
  • the product of the process is non-pathogenic, odourless and spadable allowing for easy handling and disposal.
  • the process of the invention is safe to those people working in the area as it does not off gas vapour, the process is fully automated

Abstract

A method and apparatus for treating infectious waste comprising shredding the waste to obtain a finely divided particulate material, capturing the aerosols with an oxidising solution, wetting the waste with an aqueous alkaline solution, treating the waste with an alkaline earth oxide or hydroxide, dewatering the waste to collect dewatered waste and excess alkaline solution which can be reuse for wetting the waste.

Description

TREATMENT OF WASTE MATERIALS FOR DISPOSAL
This invention is concerned with the disposal of waste
materials which are or may become biologically active if left untreated,
including, hospital waste materials, clinical waste materials, pathogenic
materials, quarantine wastes, sewerage sludges, and the like which
include pathogenic organisms.
BACKGROUND TO THE INVENTION
Hitherto the disposal of clinical waste materials has been
confined generally to incineration. There are significant costs associated
with incineration, to ensure that gaseous emissions are satisfactorily
controlled. Large volumes of gases including C02, CO, NOx, S02, can be
discharged to atmosphere as well as chemicals such as halogenated
hydrocarbons, hydrogen chloride and dioxins.
Monitoring emissions to atmosphere from incinerator stacks,
a condition of an environmental licence, is both complex and expensive
and there is significant public disquiet with the use of incinerators in
urban areas.
Incinerators have very high maintenance requirements
especially the refractory linings of combustion chambers. When
overloaded or when operating below optimal temperatures they can
discharge higher levels of pollutants to atmosphere. In addition an ash
waste product is generated which requires routine testing to determine
the concentration of pollutants such as heavy metals prior to stabilisation
and disposal.
Infectious pathogenic wastes are also treated in steam autoclaves to render them sterile. This method is a slower batch process
requiring intermittent loading of the equipment embodying this process.
The end-product of steam treatment is not biologically or chemically inert,
that is it can reinfect and secondly malodorous vapours are discharged during routine operation.
US 5,568,895, filed by the applicants, involved the treatment of waste materials with an oxidising solution, an alkali metal oxide or
hydroxide and a cementitious binder, comprising bentonite and sodium
silicate, which results in a disinfected mass with a fairly high residual
moisture content. The disadvantage with this process is the cost of the
reactants, complexity of the delivery mechanism, processing time, and the
bulk and weight of the resultant mass leading to increased transport and
disposal costs. The resultant disinfected mass contains greater than
50% by weight of additional material mostly excess calcium oxide and
retained water, apart from the addition of the cementitious material.
Apart from incineration, there exists no known process that
produces a reduced, sterile and inert end-product. OBJECT OF THE INVENTION
Accordingly, it is an aim of the present invention to overcome or ameliorate the known disadvantages of disposal of clinical waste materials, including pathogenic organisms and to provide an improved method for safe disposal thereof.
DISCLOSURE OF THE INVENTION
According to one aspect of the present invention there is
provided a method for disposal of clinical waste materials comprising the steps of:- shredding a clinical waste material to obtain a finely divided
particulate material;
disinfecting and containing dust particles and aerosols
produced during shredding by spraying shredded waste material with an
oxidising solution;
treating said shredded waste material with calcium oxide, in
the presence of water at a pH 9 or greater, to form a treated waste
material, said process characterised by;
de-watering the treated waste material to form a compacted
waste and an extracted alkaline aqueous phase;
said process further characterised in that the extracted alkaline
aqueous phase is returned to said waste material for
processing and initial disinfection
Clinical waste may include human tissue, such as hair, teeth,
nails and the like; visibly blood stained body fluids, material and
equipment; laboratory specimens and cultures, including specimen and
culture holders and containers; animal tissue, carcases and other waste
from animals; plastic bags and scrap plastic generally, syringes, needles
and other steel surgical tools and instruments; paper and cardboard.
Preferably said oxidising solution comprises a source of free
oxygen such as ozone, or a peroxide, a source of free halogens or oxy-
halogens such as chlorine, hypochlorites or other oxidants including
metabisulphates, nitrites, formaldehyde or glutaraldehyde. Most
preferably the oxidising solution comprises hydrogen peroxide. Preferably the particle size of the shredded waste is less than
40 mm. More preferably the particle size of the shredded waste is less
than 20 mm.
