WO2004101185A1 - Method and device for treating waste bread - Google Patents

Method and device for treating waste bread Download PDF

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Publication number
WO2004101185A1
WO2004101185A1 PCT/JP2004/006457 JP2004006457W WO2004101185A1 WO 2004101185 A1 WO2004101185 A1 WO 2004101185A1 JP 2004006457 W JP2004006457 W JP 2004006457W WO 2004101185 A1 WO2004101185 A1 WO 2004101185A1
Authority
WO
WIPO (PCT)
Prior art keywords
bread
passage
waste
drying passage
primary drying
Prior art date
Application number
PCT/JP2004/006457
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshihiro Nagashima
Masaaki Ohyama
Masashi Ibata
Masahiro Sugano
Original Assignee
Nippon Zoki Pharmaceutical Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Zoki Pharmaceutical Co., Ltd. filed Critical Nippon Zoki Pharmaceutical Co., Ltd.
Priority to JP2005506186A priority Critical patent/JPWO2004101185A1/en
Publication of WO2004101185A1 publication Critical patent/WO2004101185A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/141Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with axial flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/28Passing gas through crushing or disintegrating zone gas moving means being integral with, or attached to, crushing or disintegrating element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B1/00Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
    • F26B1/005Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids by means of disintegrating, e.g. crushing, shredding, milling the materials to be dried
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/18Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
    • F26B17/20Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
    • F26B17/205Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined with multiple chambers, e.g. troughs, in superimposed arrangement
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

Definitions

  • the present invention is intended to pulverize and dry bread discarded, such as bread that is unsold and sold at stores and bread crumbs that are generated during cooking or left behind by eating, in addition to bread caused by manufacturing loss generated in the manufacturing process.
  • the present invention relates to a method and an apparatus for treating waste bread in the form of granules that can be used for livestock feed and the like.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2001-352959 (Claims)
  • waste bread waste bread
  • a method for effectively disposing of waste pans has been desired.
  • the present invention has been made in view of such problems, and an object of the present invention is to efficiently pulverize and dry waste bread discharged from a convenience store or a food manufacturing plant. Another object of the present invention is to provide a method and an apparatus for treating waste bread, which can process bread into a powdery body so that the bread can be used by being mixed with livestock feed or the like. Means for solving the problem
  • the waste bread is supplied into the primary drying passage, and the waste bread is crushed finely by crushing means provided in the primary drying passage, and the crushed bread is crushed.
  • the powder is supplied into a secondary drying passage to further reduce the water content of the crushed bread granules.
  • the method for treating waste bread according to claim 2 is the method for treating waste bread according to claim 1, wherein the granular material of the bread discharged from the outlet of the primary drying passage is subjected to the secondary drying passage. It is characterized by further secondary crushing while being continuously fed into the inside.
  • the apparatus for carrying out the above-mentioned method for treating waste bread is provided with a horizontal cylinder provided with a waste hopper charging hopper and internally provided with crushing means and hot air injection means.
  • the primary drying passage comprises a horizontal drying secondary drying passage for receiving the granular material of the bread to be carried out and performing secondary drying.
  • the invention according to claim 4 relates to a preferable structure of the waste bread crushing means provided in the primary drying passage, and is rotatably provided in the primary drying passage. Crushing blades protrude from the outer periphery of the rotating shaft at intervals in the length direction, and the crushing blades are used to finely pulverize the waste pan.
  • the rotary shaft is formed hollow, and an outer peripheral surface of the hollow rotary shaft is Injection nozzles, which are directed in the discharge direction of the crushed bread powder and granules, are protruded at intervals in the length direction, and these injection nozzles are communicated with the hollow rotary shaft.
  • the hollow rotary shaft is communicated with a hot air supply pipe disposed outside the primary drying passage. It is characterized in that the hot air injection means is constituted.
  • the waste bread processing apparatus is the waste bread processing apparatus according to any one of claims 3 to 5, wherein the waste bread is transported in the primary drying passage.
  • a shielding plate for temporarily closing the passage is provided at the start end side so as to be freely openable and closable, and a passage between the shielding plate and the charging port of the charging hopper is formed in a retention chamber for waste pans supplied from the charging hopper.
  • the stagnant waste pan is crushed by crushing blades protruding from one end of the hollow rotary shaft in the stagnant chamber.
  • the waste bread processing apparatus is the waste bread processing apparatus according to any one of claims 3 to 6, wherein the outlet of the primary drying passage and the secondary drying path are connected to each other.
  • a net-like body which is communicated with the entrance of the passage by a vertical cylindrical passage, and in which a number of small holes of a predetermined size are provided in the vertical passage to allow the passage of bread granules of a predetermined size.
  • a rotating blade is provided on the upper surface of the mesh to finely grind the granules of bread conveyed into the vertical passage from the primary drying passage into smaller particles. Is a special feature.
  • the waste bread processing apparatus is the waste bread processing apparatus according to any one of claims 3 to 7, wherein the waste bread processing apparatus has a central part in the secondary drying passage.
  • a hollow rotating shaft is provided, and the inside of the secondary drying passage is heated by sending hot air from outside the secondary drying passage through a hot air supply pipe into the hollow rotating shaft.
  • a plurality of agitating and conveying plates are provided on the outer peripheral surface of the agitating and conveying plate that sends out the powder and granules of the waste bread toward the outlet side of this secondary drying passage at intervals in the length direction.
  • the waste pan when the waste pan is thrown into one end of the primary drying passage through the loading hopper, the waste pan is crushed by a large number of crushes protruding from the hollow rotary shaft provided in the primary drying passage. It is crushed finely by the crushing means composed of the blades, and is heated in the primary drying passage, and the water contained in the waste pan becomes steam, and is discharged out of the primary drying passage together with a part of the heated air.
  • the waste bread is crushed by the crushing blade, the waste bread is extremely lightweight. If the waste bread is crushed or cut by the rotating force of the crushing blade, the waste bread must be rotated together with the crushing blade to break it. becomes difficult. This Therefore, a blade is provided on the crushing blade to cut the bread, and the waste bread is crushed and crushed by the tip surface of the crushing blade and the inner surface of the primary drying passage.
  • the storage amount of the waste bread in the primary drying passage that is, the storage density in the space in the passage is small, the waste bread is hardly crushed and treated, so that one end side in the primary drying passage, That is, a shielding plate for temporarily closing the passage is provided on the transport start end side of the waste pan, and by closing this shielding plate, the inside of the passage between the shielding plate and the input port of the input hopper is put into the input hopper.
  • a large amount of waste bread is crushed by agitating by rotating the crushing blades while a large amount of waste bread is filled in the storage room once, and the waste bread is supplied to the waste chamber.
  • the process and the crushing process using the tip surface of the crushing blade and the bottom surface of the passage are repeatedly performed.
  • the bread pieces of the treated waste bread ⁇ the large and small powders are placed in the primary drying passage 1 at the other end. Conveyed toward.
  • injection nozzles On the outer peripheral surface of the hollow rotary shaft, there are provided injection nozzles, each of which is directed at an injection port in a direction in which the crushed bread pieces and the granular material are sent out, at appropriate intervals in the length direction.
  • the bread pieces of the waste bread and the powdery granules are formed according to the rotation of the crushing blade.
  • the sloping surface of the crushing blade can be conveyed toward the discharge port side of the primary drying passage, and the pan is cut by the blade-shaped portion of the crushing blade during the conveyance.
  • the waste bread is crushed by the bottom.
  • the bread pieces or the granules of the waste bread are heated by the heated air in the primary drying passage, and the moisture contained therein is evaporated into the primary drying passage to lower the water content.
  • the hot air blown out from the injection nozzle further heats the bread pieces and the granules of the waste bread, and the hot air flows through the fine gaps between the porous bread pieces and the granules.
  • These bread pieces and powdered granules are also heated from the inside, so that the contained water is more effectively removed, and the drying process is efficiently performed in a short time to a predetermined moisture content. That can be S.
  • the bread pieces and the granular material sent into the vertical passage from the primary drying passage side are All are fed into the other end of the secondary drying passage in the form of powder having a uniform diameter suitable for mixing with other ingredients as feed.
  • a hollow rotary shaft is also provided in the secondary drying passage similarly to the primary drying passage.
  • the powdery material of the waste bread is placed on the outer peripheral surface of the hollow rotary shaft at the outlet side of the secondary drying passage.
  • a plurality of agitating and conveying plates are sent out toward the boiler at appropriate intervals in the longitudinal direction. It can be conveyed toward the outlet side at the conveyance speed, and the powder particles of the waste bread are heated by the heating wall surface of the secondary drying passage heated by the heater and the heated air in the secondary drying passage.
  • the body can be subjected to a drying treatment so as to be a powder having a low water content, which can be stored for a long time until blended as a feed without adding a preservative additive or the like.
  • the heating of the secondary drying passage prevents the powder and granules of the waste bread from adhering to the passage wall.
  • the crushing means for supplying waste bread into the primary drying passage and providing the waste bread in the primary drying passage and further reducing the moisture content of the crushed bread powder and granules, and then supplying it to a secondary drying passage to further reduce the moisture content of the crushed bread powder and granules. Therefore, the waste bread supplied into the primary drying passage can be finely crushed by the crushing means, and at the same time, it can be heated in the primary drying passage to reduce the water content. A large amount of waste bread can be crushed and dried efficiently in a short period of time while continuously transporting and passing from the primary drying passage to the secondary drying passage.
  • the secondary crushing is further performed while continuously feeding the powdery and granular material of the pan discharged from the outlet of the primary drying passage into the secondary drying passage. Because
  • the horizontal cylinder provided with a waste pan input hopper and provided with crushing means and hot air injection means therein.
  • the primary drying passage, and a horizontal cylindrical secondary drying passage for receiving and carrying out secondary drying of the discharged powdery material of the bread.
  • Force A predetermined amount of waste pan can be easily supplied into the primary drying passage, and in the primary drying passage, the waste bread is effectively dried by the hot air from the hot air injection unit, and the powder is crushed by the crushing unit. It can be crushed into granules, and the resulting bread granules are further secondary dried in the secondary drying passage, and a large amount of waste bread is heated and crushed in a short time to reduce the moisture content.
  • a low bread powder can be effectively obtained.
  • the invention according to claim 4 relates to a means for crushing the waste bread provided in the primary drying passage, and rotating the waste bread in the primary drying passage.
  • Crushing blades are protruded from the outer periphery of the freely provided rotating shaft at intervals in the length direction, and the waste bread is finely ground by the convex arc-shaped end face of the crushing blade and the inner surface of the primary drying passage.
  • the waste pan is formed by the convex arc-shaped end face of the crushing blade and the inner surface of the primary drying passage. Can be crushed reliably while grinding.
  • the hot air blowing means provided in the primary drying passage has a rotary shaft formed in a hollow shape, and is crushed on the outer peripheral surface of the hollow rotary shaft.
  • the injection nozzles are directed in the direction in which the powdery material of the bread is sent out, and the injection nozzles are protruded at regular intervals in the longitudinal direction. Since the hollow rotary shaft communicates with the hot air supply pipe provided outside the primary drying passage, light-weight waste is generated by the wind of hot air injected from the jet outlet of the jet nozzle.
  • the powdery particles can be smoothly transported while blowing off toward the discharge port side of the primary drying passage, and the moisture contained inside while passing through the heated primary drying passage is primarily dried.
  • the water content can be reduced by evaporating into the passage.
  • the hot air blown out from the spray nozzle further heats the bread pieces and the granules of the waste bread, and the hot air flows through the fine gaps between the porous bread pieces and the granules.
  • the bread pieces and the granular material can be heated from the inside, and can be efficiently dried in a short time to a predetermined moisture content.
  • a shielding plate for temporarily closing the passage is disposed on the side of the transport start end of the waste pan in the primary drying passage so as to be openable and closable.
  • the inside of the passage between the input ports of the input hopper is formed in the storage chamber of the waste pan supplied from the input hopper, and the stored waste pan is crushed by the crushing blade protruding from one end of the hollow rotary shaft in the storage chamber. Therefore, a large amount of waste pans supplied from the charging hopper can be retained and filled in the retention chamber formed by closing the shielding plate, and therefore, the waste pan rotates in the retention chamber.
  • the outlet of the primary drying passage and the entrance of the secondary drying passage are communicated with each other through a cylindrical vertical passage, and a predetermined size of the cylindrical passage is provided in the vertical passage.
  • a mesh having a large number of small holes of a predetermined size for allowing the bread granules to pass through is stretched, and the bread carried into the vertical passage from the primary drying passage on the upper surface of the mesh. Since the rotary blade is provided to grind the powder more finely, all the pieces of bread sent into the vertical passage can be passed through the small holes of the mesh by the rotary blade. Pulverization can be assuredly carried out, and fine powder suitable for mixing with other ingredients as feed can be supplied to the secondary drying passage side.
  • a hollow rotary shaft is provided in the center of the secondary drying passage, and hot air is supplied through the hot air supply pipe from outside the secondary drying passage into the hollow rotary shaft.
  • Send The secondary drying passage is configured to heat the inside of the secondary drying passage, and the powdery material of the waste bread is sent to the outer peripheral surface of the hollow rotary shaft toward the outlet side of the secondary drying passage. Since the agitating and conveying plates are protruded at regular intervals in the length direction, the fine powders and granules introduced into the secondary drying passage from the vertical passage are transported at a predetermined conveying speed by the agitating and conveying plates.
  • the powder can be conveyed toward the outlet side, and fine powders are further dried by the heating wall of the secondary drying passage heated by the heater and the heated air in the secondary drying passage.
  • FIG. 1 is a partially cut-away simplified side view of the entire apparatus.
  • FIG. 2 is a simplified perspective view of the entire apparatus.
  • FIG. 3 is a partially cut-away simplified perspective view of a stay chamber portion in a primary drying passage.
  • FIG. 4 is a partial perspective view showing an internal structure of a primary drying passage.
  • FIG. 5 is a front view of a crushing blade (a) having a straight blade portion and a crushing blade (mouth) having a sickle blade portion.
  • FIG. 6 is a longitudinal sectional side view of a part of a primary drying passage.
  • FIG. 7 is a vertical sectional front view of a primary drying passage.
  • FIG. 8 is a partial perspective view showing the internal structure of a secondary drying passage.
  • FIG. 9 is a vertical sectional front view of a secondary drying passage.
  • FIG. 10 is a longitudinal side view of a secondary drying passage.
  • FIG. 11 is a simplified perspective view of a bottomed tubular mesh body provided with a rotary cutter provided in a vertical passage portion.
  • FIG. 12 is a vertical sectional front view of a bottomed tubular net provided with a rotary cutter provided in a vertical passage.
  • FIG. 13 is a plan view of a bottomed tubular mesh body provided with a rotary cutter provided in a vertical passage portion.
  • the disposal device for the waste pan A is connected to and communicates with the lower end of the opening of the waste pan input hopper 10 at the upper peripheral portion of one end, and the waste pan crushing means 2 and the hot air jetting means 3 are provided inside. And the exit force provided at the other end of the primary drying passage 1 which is juxtaposed below the primary drying passage 1 and the powder particles of the discharged waste pan A.
  • the primary drying passage 1 has a horizontal passage portion 11 formed by bending a metal band-shaped plate into a U-shaped cross section. The opening portions at both ends of the horizontal passage portion 11 are completely closed by closing plates 12a and 12b, respectively.
  • the primary drying passage 1 is formed in a horizontal cylindrical shape having a certain length by completely closing the lid 13 which can be opened and closed.
  • the charging hopper 10 is provided, and the lower end of the opening of the charging hopper is communicated with one end of the passage portion 11 of the primary drying passage 1, and the waste pan A charged into the charging hopper 10 is primarily discharged. It is configured to be supplied into the drying passage 1.
  • the hopper 10 is provided with a lid to prevent small animals such as rats and insects from entering the apparatus when not in use, or is provided with a gate shutter so that it can be opened and closed. You can keep it.
  • the waste bread crushing means 2 provided in the primary drying passage 1 is disposed at the center of the passage portion 11 and has both ends at the front and rear closing plates 12a, 12b.
  • a large number of crushing blades 2b are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 2a in a direction perpendicular to the axial direction. It can be made by protruding.
  • the crushing blades 2b are disposed at three portions in the circumferential direction of the hollow rotary shaft 2a, that is, at portions having a phase difference of 60 ° in the longitudinal direction.
  • the crushing blades 2b, 2b are preferably provided at regular intervals, and are shifted from each other on the virtual spiral line without being provided on the same circumferential surface of the hollow rotary shaft 2a. It is provided as follows.
  • each of the crushing blades 2b has a base end integrally fixed to the outer peripheral surface of the hollow rotary shaft 2a and has a vertically long rectangular support plate 2bl projecting from the outer peripheral surface. And a cutter plate 2b2 fixed to one surface of the support plate 2b1, and a blade portion 2b2 'formed on one edge of the cutter plate 2b2 faces the rotation direction of the hollow rotary shaft 2a.
  • One end of support plate 2bl The protruding end face of the hollow rotary shaft 2a of the support plate 2bl and the cutter plate 2b2 which protrudes and faces the arc-shaped inner surface of the passage portion 11 with a slight gap. 2c, the waste circular pan A is crushed and finely ground by the convex circular end face 2c and the circular inner surface of the passage portion 11.
  • the blade portion 2b2 ′ of the cutter plate 2b2 has a straight shape protruding outward with a constant width from one end of the support plate 2bl over the entire length.
  • the cutter plate 2b2 having the sickle-shaped blade portion 2b2 protrudes from one end of the hollow rotary shaft 2a from the lower part of the input hopper 10 to the vicinity of a shield plate 15 described later, and is inserted from the input hopper 10.
  • the cutter plate 2b2 having only the straight blade is a shield plate 15b. It is structured to protrude from the vicinity of the hollow rotary shaft 2a.
  • the surface of the support plate 2bl of the crushing blade 2b facing the other end of the primary drying passage 1 is gently inclined toward the other end of the hollow rotary shaft 2a in the direction of rotation of the hollow rotary shaft 2a.
  • the inclined surface 2d is formed so that the granular material a of the waste bread A is sent out to the other end side of the primary drying passage 1, that is, to the discharge port 9 side by the inclined surface 2d.
  • a cleaning blower can be provided.
  • the hot air injection means 3 provided in the primary drying passage 1 has a length in three directions on the outer peripheral surface of the hollow rotary shaft 2a.
  • the outlet 3b is protruded from the other end side of the primary drying passage 1, i.e., a short tube-shaped hot air injection nozzle 3a which is directed toward the feeding direction of the granular material a of the waste pan A.
  • the hot air supply pipe 8 provided outside the primary drying passage.