Suitably treating said shredded waste material with calcium
oxide, in the presence of water at a pH 9 or greater, to form a treated
waste material, results in a heat of hydration of between 60 and 85°C.
Preferably, said water present for the treating of shredded waste
is derived from said extracted alkaline aqueous phase.
Suitably, said extracted alkaline aqueous phase is returned to said
waste material prior to or during shredding.
According to a second aspect of the invention there is
provided an apparatus for carrying out the process according to the
invention, said apparatus comprising:-
a feed hopper;
a shredder with an inlet associated with said feed hopper;
a mixer adapted to receive shredded waste material from said
shredder;
a first meter to introduce an oxidising solution into said feed
hopper as a spray of droplets;
a second meter to introduce calcium oxide into said mixing
means;
discharge apparatus to discharge treated waste material from
said mixer;
a dewatering apparatus into which the discharge treated
material enters and is dewatered before final discharge, resulting in an extracted aqueous phase and a compacted waste; and
a recirculator and meter for returning the extracted aqueous phase
from the dewatering apparatus to one or more of the feed hopper,
shredder and/or mixer.
An apparatus for carrying out the process according to the
invention further comprises a compression device for compressing the
dewatered treated waste material, before final discharge.
Preferably said apparatus comprises a hopper feed
apparatus.
Suitably said hopper feed apparatus includes a meter to
determine the mass of material to be treated.
The shredder may comprise any suitable device to reduce a
waste material to a particulate form.
If required the shredder may comprise a two stage shredding
apparatus having the output of a first shredder in communication with the
input of a second shredder.
Preferably said shredder comprises, counter rotating knives
and hooks.
More suitable the shredder is in association with a filtration
device, for the additional containment of dust particles.
The mixer suitably comprises a high shear mixer.
Preferably the mixer comprises a paddle type mixer.
The first meter and second meter are preferably coupled to
said hopper feed apparatus to permit feeding at predetermined rates and
predetermined ratios of said oxidising solution and said calcium oxide. The discharge apparatus may comprise any suitable
conveyor.
The recirculator may comprise one or more holding tanks,
filters , pumps and associated meter or meters.
The process and apparatus of the invention has many
advantages over the prior art. These advantages include faster
processing and less mechanical and electronic complexity, high level of
safety through the self containment of the apparatus minimising risk of
exposure to pathogens for employees, significantly reduced use of
reactants, and reduction in the bulk and weight of disinfected waste.
While generally effective for its intended purpose of
processing a wide range of wastes, including quarantine materials,
confiscated drugs, putrescible and infectious pathogenic materials, in
practice the process of the prior art US 5,568,895 results in a treated
waste which is bulkier in volume and weight and is more costly. In
addition the bentonite and sodium silicate, used in the US 5,568,895
process are very expensive materials, which whilst effective for their
purpose add significantly to the initial cost of the waste processing.
Within the US 5,568,895 process it was thought at the time
that the only way to deal with trace cytotoxins on disposed dispensing
equipment was through alkaline decomposition caused by the calcium
oxide and binding or encapsulation. The bentonite and aqueous sodium
silicate act well to bind the cytotoxins and prevent them from being leached into landfill sites. The addition of the bentonite served partly to
absorb any excess moisture present in the treated waste to prevent leaching of aqueous phases and otherwise as a reactant with the silicate
to form a stable cemented mass. Calcium hydroxide residues also react
with the silicate. Much of the calcium hydroxide is still active when
silicate is added due to the variability of waste ingredients, as usual
excess lime is added to ensure adequate treatment. The addition of
these reactants to the treated process adds up to >50% by weight to the
final treated waste and increases transportation costs accordingly.
It is important to avoid addition of non-waste material to
landfills, as it increases transport and handling costs in the transporting of
waste and non-waste materials from the processing site to the landfill.
As landfill sites fill there is a need to find new landfill sites this becomes
increasingly difficult with the increase in urban space. As urban areas
expand and landfill sites become more remote it is important to look also
at the longer term costs of transporting wastes to landfill, through the
effects of transport vehicle travel and the flow on effects to air pollution
and consumption of fossil fuel. In addition the filling of a land fill site will
render a parcel of land unusable for many years as it needs to be left
untouched upon sealing under current environmental and town planning
requirements.
The use of bentonite and sodium silicate in the US 5,568,895
process add to the volume and weight of the final treated waste. This
results in the addition of "materials" into landfill that may be avoided.
Through the development of an improved process of the invention,
especially for the treatment of wastes which may become pathogenic
organisms, these disadvantages in costs and bulk of treated product contribute to addressing both the short and long term disadvantages of
the currently known processes.
BRIEF DETAILS OF THE DRAWINGS
In order that the invention may be more fully understood,
reference is now made to various preferred embodiments illustrated with
reference to the accompanying drawings in which:
FIG 1 shows a schematic view of an apparatus for processing
waste materials according to the invention;
FIG 2 shows schematically an electrical control circuit for the
apparatus of FIGS 1 ; and
FIG 3 shows schematically a materials flow chart.
DETAILED DESCRIPTION OF THE DRAWINGS
In Figure 1 , the apparatus comprises a feed hopper 1
associated with a shredder 2 driven by an internal combustion motor or
electric motor 3.
Associated with feed hopper 1 is an elevation mechanism 4
which is adapted to selectively elevate and tip one or more conventional
sized refuse bin(s) 5. Typically the refuse bin(s) are between 80 to 1 1 00
litres in capacity. Bin 5, for the purpose of elevation has a location
position on a weighing apparatus 6 such as a load cell platform or the like
calibrated to determine the load contained in bin(s) 5.
A conveniently located operation panel (not shown) in the
region of bin(s) 5 is provided for authorised operation of the apparatus by
means of a key activated switch or the like.
Upon activation of the operation switch associated with the operation panel, bin 5 containing waste materials is elevated and the
contents thereof are tipped into hopper 1. Preferably the mouth of the
bin(s) 5 is adapted to seal and engage the mouth of hopper 1 to ensure no spillage of contents from the bin(s) 5. Hopper 1 provides a feed chute for a shredder 2. The outlet
port of the shredder 2 may be in communication with the inlet port or feed hopper of secondary shredder 2b.
Feed hopper 1 may comprise a hydraulically or pneumatically
actuated closure door 1a to seal the mouth of the hopper during the
shredding operation. Preferably however, the mouth of the hopper is
sealed by leaving bin 5 sealingly engaged with hopper 1 during the
shredding process to provide a closure to hopper 1 .
During the tipping of refuse from bin 5 into hopper 1 , spray jets (not shown) located within hopper 1 direct an oxidising solution,
typically aqueous spray of 0.1 -10% hydrogen peroxide solution, into the
hopper 1 to disinfect and contain dust particles and/or aerosols from the
waste material being fed into hopper 1 . The hopper 1 is maintained at a
negative pressure by fans drawing air inside the hopper through a
filtration unit (not shown). The filtration unit generally contains filters
similar to HEPA (Trade Mark) in nature, having a 0.3 micron filter capable of removing and trapping microorganisms.
The oxidising solution is sprayed into the hopper 1 such that the droplet size is comparable to the particle size of the shredded waste. Air atomising nozzles may also be present to assist in the droplet formation of the oxidising solution. The extracted alkaline aqueous phase is
also sprayed over the waste mass in the hopper wetting the waste material.
The refuse treated with the oxidising solution and the extracted
aqueous phase then enters the shredding or pulverising means 2. Suitably the shredder may be a two or four shaft rotary knife and hook shredder such as Untha RS50 (Trade Mark), or similar
The shredding apparatus may further comprise a primary
shredder 2a and a secondary shredder 2b to ensure that the feed
material is reduced to a finely particulate matter. Suitably both primary
and secondary shredders 2a and 2b comprise rotary knife and hook
shredders such as Brentwood AZ-15 and Brentwood AZ-7 (Trade Mark)
shredders respectively. The apparatus described with reference to the preferred embodiment has been trialed with conventional hospital waste
comprising fabric bandages, swabs, glass, plastics and even stainless
steel surgical implements accidentally included in the waste.