  • the hot air supplied into the hollow rotary shaft 2a through the spray nozzle 3a is blown out from the spray nozzle 3a to dry the granular material a of the waste pan A, and the granular material a is dried by the wind pressure at the other end of the primary drying passage 1. It is configured so that it is forcibly sent out toward the discharge port 9 provided on the side.
  • a certain amount of pressurization is required, and when pressurization is insufficient with only the hot air supply pipe 8 from one of the closing plates 12a.
  • the ejection port 3b of the injection nozzle 3a is formed by bending the tip end of the injection nozzle 3a at a substantially right angle in the direction in which the granular material a of the waste pan A is sent out.
  • a steam discharge pipe 14 is connected and communicated to the outside of the primary drying passage 1 together with a part of the hot air.
  • the water vapor discharge nove 14 is provided with an on-off valve (not shown) for adjusting the discharge amount.
  • one end side passage portion of the primary drying passage 1 is provided on the side of the input hopper 10 in the primary drying passage 1, that is, on the side of the transport start end of the waste pan A.
  • a shield plate 15 for temporarily closing the other end side is provided, and when the passage is blocked by the shield plate 15, the inside of the passage between the shield plate 15 and the one-end closing plate 12a of the primary drying passage 1 is provided. Is formed in the retention chamber 16 of the waste pan A supplied from the input hopper 10.
  • the shielding plate 15 has a lower half outer peripheral end surface 15a formed in the same shape as the inner peripheral surface of the primary drying passage 1 and a widthwise center at a lower end portion.
  • a notch 15b formed by cutting a fixed length portion from the lower end face is formed in the lower portion, and when the shielding plate 15 is closed, the hollow rotary shaft 2a is received through the notch 15b in the lower half.
  • the outer peripheral end surface 15a is formed so as to be in close contact with the inner peripheral surface of the primary drying passage 1.
  • FIG. 3 illustrates an example of a shielding device using an electric cylinder, and it is preferable to use a force cylinder, which can further reduce the size.
  • the secondary drying passages 4 arranged in parallel below the primary drying passages 1 configured as described above, like the primary drying passages 1, are formed by bending a metal band-shaped plate into a U-shaped cross section.
  • the horizontal passage 41 is closed at both ends by closing plates 42a and 42b and completely closed by a lid member 43 that can be freely opened at the upper end.
  • a hollow rotary shaft 44 which is formed in a horizontal cylindrical shape and has both ends at the center of the secondary drying passage 4 rotatably supported by the centers of the both-end closing plates 42a and 42b over the entire length thereof.
  • the stirring and conveying means 6 is provided at a plurality of locations on the outer peripheral surface of the hollow rotary shaft 44.
  • the stirring / transporting means 6 includes legs 62 and 63 having a fixed length at both ends of a horizontally long stirring / transporting plate 61 long in the longitudinal direction of the hollow rotary shaft 44.
  • the leg 62 on one end side, that is, the leg 63 on the other end side with respect to the leg 62 on the transport direction side of the granular material a of the waste bread A, that is, the vertical passage 7
  • the legs 63 and 63 are fixed to the outer peripheral surface of the hollow rotary shaft 44 with the side legs 63 slightly shifted in the rotation direction of the hollow rotary shaft 44, so that the surface of the stirring / transporting plate 61 is fixed.
  • the force is formed on a conveying inclined surface 64 that is gently inclined toward the other end side in the direction of rotation of the hollow rotary shaft 44, and the distal end surface 65 of the stirring / conveying plate 61 is further formed on the secondary drying passage 4. Slidably in contact with or close to the inner peripheral surface. Then, the stirring and conveying plates 61 are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 44, and the adjacent stirring and conveying plates 61, 61 are not disposed on the same circumferential surface of the hollow rotary shaft 44 without being disposed. It is provided so as to be shifted on the helical line.
  • the other end of the hollow rotary shaft 44 is connected and communicated with the hot air supply pipe 8, and the secondary drying passage is formed by hot air supplied into the hollow rotary shaft 44 through the hot air supply pipe 8.
  • the inside of 4 is heated to dry the powder a of the waste bread A.
  • the other end of the lid member 43 of the secondary drying passage 4 is provided below the outlet 9 provided at the other end of the primary drying passage as shown in FIGS.
  • a powder material receiving port 45 is provided so as to face the same, and between the discharge port 9 and the receiving port 45, the powder a of the waste bread A is discharged from the discharge port of the primary penetration passage 1 to the secondary drying passage 4.
  • the above-mentioned vertical passage 7 for carrying out to the receiving entrance 45 is provided.
  • the vertical passage 7 has a bottom with a completely open upper end.
  • a cylindrical net 7a is provided, and the size of a large number of small holes 7b, which is a mesh force of the net 7a, is formed into a hole having a constant diameter of 5 mm or less, and a fine hole having a diameter of 5 mm or less is formed.
  • the powder a passes through the receiving port 45 of the secondary drying passage 4.
  • the bottomed tubular net 7a is suspended from the outlet 9 or supported by the passage 7, and the lower end of the outlet 9 is opened at the upper end of the net 7a. It is facing.
  • a rotary blade 20 is provided for finely pulverizing the powder a having a larger diameter than 7b into a diameter that can pass through the small hole 7b.
  • the rotary blade 20 has the shape of a knife, and its base end is integrally fixed to the upper end of a rotary shaft 21 penetrating the center of the bottom surface of the mesh body 7a.
  • a plurality of rotary blades 20 are provided so as to project radially from the rotary shaft 21 so that the tip reaches a portion near the outer peripheral edge of the inner bottom surface of the bottomed tubular mesh body 7a.
  • the cutting blade leading edges 20a of all the rotary blades 20 are directed in the rotation direction of the cutting blade portion 20a, and the lower surface is rotated in a plane direction with a slight gap from the upper surface of the mesh body 7a. Make up.
  • a base end of one lifting plate 22 is fixed to the rotating shaft 21 below the rotating blade 20 to protrude horizontally from the rotating shaft 21 in the radial direction.
  • the lifting plate 22 is gradually inclined downward in the direction of rotation, and its lower inclined edge is rotated with a narrower gap than the rotating blade 20 with respect to the inner bottom surface of the mesh body 7a.
  • the large-diameter powder particles a that cannot pass through the small holes 7b of the reticulated body 7a are lifted up from the inner bottom surface of the reticulated body 7a, and are separated into small-diameter powder particles a by the high-speed rotating rotary blade 20.
  • the motor 23 for rotating the rotary shaft 21 is provided outside the vertical passage 7 as shown in FIG. 1, and rotates the motor 23 via an appropriate rotation transmission mechanism such as a combined gear mechanism. It is configured to transmit to the rotating shaft 21.
  • the tertiary drying passage 5 arranged in parallel below the secondary drying passage 4 is formed in the same shape as the secondary drying passage 4 . That is, the horizontal passage portion 51, which is formed by bending a metal band-shaped plate into a U-shaped cross section, is completely closed by the closing plates 52a and 52b at both ends of the horizontal passage portion 51, and the upper end opening is opened and closed by the lid member 53 that can be opened and closed.
  • the tertiary drying passage 5 is completely closed.
  • a hollow rotary shaft 54 is rotatably supported at the center of both ends at the center of the both-end closing plates 52a and 52b over the entire length.
  • the stirring and conveying means 6A is provided on the body at a plurality of locations on the surface.
  • the stirring and conveying means 6A is also formed in the same shape as the stirring and conveying means 6 provided in the secondary drying passage 4, and as shown in FIG. 8 and FIG.
  • a fixed length leg 62a, 63a is integrally provided at both ends of the horizontal rectangular stirring and transport plate 61a, and the leg 62a on the transport direction side of the powder and granule a of the waste pan A is attached to the other.
  • the legs 62a 63a are fixed to the outer peripheral surface of the hollow rotary shaft 54 in a state where the legs 62a are slightly shifted in the direction opposite to the rotation direction of the hollow rotary shaft 54 with respect to the legs 63a.
  • the surface is formed as a conveying inclined surface 64a which is gently inclined from one end side to the other end side in the rotation direction of the hollow rotary shaft 54, and further, the front end surface 65a of the stirring and conveying plate 61a is tertiary. It is in sliding contact with or near the inner peripheral surface of the drying passage 5.
  • the stirring and conveying plates 61a are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 54 and adjacent to the stirring and conveying plates 61a, 61a.
  • One end of the hollow rotary shaft 54 is connected to and communicated with one end of the hollow rotary shaft 44 in the secondary drying passage 4 through a communication pipe 8c described later.
  • the tertiary drying circuit 5 is heated by hot air supplied into the hollow rotary shaft 54 through the hollow rotary shaft 44 on the side to dry the granular material a of the waste bread A.
  • the waste pan A is disposed in each passage.
  • the discharge pipes 46 and 56 for discharging the water vapor evaporating from the particles a of the air to the outside are connected and communicated.
  • These hot air discharge pipes 46 and 56 are provided with on-off valves (not shown). I have.
  • the tertiary drying passage 4 A vertical intermediate passage 7 ′ for feeding the granular material a into the drying passage 5 is connected and communicated, and a moisture meter 30 inside the intermediate passage 7 ′ is attached to the intermediate passage 7 ′.
  • the treated powder / granules a which open downward, are discharged to the lower peripheral portion of the tertiary drying passage 5 on the side of the transport end (the other end). Mouth 9 'is provided.
  • the primary drying passage 1 and the secondary drying passage 4 are heated to a constant temperature by winding a heater (not shown) such as a rubber heater over the entire length of the cylindrical wall surface thereof. While the waste bread A is configured to be dried at a high temperature, the tertiary drying passage 5 is provided in one half thereof, that is, in the first half in which the granular material a supplied from the intermediate passage 7 ′ moves toward the other end. A heater is wrapped only around the outer periphery of the pan, and heating is performed so that the water content of the granular material a of the bread is 8% or less.
  • a heater such as a rubber heater
  • the baked tertiary drying passage 5 is moved on the inner bottom surface of the cylindrical wall surface of the tertiary drying passage 5 toward the discharge port 9 ′ while being cooled, and then the bread granules a are moved. When it is discharged from 9 ', do not absorb the water.
  • the rotating means of the hollow rotary shafts 2a, 44, 54 provided in the primary, tertiary and tertiary drying passages 1, 4, 5, respectively include: Motors 101, 102, and 103 are disposed on the transport end sides of the motors, 4, and 5, respectively, and the hollow rotary shafts 2a, 44, and 54 rotate at a constant speed from these motors 101-103 via an appropriate deceleration mechanism. It rotates at a speed.
  • the hot air supply pipe 8 for supplying hot air to the hollow rotary shafts 2a, 44, 54 of the primary, primary and tertiary drying passages 1, 4, 5 protrudes from one end of the primary drying passage 1 side. It consists of a hot air supply pipe 8a with a heater HI connected to one end of the hollow rotary shaft 2a connected via a rotary joint, and protrudes from the other end on the secondary drying passage 2 side.
  • a hot air supply pipe 8b provided with a heater H2 in a pipe connected to and communicating with the hollow rotary shaft 44 via a rotary joint.
  • a communication pipe 8c connected to and communicated with one end of the hollow rotary shaft 44 in the secondary drying passage 4 is connected to a hot air supply pipe for heating the inside of the tertiary drying passage 5.
  • the hot air supply pipes 8a and 8b are provided with pressure reducing valves VI and V2, respectively, and are connected to and communicate with the hollow rotary shaft 2a of the primary drying passage 2a.
  • the pressure valve VI is adjusted so that hot air having a higher pressure than the pressure reducing valve V2 provided in the hot air supply pipe 8b communicating with the hollow rotary shaft 44 on the side of the secondary drying passage 4 can be passed.
  • the hot air supply pipes 8a and 8b are connected to a compressor (not shown) as shown in FIG. These compressed air supply pipes 8 'are connected to and communicate with each other to heat the compressed air. In the apparatus shown in FIG.
  • the force for supplying hot air into the hollow rotary shafts 2a, 44, 54 of the primary, primary and tertiary drying passages 1, 4, 5 by the hot air supply pipe 8 is used.
  • separate hot air supply pipes may be provided for the third and third drying passages.
  • the hollow rotary shaft 2a in the primary drying passage 1 is provided with a large number of hot air jet nozzles 3a protruding from the hollow rotary shaft 2a, and the hot air supplied into the hollow rotary shaft 2a. Is injected into the primary drying passage 1, so that the other end of the hollow rotary shaft 2a is closed or the flow rate can be adjusted by a throttle valve, an on-off valve, or the like.
  • hot air is supplied into the hollow rotary shaft 2a from both ends of the hollow rotary shaft 2a and all the injection nozzles 3a projecting from the hollow rotary shaft 2a Hot air can be sprayed at a substantially uniform pressure.
  • the hot air that has flowed through the hollow rotary shafts 2a, 44, and 54 may be discharged to the outside air, but the hot air may be returned to the hot air supply pipe 8 and reused. Desired ,.
  • the primary drying passage is used. 1 and the secondary rotating passages 4 and the hollow rotating shafts 2a, 44 and 54 disposed inside the tertiary drying passage 5 are rotated at a constant rotation speed, and the primary and tertiary drying passages 2a and 44 are rotated. , 54 are heated by a heater provided on the outer peripheral surface of the cylindrical wall surface, and heated by flowing hot air into the hollow rotary shafts 2a, 44, 54 through hot air supply pipes 8 (8a, 8b). I do.
  • the waste pan A is continuously charged into the charging hopper 10, and supplied into one end of the primary drying passage 1 through the charging hopper 10.
  • the shielding plate 15 provided on one end side of the primary drying passage 1 is lowered by the operation of the cylinder 18, and the notch 15b is provided with the crushing blade 2b and the hot air injection nozzle 3a in the hollow rotary shaft 2a.
  • the shield plate 15 and one end of the primary drying passage are brought into close contact with the inner peripheral surface of the primary drying passage 1 by bringing the lower half outer peripheral end surface 15a of the shielding plate 15 into close contact with the inner peripheral surface of the primary drying passage 1.
  • the inside of the passage between the side closing plate 12a and the passage on the side of the outlet 9 of the primary drying passage 1 is formed as a retention chamber 16 which is closed. Accordingly, a large amount of the waste pan A supplied from the input hopper 10 is filled in the stagnant chamber 16 without moving in the primary drying passage 1 to the discharge outlet 9 side, and the outer periphery of the hollow rotary shaft 2a is filled.
  • the crushing blades 2b protruding from the surface are agitated by the rotation of the crushing blades 2b, and the pans rub against each other and are crushed. Bread A is crushed as if crushed.
  • the cutter plate 2B2 of the crushing blade 2b in the retaining chamber 16 is formed as a sickle-shaped blade portion 2b2 "having the tip of a straight blade protruding outward, the input hopper is provided.
  • the waste pan A introduced from 10 is crushed while being hooked by the sickle-shaped blade 2b2 ", and the waste pan A is prevented from staying on the inner bottom of the hopper 10.
  • the waste pan A densely filled in the stagnant chamber 16 resists the rotation of the crushing blade 2b, and therefore, the large waste pan A and the like are separated and crushed by the rotational force of the crushing blade 2b. Is done.
  • the hot air supplied into the hollow rotary shaft 2a through the hot air supply pipe 8 flows out of the injection nozzle 3a into the primary drying passage 1 including the retaining chamber 16, and the primary air is heated together with the heater.
  • the air in the drying passage 1 has changed to dry high-temperature air. Therefore, in the retaining chamber 16, part of the water contained in the waste bread A evaporates into the retaining chamber 16, and the water content is reduced.
  • Waste bread A usually has a water content of 35 to 40%, and if it is left as it is, it has a high water content and will spoil before it is used as feed. The water content must be less than 8% to be able to be stored before blending into the feed. In addition, if the crushed pieces and powder a of the waste bread A are large or if their size and particle size vary, it is difficult to set the mixing ratio with other feed ingredients accurately. Therefore, it is necessary to grind all the waste bread A to a fine particle size of 5 mm or less.
  • the granular material a of the waste bread A satisfying the above conditions can be agitated by the crushing blades 2b in the retaining chamber 16 or crushed or heated only by supplying hot air from the injection nozzle 3a. It is difficult to obtain even over a long time. Therefore, after the primary crushing treatment is performed on the waste bread A in the stagnant chamber 16 until the relatively small bread pieces and the large and small-diameter granular material a are mixed, the shielding plate 15 is opened. In addition, the shielding plate 15 is raised up to about 3 cm from the inner bottom surface of the staying chamber 16 without being pulled up significantly, and the bread pieces crushed to a certain extent are removed from the gap. You can pass it out of the detention room 16 out of the department.
  • the shielding plate 15 When the shielding plate 15 is opened, the crushed bread pieces and the granular material a are combined with the inclined surface 2d of the crushing blade 2b protruding from the outer peripheral surface of the hollow rotary shaft 2a and the powder.
  • the particles are conveyed toward the discharge port 9 side of the primary drying passage 1 by the hot air blown out from the discharge port 3b of the spray nozzle 3a directed in the particle delivery direction.
  • contact with the peripheral wall surface of the primary drying passage 1 heated by the heater ⁇ The high-temperature air in the primary drying passage 1 causes the moisture contained in the bread pieces and the granules a to be removed from the primary drying passage 1. It is discharged as steam in 1 and is discharged out of the primary drying passage together with some high-temperature air (hot air) through a steam discharge pipe 14.
  • the bread pieces and the granular material a are conveyed to the discharge port 9 side by the conveying action by the inclined surface 2d of the crushing blade 2b or by the low speed constantly flowing out from the injection nozzle 3a.
  • Hot air alone is not sufficient and cannot be performed smoothly.
  • high-pressure heating air (hot air) is pumped into the hollow rotary shaft 2a at regular intervals, for example, every 10 seconds, through the hot-air supply pipe 8, and instantaneously flows from the ejection port 3b of the ejection nozzle 3a toward the discharge port 9 side.
  • the transport speed is adjusted by blowing out the bread pieces / granules a toward the discharge port 9 by the high-speed hot air flow.
  • the hot wind spouted from the ejection port 3b of the injection nozzle 3a circulates through the fine voids in these bread flakes / powder bodies and from the inside. Is also heated, and the action of removing contained moisture is more effectively performed.
  • the protruding arc-shaped end face 2c of the rotating crushing blade 2b and the arc-shaped inner surface of the passage portion 11 of the primary drying passage 1 crush the waste pan A biting between these surfaces so as to crush it. I do.
  • the bread pieces / powder particles a that have been appropriately dried and crushed in this way drop into the vertical passage 7 through the outlet 9 when reaching the other end of the primary drying passage 1.
  • a cylindrical net-like body 7a with a bottom is disposed in the vertical passage 7, and a plurality of rotary blades 20 radially protruding from a rotary shaft 21 are provided on the inner bottom surface of the net-like body 7a.
  • the fine and granular material a having a smaller diameter than the large number of small holes 7b formed of the mesh of the network 7a is used as it is as the bottom or peripheral wall surface of the network 7a.
  • one lifting plate 22 protruding from the rotation shaft 21 rotates so that the lower inclined edge of the rotation direction side thereof is in contact with the inner bottom surface of the mesh body 7a, A piece of bread that cannot pass through the small hole 7b of the mesh body 7a-the coarse powder a is lifted to prevent clogging, and the bread piece that has been lifted-the coarse powder a is rotated at a high speed.
  • the blade 20 is finely divided by the leading edge 20a of the cutting blade, and this dividing action is repeated until the powder particles a having a small diameter that can pass through the small holes 7b of the mesh body 7a, and all the particles falling into the mesh body 7a are removed.
  • the processing amount per unit time of the bread piece of the waste bread A passing through the mesh body 7a and the granular material a per unit time is substantially equal to the input amount of the waste bread A to be input to the input hopper 10, and the primary drying is performed.
  • the inside of the secondary drying passage 4 and the tertiary drying passage 5 from the passage 1 is configured so that the granular material a is processed while being continuously conveyed.
  • the secondary drying passage 4 contains: A hollow rotary shaft 44 provided with a stirring and conveying plate 61 constituting the stirring and conveying means 6 at appropriate intervals in the length direction is provided, and the distal end surface 65 of the stirring and conveying plate 61 is connected to a secondary drying passage. Since the agitating / conveying plate 61 rotates, the granular material a is agitated in the circumferential direction of the secondary drying passage 4 and is heated by the heater because the agitating / conveying plate 61 rotates. Evenly contacts the wall surface of the secondary drying passage 4 and the moisture contained therein evaporates and is further removed, lowering the water content
  • the stirring and transporting plate 61 is formed in a horizontally long rectangular shape that is long in the longitudinal direction of the hollow rotary shaft 44, and the powder transport surface is moved from one end to the other end in the rotational direction of the hollow rotary shaft 44.
  • the water content of the granular material a (the water content in the intermediate passage 7 ') is detected by the water measuring device 30 attached to the intermediate passage 7'. / 0, the degree of heating in the first half of the tertiary drying passage 5 is adjusted and controlled by the heater H2, or the rotational speed of the hollow rotary shaft 54 is changed to perform the tertiary drying of the granular material a.
  • the drying time is controlled by adjusting the residence time in the passage 5.
  • the fine powder a is slowly discharged by the inclined conveying surface 64a while being agitated by the agitating and conveying plate 61a protruding from the hollow rotary shaft 54. All the granules a are dried to a low moisture content of 8% or less, which can be stored, while being transported toward The heat is cooled and the outlet 9 'is put into an appropriate storage container B or the like and stored. The heat of the bread granules a is relieved in the latter half of the tertiary drying passage 5 because if it is taken out of the tertiary drying passage 5 while it is hot, it absorbs moisture and hardens.
  • the water contained in the granular material a is converted into steam by heating, evaporates in the secondary drying passage 4 and the tertiary drying passage 5, and is discharged to the outside through the discharge pipes 46 and 56.
  • a gate shutter may be provided at the discharge port 9 'to prevent invasion of small animals such as rats and insects when not in use.
  • the method and apparatus for treating waste bread according to the present invention are used by efficiently grinding and drying waste bread discharged from a convenience store, a food manufacturing plant, or the like, and mixing it with livestock feed or the like.
  • the bread can be processed into a powder form so that it can be processed.

Abstract

[PROBLEMS] To provide a method and a device capable of efficiently crushing and drying a waste bread into fine powder and granular material with low moisture content so that the waste bread can be used as a mixed feed for livestock. [MEANS FOR SOLVING PROBLEMS] The waste bread (A) is fed into a primary drying passage (1) having, therein, rotary crushing vanes (2b) and a hot air injection nozzle (3a) having an injection port facing a delivery direction and crushed by grinding down the waste bread (A) by the tip faces of the rotary crushing vanes (2b) and the inner bottom face of the primary drying passage (1), and water content in the waste bread (A) is evaporated and removed by the heated primary drying passage (1) and hot air from the injection nozzle (3a). In addition, the waste bread (A) is supplied into a secondary drying passage (4) through a net-like body (7a) while more finely crushing the bread by a rotary cutter (20) and further dried in the secondary drying passage (4).

Description

明 細 書  Specification
廃棄パンの処理方法及び処理装置  Waste bread processing method and processing apparatus
技術分野  Technical field
[0001] 本発明は、製造工程で発生する製造ロスによるパンの他、店頭で売れ残って廃棄 されるパンや調理時に発生し或いは食べ残し等によって発生するパン屑などの廃棄 パンを粉砕、乾燥して、家畜用飼料等に用いることができる粉粒体とする廃棄パンの 処理方法及び処理装置に関する。  [0001] The present invention is intended to pulverize and dry bread discarded, such as bread that is unsold and sold at stores and bread crumbs that are generated during cooking or left behind by eating, in addition to bread caused by manufacturing loss generated in the manufacturing process. In addition, the present invention relates to a method and an apparatus for treating waste bread in the form of granules that can be used for livestock feed and the like.
^景技術  ^ Scenic technology
[0002] 近年、外食産業の発達にしたがって企業から排出される食品ゴミの量が増加の一 途を迪つており、この食品ゴミの増加を規制して地球環境を守るために、 2001年 5月 力 食品リサイクル法が施行され、リサイクル率を最低 20%まで高めることが義務づ けられている。  [0002] In recent years, with the development of the food service industry, the amount of food waste discharged from companies has been constantly increasing, and in order to control this increase in food waste and protect the global environment, Strength The Food Recycling Law has been enacted and mandated to increase the recycling rate to at least 20%.
[0003] そして、 日本人の食生活の変化に伴ってパンの消費量も年々増加しており、それに 伴って、上記外食産業で提供される食べ残しのパン屑の他に、コンビニエンスストア などで売れ残りにより廃棄されるパン、サンドイッチ等のパンを用いた商品を製造する 際に発生するパン屑の廃棄量も年々増加の一途を迪つており、これら廃棄パンやパ ン屑の処分が問題となっている。  [0003] The consumption of bread has been increasing year by year due to the change in Japanese dietary habits. With this, in addition to the leftover bread crumbs provided by the restaurant industry, convenience stores and other stores have The amount of bread waste generated when manufacturing products using bread such as bread and sandwiches that are discarded due to unsold products is increasing year by year, and disposal of these waste bread and bread waste becomes a problem. ing.
[0004] そこで、家庭から出る調理前後の生ゴミを粉砕処理してスラッジ状に飼料ィ匕又は肥 料化するシステムが提案され、このシステムによると、生ゴミを粘稠なスラッジ状に粉 砕し、このスラッジに凝集剤を添加した後、高圧圧送装置により高圧フィルタープレス に圧送して微粉砕状の粘稠な飼料とする生ゴミのリサイクルシステムが提案されてい る(例えば、特許文献 1参照)。  [0004] Therefore, a system has been proposed in which garbage before and after cooking from home is crushed and processed into sludge-like feed or fertilizer. According to this system, garbage is crushed into a viscous sludge. After adding a flocculant to this sludge, a garbage recycling system has been proposed, in which the garbage is fed into a high-pressure filter press by a high-pressure pump to produce a finely ground viscous feed (for example, see Patent Document 1). ).
[0005] 特許文献 1 :特開 2001—352959号 (特許請求の範囲) [0005] Patent Document 1: Japanese Patent Application Laid-Open No. 2001-352959 (Claims)
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems the invention is trying to solve
[0006] し力、しながら、上記システムでは、廃棄パンやパン屑を家庭から出る他の生ゴミと共 に処理することはできても、廃棄パンやパン屑のみを対象として大量に処理すること はできず、しかも、その処理工程も煩雑なものであり、上記の如く大量に排出される廃 棄パンやパン屑(以下、廃棄パンとする)の処分を効果的に行うことはできず、廃棄パ ンを効果的に処分する方法が所望されていた。 [0006] However, even though the above system can treat waste bread and bread crumbs together with other garbage leaving the home, the above system treats only large quantities of waste bread and bread crumbs only. thing In addition, the processing steps are complicated, and it is not possible to effectively dispose of a large amount of waste bread and bread waste (hereinafter referred to as waste bread) as described above. A method for effectively disposing of waste pans has been desired.
[0007] 本発明は、このような問題点に鑑みてなされたもので、その目的とするところは、コ ンビニエンスストアや食品製造工場などから排出される廃棄パンを効率良く粉砕、乾 燥させて、家畜用飼料等に混合するなどして用いることができるようにパンを粉状体 に加工処理することができる廃棄パンの処理方法及び処理装置を提供するにある。 課題を解決するための手段  [0007] The present invention has been made in view of such problems, and an object of the present invention is to efficiently pulverize and dry waste bread discharged from a convenience store or a food manufacturing plant. Another object of the present invention is to provide a method and an apparatus for treating waste bread, which can process bread into a powdery body so that the bread can be used by being mixed with livestock feed or the like. Means for solving the problem
[0008] 請求項 1に記載の廃棄パンの処理方法は、廃棄パンを一次乾燥通路内に供給して この一次乾燥通路内に設けている破砕手段により細力べ破砕すると共に破碎された パンの粉粒体の含水率を低下させた後、二次乾燥通路内に供給して上記破砕され たパンの粉粒体の含水率を更に低下させることを特徴とする。  [0008] In the method for treating waste bread according to claim 1, the waste bread is supplied into the primary drying passage, and the waste bread is crushed finely by crushing means provided in the primary drying passage, and the crushed bread is crushed. After reducing the water content of the granules, the powder is supplied into a secondary drying passage to further reduce the water content of the crushed bread granules.
[0009] そして、請求項 2に記載の廃棄パンの処理方法は、請求項 1に記載の廃棄パンの 処理方法において、一次乾燥通路の出口から排出されたパンの粉粒体が二次乾燥 通路内に連続的に送り込まれる途上で、さらに二次破砕することを特徴としている。  [0009] The method for treating waste bread according to claim 2 is the method for treating waste bread according to claim 1, wherein the granular material of the bread discharged from the outlet of the primary drying passage is subjected to the secondary drying passage. It is characterized by further secondary crushing while being continuously fed into the inside.
[0010] 上記廃棄パンの処理方法を実施するための装置は、請求項 3に記載したように、廃 棄パンの投入ホッパを備え且つ内部に破砕手段と熱風噴射手段とを設けている水平 筒状の一次乾燥通路と、この一次乾燥通路の出口力 搬出されるパンの粉粒体を受 け入れて二次乾燥を行う水平筒状の二次乾燥通路とから構成している。  [0010] As described in claim 3, the apparatus for carrying out the above-mentioned method for treating waste bread is provided with a horizontal cylinder provided with a waste hopper charging hopper and internally provided with crushing means and hot air injection means. The primary drying passage comprises a horizontal drying secondary drying passage for receiving the granular material of the bread to be carried out and performing secondary drying.
[0011] この廃棄パンの処理装置において、請求項 4に係る発明は、上記一次乾燥通路内 に設けている廃棄パンの破砕手段の好ましい構造に関するもので、一次乾燥通路内 に回転自在に設けられた回転軸の外周に長さ方向に間隔をとつて破砕羽根を突設 し、この破砕羽根により廃棄パンを細力べ粉砕するように構成している。  [0011] In the waste bread treating apparatus, the invention according to claim 4 relates to a preferable structure of the waste bread crushing means provided in the primary drying passage, and is rotatably provided in the primary drying passage. Crushing blades protrude from the outer periphery of the rotating shaft at intervals in the length direction, and the crushing blades are used to finely pulverize the waste pan.
[0012] さらに、請求項 5に係る発明は、上記請求項 3又は請求項 4に記載の廃棄パンの処 理装置において、上記回転軸を中空に形成し、この中空回転軸の外周面に、破砕さ れたパンの粉粒体の送り出し方向に噴出口を向けている噴射ノズルを長さ方向に間 隔をとって突設していると共に、これらの噴射ノズノレを上記中空回転軸内に連通させ 、且つ、この中空回転軸を一次乾燥通路外に配設した熱風供給パイプに連通させて 熱風噴射手段を構成してレ、ることを特徴とする。 [0012] Further, according to a fifth aspect of the present invention, in the waste bread processing apparatus according to the third or fourth aspect, the rotary shaft is formed hollow, and an outer peripheral surface of the hollow rotary shaft is Injection nozzles, which are directed in the discharge direction of the crushed bread powder and granules, are protruded at intervals in the length direction, and these injection nozzles are communicated with the hollow rotary shaft. And the hollow rotary shaft is communicated with a hot air supply pipe disposed outside the primary drying passage. It is characterized in that the hot air injection means is constituted.
[0013] 又、請求項 6に記載の廃棄パンの処理装置は、請求項 3乃至請求項 5の何れか 1 項に記載の廃棄パンの処理装置において、一次乾燥通路内における廃棄パンの搬 送始端部側に該通路を一次的に閉止する遮蔽板を開閉自在に配設して、この遮蔽 板と投入ホツバの投入口間の通路内を投入ホッパから供給される廃棄パンの滞留室 に形成し、この滞留室内の中空回転軸の一端部に突設している破砕羽根によって滞 留廃棄パンを破砕するように構成してレ、ることを特徴とする。  [0013] The waste bread processing apparatus according to claim 6 is the waste bread processing apparatus according to any one of claims 3 to 5, wherein the waste bread is transported in the primary drying passage. A shielding plate for temporarily closing the passage is provided at the start end side so as to be freely openable and closable, and a passage between the shielding plate and the charging port of the charging hopper is formed in a retention chamber for waste pans supplied from the charging hopper. The stagnant waste pan is crushed by crushing blades protruding from one end of the hollow rotary shaft in the stagnant chamber.
[0014] そして、請求項 7に記載の廃棄パンの処理装置は、請求項 3乃至請求項 6の何れ 力、 1項に記載の廃棄パンの処理装置において、一次乾燥通路の出口と二次乾燥通 路の入り口とは筒状の垂直な通路によって連通してあり、この垂直な通路内に所定 大きさのパンの粉粒体を通過させる一定大きさの多数の小孔を設けてなる網状体を 張設していると共にこの網状体の上面に一次乾燥通路側からこの垂直通路内に搬 入されたパンの粉粒体を一定径以下の粉粒体に細力べ粉碎する回転刃を設けてい ることを特 ί数とする。  [0014] The waste bread processing apparatus according to claim 7 is the waste bread processing apparatus according to any one of claims 3 to 6, wherein the outlet of the primary drying passage and the secondary drying path are connected to each other. A net-like body which is communicated with the entrance of the passage by a vertical cylindrical passage, and in which a number of small holes of a predetermined size are provided in the vertical passage to allow the passage of bread granules of a predetermined size. A rotating blade is provided on the upper surface of the mesh to finely grind the granules of bread conveyed into the vertical passage from the primary drying passage into smaller particles. Is a special feature.
[0015] 最後に、請求項 8に記載の廃棄パンの処理装置は、請求項 3乃至請求項 7の何れ 力 1項に記載の廃棄パンの処理装置において、二次乾燥通路内の中心部に中空回 転軸を配設してこの中空回転軸内に二次乾燥通路外から熱風供給パイプを通じて 熱風を送り込むことにより二次乾燥通路内を加熱するように構成していると共に、該 中空回転軸の外周面に廃棄パンの粉粒体をこの二次乾燥通路の出口側に向かって 送り出す複数枚の攪拌搬送板を長さ方向に間隔をとつて突設していること特徴とする  [0015] Finally, the waste bread processing apparatus according to claim 8 is the waste bread processing apparatus according to any one of claims 3 to 7, wherein the waste bread processing apparatus has a central part in the secondary drying passage. A hollow rotating shaft is provided, and the inside of the secondary drying passage is heated by sending hot air from outside the secondary drying passage through a hot air supply pipe into the hollow rotating shaft. A plurality of agitating and conveying plates are provided on the outer peripheral surface of the agitating and conveying plate that sends out the powder and granules of the waste bread toward the outlet side of this secondary drying passage at intervals in the length direction.
[0016] 上記のように構成したので、投入ホッパを通じて一次乾燥通路の一端部内に廃棄 パンを投入すると、廃棄パンは、一次乾燥通路内に設けた中空回転軸に突設してい る多数の破砕羽根からなる破砕手段によって細力べ破砕されると共に一次乾燥通路 内で加熱されて廃棄パンに含まれている水分が水蒸気となり、加熱空気の一部と共 に一次乾燥通路外に排出される。上記破砕羽根によって廃棄パンを破砕する際に、 廃棄パンは極めて軽量であるので、破砕羽根の回転力によって廃棄パンを破砕、分 断しょうとしても、廃棄パンは破砕羽根と共に回転して破砕することが困難となる。こ のため、破砕羽根に刃状部分を設けてパンを切断すると共に破砕羽根の先端面と一 次乾燥通路の内面とによって廃棄パンを擦り潰して破砕するようにしている。 [0016] With the above-described configuration, when the waste pan is thrown into one end of the primary drying passage through the loading hopper, the waste pan is crushed by a large number of crushes protruding from the hollow rotary shaft provided in the primary drying passage. It is crushed finely by the crushing means composed of the blades, and is heated in the primary drying passage, and the water contained in the waste pan becomes steam, and is discharged out of the primary drying passage together with a part of the heated air. When the waste bread is crushed by the crushing blade, the waste bread is extremely lightweight.If the waste bread is crushed or cut by the rotating force of the crushing blade, the waste bread must be rotated together with the crushing blade to break it. Becomes difficult. This Therefore, a blade is provided on the crushing blade to cut the bread, and the waste bread is crushed and crushed by the tip surface of the crushing blade and the inner surface of the primary drying passage.
[0017] さらに、一次乾燥通路内の廃棄パンの収容量、即ち、通路内の空間に対する収容 密度が小さいと、廃棄パンは殆ど擦り潰し処理されにくいので、一次乾燥通路内の一 端部側、即ち、廃棄パンの搬送始端部側に通路を一次的に閉止する遮蔽板を設け ておき、この遮蔽板を閉止することによって、該遮蔽板と投入ホッパの投入口間の通 路内を投入ホッパから供給される廃棄パンの滞留室に形成し、多量の廃棄パンを一 旦、この滞留室内に充満させた状態にして破砕羽根の回転によって攪拌しながらそ の攪拌による大形の廃棄パンの破砕処理と該破砕羽根の先端面と通路の底面とによ る破砕処理とを繰り返し行う。  [0017] Further, if the storage amount of the waste bread in the primary drying passage, that is, the storage density in the space in the passage is small, the waste bread is hardly crushed and treated, so that one end side in the primary drying passage, That is, a shielding plate for temporarily closing the passage is provided on the transport start end side of the waste pan, and by closing this shielding plate, the inside of the passage between the shielding plate and the input port of the input hopper is put into the input hopper. A large amount of waste bread is crushed by agitating by rotating the crushing blades while a large amount of waste bread is filled in the storage room once, and the waste bread is supplied to the waste chamber. The process and the crushing process using the tip surface of the crushing blade and the bottom surface of the passage are repeatedly performed.