The waste materials, after treatment with an oxidising solution such as 0.1 -10% hydrogen peroxide to capture aerosols are then wetted
with the extracted alkaline aqueous phase from spray nozzles located immediately above the waste materials and then subjected to shredding. Any pathogenic aerosols created during the shredding process are captured by the oxidant spray and/or the filtration unit. If required, the
oxidant spray may also be selectively directed into bin 5 to wash out the
bin and thoroughly disinfect it.
The shredded wetted waste passes from the shredding apparatus 2
onto a mix feed screw conveyor apparatus 8, to which calcium oxide (burnt lime) from hopper 9, via a conveyor 10, is added. The shredded
oxidised wetted material and calcium oxide then enters a mixer 1 1. The
mixer is a conventional fine clearance twin rotating paddle unit or a unit with
paddles mounted on the inner surface of the cylinder of the mixer.
After thorough mixing with the calcium oxide, the treated
waste material, progresses through the mixer to a screw dewatering press
12 to substantially remove any liquid component and produce a
particulate solid treated waste material. The particulate treated waste
material then fed onto conveyor 13 for either final disposal or enter into a
compactor 14 for compressing prior to entering a collection bin or the like
15.
FIG 2 shows schematically a control circuit from the
apparatus of FIGS 1 .
A microprocessor or programmable logic controller 17 is
provided to control the various aspects of the process such as feed ratios
of water, hydrogen peroxide, and lime; monitoring temperatures and pHs
in the mixer; mixer speed; dewatering step and return of the extracted
alkaline aqueous phase and compression as a function of the feed mass
detected by weighing apparatus 6. Microprocessor 1 7 is
programmable to compensate for differing types of feed material including
moisture content to ensure a thoroughly treated safe material exits from
the apparatus for subsequent disposal.
Metering pumps 18, 19, 20 respectively are employed to feed
water, hydrogen peroxide and calcium oxide to their respective feed or
introduction points in the system. As a function of the nett mass of the waste material
determined by weighing apparatus 6, programmable logic controller 17
determines, for a predefined waste material type such as hospital waste,
the concentration of the oxidant by metering respective sources of 50%
H2O2 and water to obtain approximately a 0.1 -10% H2O2 solution and the
feed rate of the extracted alkaline aqueous phase and the mass or
volumetric ratios of calcium oxide (burnt lime), to obtain a treated waste
material of a predetermined consistency. Preferably the hydrogen
peroxide solution has a concentration of 0.1 -5% H2O2. Most preferably the
hydrogen peroxide solution has a concentration of 0.3-3% H202. By
controlling moisture content, the moist material so produced issues from
the shredder 2 in the form of small particles less than 40 mm in diameter,
preferably less than 30mm in diameter.
FIG 3 shows a schematic flow chart of the process in
accordance with the invention.
During the shredding operation metered quantities of water
and concentrated hydrogen peroxide (50%) is diluted and fed into the
hopper 1 as a fine droplet spray at a 0.1 -10% concentration to reduce dust
and aerosols The extracted alkaline aqueous phase is also
added to the hopper to moisten the waste and to commence its disinfection
process in the high shear shredding or maceration process.
The shredded waste is then introduced to a paddle mixer
feed conveyor 8 to which lime is added before residing in mixer 1 1 for a
predetermined period. A quantity of lime to be introduced to the mixer is
controlled via an appropriate metering means. The treated waste then enters the dewatering press 12 and is dewatered prior to being
discharged. The discharged treated waste may be compressed in a
compactor 14 prior to final disposal. The alkaline aqueous phase of the
dewatering step is recycled to the hopper 1 and/or mixer 1 1 to start initial
5 disinfection..
The present invention is considered to be unique in that while
it has been known to denature clinical wastes by oxidation with halogens
and oxy-halogens, such material is not chemically inert and can discharge
these sterilising chemicals into the workplace and environment as
10 vapours. The inert particulate calcareous coated product produced from
this process is readily useful to line the perimeter of landfills and will
thereby neutralise the inherent acidity of the ground water/leachate.