[0018] 滞留室内での廃棄パンの破砕処理が所定時間行われたのち、遮蔽板を開放する と、処理された廃棄パンのパン片ゃ大小の粉粒体は一次乾燥通路 1内を他端に向か つて搬送される。中空回転軸の外周面には、破砕されたパン片ゃ粉粒体の送り出し 方向に噴出口を向けている噴射ノズノレを長さ方向に適宜間隔毎に突設しているので 、この噴射ノズルから熱風を噴出させることによって既にある程度細力べ破砕された軽 量なパン片ゃ粉粒体は一次乾燥通路内の他端排出口に向かって吹き飛ばされるよ うに搬送させられる。さらに、上記破砕羽根における一次乾燥通路の排出口側に向 けている面を搬送傾斜面に形成しておくことによって、廃棄パンのパン片ゃ粉粒体を 該破砕羽根の回転に従つてその搬送傾斜面で一次乾燥通路の排出口側に向かつ て搬送することができると共にその搬送途上においても該破砕羽根の刃状部分によ りパンを切断すると共に該破砕羽根の先端面と通路の底面とにより廃棄パンの破砕 処理を行う。  [0018] After the crushing process of the waste bread in the retaining room has been performed for a predetermined time, when the shielding plate is opened, the bread pieces of the treated waste bread ゃ the large and small powders are placed in the primary drying passage 1 at the other end. Conveyed toward. On the outer peripheral surface of the hollow rotary shaft, there are provided injection nozzles, each of which is directed at an injection port in a direction in which the crushed bread pieces and the granular material are sent out, at appropriate intervals in the length direction. By blowing hot air, the lightly crushed bread flakes / granules that have already been crushed to some extent are conveyed so as to be blown off toward the other end discharge port in the primary drying passage. Further, by forming a surface of the crushing blade facing the discharge port side of the primary drying passage on a conveying inclined surface, the bread pieces of the waste bread and the powdery granules are formed according to the rotation of the crushing blade. The sloping surface of the crushing blade can be conveyed toward the discharge port side of the primary drying passage, and the pan is cut by the blade-shaped portion of the crushing blade during the conveyance. The waste bread is crushed by the bottom.
[0019] また、一次乾燥通路内の加熱空気によって廃棄パンのパン片ゃ粉粒体が加熱され 、その内部に含まれてレ、る水分が一次乾燥通路内に蒸散して含水率を低下させる。 その上、噴射ノズルから噴出する上記熱風によって廃棄パンのパン片ゃ粉粒体がさ らに加熱されると共に、その熱風が多孔質状態のパン片ゃ粉粒体の微細な隙間を流 通してこれらのパン片ゃ粉粒体を内部からも加熱し、従って、含まれている水分の除 去作用が一層効果的に行われて短時間で能率よく所定の含水率まで乾燥処理する こと力 Sできる。 [0019] Furthermore, the bread pieces or the granules of the waste bread are heated by the heated air in the primary drying passage, and the moisture contained therein is evaporated into the primary drying passage to lower the water content. . In addition, the hot air blown out from the injection nozzle further heats the bread pieces and the granules of the waste bread, and the hot air flows through the fine gaps between the porous bread pieces and the granules. These bread pieces and powdered granules are also heated from the inside, so that the contained water is more effectively removed, and the drying process is efficiently performed in a short time to a predetermined moisture content. That can be S.
[0020] こうして、一次乾燥通路内で破砕処理され且つ含水率を低下させられたパン片ゃ 粉粒体は、一次乾燥通路の他端排出口から垂直通路を通じて二次乾燥通路の他端 部内に送り込まれる。この際、垂直通路内に所定大きさのパンの粉粒体を通過させる 一定大きさの多数の小孔を設けてなる網状体を張設しておくと共にこの網状体の上 面に一次乾燥通路側からこの垂直通路内に搬入されたパンの粉粒体をさらに細かく 粉砕する回転刃を設けておくことによって、一次乾燥通路側からこの垂直通路内に 送り込まれたパン片ゃ粉粒体は、全て、飼料として他の配合物に混合するのに適し た均一な径の粉粒体とされて二次乾燥通路内の他端部内に投入される。  [0020] In this way, the crushed bread particles and the water content reduced in the primary drying passage and the moisture content thereof are transferred from the other end discharge port of the primary drying passage to the other end of the secondary drying passage through the vertical passage. Sent in. At this time, a mesh body having a large number of small holes of a predetermined size for passing bread granules of a predetermined size in the vertical passage is stretched, and a primary drying passage is provided on an upper surface of the mesh body. By providing a rotary blade to further finely grind the granular material of the bread carried into the vertical passage from the side, the bread pieces and the granular material sent into the vertical passage from the primary drying passage side are All are fed into the other end of the secondary drying passage in the form of powder having a uniform diameter suitable for mixing with other ingredients as feed.
[0021] この二次乾燥通路内にも上記一次乾燥通路と同様に中空回転軸が設けられてあり 、この中空回転軸の外周面に廃棄パンの粉粒体を該二次乾燥通路の出口側に向か つて送り出す複数枚の攪拌搬送板を長さ方向に適宜間隔毎に突設しているので、二 次乾燥通路内に投入された廃棄パンの粉粒体をこの攪拌搬送板により所定の搬送 速度でもって出口側に向かって搬送することができると共に、その間にヒータによって 加熱されている二次乾燥通路の加熱壁面やこの二次乾燥通路内の加熱空気によつ て廃棄パンの粉粒体を、保存添加剤等を添加しなくても飼料として配合するまでの長 期保存が可能な低い含水率の粉粒体となるように乾燥処理することができるものであ る。また、二次乾燥通路内の加熱によって廃棄パンの粉粒体の通路壁面への付着を あ防止すること力 Sでさる。  [0021] A hollow rotary shaft is also provided in the secondary drying passage similarly to the primary drying passage. The powdery material of the waste bread is placed on the outer peripheral surface of the hollow rotary shaft at the outlet side of the secondary drying passage. A plurality of agitating and conveying plates are sent out toward the boiler at appropriate intervals in the longitudinal direction. It can be conveyed toward the outlet side at the conveyance speed, and the powder particles of the waste bread are heated by the heating wall surface of the secondary drying passage heated by the heater and the heated air in the secondary drying passage. The body can be subjected to a drying treatment so as to be a powder having a low water content, which can be stored for a long time until blended as a feed without adding a preservative additive or the like. In addition, the heating of the secondary drying passage prevents the powder and granules of the waste bread from adhering to the passage wall.
発明の効果  The invention's effect
[0022] 以上のように本発明の廃棄パンの処理方法によれば、請求項 1に記載したように、 廃棄パンを一次乾燥通路内に供給してこの一次乾燥通路内に設けている破砕手段 により細かく破砕すると共に破砕されたパンの粉粒体の含水率を低下させた後、二 次乾燥通路内に供給して上記破砕されたパンの粉粒体の含水率を更に低下させる ことを特徴とするものであるから、一次乾燥通路内に供給された廃棄パンを破砕手段 によって細力べ破砕すると同時にこの一次乾燥通路内で加熱して含水率を低下させ ること力 Sでき、その上、一次乾燥通路から二次乾燥通路内を連続的に搬送通過させ ながら多量の廃棄パンを短時間で能率よく破砕、乾燥処理を行うことができる。 [0023] さらに、請求項 2に係る発明によれば、上記一次乾燥通路の出口から排出されたパ ンの粉粒体を二次乾燥通路内に連続的に送り込む途上で、さらに二次破砕するので[0022] As described above, according to the method for treating waste bread of the present invention, as described in claim 1, the crushing means for supplying waste bread into the primary drying passage and providing the waste bread in the primary drying passage. And further reducing the moisture content of the crushed bread powder and granules, and then supplying it to a secondary drying passage to further reduce the moisture content of the crushed bread powder and granules. Therefore, the waste bread supplied into the primary drying passage can be finely crushed by the crushing means, and at the same time, it can be heated in the primary drying passage to reduce the water content. A large amount of waste bread can be crushed and dried efficiently in a short period of time while continuously transporting and passing from the primary drying passage to the secondary drying passage. [0023] Further, according to the invention of claim 2, the secondary crushing is further performed while continuously feeding the powdery and granular material of the pan discharged from the outlet of the primary drying passage into the secondary drying passage. Because
、一次乾燥通路内で粗破砕処理された廃棄パンに混在するパン片ゃ比較的大径の 粉粒体を飼料用として配合可能な微細な粉粒体に確実に破砕することができ、粒度 の安定化を図ることができるものである。 Bread pieces mixed in waste bread that has been roughly crushed in the primary drying passage.-It is possible to reliably crush relatively large particles into fine particles that can be blended for feed. Stabilization can be achieved.
[0024] また、本発明の廃棄パンの処理装置によれば、請求項 3に記載したように、廃棄パ ンの投入ホッパを備え且つ内部に破砕手段と熱風噴射手段とを設けている水平筒状 の一次乾燥通路と、この一次乾燥通路の出口力 搬出されるパンの粉粒体を受け入 れて二次乾燥を行う水平筒状の二次乾燥通路とからなるものであるから、投入ホッパ 力 所定量の廃棄パンを一次乾燥通路内に簡単に供給することができると共に、一 次乾燥通路内にて該廃棄パンを熱風噴射手段からの熱風によって効果的に乾燥さ せつつ破砕手段によって粉粒状に粉砕することができ、得られたパンの粉粒体を二 次乾燥通路内にて更に二次乾燥して、大量の廃棄パンを短時間のうちに加熱、粉砕 処理して含水率の低いパンの粉状体を効果的に得ることができる。  [0024] Further, according to the waste bread processing apparatus of the present invention, as described in claim 3, the horizontal cylinder provided with a waste pan input hopper and provided with crushing means and hot air injection means therein. The primary drying passage, and a horizontal cylindrical secondary drying passage for receiving and carrying out secondary drying of the discharged powdery material of the bread. Force A predetermined amount of waste pan can be easily supplied into the primary drying passage, and in the primary drying passage, the waste bread is effectively dried by the hot air from the hot air injection unit, and the powder is crushed by the crushing unit. It can be crushed into granules, and the resulting bread granules are further secondary dried in the secondary drying passage, and a large amount of waste bread is heated and crushed in a short time to reduce the moisture content. A low bread powder can be effectively obtained.
[0025] 上記のように構成した廃棄パンの処理装置において、請求項 4に係る発明は、一次 乾燥通路内に設けている廃棄パンの破碎手段に関するものであって、一次乾燥通 路内に回転自在に設けられた回転軸の外周に長さ方向に間隔をとつて破砕羽根を 突設し、この破砕羽根の凸円弧状端面と一次乾燥通路の内面とにより廃棄パンを細 力べ粉碎するように構成しているので、破砕羽根の回転力では軽量な廃棄パンはそ の回転方向に逃げて破砕することができないが、破砕羽根の凸円弧状端面と一次乾 燥通路の内面とにより廃棄パンを磨り潰すようにしながら確実に細力べ破砕することが できる。  [0025] In the waste bread processing apparatus configured as described above, the invention according to claim 4 relates to a means for crushing the waste bread provided in the primary drying passage, and rotating the waste bread in the primary drying passage. Crushing blades are protruded from the outer periphery of the freely provided rotating shaft at intervals in the length direction, and the waste bread is finely ground by the convex arc-shaped end face of the crushing blade and the inner surface of the primary drying passage. Although the light weight waste pan cannot be crushed by escaping in the direction of rotation due to the rotational force of the crushing blade, the waste pan is formed by the convex arc-shaped end face of the crushing blade and the inner surface of the primary drying passage. Can be crushed reliably while grinding.
[0026] さらに、請求項 5に係る発明によれば、上記一次乾燥通路内に設けている熱風噴 射手段は、回転軸を中空に形成し、この中空回転軸の外周面に、破砕されたパンの 粉粒体の送り出し方向に噴出口を向けてレ、る噴射ノズルを長さ方向に間隔をとつて 突設していると共に、これらの噴射ノズルを上記中空回転軸内に連通させ且つこの 中空回転軸を一次乾燥通路外に配設した熱風供給パイプに連通させているので、 上記噴射ノズノレの噴出口から噴射する熱風の風力によって軽量な廃棄 片ゃ粉粒体を一次乾燥通路の排出口側に向かって吹き飛ばしながら円滑に搬送す ることができると共に、加熱している一次乾燥通路中を通過中に内部に含まれている 水分を一次乾燥通路内に蒸散させて含水率を低下させることができる。その上、上 記噴射ノズルから噴出する上記熱風によって廃棄パンのパン片ゃ粉粒体がさらにカロ 熱されると共に、その熱風が多孔質状態のパン片ゃ粉粒体の微細な隙間内を流通し てこれらのパン片ゃ粉粒体を内部からも加熱し、短時間で能率よく所定の含水率ま で乾燥処理することができる。 [0026] Further, according to the invention according to claim 5, the hot air blowing means provided in the primary drying passage has a rotary shaft formed in a hollow shape, and is crushed on the outer peripheral surface of the hollow rotary shaft. The injection nozzles are directed in the direction in which the powdery material of the bread is sent out, and the injection nozzles are protruded at regular intervals in the longitudinal direction. Since the hollow rotary shaft communicates with the hot air supply pipe provided outside the primary drying passage, light-weight waste is generated by the wind of hot air injected from the jet outlet of the jet nozzle. The powdery particles can be smoothly transported while blowing off toward the discharge port side of the primary drying passage, and the moisture contained inside while passing through the heated primary drying passage is primarily dried. The water content can be reduced by evaporating into the passage. In addition, the hot air blown out from the spray nozzle further heats the bread pieces and the granules of the waste bread, and the hot air flows through the fine gaps between the porous bread pieces and the granules. Thus, the bread pieces and the granular material can be heated from the inside, and can be efficiently dried in a short time to a predetermined moisture content.
[0027] また、請求項 6に係る発明は、上記一次乾燥通路内における廃棄パンの搬送始端 部側に該通路を一次的に閉止する遮蔽板を開閉自在に配設して、この遮蔽板と投 入ホッパの投入口間の通路内を投入ホツバから供給される廃棄パンの滞留室に形成 し、この滞留室内の中空回転軸の一端部に突設している破砕羽根によって滞留廃棄 パンを破砕するように構成しているので、上記遮蔽板を閉止させることによって形成さ れる滞留室内に投入ホッパから供給される廃棄パンを多量に滞留、充満させることが でき、従って、この滞留室内で回転する破砕羽根の凸円弧状端面と一次乾燥通路の 内面とによる廃棄パンの破砕処理量を増大させることができると共に、廃棄パンは滞 留室内に密に充満しているので、破砕羽根の回転方向に逃げるのを阻止され、その ため、破砕羽根の回転力によって確実に分断、破砕することができ、破砕処理を一 層、能率よく行うことができる。 [0027] Further, according to the invention according to claim 6, a shielding plate for temporarily closing the passage is disposed on the side of the transport start end of the waste pan in the primary drying passage so as to be openable and closable. The inside of the passage between the input ports of the input hopper is formed in the storage chamber of the waste pan supplied from the input hopper, and the stored waste pan is crushed by the crushing blade protruding from one end of the hollow rotary shaft in the storage chamber. Therefore, a large amount of waste pans supplied from the charging hopper can be retained and filled in the retention chamber formed by closing the shielding plate, and therefore, the waste pan rotates in the retention chamber. It is possible to increase the amount of waste bread crushed by the convex arc-shaped end surface of the crushing blade and the inner surface of the primary drying passage, and because the waste bread is densely filled in the retaining chamber, the rotation direction of the crushing blade is increased. To run away Sealed, therefore, reliably separated by the rotational force of the crushing blade can be crushed, the crushing process can be performed with one layer, efficiency.
[0028] 請求項 7に係る発明によれば、上記一次乾燥通路の出口と二次乾燥通路の入り口 とは筒状の垂直な通路によって連通してあり、この垂直な通路内に所定大きさのパン の粉粒体を通過させる一定大きさの多数の小孔を設けてなる網状体を張設している と共にこの網状体の上面に一次乾燥通路側からこの垂直通路内に搬入されたパン の粉粒体をさらに細かく粉砕する回転刃を設けているので、垂直通路内に送り込ま れた全てのパン片ゃ粉粒体を回転刃によって網状体の小孔が通過可能な微細な粉 粒体となるまで確実に粉砕することができ、飼料として他の配合物に混合するのに適 した細かい粉粒体として二次乾燥通路側に供給することができる。  [0028] According to the invention according to claim 7, the outlet of the primary drying passage and the entrance of the secondary drying passage are communicated with each other through a cylindrical vertical passage, and a predetermined size of the cylindrical passage is provided in the vertical passage. A mesh having a large number of small holes of a predetermined size for allowing the bread granules to pass through is stretched, and the bread carried into the vertical passage from the primary drying passage on the upper surface of the mesh. Since the rotary blade is provided to grind the powder more finely, all the pieces of bread sent into the vertical passage can be passed through the small holes of the mesh by the rotary blade. Pulverization can be assuredly carried out, and fine powder suitable for mixing with other ingredients as feed can be supplied to the secondary drying passage side.
[0029] この二次乾燥通路内には、請求項 8に記載したように、その中心部に中空回転軸を 配設して該中空回転軸内に二次乾燥通路外から熱風供給パイプを通じて熱風を送 り込むことにより二次乾燥通路内を加熱するように構成していると共に、該中空回転 軸の外周面に廃棄パンの粉粒体をこの二次乾燥通路の出口側に向かって送り出す 複数枚の攪拌搬送板を長さ方向に一定間隔毎に突設しているので、上記垂直な通 路からこの二次乾燥通路内に投入された微細な粉粒体を攪拌搬送板により所定の 搬送速度でもって出口側に向かって搬送することができると共に、その間にヒータに よって加熱されている二次乾燥通路の加熱壁面やこの二次乾燥通路内の加熱空気 によって微細な粉粒体をさらに乾燥処理することができ、、保存添加剤等を添加しな くても飼料として配合するまでの長期保存が可能な含水率の低い微細なパンの粉粒 体を能率よく製造することができる。 [0029] As described in claim 8, a hollow rotary shaft is provided in the center of the secondary drying passage, and hot air is supplied through the hot air supply pipe from outside the secondary drying passage into the hollow rotary shaft. Send The secondary drying passage is configured to heat the inside of the secondary drying passage, and the powdery material of the waste bread is sent to the outer peripheral surface of the hollow rotary shaft toward the outlet side of the secondary drying passage. Since the agitating and conveying plates are protruded at regular intervals in the length direction, the fine powders and granules introduced into the secondary drying passage from the vertical passage are transported at a predetermined conveying speed by the agitating and conveying plates. The powder can be conveyed toward the outlet side, and fine powders are further dried by the heating wall of the secondary drying passage heated by the heater and the heated air in the secondary drying passage. Thus, it is possible to efficiently produce fine bread and granules having a low moisture content and capable of being stored for a long period of time until blended as a feed without adding a storage additive or the like.
図面の簡単な説明 BRIEF DESCRIPTION OF THE FIGURES
[図 1]図 1は、装置全体の一部切欠き簡略側面図である。 FIG. 1 is a partially cut-away simplified side view of the entire apparatus.
[図 2]図 2は、装置全体の簡略斜視図である。 FIG. 2 is a simplified perspective view of the entire apparatus.
[図 3]図 3は、一次乾燥通路における滞留室部分の一部切欠き簡略斜視図である。  FIG. 3 is a partially cut-away simplified perspective view of a stay chamber portion in a primary drying passage.
[図 4]図 4は、一次乾燥通路の内部構造を示す一部の斜視図である。 FIG. 4 is a partial perspective view showing an internal structure of a primary drying passage.
[図 5]図 5は、直状の刃部を有する破砕羽根 (ィ)と鎌状の刃部を有する破砕羽根(口) との正面図である。 FIG. 5 is a front view of a crushing blade (a) having a straight blade portion and a crushing blade (mouth) having a sickle blade portion.
[図 6]図 6は、一次乾燥通路の一部の縦断側面図である。  FIG. 6 is a longitudinal sectional side view of a part of a primary drying passage.
[図 7]図 7は、一次乾燥通路の縦断正面図である。  FIG. 7 is a vertical sectional front view of a primary drying passage.
[図 8]図 8は、二次乾燥通路の内部構造を示す一部の斜視図である。  FIG. 8 is a partial perspective view showing the internal structure of a secondary drying passage.
[図 9]図 9は、二次乾燥通路の縦断正面図である。  FIG. 9 is a vertical sectional front view of a secondary drying passage.
[図 10]図 10は、二次乾燥通路の縦断側面図である。  FIG. 10 is a longitudinal side view of a secondary drying passage.
[図 11]図 11は、垂直通路部に設けられる回転カツタを備えた有底筒状網状体の簡略 斜視図である。  FIG. 11 is a simplified perspective view of a bottomed tubular mesh body provided with a rotary cutter provided in a vertical passage portion.
[図 12]図 12は、垂直通路部に設けられる回転カツタを備えた有底筒状網状体の縦断 正面図である。  FIG. 12 is a vertical sectional front view of a bottomed tubular net provided with a rotary cutter provided in a vertical passage.
[図 13]図 13は、垂直通路部に設けられる回転カツタを備えた有底筒状網状体の平面 図である。  FIG. 13 is a plan view of a bottomed tubular mesh body provided with a rotary cutter provided in a vertical passage portion.
符号の説明 [0031] 1 一次乾燥通路 Explanation of reference numerals [0031] Primary drying passage
2 破砕手段  2 Crushing means
2a 中空回転軸  2a Hollow rotating shaft
2b 破砕羽根  2b crushing blade
2c 凸円弧状端面  2c Convex arc-shaped end face
3 熱風噴射手段  3 Hot air injection means
3a 熱風噴射ノズノレ  3a Hot air jet
3b 噴出口  3b spout
4 二次乾燥通路  4 Secondary drying passage
5 三次乾燥通路  5 Tertiary drying passage
6 攪拌搬送手段  6 Stirring conveyance means
61 攪拌搬送板板  61 Stirring transport plate
7 垂直通路  7 Vertical passage
7a 有底筒状の網状体  7a Cylindrical net with bottom
7b 小孔  7b small hole
8a, 8b 熱風供給パイプ  8a, 8b Hot air supply pipe
9 排出口  9 Outlet
15 遮蔽板  15 Shield plate
16 滞留室  16 Detention room
20 回転刃  20 rotary blade
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0032] 次に、本発明の廃棄パンの処理装置の具体的な実施の形態を図面に基づいて説 明する。図 1、図 2において、廃棄パン Aの処理装置は一端側の上周部に廃棄パン 投入ホッパ 10の開口下端を連結、連通させ、且つ、内部に廃棄パン破砕手段 2と熱 風噴射手段 3を設けている密閉筒状の一次乾燥通路 1と、この一次乾燥通路 1の下 方に並設されて一次乾燥通路 1の他端部に設けている出口力 搬出された廃棄パン Aの粉粒体 aを垂直な筒状の通路 7を通じて受け入れて二次乾燥を行う密閉筒状の 二次乾燥通路 4と、この二次乾燥通路 4の下方に並設されて該二次乾燥通路 4の一 端部から搬出される廃棄パン Aの乾燥粉粒体 aをさらに乾燥させたのち冷却させる密 閉筒状の三次乾燥通路 5と、これらの二次および三次乾燥通路 4、 5内に設けている 攪拌搬送手段 6、 6Aと、上記一次一三次乾燥通路 1、 4、 5内に熱風を供給する供給 パイプ 8とから構成されてレ、る。 Next, a specific embodiment of the waste bread processing apparatus of the present invention will be described with reference to the drawings. In FIGS. 1 and 2, the disposal device for the waste pan A is connected to and communicates with the lower end of the opening of the waste pan input hopper 10 at the upper peripheral portion of one end, and the waste pan crushing means 2 and the hot air jetting means 3 are provided inside. And the exit force provided at the other end of the primary drying passage 1 which is juxtaposed below the primary drying passage 1 and the powder particles of the discharged waste pan A. A closed cylindrical secondary drying passage 4 for receiving the body a through a vertical cylindrical passage 7 and performing secondary drying, and one of the secondary drying passages 4 arranged in parallel below the secondary drying passage 4. Closed cylindrical tertiary drying passages 5 for further drying and cooling the dried granules a of waste bread A discharged from the end, and are provided in these secondary and tertiary drying passages 4, 5. It comprises stirring and conveying means 6, 6A and a supply pipe 8, which supplies hot air into the primary, tertiary and tertiary drying passages 1, 4, 5.
[0033] 上記一次乾燥通路 1は、金属製帯状板を断面 U字状に屈曲してなる水平通路部 11 の両端開口部の夫々を閉止板 12a、 12bで全面的に閉止し且つ上端開口部を開閉 自在な蓋部材 13によって全面的に閉止することによって一定長さの水平筒状に形成 されてあり、この一次乾燥通路 1の一端上周部、即ち、蓋部材 13の一端部上には、上 記投入ホッパ 10が配設されていてこの投入ホッパーの開口下端を一次乾燥通路 1の 通路部 11の一端部内に連通させてあり、該投入ホッパ 10内に投入された廃棄パン A を一次乾燥通路 1内に供給するように構成している。このホッパ 10には、不使用時に 装置内にネズミ等の小動物や虫類等が入りこまないようにするために蓋を付けるか、 或いは、ゲートシャッターを設けて開閉自在に閉鎖するように構成しておくこともでき る。 [0033] The primary drying passage 1 has a horizontal passage portion 11 formed by bending a metal band-shaped plate into a U-shaped cross section. The opening portions at both ends of the horizontal passage portion 11 are completely closed by closing plates 12a and 12b, respectively. The primary drying passage 1 is formed in a horizontal cylindrical shape having a certain length by completely closing the lid 13 which can be opened and closed. The charging hopper 10 is provided, and the lower end of the opening of the charging hopper is communicated with one end of the passage portion 11 of the primary drying passage 1, and the waste pan A charged into the charging hopper 10 is primarily discharged. It is configured to be supplied into the drying passage 1. The hopper 10 is provided with a lid to prevent small animals such as rats and insects from entering the apparatus when not in use, or is provided with a gate shutter so that it can be opened and closed. You can keep it.
[0034] 一次乾燥通路 1内に設けている上記廃棄パン破砕手段 2は図 3、図 4に示すように 、通路部 11の中心部に配設されて両端部を上記前後閉止板 12a、 12bに回転自在 に支持されてレ、る中空の回転軸 2aの外周面に、この中空回転軸 2aの長さ方向に一 定間隔毎に多数枚の破砕羽根 2bを軸方向に対して直角方向に突設してなるもので める。  [0034] As shown in Figs. 3 and 4, the waste bread crushing means 2 provided in the primary drying passage 1 is disposed at the center of the passage portion 11 and has both ends at the front and rear closing plates 12a, 12b. On the outer peripheral surface of the hollow rotary shaft 2a rotatably supported, a large number of crushing blades 2b are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 2a in a direction perpendicular to the axial direction. It can be made by protruding.
[0035] この破砕羽根 2bの配設状態を更に詳しく説明すると、破砕羽根 2bは中空回転軸 2a の周方向の三方部分、即ち、 60° の位相差を存した部分にそれぞれ長さ方向に間 隔をとって、好ましくは一定間隔毎に設けられてあり、且つ隣接する破砕羽根 2b、 2b 同士は中空回転軸 2aの同一円周面上に設けられることなく仮想螺旋線上にずらした 状態となるように設けられている。  The disposition state of the crushing blades 2b will be described in more detail. The crushing blades 2b are disposed at three portions in the circumferential direction of the hollow rotary shaft 2a, that is, at portions having a phase difference of 60 ° in the longitudinal direction. The crushing blades 2b, 2b are preferably provided at regular intervals, and are shifted from each other on the virtual spiral line without being provided on the same circumferential surface of the hollow rotary shaft 2a. It is provided as follows.
[0036] 各破砕羽根 2bは図 3 図 5に示すように、基端を中空回転軸 2aの外周面に一体に 固着して該外周面から突設している正面縦長長方形状の支持板 2blと、この支持板 2b 1の片面に固着しているカツタ板 2b2とからなり、このカツタ板 2b2の一側端縁部に 形成している刃部 2b2'を中空回転軸 2aの回転方向に向かって支持板 2blの一側端 力 突出させていると共にこれらの支持板 2blとカツタ板 2b2における中空回転軸 2a 力 の突出先端面を上記通路部 11の円弧状内面に対して僅かな隙間を存して対向 した凸円弧状端面 2cに形成して、この凸円弧状端面 2cと通路部 11の円弧状内面とに よって廃棄パン Aを擦り潰して細力べ粉砕するように構成している。 As shown in FIGS. 3 and 5, each of the crushing blades 2b has a base end integrally fixed to the outer peripheral surface of the hollow rotary shaft 2a and has a vertically long rectangular support plate 2bl projecting from the outer peripheral surface. And a cutter plate 2b2 fixed to one surface of the support plate 2b1, and a blade portion 2b2 'formed on one edge of the cutter plate 2b2 faces the rotation direction of the hollow rotary shaft 2a. One end of support plate 2bl The protruding end face of the hollow rotary shaft 2a of the support plate 2bl and the cutter plate 2b2 which protrudes and faces the arc-shaped inner surface of the passage portion 11 with a slight gap. 2c, the waste circular pan A is crushed and finely ground by the convex circular end face 2c and the circular inner surface of the passage portion 11.
[0037] さらに、カツタ板 2b2の刃部 2b2'は、図 5 (ィ)に示すように、支持板 2blの一側端か ら全長に亘つて一定幅でもって外側方に突出している直状刃に形成されているもの と、図 5 (口)に示すように、直状刃の先端部をさらに外方に突設した鎌状の刃部 2b2" に形成してなるものとがあり、この鎌状の刃部 2b2"を有するカツタ板 2b2を上記投入 ホッパ 10の下方から後述する遮蔽板 15の近傍部にかけての中空回転軸 2aの一端部 に突設して、投入ホッパ 10から投入された廃棄パン Aを引っ掛けて破砕すると共に廃 棄パン Aがホッパ 10の内底部上に滞留するのを防止するようにしている一方、直状刃 のみを設けているカツタ板 2b2は、遮蔽板 15の近傍部から以降の中空回転軸 2aに突 設した構造としている。 Further, as shown in FIG. 5 (a), the blade portion 2b2 ′ of the cutter plate 2b2 has a straight shape protruding outward with a constant width from one end of the support plate 2bl over the entire length. There are two types, one formed on the blade and the other formed by forming the tip of a straight blade into a sickle-shaped blade portion 2b2 "that protrudes further outward as shown in Fig. 5 (mouth). The cutter plate 2b2 having the sickle-shaped blade portion 2b2 "protrudes from one end of the hollow rotary shaft 2a from the lower part of the input hopper 10 to the vicinity of a shield plate 15 described later, and is inserted from the input hopper 10. The waste pan A is hooked and crushed, and the waste pan A is prevented from staying on the inner bottom of the hopper 10.On the other hand, the cutter plate 2b2 having only the straight blade is a shield plate 15b. It is structured to protrude from the vicinity of the hollow rotary shaft 2a.
[0038] また、上記破砕羽根 2bの支持板 2blにおける一次乾燥通路 1の他端部側に向けた 面を中空回転軸 2aの回転方向に一側端力 他側端に向かって緩やかに傾斜させた 傾斜面 2dに形成してこの傾斜面 2dによって廃棄パン Aの粉粒体 aを一次乾燥通路 1 の他端側、即ち、排出口 9側に送り出すように構成している。この一次乾燥通路 1の 投入ホッパ 10側の端部(閉止板 12a側)には、高圧エアーを噴出させて残存した廃棄 パン Aの粉粒体を排出口 9側へ送り出して通路内を清掃する清掃用ブロワを設けて おくこともできる。  Also, the surface of the support plate 2bl of the crushing blade 2b facing the other end of the primary drying passage 1 is gently inclined toward the other end of the hollow rotary shaft 2a in the direction of rotation of the hollow rotary shaft 2a. The inclined surface 2d is formed so that the granular material a of the waste bread A is sent out to the other end side of the primary drying passage 1, that is, to the discharge port 9 side by the inclined surface 2d. At the end of the primary drying passage 1 on the side of the input hopper 10 (closer plate 12a side), high-pressure air is blown out, and the remaining powdery material of the waste pan A is sent to the outlet 9 to clean the passage. A cleaning blower can be provided.
[0039] 一方、一次乾燥通路 1内に設けている上記熱風噴射手段 3は図 3、図 4、図 6及び 図 7に示すように上記中空回転軸 2aの外周面における 3方に、長さ方向に適宜間隔 毎に噴出口 3bを一次乾燥通路 1の他端側、即ち、廃棄パン Aの粉粒体 aの送り出し 方向に向けている短管形状の熱風噴射ノズノレ 3aを突設し、これらの噴射ノズル 3aを 中空回転軸 2a内に連通させていると共にこの中空回転軸 2aの一端を一次乾燥通路 外に配設した上記熱風供給パイプ 8に連結、連通させてなり、この熱風供給パイプ 8 を通じて中空回転軸 2a内に供給される熱風を噴射ノズル 3aから噴出させて廃棄パン Aの粉粒体 aを乾燥させると共にその風圧によって粉粒体 aを一次乾燥通路 1の他端 側に設けている排出口 9に向かって強制的に送り出すように構成している。これらの 全ての噴射ノズル 3aから風圧を有する熱風を噴射させるためには、ある程度の加圧 が必要であり、一方の閉止板 12a側からの熱風供給パイプ 8のみでは加圧が不十分 な場合には、他方の閉止板 12b側からも中空回転軸 2a内に連通する熱風供給パイ プを設けて両側から加圧するように構成しておくこともできる。なお、噴射ノズル 3aの 噴出口 3bは噴射ノズル 3aの先端部を廃棄パン Aの粉粒体 aの送り出し方向に向かつ て略直角に屈曲させることにより形成されている。 On the other hand, as shown in FIG. 3, FIG. 4, FIG. 6, and FIG. 7, the hot air injection means 3 provided in the primary drying passage 1 has a length in three directions on the outer peripheral surface of the hollow rotary shaft 2a. At a suitable interval in the direction, the outlet 3b is protruded from the other end side of the primary drying passage 1, i.e., a short tube-shaped hot air injection nozzle 3a which is directed toward the feeding direction of the granular material a of the waste pan A. Of the hollow rotary shaft 2a, and one end of the hollow rotary shaft 2a is connected to and communicated with the hot air supply pipe 8 provided outside the primary drying passage. The hot air supplied into the hollow rotary shaft 2a through the spray nozzle 3a is blown out from the spray nozzle 3a to dry the granular material a of the waste pan A, and the granular material a is dried by the wind pressure at the other end of the primary drying passage 1. It is configured so that it is forcibly sent out toward the discharge port 9 provided on the side. In order to inject hot air having a wind pressure from all of these injection nozzles 3a, a certain amount of pressurization is required, and when pressurization is insufficient with only the hot air supply pipe 8 from one of the closing plates 12a. It is also possible to provide a hot air supply pipe communicating with the inside of the hollow rotary shaft 2a also from the other closing plate 12b side and pressurize from both sides. The ejection port 3b of the injection nozzle 3a is formed by bending the tip end of the injection nozzle 3a at a substantially right angle in the direction in which the granular material a of the waste pan A is sent out.
[0040] また、一次乾燥通路 1の上記蓋部材 13の中央部には図 1、図 2に示すように廃棄パ ン Aの粉粒体 aの加熱によって該粉粒体 a内から蒸散する水蒸気を一次乾燥通路 1 外に熱風の一部と共に排出するための水蒸気排出パイプ 14が連結、連通してある。 なお、この水蒸気排出ノイブ 14には排出量を調整するための開閉弁(図示せず)が 設けられている。 At the center of the lid member 13 of the primary drying passage 1, as shown in FIGS. 1 and 2, water vapor evaporating from inside the granular material a by heating the granular material a of the waste pan A A steam discharge pipe 14 is connected and communicated to the outside of the primary drying passage 1 together with a part of the hot air. The water vapor discharge nove 14 is provided with an on-off valve (not shown) for adjusting the discharge amount.
[0041] さらに、一次乾燥通路 1における上記投入ホッパ 10側、即ち、廃棄パン Aの搬送始 端部側には図 1一図 3に示すように、この一次乾燥通路 1の一端側通路部を他端部 側に対して一次的に閉止する遮蔽板 15が配設されてあり、この遮蔽板 15により通路 を遮断した時に該遮蔽板 15と一次乾燥通路 1の一端閉止板 12a間の通路部内を投 入ホッパ 10から供給される廃棄パン Aの滞留室 16に形成するように構成している。  Further, as shown in FIGS. 1 and 3, one end side passage portion of the primary drying passage 1 is provided on the side of the input hopper 10 in the primary drying passage 1, that is, on the side of the transport start end of the waste pan A. A shield plate 15 for temporarily closing the other end side is provided, and when the passage is blocked by the shield plate 15, the inside of the passage between the shield plate 15 and the one-end closing plate 12a of the primary drying passage 1 is provided. Is formed in the retention chamber 16 of the waste pan A supplied from the input hopper 10.