The advantages of the process of the invention are manifold
and include; full automation of the process, failsafe computer activated
i s shutdown procedures, can be operated by one or two personnel and
there is no human contact with the waste, virtually no liquid or gaseous
emissions, no chlorine or other environmentally harmful chemicals used
or to be disposed of, no additional heating required, low energy demands
compared to incineration and other technologies, lower greenhouse gas
0 impacts and the final product being stable, reduced in volume and
unrecognisable as clinical waste.
The following examples serve to illustrate the various aspect
of the invention.
EXAMPLE1
5 Utilising the apparatus illustrated in FIGS 1 -3, clinical waste such as swabs bandages, tissue samples, biopsy samples, syringes, drug
containers and the like, are introduced into a single shredder 2 to at a
rate of 1 .5 tonnes per hour and shredded into a particle size of 30 mm or
less. At the same time, aqueous hydrogen peroxide at a concentration of
from about 0.1 -10% is introduced into the top of the shredder as a fine
droplet spray to disinfect the airborne particles and to prevent the
generation of aerosols which could carry toxic matter and contain the dust
from the shredder. The waste mass is then wetted by the alkaline aqueous
phase and HEPA filters remove additional dust and particles generated by
the shredder.
The shredded, initially wetted material then drops into the
mixer feed conveyor 8 whereupon a quantity of calcium oxide is added.
Calcium oxide reacts with the resident moisture to promote initial pHs of 13
or higher and a general heating of the overall admixture.
The intense alkalinity of the calcium oxide aided by the
residual heat of hydration causes the denaturing of microbial proteins and
enzymes, liquification of membranes and saponification of cellular fats
and lipids.
Heating of the overall admixture is generally in the range of 60 to 85°C.
The treated mixture typically has a residence time of 5 to 10 minutes in the mixer 1 1 .
The waste is subsequently mechanically dewatered to
produce a compacted waste of pH greater than 9.
The aqueous discharge from the dewatering step may be
recycled back to the beginning of the process for addition to the waste material in the instance that the waste material is low or very low in
moisture content. The recycling of the aqueous discharge reduces the
amount of lime and hydrogen peroxide required to disinfect the waste
material. The filtrate may be discharged into the sewer or to an off site
treatment facility for control of lime and scaling of equipment.
EXAMPLE2
A series of independent tests were carried out by a suitably
qualified laboratory on a mixed sample of hospital waste material treated
in accordance with the invention
The tests were designed to determine if the process meet the
Californian Department of Health Services (CDHS) guidelines. The
CDHS guidelines are the most stringent in assessing the safety of a
biohazardous or clinical waste. The CDHS guidelines or STAATT 2 report
define the requirements for microbiological testing for assessing
alternative treatment technologies as any proposed treatment method
shall be capable of destroying pathogenic bacteria, pathogenic fungi and
yeasts, spore forming bacteria and viruses, as well as bacteria which are
resistant to heat, antibiotics and disinfectants." The guidelines stipulate a
6 Log-io reduction in the concentration of a Mycobacte um sp., M. bovis
BCG, M. Phlei, or other species of mycobacteria, and a 4 Log-io reduction
in the level of Bacillus spores.
Clinical waste processed by the process and apparatus of the
invention is inoculated with mixtures of the aforementioned organisms.
Testing was conducted on two separate occasions. The first occasion the
waste mixtures were tested for their microbiological content on exiting the process and 24 hours post treatment. The second occasion the waste mixtures were tested for their microbiological content on exiting the process and 1 hour post treatment.
The waste mixtures used in the process included; routine medical waste with very low moisture; anatomical waste blended with routine medical waste with high moisture content; and quarantine waste with low moisture content.
The challenge microorganisms were prepared as freeze dried preparations into a 10% skim milk-base with organic yellow colourant added. On both test occasions, with the three waste types tested, the challenge inoculate were introduced to untreated waste, already with significant microbial population already present
Inocula were prepared by concentration and all testing was performed in duplicate with one replicate at a 'high' and the second at an 'extremely high' initial concentration The 'high' inoculum comprised 1 0 kg of 108/g inoculum per 100kg waste resulting in an initial inoculum level of 106/g of waste material The 'extremely high' inoculum comprised 1 0 kg of 10 /g inoculum per 100kg waste, resulting in an initial inoculum level of 109/g of waste material The results of the test are summarised in Table 1 Significant
levels of microbial reduction were observed in the waste exiting the
process of the invention. It was demonstrated that vegetative bacterial
cells were reduced by 8 log-ι0 units within five minutes of processing,
whereas mesophilic bacterial spores were reduced by 6 logio units within a similar time frame. The independent testing also evaluated the disinfection test results from the processing, for specified challenge microorganisms, as being acceptable according to the CDHS guidelines. The results are summarised in Table 2. In addition, other microorganisms were included in the challenge inoculum. Selected microorganisms were chosen to represent a range of vegetative bacteria, including those commonly occurring in a hospital waste environment together with typical fungi and yeast species. All of these other microorganisms were reduced to non-detectable levels during the course of processing.