[0042] 詳しくは、上記遮蔽板 15は図 3示すように、その下半部の外周端面 15aを一次乾燥 通路 1の内周面と同一形状に形成していると共に下端部における幅方向の中央部に は下端面から一定長さ部分を切除してなる切欠部 15bが形成されていて、遮蔽板 15 を閉止した時にこの切欠部 15b内に中空回転軸 2aを揷通状態に受け入れて下半部 外周端面 15aを一次乾燥通路 1の内周面に密接させるように形成している。  More specifically, as shown in FIG. 3, the shielding plate 15 has a lower half outer peripheral end surface 15a formed in the same shape as the inner peripheral surface of the primary drying passage 1 and a widthwise center at a lower end portion. A notch 15b formed by cutting a fixed length portion from the lower end face is formed in the lower portion, and when the shielding plate 15 is closed, the hollow rotary shaft 2a is received through the notch 15b in the lower half. The outer peripheral end surface 15a is formed so as to be in close contact with the inner peripheral surface of the primary drying passage 1.
[0043] この遮蔽板 15の上半部は一次乾燥通路 1の蓋部材 13に設けている通孔 17を通じて 上方に突出させてあり、その上端部と一次乾燥通路 1の蓋部材 13上に立設状態で固 定しているシリンダ 18のピストンロッド 18aとを連結部材 19によって一体に連結して、 該ピストンロッド 18aを伸縮させることにより、遮蔽板 15を開閉させるようにしている。な お、図 3は電動シリンダを用いた遮蔽装置の例を図示したものである力 ェアーシリン ダを用いるとさらに小型化も可能であり好ましい。 [0044] このように構成している一次乾燥通路 1の下方に並設された上記二次乾燥通路 4は 、一次乾燥通路 1と同様に、金属製帯状板を断面 U字状に屈曲してなる水平通路部 41の両端開口部の夫々を閉止板 42a、 42bで全面的に閉止し且つ上端開口部を開 閉自在な蓋部材 43によって全面的に閉止することによって一次乾燥通路 1と同様に 水平筒状に形成されてあり、この二次乾燥通路 4の中心部には両端部を上記両端閉 止板 42a、 42bの中心部に回転自在に支持させている中空回転軸 44が全長に亘っ て配設されてあり、この中空回転軸 44の外周面複数箇所に攪拌搬送手段 6がー体に 設けられている。 The upper half portion of the shielding plate 15 is projected upward through a through hole 17 provided in the cover member 13 of the primary drying passage 1, and the upper end thereof and the upper portion thereof stand on the cover member 13 of the primary drying passage 1. The connecting member 19 integrally connects the piston rod 18a of the cylinder 18, which is fixed in the installed state, and the shield plate 15 is opened and closed by extending and contracting the piston rod 18a. FIG. 3 illustrates an example of a shielding device using an electric cylinder, and it is preferable to use a force cylinder, which can further reduce the size. The secondary drying passages 4 arranged in parallel below the primary drying passages 1 configured as described above, like the primary drying passages 1, are formed by bending a metal band-shaped plate into a U-shaped cross section. In the same manner as the primary drying passage 1, the horizontal passage 41 is closed at both ends by closing plates 42a and 42b and completely closed by a lid member 43 that can be freely opened at the upper end. A hollow rotary shaft 44, which is formed in a horizontal cylindrical shape and has both ends at the center of the secondary drying passage 4 rotatably supported by the centers of the both-end closing plates 42a and 42b over the entire length thereof. The stirring and conveying means 6 is provided at a plurality of locations on the outer peripheral surface of the hollow rotary shaft 44.
[0045] この攪拌搬送手段 6は図 8 図 10に示すように、中空回転軸 44の長さ方向に長い 横長長方形状の攪拌搬送板 61の両端部に一定長さの脚体 62、 63を一体に設けてな り、一端側の脚体 62、即ち、廃棄パン Aの粉粒体 aの搬送方向側の脚体 62に対して 他端側の脚体 63、即ち、上記垂直な通路 7側の脚体 63を中空回転軸 44の回転方向 に僅かにずらした状態にしてこれらの脚体 62、 63を中空回転軸 44の外周面に固着す ることにより、攪拌搬送板 61の面を中空回転軸 44の回転方向に一端部側力 他端部 側に向かって緩やかに傾斜させた搬送傾斜面 64に形成してあり、さらに、攪拌搬送 板 61の先端面 65を二次乾燥通路 4の内周面に摺接又は近接させている。そして、こ の攪拌搬送板 61を中空回転軸 44の長さ方向に一定間隔毎に且隣接する攪拌搬送 板 61、 61が中空回転軸 44の同一円周面上に配設されることなく仮想螺旋線上にずら した状態となるように設けられている。  As shown in FIG. 8 and FIG. 10, the stirring / transporting means 6 includes legs 62 and 63 having a fixed length at both ends of a horizontally long stirring / transporting plate 61 long in the longitudinal direction of the hollow rotary shaft 44. The leg 62 on one end side, that is, the leg 63 on the other end side with respect to the leg 62 on the transport direction side of the granular material a of the waste bread A, that is, the vertical passage 7 The legs 63 and 63 are fixed to the outer peripheral surface of the hollow rotary shaft 44 with the side legs 63 slightly shifted in the rotation direction of the hollow rotary shaft 44, so that the surface of the stirring / transporting plate 61 is fixed. The force is formed on a conveying inclined surface 64 that is gently inclined toward the other end side in the direction of rotation of the hollow rotary shaft 44, and the distal end surface 65 of the stirring / conveying plate 61 is further formed on the secondary drying passage 4. Slidably in contact with or close to the inner peripheral surface. Then, the stirring and conveying plates 61 are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 44, and the adjacent stirring and conveying plates 61, 61 are not disposed on the same circumferential surface of the hollow rotary shaft 44 without being disposed. It is provided so as to be shifted on the helical line.
[0046] また、上記中空回転軸 44の他端部を上記熱風供給パイプ 8に連結、連通させてい て、この熱風供給パイプ 8を通じて中空回転軸 44内に供給される熱風により二次乾 燥通路 4内を加熱して廃棄パン Aの粉粒体 aを乾燥させるように構成している。  The other end of the hollow rotary shaft 44 is connected and communicated with the hot air supply pipe 8, and the secondary drying passage is formed by hot air supplied into the hollow rotary shaft 44 through the hot air supply pipe 8. The inside of 4 is heated to dry the powder a of the waste bread A.
[0047] さらに、上記二次乾燥通路 4の蓋部材 43の他端部には、図 1、図 2に示すように上 記一次乾燥通路の他端部に設けている排出口 9の下方に対向させて粉粒体受入口 45が設け設けられてあり、これらの排出口 9と受入口 45間に廃棄パン Aの粉粒体 aを 一次貫通通路 1の排出口から二次乾燥通路 4の受入口 45に搬出する上記垂直な通 路 7を設けている。  Further, the other end of the lid member 43 of the secondary drying passage 4 is provided below the outlet 9 provided at the other end of the primary drying passage as shown in FIGS. A powder material receiving port 45 is provided so as to face the same, and between the discharge port 9 and the receiving port 45, the powder a of the waste bread A is discharged from the discharge port of the primary penetration passage 1 to the secondary drying passage 4. The above-mentioned vertical passage 7 for carrying out to the receiving entrance 45 is provided.
[0048] この垂直な通路 7内には図 11一図 13に示すように、上端が全面的に開口した有底 筒状の網状体 7aが配設されてあり、この網状体 7aの網目力 なる多数の小孔 7bの大 きさを 5mm以下の一定径の孔に形成して、その大きさ以下の細かレ、粉粒体 aを通過 させ二次乾燥通路 4の受入口 45内に落下させるようにしている。なお、この有底筒状 の網状体 7aは、上記排出口 9から吊支しておくか、或いは、通路 7に支持させておき 、排出口 9の排出下端を該網状体 7aの上端開口部に臨ませている。 As shown in FIGS. 11 and 13, the vertical passage 7 has a bottom with a completely open upper end. A cylindrical net 7a is provided, and the size of a large number of small holes 7b, which is a mesh force of the net 7a, is formed into a hole having a constant diameter of 5 mm or less, and a fine hole having a diameter of 5 mm or less is formed. Then, the powder a passes through the receiving port 45 of the secondary drying passage 4. The bottomed tubular net 7a is suspended from the outlet 9 or supported by the passage 7, and the lower end of the outlet 9 is opened at the upper end of the net 7a. It is facing.
[0049] さらに、有底筒状の網状体 7aの水平な内底面上に、上記一次乾燥通路 1の排出口 9から排出された廃棄パン Aの粉粒体 aにおける網状体 7aの上記小孔 7bよりも大径の 粉粒体 aを該小孔 7bを通過可能な径に細力べ粉砕するための回転刃 20を設けている  [0049] Further, on the horizontal inner bottom surface of the bottomed tubular net-like body 7a, the above-mentioned small holes of the net-like body 7a in the granular material a of the waste bread A discharged from the outlet 9 of the above-mentioned primary drying passage 1 A rotary blade 20 is provided for finely pulverizing the powder a having a larger diameter than 7b into a diameter that can pass through the small hole 7b.
[0050] この回転刃 20はナイフの形状を有していて、その基端部を上記網状体 7aの底面中 央部に貫通している回転軸 21の上端に一体に固着してあり、この回転刃 20を複数枚 、回転軸 21から先端が有底筒状の網状体 7aの内底面における外周縁近傍部に達す るように放射状に突設している。さらに、全ての回転刃 20の切断刃先縁 20aを切断刃 部 20aの回転方向に向けていると共に下面を網状体 7aの上面に対して僅かな隙間を 存した状態で平面方向に回転するように構成している。 [0050] The rotary blade 20 has the shape of a knife, and its base end is integrally fixed to the upper end of a rotary shaft 21 penetrating the center of the bottom surface of the mesh body 7a. A plurality of rotary blades 20 are provided so as to project radially from the rotary shaft 21 so that the tip reaches a portion near the outer peripheral edge of the inner bottom surface of the bottomed tubular mesh body 7a. Furthermore, the cutting blade leading edges 20a of all the rotary blades 20 are directed in the rotation direction of the cutting blade portion 20a, and the lower surface is rotated in a plane direction with a slight gap from the upper surface of the mesh body 7a. Make up.
[0051] また、上記回転軸 21には上記回転刃 20よりも下位部分に 1枚の搔き上げ板 22の基 端を固着して回転軸 21から半径方向に水平に突設させていると共に、この搔き上げ 板 22を回転方向に向かって徐々に下方に傾斜させて、その下傾端縁を網状体 7aの 内底面に対して上記回転刃 20よりも狭い隙間を存した状態で回転させることにより、 網状体 7aの小孔 7bを通過できない大径の粉粒体 aを網状体 7aの内底面から搔き上 げ、高速回転する回転刃 20によって小径の粉粒体 aに分断して小孔 7bを通過させる ようにしている。なお、上記回転軸 21を回転させるモータ 23は、図 1に示すように垂直 な通路 7の外側に設置してあり、嚙合歯車機構等の適宜な回転伝達機構を介してこ のモータ 23の回転を回転軸 21に伝達するように構成している。  Further, a base end of one lifting plate 22 is fixed to the rotating shaft 21 below the rotating blade 20 to protrude horizontally from the rotating shaft 21 in the radial direction. The lifting plate 22 is gradually inclined downward in the direction of rotation, and its lower inclined edge is rotated with a narrower gap than the rotating blade 20 with respect to the inner bottom surface of the mesh body 7a. As a result, the large-diameter powder particles a that cannot pass through the small holes 7b of the reticulated body 7a are lifted up from the inner bottom surface of the reticulated body 7a, and are separated into small-diameter powder particles a by the high-speed rotating rotary blade 20. Through the small hole 7b. The motor 23 for rotating the rotary shaft 21 is provided outside the vertical passage 7 as shown in FIG. 1, and rotates the motor 23 via an appropriate rotation transmission mechanism such as a combined gear mechanism. It is configured to transmit to the rotating shaft 21.
[0052] 一方、上記二次乾燥通路 4の下方に並列している三次乾燥通路 5は、二次乾燥通 路 4と同一形状に形成されている。即ち、金属製帯状板を断面 U字状に屈曲してなる 水平通路部 51の両端開口部の夫々を閉止板 52a、 52bで全面的に閉止し且つ上端 開口部を開閉自在な蓋部材 53によって全面的に閉止してなり、この三次乾燥通路 5 の中心部には両端部を上記両端閉止板 52a、 52bの中心部に回転自在に支持させ てレ、る中空回転軸 54が全長に亘つて配設されてあり、この中空回転軸 54の外周面複 数箇所に攪拌搬送手段 6Aがー体に設けられている。 On the other hand, the tertiary drying passage 5 arranged in parallel below the secondary drying passage 4 is formed in the same shape as the secondary drying passage 4 . That is, the horizontal passage portion 51, which is formed by bending a metal band-shaped plate into a U-shaped cross section, is completely closed by the closing plates 52a and 52b at both ends of the horizontal passage portion 51, and the upper end opening is opened and closed by the lid member 53 that can be opened and closed. The tertiary drying passage 5 is completely closed. A hollow rotary shaft 54 is rotatably supported at the center of both ends at the center of the both-end closing plates 52a and 52b over the entire length. The stirring and conveying means 6A is provided on the body at a plurality of locations on the surface.
[0053] この攪拌搬送手段 6Aも二次乾燥通路 4内に設けている攪拌搬送手段 6と同一形状 に形成されてあり、上記図 8 図 10に示すように、中空回転軸 54の長さ方向に長い 横長長方形状の攪拌搬送板 61aの両端部に一定長さの脚体 62a、 63aを一体に設 けてなり、廃棄パン Aの粉粒体 aの搬送方向側の脚体 62aを他方の脚体 63aに対し て中空回転軸 54の回転方向とは反対方向に僅かにずらした状態にしてこれらの脚体 62a 63aを中空回転軸 54の外周面に固着することにより、攪拌搬送板 61aの面を中 空回転軸 54の回転方向に一端部側から他端部側に向かって緩やかに傾斜させた搬 送傾斜面 64aに形成してあり、さらに、攪拌搬送板 61aの先端面 65aを三次乾燥通 路 5の内周面に摺接又は近接させている。そして、この攪拌搬送板 61aを中空回転 軸 54の長さ方向に一定間隔毎に且隣接する攪拌搬送板 61a、 61a  The stirring and conveying means 6A is also formed in the same shape as the stirring and conveying means 6 provided in the secondary drying passage 4, and as shown in FIG. 8 and FIG. A fixed length leg 62a, 63a is integrally provided at both ends of the horizontal rectangular stirring and transport plate 61a, and the leg 62a on the transport direction side of the powder and granule a of the waste pan A is attached to the other. The legs 62a 63a are fixed to the outer peripheral surface of the hollow rotary shaft 54 in a state where the legs 62a are slightly shifted in the direction opposite to the rotation direction of the hollow rotary shaft 54 with respect to the legs 63a. The surface is formed as a conveying inclined surface 64a which is gently inclined from one end side to the other end side in the rotation direction of the hollow rotary shaft 54, and further, the front end surface 65a of the stirring and conveying plate 61a is tertiary. It is in sliding contact with or near the inner peripheral surface of the drying passage 5. The stirring and conveying plates 61a are arranged at regular intervals in the longitudinal direction of the hollow rotary shaft 54 and adjacent to the stirring and conveying plates 61a, 61a.
が中空回転軸 54の同一円周面上に配設されることなく仮想螺旋線上にずらした状態 となるように設けられている。  Are provided on the virtual spiral line without being disposed on the same circumferential surface of the hollow rotary shaft 54.
[0054] また、上記中空回転軸 54の一端部を上記二次乾燥通路 4内の中空回転軸 44の一 端部に後述する連通管 8cを通じて連結、連通させていて、上記二次乾燥通路 4側の 中空回転軸 44内を通じてこの中空回転軸 54内に供給される熱風により三次乾燥通 路 5内を加熱して廃棄パン Aの粉粒体 aを乾燥させるように構成している。  [0054] One end of the hollow rotary shaft 54 is connected to and communicated with one end of the hollow rotary shaft 44 in the secondary drying passage 4 through a communication pipe 8c described later. The tertiary drying circuit 5 is heated by hot air supplied into the hollow rotary shaft 54 through the hollow rotary shaft 44 on the side to dry the granular material a of the waste bread A.
[0055] さらに、上記二次乾燥通路 4と三次乾燥通路 5との蓋部材 43、 53の長さ方向の中央 部には、上記一次乾燥通路 1と同様に、それぞれの通路内において廃棄パン Aの粉 粒体 aから蒸散する水蒸気を外部に排出するための排出パイプ 46、 56が連結、連通 してあり、これらの熱風排出パイプ 46、 56に開閉弁(図示せず)を介装している。  Further, at the center in the length direction of the lid members 43 and 53 of the secondary drying passage 4 and the tertiary drying passage 5, similarly to the primary drying passage 1, the waste pan A is disposed in each passage. The discharge pipes 46 and 56 for discharging the water vapor evaporating from the particles a of the air to the outside are connected and communicated. These hot air discharge pipes 46 and 56 are provided with on-off valves (not shown). I have.
[0056] 二次乾燥通路 4の搬送終端部(一端部)と、この搬送終端部の下方に位置する三 次乾燥通路 5の蓋部材 53の一端部間に、二次乾燥通路 4内から三次乾燥通路 5内 に粉粒体 aを送り込むための垂直な中間通路 7'を連結、連通させていて、この中間通 路 7'に該中間通路 7'内部の水分測定器 30を装着していると共に、三次乾燥通路 5の 搬送終端部 (他端部)側の下周部には下方に向けて開口した処理済粉粒体 aの排出 口 9'を設けている。 [0056] Between the terminal end (one end) of the secondary drying passage 4 and one end of the lid member 53 of the tertiary drying passage 5 located below the end of the conveying, the tertiary drying passage 4 A vertical intermediate passage 7 ′ for feeding the granular material a into the drying passage 5 is connected and communicated, and a moisture meter 30 inside the intermediate passage 7 ′ is attached to the intermediate passage 7 ′. At the same time, the treated powder / granules a, which open downward, are discharged to the lower peripheral portion of the tertiary drying passage 5 on the side of the transport end (the other end). Mouth 9 'is provided.
[0057] 上記一次乾燥通路 1と二次乾燥通路 4には、その筒状壁面に全長に亘つ- ラバーヒータ等のヒータ(図示せず)を巻き付けて一定の温度に加熱され、通路内を 高温にして廃棄パン Aを乾燥させるように構成している一方、三次乾燥通路 5はその 一半部、即ち上記中間通路 7'から投入される粉粒体 aが他端部に向かって移動する 前半部の外周部にのみヒータが巻き付けられていてパンの粉粒体 aの水分量が 8% 以下となるように加熱を行うように構成しているが、他半部の外周部にはヒータが設け られてなぐこの三次乾燥通路 5の筒状壁面の内底面上を放冷状態で排出口 9'に向 力、つてパンの粉粒体 aを移動させ、パンの粉粒体 aが排出口 9'から排出された時に、 水分を吸収しなレ、ように処理してレ、る。  [0057] The primary drying passage 1 and the secondary drying passage 4 are heated to a constant temperature by winding a heater (not shown) such as a rubber heater over the entire length of the cylindrical wall surface thereof. While the waste bread A is configured to be dried at a high temperature, the tertiary drying passage 5 is provided in one half thereof, that is, in the first half in which the granular material a supplied from the intermediate passage 7 ′ moves toward the other end. A heater is wrapped only around the outer periphery of the pan, and heating is performed so that the water content of the granular material a of the bread is 8% or less. The baked tertiary drying passage 5 is moved on the inner bottom surface of the cylindrical wall surface of the tertiary drying passage 5 toward the discharge port 9 ′ while being cooled, and then the bread granules a are moved. When it is discharged from 9 ', do not absorb the water.
[0058] また、上記一次一三次乾燥通路 1、 4、 5内にそれぞれ配設している中空回転軸 2a 、 44、 54の回転手段としては、図 2に示すように、これらの通路 1、 4、 5の搬送終端側 にモータ 101、 102、 103をそれぞれ配設し、これらのモータ 101— 103から適宜な減 速機構を介して上記中空回転軸 2a、 44、 54をそれぞれ一定の回転速度でもって回転 させるようにしている。  As shown in FIG. 2, the rotating means of the hollow rotary shafts 2a, 44, 54 provided in the primary, tertiary and tertiary drying passages 1, 4, 5, respectively, include: Motors 101, 102, and 103 are disposed on the transport end sides of the motors, 4, and 5, respectively, and the hollow rotary shafts 2a, 44, and 54 rotate at a constant speed from these motors 101-103 via an appropriate deceleration mechanism. It rotates at a speed.
[0059] さらに、上記一次一三次乾燥通路 1、 4、 5の中空回転軸 2a、 44、 54に熱風を供給 する熱風供給パイプ 8としては、一次乾燥通路 1側では、その一端部から突出してい る中空回転軸 2aの一端にロータリージョイントを介して連結、連通しているパイプにヒ ータ HIを設けた熱風供給パイプ 8aからなり、二次乾燥通路 2側では、その他端部か ら突出している中空回転軸 44にロータリージョイントを介して連結、連通しているパイ プにヒータ H2を設けた熱風供給パイプ 8bからなる。そして、三次乾燥通路 5側では、 上述したように、二次乾燥通路 4内の中空回転軸 44の一端部に連結、連通した連通 管 8cが該三次乾燥通路 5内を加熱する熱風供給パイプとなる。  Further, the hot air supply pipe 8 for supplying hot air to the hollow rotary shafts 2a, 44, 54 of the primary, primary and tertiary drying passages 1, 4, 5 protrudes from one end of the primary drying passage 1 side. It consists of a hot air supply pipe 8a with a heater HI connected to one end of the hollow rotary shaft 2a connected via a rotary joint, and protrudes from the other end on the secondary drying passage 2 side. A hot air supply pipe 8b provided with a heater H2 in a pipe connected to and communicating with the hollow rotary shaft 44 via a rotary joint. On the tertiary drying passage 5 side, as described above, a communication pipe 8c connected to and communicated with one end of the hollow rotary shaft 44 in the secondary drying passage 4 is connected to a hot air supply pipe for heating the inside of the tertiary drying passage 5. Become.
[0060] これらの熱風供給パイプ 8a、 8bにはそれぞれ減圧弁 VI、 V2が介装されてあり、一 次乾燥通路 2aの中空回転軸 2aに連結、連通した熱風供給パイプ 8aに設けている減 圧弁 VIは、二次乾燥通路 4側の中空回転軸 44に連通した熱風供給パイプ 8bに設け ている減圧弁 V2よりも高い圧力の熱風を通過させることができるように調整している。 また、これらの熱風供給パイプ 8a、 8bは図 1に示すように、コンプレッサ(図示せず)か らの圧縮空気供給管 8'に連結、連通してこの圧縮空気を加熱するように構成してレ、る 。なお、図 1に示した装置では、熱風供給パイプ 8によって一次一三次乾燥通路 1、 4 、 5の中空回転軸 2a、 44、 54内へ熱風を供給している力 一次乾燥通路用と二次、三 次乾燥通路用に別々の熱風供給パイプを設けてもょレ、。 [0060] The hot air supply pipes 8a and 8b are provided with pressure reducing valves VI and V2, respectively, and are connected to and communicate with the hollow rotary shaft 2a of the primary drying passage 2a. The pressure valve VI is adjusted so that hot air having a higher pressure than the pressure reducing valve V2 provided in the hot air supply pipe 8b communicating with the hollow rotary shaft 44 on the side of the secondary drying passage 4 can be passed. The hot air supply pipes 8a and 8b are connected to a compressor (not shown) as shown in FIG. These compressed air supply pipes 8 'are connected to and communicate with each other to heat the compressed air. In the apparatus shown in FIG. 1, the force for supplying hot air into the hollow rotary shafts 2a, 44, 54 of the primary, primary and tertiary drying passages 1, 4, 5 by the hot air supply pipe 8 is used. Next, separate hot air supply pipes may be provided for the third and third drying passages.
[0061] また、一次乾燥通路 1内の中空回転軸 2aには、該中空回転軸 2aの内部に連通した 多数本の熱風噴射ノズル 3aを突設して中空回転軸 2a内に供給された熱風を一次乾 燥通路 1内に噴射させるように構成しているので、この中空回転軸 2aの他端側は閉 止しておくか、或いは、絞り弁、開閉弁等によって流量を調整できるように構成してお いてもよいが、上述したように中空回転軸 2aの両端側から熱風を該中空回転軸 2a内 に供給してこの中空回転軸 2aに突設している全ての噴射ノズル 3aから略均一な圧力 でもって熱風を噴射させるようにしておいてもよレ、。なお、これらの中空回転軸 2a、 44 、 54内を流通した熱風は外気に排出してもよいが、再び、上記熱風供給パイプ 8側に 還流させて再利用するように構成しておくことが望ましレ、。  The hollow rotary shaft 2a in the primary drying passage 1 is provided with a large number of hot air jet nozzles 3a protruding from the hollow rotary shaft 2a, and the hot air supplied into the hollow rotary shaft 2a. Is injected into the primary drying passage 1, so that the other end of the hollow rotary shaft 2a is closed or the flow rate can be adjusted by a throttle valve, an on-off valve, or the like. Although it may be configured, as described above, hot air is supplied into the hollow rotary shaft 2a from both ends of the hollow rotary shaft 2a and all the injection nozzles 3a projecting from the hollow rotary shaft 2a Hot air can be sprayed at a substantially uniform pressure. The hot air that has flowed through the hollow rotary shafts 2a, 44, and 54 may be discharged to the outside air, but the hot air may be returned to the hot air supply pipe 8 and reused. Desired ,.
[0062] このように構成した廃棄パン Aの処理装置によって廃棄パンを飼料の一部として配 合させるに最適な径と低い含水率の粉粒体 aに処理するには、まず、一次乾燥通路 1と二次乾燥通路 4及び三次乾燥通路 5の内部に配設している中空回転軸 2a、 44、 54を一定の回転速度でもって回転させると共に、これらの一次一三次乾燥通路 2a、 44、 54をその筒状壁面の外周面に設けているヒータによって加熱し、且つ熱風供給 パイプ 8 (8a、 8b)を通じて中空回転軸 2a、 44、 54内に熱風を流通させることによって 内部からも加熱する。  [0062] In order to treat the waste bread A into a granular material a having an optimum diameter and a low moisture content for combining the waste bread as a part of the feed with the waste bread A treating apparatus configured as described above, first, the primary drying passage is used. 1 and the secondary rotating passages 4 and the hollow rotating shafts 2a, 44 and 54 disposed inside the tertiary drying passage 5 are rotated at a constant rotation speed, and the primary and tertiary drying passages 2a and 44 are rotated. , 54 are heated by a heater provided on the outer peripheral surface of the cylindrical wall surface, and heated by flowing hot air into the hollow rotary shafts 2a, 44, 54 through hot air supply pipes 8 (8a, 8b). I do.
[0063] この状態にして投入ホッパ 10内に廃棄パン Aを連続的に投入し、この投入ホッパ 10 を通じて一次乾燥通路 1の一端部内に供給する。この際、一次乾燥通路 1の一端部 側に設けている遮蔽板 15をシリンダ 18の作動によって降下させてその切欠部 15bを 中空回転軸 2aにおける破砕羽根 2bや熱風噴射ノズル 3aが設けられてレ、なレ、部分に 跨がらせるように揷入し、遮蔽板 15の下半部外周端面 15aを一次乾燥通路 1の内周 面に密接させることによって、この遮蔽板 15と一次乾燥通路の一端側閉止板 12aとの 間の通路部内を一次乾燥通路 1の排出口 9側の通路に対して遮断された滞留室 16 に形成する。 [0064] 従って、投入ホッパ 10から投入された多量の廃棄パン Aは一次乾燥通路 1内を排 出口 9側に移動することなくこの滞留室 16内に充満した状態となり、中空回転軸 2aの 外周面に突設している破砕羽根 2bの回転により攪拌され且つパン同士が擦り合って 押しつぶされると共に、この破砕羽根 2bの凸円弧状端面 2cと通路部 11の円弧状内面 との隙間に食い込む廃棄パン Aは擦り潰すようにして細力べ破砕される。 In this state, the waste pan A is continuously charged into the charging hopper 10, and supplied into one end of the primary drying passage 1 through the charging hopper 10. At this time, the shielding plate 15 provided on one end side of the primary drying passage 1 is lowered by the operation of the cylinder 18, and the notch 15b is provided with the crushing blade 2b and the hot air injection nozzle 3a in the hollow rotary shaft 2a. The shield plate 15 and one end of the primary drying passage are brought into close contact with the inner peripheral surface of the primary drying passage 1 by bringing the lower half outer peripheral end surface 15a of the shielding plate 15 into close contact with the inner peripheral surface of the primary drying passage 1. The inside of the passage between the side closing plate 12a and the passage on the side of the outlet 9 of the primary drying passage 1 is formed as a retention chamber 16 which is closed. Accordingly, a large amount of the waste pan A supplied from the input hopper 10 is filled in the stagnant chamber 16 without moving in the primary drying passage 1 to the discharge outlet 9 side, and the outer periphery of the hollow rotary shaft 2a is filled. The crushing blades 2b protruding from the surface are agitated by the rotation of the crushing blades 2b, and the pans rub against each other and are crushed. Bread A is crushed as if crushed.
[0065] さらに、滞留室 16内の破砕羽根 2bのカツタ板 2B2は、直状刃の先端部を外方に突 設してなる鎌状の刃部 2b2"に形成しているので、投入ホッパ 10から投入された廃棄 パン Aをこの鎌状の刃部 2b2"で引っ掛けながら破砕すると共に廃棄パン Aがホッパ 10の内底部上に滞留するのを防止する。また、滞留室 16内に密に充満している廃棄 パン Aは、破砕羽根 2bの回転に対して抵抗し、従って、大形の廃棄パン Aなどは破 砕羽根 2bの回転力によって分断、破砕される。  [0065] Furthermore, since the cutter plate 2B2 of the crushing blade 2b in the retaining chamber 16 is formed as a sickle-shaped blade portion 2b2 "having the tip of a straight blade protruding outward, the input hopper is provided. The waste pan A introduced from 10 is crushed while being hooked by the sickle-shaped blade 2b2 ", and the waste pan A is prevented from staying on the inner bottom of the hopper 10. Further, the waste pan A densely filled in the stagnant chamber 16 resists the rotation of the crushing blade 2b, and therefore, the large waste pan A and the like are separated and crushed by the rotational force of the crushing blade 2b. Is done.
[0066] また、熱風供給パイプ 8を通じて中空回転軸 2a内に供給されている熱風は、噴射ノ ズル 3aから上記滞留室 16を含む一次乾燥通路 1内に流出し、ヒータによる加熱と共 に一次乾燥通路 1内の空気が乾燥した高温空気に変化している。従って、滞留室 16 内においては、廃棄パン Aの内部に含まれている水分の一部が滞留室 16内に蒸散 し、含水率が低下させられる。  [0066] Further, the hot air supplied into the hollow rotary shaft 2a through the hot air supply pipe 8 flows out of the injection nozzle 3a into the primary drying passage 1 including the retaining chamber 16, and the primary air is heated together with the heater. The air in the drying passage 1 has changed to dry high-temperature air. Therefore, in the retaining chamber 16, part of the water contained in the waste bread A evaporates into the retaining chamber 16, and the water content is reduced.
[0067] 廃棄パン Aは通常、 35— 40%の含水率を有しており、このままでは含水率が高くで 飼料として使用するまでに腐敗してしまうので、添加剤等を使用することなくそのまま 飼料に配合するまでの保存を可能にするには 8%以下の含水率にする必要がある。 また、廃棄パン Aの破砕片や粉粒体 aが大形であったり、その大きさや粒径にバラッ キがあると、他の飼料配合物との配合割合等を正確に設定することが困難となるので 、全ての廃棄パン Aを 5mm以下の細かい粒径にまで粉砕する必要がある。  [0067] Waste bread A usually has a water content of 35 to 40%, and if it is left as it is, it has a high water content and will spoil before it is used as feed. The water content must be less than 8% to be able to be stored before blending into the feed. In addition, if the crushed pieces and powder a of the waste bread A are large or if their size and particle size vary, it is difficult to set the mixing ratio with other feed ingredients accurately. Therefore, it is necessary to grind all the waste bread A to a fine particle size of 5 mm or less.
[0068] このような条件を満たす廃棄パン Aの粉粒体 aは、上記滞留室 16内での破砕羽根 2bによる攪拌、破砕処理や噴射ノズル 3aからの熱風供給による加熱処理だけでは、 例え、長時間かけても得ることが困難である。従って、滞留室 16内で廃棄パン Aを比 較的小さなパン片と大小径の粉粒体 aとが混在した状態となるまで一次破砕処理を 行ったのち、遮蔽板 15を開放する。なお、遮蔽板 15は大きく引き上げることなぐ滞留 室 16の内底面から 3cm位まで上昇させ、ある程度まで粉砕されたパン片をその空隙 部から滞留室 16外に通過させてもょレ、。 [0068] The granular material a of the waste bread A satisfying the above conditions can be agitated by the crushing blades 2b in the retaining chamber 16 or crushed or heated only by supplying hot air from the injection nozzle 3a. It is difficult to obtain even over a long time. Therefore, after the primary crushing treatment is performed on the waste bread A in the stagnant chamber 16 until the relatively small bread pieces and the large and small-diameter granular material a are mixed, the shielding plate 15 is opened. In addition, the shielding plate 15 is raised up to about 3 cm from the inner bottom surface of the staying chamber 16 without being pulled up significantly, and the bread pieces crushed to a certain extent are removed from the gap. You can pass it out of the detention room 16 out of the department.
[0069] 遮蔽板 15が開放されると、上記破砕処理されたパン片と粉粒体 aは、中空回転軸 2a の外周面に突設している上記破砕羽根 2bの傾斜面 2dと、粉粒体送り出し方向に向け ている噴射ノズル 3aの噴出口 3bから噴出する熱風とによって一次乾燥通路 1の排出 口 9側に向かって搬送される。この搬送途上において、ヒータによって加熱されている 一次乾燥通路 1の周壁面との接触ゃ該一次乾燥通路 1内の高温空気によりパン片 や粉粒体 a内に含まれている水分が一次乾燥通路 1内に水蒸気となって排出され、 水蒸気排出パイプ 14を通じて一部の高温空気 (熱風)と共に一次乾燥通路外に排出 される。  [0069] When the shielding plate 15 is opened, the crushed bread pieces and the granular material a are combined with the inclined surface 2d of the crushing blade 2b protruding from the outer peripheral surface of the hollow rotary shaft 2a and the powder. The particles are conveyed toward the discharge port 9 side of the primary drying passage 1 by the hot air blown out from the discharge port 3b of the spray nozzle 3a directed in the particle delivery direction. In the course of this conveyance, contact with the peripheral wall surface of the primary drying passage 1 heated by the heater ゃ The high-temperature air in the primary drying passage 1 causes the moisture contained in the bread pieces and the granules a to be removed from the primary drying passage 1. It is discharged as steam in 1 and is discharged out of the primary drying passage together with some high-temperature air (hot air) through a steam discharge pipe 14.
[0070] 一次乾燥通路 1内でのパン片ゃ粉粒体 aの排出口 9側への搬送は、上記破砕羽根 2bの傾斜面 2dによる搬送作用や噴射ノズル 3aから常時流出している低速の熱風だけ では不充分であり、円滑に行うことができない。そのため、一定時間毎、例えば 10秒 間毎に熱風供給パイプ 8を通じて高圧加熱空気 (熱風)を中空回転軸 2a内に圧送し 、排出口 9側に向けている噴射ノズル 3aの噴出口 3bから瞬間的に噴発させてこの高 速熱風流によりパン片ゃ粉粒体 aを排出口 9側に向かって吹き飛ばすことにより、搬 送速度を調整している。  [0070] In the primary drying passage 1, the bread pieces and the granular material a are conveyed to the discharge port 9 side by the conveying action by the inclined surface 2d of the crushing blade 2b or by the low speed constantly flowing out from the injection nozzle 3a. Hot air alone is not sufficient and cannot be performed smoothly. For this reason, high-pressure heating air (hot air) is pumped into the hollow rotary shaft 2a at regular intervals, for example, every 10 seconds, through the hot-air supply pipe 8, and instantaneously flows from the ejection port 3b of the ejection nozzle 3a toward the discharge port 9 side. The transport speed is adjusted by blowing out the bread pieces / granules a toward the discharge port 9 by the high-speed hot air flow.