It should also be noted that the microbial reduction continues after the waste exits the process. The independent testing determined time constants for this post processing microbial reduction, with a majority of the reduction occurring almost immediately. Anatomical waste showed a marginally greater rate of microbial reduction and lower final microbial counts than the routine processed medical waste. This is more likely due to the increased moisture level of the anatomical waste.
Table 1 . Summary of biological testing
Figure imgf000019_0001
Figure imgf000020_0001
1. High inoculum, usually at a level of 106 per g of waste material or level as indicated
2. Extremely high inoculum usually at a level of 109 per g waste material or level as indicated
3. Routing medical waste, low moisture
4. Anatomical waste blended with routine medical waste, high moisture
5. Quarantine designated waste from AQIS. very low moisture
6. Numbers correspond directly with waste type tested, eg; 3/4 in column 4 would have results written as those for waste type 3 / and those for waste type 4 as per the appropriate time
7. Not analysed (na)
Figure imgf000020_0002
Example 3
A second set of independent tests were carried out to
determine the temperature and pH of the waste during and/or post
processing. Waste material is treated according to the process of the
invention and the subsequent tests were carried out.
The discharge conveyor carrying treated waste from the
mixer to the 12 cubic metre steel skid tray bin or receival hopper fills it, at
the rate of approximately 4m3 per day during the challenge test as out
lined in the above example. Twenty one sample sites were chosen over
the area of the discharge conveyor. Samples A, B, C, D, E, N, O, P, Q, R,
S, T, were take at a point 300mm from the edge of the discharge
conveyor. Samples G, H, 1 , J, K, L, were take along the midline of the
discharge conveyor. Samples F, M, U, were taken 10mm from the edge
of the discharge conveyor.
Samples B, F, M, U, were measured at 10mm, 100mm and
500mm below the surface. Sample O was measured at 10 mm and 100mm
below the surface. Other samples were measured at 10mm below the
surface. Temperature recordings are summarised in Table 3.
Samples F and U were from the extreme edge of the
discharge conveyor (10 mm from the corner) where a significant air gap is
present which would allow rapid cooling of the waste.
Single location temperature profiling
The temperature change over time for a freshly processed
waste was monitored at sample site B over a period of 1 hour. Chilled waste with an initial temperature of 0.6°C was processed. Initially the probe was located on the surface of the discharge conveyor however as the waste depth built up the probe was set at !mm from 25 minutes onwards. The temperature reading are set out in Table 4.
Figure imgf000023_0001
Table3. Temperature measurements for a range of sample sites on discharge conveyor The processed waste increases in temperature from less than 4°c to reach a core temperature of greater than 60°c in less than 60 minutes, and a minimum core temperature of 80°c in less than 90 minutes.
Figure imgf000024_0001
Table 4: Temperature profile post processing pH Monitoring pH Monitoring
The pH was recorded using an EML pH meter EB1-5, a Schott Handilab 1 unit calibrated using certified pH buffers supplied by Amyl Australia. The pH was measured at sample locations B, K, M, U. The measurements are summarised below in Table 5.
Figure imgf000025_0001
Table 5: pH measurements on post processed waste
It will be readily appreciated by a skilled addressee that the apparatus and method according to the invention provides an effective, economic means for treatment of wastes containing pathogenic organisms. The chemical treatment processes are simple and easy to manage and the self contained apparatus are virtually fail safe in terms of operation.
The resultant disinfected product of the process of the invention disinfects the pathogenic microorganisms through the formation of an environment with a high pH. The resultant pH is between 11 and 13. The product of the process is non-pathogenic, odourless and spadable allowing for easy handling and disposal.