[0071] さらに、パン片ゃ粉粒体 aは多孔質であるから、噴射ノズル 3aの噴出口 3bから噴出 するこの熱風力 これらのパン片ゃ粉粒体内の微細な空隙を流通して内部からも加 熱し、含まれている水分の除去作用が一層効果的に行われる。また、回転する破砕 羽根 2bの凸円弧状端面 2cと一次乾燥通路 1の通路部 11の円弧状内面とによって、こ れらの面間に食い込む廃棄パン Aを擦り潰すようにして細力べ破砕する。  [0071] Furthermore, since the bread flakes / powder / granules a are porous, the hot wind spouted from the ejection port 3b of the injection nozzle 3a circulates through the fine voids in these bread flakes / powder bodies and from the inside. Is also heated, and the action of removing contained moisture is more effectively performed. In addition, the protruding arc-shaped end face 2c of the rotating crushing blade 2b and the arc-shaped inner surface of the passage portion 11 of the primary drying passage 1 crush the waste pan A biting between these surfaces so as to crush it. I do.
[0072] こうして、適度に乾燥及び破砕処理されたパン片ゃ粉粒体 aは、一次乾燥通路 1の 他端に達すると排出口 9を通じて垂直通路 7内に落下する。この垂直通路 7内には有 底筒状の網状体 7aが配設されていると共に、該網状体 7aの内底面上に回転軸 21か ら放射状に突出している複数枚の回転刃 20が設けられている。従って、網状体 7a上 に落下したパン片ゃ粉粒体 aにおいて、網状体 7aの網目からなる多数の小孔 7bよりも 小径の微細な粉粒体 aはそのまま網状体 7aの底面や周壁面の小孔 7bを通過して二 次乾燥通路 4の受入口 45側に落下する一方、小孔 7bよりも大径のパン片ゃ粉粒体 a は高速回転する回転刃 20によって細力べ分断される。 [0072] The bread pieces / powder particles a that have been appropriately dried and crushed in this way drop into the vertical passage 7 through the outlet 9 when reaching the other end of the primary drying passage 1. A cylindrical net-like body 7a with a bottom is disposed in the vertical passage 7, and a plurality of rotary blades 20 radially protruding from a rotary shaft 21 are provided on the inner bottom surface of the net-like body 7a. Have been. Accordingly, in the piece of bread and the granular material a that has fallen on the network 7a, the fine and granular material a having a smaller diameter than the large number of small holes 7b formed of the mesh of the network 7a is used as it is as the bottom or peripheral wall surface of the network 7a. After passing through the small hole 7b of the second drying passage 4 and falling to the inlet 45 side, the bread piece having a larger diameter than the small hole 7b Is divided by the rotating blade 20 rotating at high speed.
[0073] この際、回転軸 21から突設している一枚の搔き上げ板 22は、その回転方向側の下 傾端縁が網状体 7aの内底面に接するようにして回転して、網状体 7aの小孔 7bを通過 できないパン片ゃ粗い粉粒体 aを搔き上げて目詰まりが生じないようにすると共に搔 き上げられたパン片ゃ粗い粉粒体 aを高速回転する回転刃 20の切断刃先縁 20aによ つて細かく分断し、この分断作用を網状体 7aの小孔 7bに通過可能な小径の粉粒体 a となるまで繰り返し行って網状体 7a内に落下する全ての廃棄パン Aのパン片ゃ粉粒 体 aを微細な粒子状粉粒体 aに粉砕処理する。なお、網状体 7aを通過する廃棄パン Aのパン片ゃ粉粒体 aの単位時間当たりの処理量と、上記投入ホッパ 10に投入する 廃棄パン Aの投入量とを略等しくして、一次乾燥通路 1内から二次乾燥通路 4、三次 乾燥通路 5内を粉粒体 aが連続的に搬送されながら処理するように構成している。  [0073] At this time, one lifting plate 22 protruding from the rotation shaft 21 rotates so that the lower inclined edge of the rotation direction side thereof is in contact with the inner bottom surface of the mesh body 7a, A piece of bread that cannot pass through the small hole 7b of the mesh body 7a-the coarse powder a is lifted to prevent clogging, and the bread piece that has been lifted-the coarse powder a is rotated at a high speed. The blade 20 is finely divided by the leading edge 20a of the cutting blade, and this dividing action is repeated until the powder particles a having a small diameter that can pass through the small holes 7b of the mesh body 7a, and all the particles falling into the mesh body 7a are removed. Bread pieces of waste bread A 廃 棄 Pulverized particles a are crushed into fine particulate particles a. In addition, the processing amount per unit time of the bread piece of the waste bread A passing through the mesh body 7a and the granular material a per unit time is substantially equal to the input amount of the waste bread A to be input to the input hopper 10, and the primary drying is performed. The inside of the secondary drying passage 4 and the tertiary drying passage 5 from the passage 1 is configured so that the granular material a is processed while being continuously conveyed.
[0074] こうして、粉砕処理された微細な粒子状の小径粉粒体 aは受入口 45を通じて二次乾 燥通路 4の他端部内に排出されると、この二次乾燥通路 4内には、長さ方向に適宜 間隔毎に攪拌搬送手段 6を構成している攪拌搬送板 61を備えた中空回転軸 44が配 設されてあり、これらの攪拌搬送板 61の先端面 65を二次乾燥通路 4の壁面の内周面 に摺接又は近接させているので、該攪拌搬送板 61の回転によって粉粒体 aが二次乾 燥通路 4の周方向に攪拌されてヒータにより加熱されている二次乾燥通路 4の壁面に 均一に接触し、内部に含んでいる水分がさらに蒸散、除去されて含水率が低下する  [0074] When the finely divided small-diameter powder particles a thus pulverized are discharged into the other end of the secondary drying passage 4 through the receiving port 45, the secondary drying passage 4 contains: A hollow rotary shaft 44 provided with a stirring and conveying plate 61 constituting the stirring and conveying means 6 at appropriate intervals in the length direction is provided, and the distal end surface 65 of the stirring and conveying plate 61 is connected to a secondary drying passage. Since the agitating / conveying plate 61 rotates, the granular material a is agitated in the circumferential direction of the secondary drying passage 4 and is heated by the heater because the agitating / conveying plate 61 rotates. Evenly contacts the wall surface of the secondary drying passage 4 and the moisture contained therein evaporates and is further removed, lowering the water content
[0075] さらに、中空回転軸 44内には熱風供給パイプ 8bを通じて熱風が流通してあり、この 熱風によって中空回転軸 44、攪拌搬送板 61が加熱されていると共に二次乾燥通路 4 内の空気も加熱されているので、粉粒体 a内の水分の除去作用が一層促進される。 その上、攪拌搬送板 61は、中空回転軸 44の長さ方向に長い横長長方形状に形成さ れていると共に粉粒体搬送面を中空回転軸 44の回転方向に一端部側から他端部側 に向かって緩やかに傾斜させた搬送傾斜面 64に形成しているので、攪拌搬送板 61 の回転に従ってその搬送傾斜面 64により二次乾燥通路 4の出口側に搬送される粉粒 体 aの搬送速度が遅ぐ従って、二次乾燥通路 4内での乾燥処理時間が長くなつて粉 粒体 aが効果的に乾燥処理される。 [0076] このように粉粒体 aが二次乾燥通路 4内で乾燥されながら搬送されて該二次乾燥通 路 4の搬送終端部に達すると、垂直な中間通路 7'内を通じて二次乾燥通路 4の下方 に配設している三次乾燥通路 5の一端部内に落下する。この際、上記中間通路 7'の 装着してレ、る水分測定器 30によって粉粒体 aの水分量(中間通路 7'内の水分量)を 検出し、その水分量が 8。/0以下となるように、三次乾燥通路 5の前半部内の加熱の程 度をそのヒータ H2によって調整、制御するカ 或いは、中空回転軸 54の回転速度を 変化させて粉粒体 aの三次乾燥通路 5内における滞留時間を調整して乾燥の度合い を制御する。 Further, hot air is circulated in the hollow rotary shaft 44 through a hot air supply pipe 8b, and the hot air heats the hollow rotary shaft 44 and the agitating / conveying plate 61, as well as the air in the secondary drying passage 4. Is also heated, the action of removing water in the granular material a is further promoted. In addition, the stirring and transporting plate 61 is formed in a horizontally long rectangular shape that is long in the longitudinal direction of the hollow rotary shaft 44, and the powder transport surface is moved from one end to the other end in the rotational direction of the hollow rotary shaft 44. Is formed on the conveying inclined surface 64 gently inclined toward the side, so that the powder a conveyed to the outlet side of the secondary drying passage 4 by the conveying inclined surface 64 according to the rotation of the stirring conveying plate 61. Since the transport speed is slow, the drying time in the secondary drying passage 4 is prolonged, and the powder a is effectively dried. As described above, when the granular material a is conveyed while being dried in the secondary drying passage 4 and reaches the conveyance end portion of the secondary drying passage 4, the secondary drying is performed through the vertical intermediate passage 7 ′. It falls into one end of the tertiary drying passage 5 disposed below the passage 4. At this time, the water content of the granular material a (the water content in the intermediate passage 7 ') is detected by the water measuring device 30 attached to the intermediate passage 7'. / 0, the degree of heating in the first half of the tertiary drying passage 5 is adjusted and controlled by the heater H2, or the rotational speed of the hollow rotary shaft 54 is changed to perform the tertiary drying of the granular material a. The drying time is controlled by adjusting the residence time in the passage 5.
[0077] そして、この三次乾燥通路 5の前半部内を微細な粉粒体 aが中空回転軸 54に突設 している攪拌搬送板 61aによって攪拌されながら搬送傾斜面 64aによってゆっくりと 排出口 9'に向かって搬送される間に、全ての粉粒体 aを保存が可能な含水率 8%以 下の低含水率にまで乾燥処理したのち、ヒータ H2が設けられていない後半部を通過 中に熱がさまされて排出口 9'力 適宜な収納容器 B等に投入、収納する。この三次 乾燥通路 5の後半部内でパンの粉粒体 aの熱をさますのは、熱いまま三次乾燥通路 5から取り出すと、水分を吸収して固まってしまうからである。なお、粉粒体 aに含まれ る水分は加熱によって水蒸気となって二次乾燥通路 4内や三次乾燥通路 5内に蒸散 し、排出パイプ 46、 56を通じて外部に排出される。上記排出口 9'には、一次乾燥通路 1側の上記ホッパ 10と同様に、ゲートシャッターを設けて不使用時におけるネズミ等の 小動物や虫等の侵入を阻止しておくこともできる。  [0077] Then, in the first half of the tertiary drying passage 5, the fine powder a is slowly discharged by the inclined conveying surface 64a while being agitated by the agitating and conveying plate 61a protruding from the hollow rotary shaft 54. All the granules a are dried to a low moisture content of 8% or less, which can be stored, while being transported toward The heat is cooled and the outlet 9 'is put into an appropriate storage container B or the like and stored. The heat of the bread granules a is relieved in the latter half of the tertiary drying passage 5 because if it is taken out of the tertiary drying passage 5 while it is hot, it absorbs moisture and hardens. The water contained in the granular material a is converted into steam by heating, evaporates in the secondary drying passage 4 and the tertiary drying passage 5, and is discharged to the outside through the discharge pipes 46 and 56. Similarly to the hopper 10 on the primary drying passage 1 side, a gate shutter may be provided at the discharge port 9 'to prevent invasion of small animals such as rats and insects when not in use.
産業上の利用可能性  Industrial applicability
[0078] 本発明に係る廃棄パンの処理方法及び処理装置は、コンビニエンスストアや食品 製造工場などから排出される廃棄パンを効率良く粉砕、乾燥させて、家畜用飼料等 に混合するなどして用いることができるようにパンを粉体状に加工処理することができ る。 [0078] The method and apparatus for treating waste bread according to the present invention are used by efficiently grinding and drying waste bread discharged from a convenience store, a food manufacturing plant, or the like, and mixing it with livestock feed or the like. The bread can be processed into a powder form so that it can be processed.

Claims

請求の範囲 The scope of the claims
[1] 廃棄パンを一次乾燥通路内に供給してこの一次乾燥通路内に設けている破砕手段 により細かく破砕すると共に破砕されたパンの粉粒体の含水率を低下させた後、二 次乾燥通路内に供給して上記破砕されたパンの粉粒体の含水率を更に低下させる ことを特徴とする廃棄パンの処理方法。  [1] Waste bread is supplied into the primary drying passage, crushed finely by the crushing means provided in the primary drying passage, and the moisture content of the crushed bread powder is reduced, followed by secondary drying. A method for treating waste bread, wherein the method further comprises reducing the moisture content of the crushed bread granules supplied into the passage.
[2] 一次乾燥通路の出口から排出されたパンの粉粒体を二次乾燥通路内に連続的に送 り込む途上で、さらに二次破砕することを特徴とする請求項 1に記載の廃棄パンの処 理方法。  [2] The waste according to claim 1, wherein the powdery and granular material of the bread discharged from the outlet of the primary drying passage is further subjected to secondary crushing while being continuously fed into the secondary drying passage. How to process bread.
[3] 廃棄パンの投入ホッパを備え且つ内部に破砕手段と熱風噴射手段とを設けている水 平筒状の一次乾燥通路と、この一次乾燥通路の出口力 搬出されるパンの粉粒体を 受け入れて二次乾燥を行う水平筒状の二次乾燥通路とからなることを特徴とする廃 棄パンの処理装置。  [3] A primary drying passage having a horizontal tubular shape having a waste hopper charging hopper and having crushing means and hot air injection means therein, and an outlet force of the primary drying passage. A waste bread treatment device comprising a horizontal cylindrical secondary drying passage for receiving and performing secondary drying.
[4] 一次乾燥通路内に設けている廃棄パンの破砕手段は、一次乾燥通路内に回転自在 に設けられた回転軸の外周に長さ方向に間隔をとつて破砕羽根を突設し、この破砕 羽根により廃棄パンを細力べ粉碎するように構成していることを特徴とする請求項 3に 記載の廃棄パンの処理装置。  [4] The crushing means for the waste pan provided in the primary drying passage is provided with crushing blades protruding from the outer periphery of a rotating shaft rotatably provided in the primary drying passage at intervals in the longitudinal direction. 4. The waste bread processing apparatus according to claim 3, wherein the waste bread is finely ground by a crushing blade.
[5] 一次乾燥通路内に設けている熱風噴射手段は、回転軸を中空に形成し、この中空 回転軸の外周面に、破砕されたパンの粉粒体の送り出し方向に噴出口を向けている 噴射ノズノレを長さ方向に間隔をとつて突設していると共に、これらの噴射ノズノレを上 記中空回転軸内に連通させ且つこの中空回転軸を一次乾燥通路外に配設した熱風 供給パイプに連通させてなることを特徴とする請求項 3又は請求項 4に記載の廃棄パ ンの処理装置。  [5] The hot-air spraying means provided in the primary drying passage has a rotary shaft formed in a hollow shape, and the blowout port is directed to the outer peripheral surface of the hollow rotary shaft in a direction in which the crushed bread powder is sent out. A hot air supply pipe in which the injection nozzles protrude at an interval in the length direction, communicates with the hollow rotation shaft, and the hollow rotation shaft is disposed outside the primary drying passage. The waste pan treatment apparatus according to claim 3 or 4, wherein the waste pan treatment apparatus is communicated with a waste pan.
[6] 一次乾燥通路内における廃棄パンの搬送始端部側に該通路を一次的に閉止する 遮蔽板を開閉自在に配設して、この遮蔽板と投入ホツバの投入口間の通路内を投入 ホッパから供給される廃棄パンの滞留室に形成し、この滞留室内の中空回転軸の一 端部に突設している破砕羽根によって滞留廃棄パンを破砕するように構成しているこ とを特徴とする請求項 3乃至請求項 5の何れ力 1項に記載の廃棄パンの処理装置。  [6] Temporarily close the passage at the starting end side of the waste pan in the primary drying passage. A shielding plate is provided so as to be openable and closable. It is formed in the accumulation chamber of the waste pan supplied from the hopper, and the accumulated waste pan is crushed by crushing blades protruding from one end of the hollow rotary shaft in the accumulation chamber. The waste bread processing apparatus according to any one of claims 3 to 5, wherein:
[7] 一次乾燥通路の出口と二次乾燥通路の入り口とは筒状の垂直な通路によって連通 してあり、この垂直な通路内に所定大きさのパンの粉粒体を通過させる一定大きさの 多数の小孔を設けてなる網状体を張設していると共にこの網状体の上面に一次乾燥 通路側からこの垂直通路内に搬入されたパンの粉粒体をさらに細かく粉砕する回転 刃を設けていることを特徴とする請求項 3乃至請求項 6の何れ力 4項に記載の廃棄パ ンの処理装置。 [7] The outlet of the primary drying passage and the entrance of the secondary drying passage are connected by a vertical cylindrical passage In this vertical passage, there is provided a mesh having a number of small holes of a predetermined size through which the granular material of bread of a predetermined size passes, and a primary mesh is provided on the upper surface of the mesh. The waste paper according to any one of claims 3 to 6, further comprising a rotary blade for further finely pulverizing the granular material of the bread carried into the vertical passage from the drying passage side. Processing equipment.
[8] 二次乾燥通路内の中心部に中空回転軸を配設してこの中空回転軸内に二次乾燥 通路外から熱風供給パイプを通じて熱風を送り込むことにより二次乾燥通路内を加 熱するように構成していると共に、該中空回転軸の外周面に廃棄パンの粉粒体をこ の二次乾燥通路の出口側に向かって送り出す複数枚の攪拌搬送板を長さ方向に間 隔をとって突設していることを特徴とする請求項 3乃至請求項 7の何れ力、 1項に記載 の廃棄パンの処理装置。  [8] A hollow rotary shaft is arranged in the center of the secondary drying passage, and hot air is sent into the hollow rotary shaft from outside the secondary drying passage through a hot air supply pipe to heat the inside of the secondary drying passage. And a plurality of agitated and conveyed plates for feeding the granules of the waste bread toward the outlet side of the secondary drying passage on the outer peripheral surface of the hollow rotary shaft. The waste bread processing apparatus according to any one of claims 3 to 7, wherein the apparatus is disposed so as to protrude.
PCT/JP2004/006457 2003-05-16 2004-05-13 Method and device for treating waste bread WO2004101185A1 (en)

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JP5000785B1 (en) * 2011-12-22 2012-08-15 株式会社インタートレード Dry crusher for powdered food manufacturing
CN111397332A (en) * 2020-03-31 2020-07-10 济南清照生物科技有限公司 White spirit lees drying equipment
CN112675993A (en) * 2020-12-08 2021-04-20 李文江 Intelligent office efficient large-amount paper crushing device

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CN112675993A (en) * 2020-12-08 2021-04-20 李文江 Intelligent office efficient large-amount paper crushing device

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