The process of the invention is safe to those people working in the area as it does not off gas vapour, the process is fully automated

Claims

and any dust or aerosols are contained through the use of the hydrogenperoxide overspray and HEPA filters.The hydrogen peroxide is fully consumed in the process andany remaining amounts present in the compacted waste is belowdetectable limits. The addition of lime to the shredded waste not onlyelevates the pH and therefore disinfects any pathogens, the heat of thereaction also assists in the disinfection aspect of the process.None of the chemical residues in the treated product poseany short or long term environmental threat, thus permitting simple andinexpensive disposal in landfill sites.Throughout the specification the aim has been to describethe preferred embodiments of the invention without limiting the inventionto any one embodiment or specific collection of features.We claim:
1 . A method for treatment of waste comprising the steps of:
shredding with a suitable shredding apparatus with a receival hopper a waste
material to obtain finely divided particulate material ;
capturing aerosols with an oxidising solution
wetting said waste with extracted alkaline aqueous solution
following said shredding and wetting steps treating said waste
with an alkaline earth oxide or hydroxide;
and mixing the alkaline earth oxide or hydroxide treated waste in a suitable
mixer the resultant treated waste material comprising a moist particulate
disinfected mass;
2. A method as claimed in claim 1 n wherein the resultant moist particulate mass is conveyed to a pressing apparatus whereby excess alkaline fluid is pressed out of the said mass;
3. A method as claimed in claim 1 wherein the said alkaline fluid is collected
and conveyed back to the said hopper
4 A method as claimed in claim 1 wherein the said alkaline fluid is collected
and conveyed back to the said mixer
5. A method as claimed in claim 1 wherein the alkaline earth oxide comprise calcium or magnesium oxide;
6. A method as claimed in claim 1 wherein the earth hydroxide comprise
calcium or magnesium hydroxide;
7. A method as claimed in claim 1 wherein the oxidising solution comprises an
aqueous peroxide solution
8 A method as claimed in claim 1 wherein the oxidising solution comprises an aqueous hydrogen peroxide solution
9. An apparatus comprising:
a feed hopper;
a shredding system with an inlet associated with said feed hopper; a mixer adapted to receive shredded material from said shredder;
a dewatering press adapted to receive shredded material from said mixer; a first metering system to introduce an oxidising solution; a second metering systtem to introduce excess alkaline fluid collected and returned from said dewatering press; a third metering system to introduce an alkaline oxide or hydroxide into said mixer;
10. An apparatus as claimed in claim 9 including a device to compact the discharged treated waste prior to disposal;
2. A method as claimed in claim 1 wherein the said alkaline earth oxide or hydroxide has a suitable dye added to it such that the waste after said treatment is recognisably coloured by the said suitable dye.
PCT/AU2002/001593 2001-12-05 2002-11-29 Treatment of waste materials for disposal WO2003047782A1 (en)

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WO2008053086A2 (en) * 2006-10-27 2008-05-08 Michel Mazon Method for treating domestic waste
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CN108862791B (en) * 2018-07-05 2021-05-07 深圳市东太盈科技有限公司 Medical wastewater treatment device
CN117529373A (en) 2021-07-08 2024-02-06 八百废物管理有限公司 Garbage treatment method and device for mixed garbage

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008053086A2 (en) * 2006-10-27 2008-05-08 Michel Mazon Method for treating domestic waste
WO2008053086A3 (en) * 2006-10-27 2008-07-03 Michel Mazon Method for treating domestic waste
US8858671B2 (en) 2006-10-27 2014-10-14 Michel Mazon Method for treating domestic waste
WO2012094454A3 (en) * 2011-01-06 2013-10-24 Trinova Medical Waste Solutions, Llc Hazardous waste sanitation and removal device, methods of use and applications thereof
JP2013220131A (en) * 2012-04-13 2013-10-28 Green:Kk Sterilization device and method for sterilization
WO2013160546A1 (en) * 2012-04-24 2013-10-31 Pac-Solution Oy Method for disinfecting sludge
EP3245016A4 (en) * 2015-01-12 2018-12-05 Aemerge LLC Infectious waste disposal

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