WO2005097617A2

WO2005097617A2 - Package with integral plug

Info

Publication number: WO2005097617A2
Application number: PCT/US2005/011535
Authority: WO
Inventors: Anthony J. Lammers; John R. Nottingham; John W. Spirk
Original assignee: Innodesk, Inc.
Priority date: 2004-04-02
Filing date: 2005-04-04
Publication date: 2005-10-20
Also published as: US20050218027A1; WO2005097617A3; WO2005097617A8

Abstract

A package is disclosed having integral means to seal an opening in a packaged product, such as a capless writing instrument, in order to protect material within the packaged product, such as ink, from excessive exposure to air while stored in the package. The package may be of any type used to contain articles of merchandise, including, without limitation, a blister package, a clamshell package, a closed tube, or a box. A plug portion attached to or molded into the interior of the package is sized and positioned so that it fits sealingly in an opening of a product contained within said package in order to prevent or minimize passage of air through said opening. Also disclosed is a package insert for holding an article of merchandise securely within a package while sealing an opening in the merchandise.

Description

TITLE PACKAGE WITH INTEGRAL PLUG BACKGROUND OF THE INVENTION

1. Field of the Invention The present invention generally relates to product packaging. The invention provides a package having an integral plug attached to the interior of the package for sealing an opening in a product in order to prevent material within the packaged product from being exposed to air in the package.

2. Description of the Prior Art Various types of packages are used for packaging small articles of merchandise and displaying them in retail environments. A non-exhaustive list includes blister packages; cardboard, paper board, and plastic boxes and tubes; and plastic "clamshells." Many variations of these basic package types have been developed to address particular packaging needs. One type of article that may be contained in a package is a capless writing instrument having a retractable nib. Because such writing instruments have no caps, the ink in the writing instrument is exposed to air while the writing instrument is stored in the package. While exposure of the ink to air may not cause any problems over the normal period of use of the writing instrument, such exposure over long periods of storage in the package may result in significant drying or evaporation of the ink, adversely affecting performance of the writing instrument. Many conventional packages are not impermeable to air, and even if a package is impermeable to air, enough air might be trapped in the package with the writing instrument to cause drying or evaporation of the ink, absent some means of sealing the opening in the writing instrument through which the nib projects and retracts in order to prevent exposure to the air. No previously known package provides such sealing means. Moreover, consumer convenience would be enhanced by providing such sealing means as an integral part of the package, so that the sealing means remains attached to the package when the writing instrument is removed, rather than requiring the consumer to remove a separate seal or plug from the writing instrument after it has been taken out of the package. Hence, there exists a need for a package having an integral plug to seal the opening in a capless writing instrument in order to prevent or limit exposure of the ink to air while in the package. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a package having integral means to seal an opening in a packaged product, such as a capless writing instrument, in order to protect material vithin the packaged product, such as ink,! from excessive exposure to air while stored in the package. Another object of the present invention is to provide a package containing an integral plug positioned to seal an opening in a capless writing instrument while the package remains unopened. Yet another object of the present invention is to improve the shelf life of a capless writing instrument by providing an integral plug in a package. A further object is to provide a package having means to assist the user to remove the marking instrument in a direction so that the plug seal pulls away from the marking instrument upon removal. What is disclosed is a package for containing an article of merchandise, said package having a plug portion projecting into the interior of the package so that it fits firmly in an opening of the article of merchandise contained within the package. Depending on the shape of the opening to be sealed, the plug portion may be formed in the shape of a cone, a dome, a closed cylinder, or another appropriate shape. It may be formed by a structure molded into the packaging material if the package is manufactured of plastic or similar moldable material, or it may be manufactured separately of an elastomeric material or other appropriate material arid permanently attached to the package interior. Alternatively, the plug portion may be molded into or attached to a package insert molded to substantially conform to the shape of the merchandise in order to hold the merchandise securely within the outer package. If the package is manufactured of moldable material, the package itself may be molded to conform to the shape of the merchandise to be contained therein. Optionally, the package may have perforations or other means to facilitate easy removal of the merchandise in a direction such that the merchandise is pulled away from the plug portion, leaving the plug portion attached to the package or package insert. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an embodiment of the present invention, in which the package is a blister package containing a capless writing instrument. FIG. 2 is an elevational cross-section viexv of a blister package of the present invention containing a capless writing instrument. FIG. 3 is an elevational cross-section view of an alternative embodiment of the present invention containing a capless writing mstrument. In this alternative embodiment, the package is a blister package in which the blister portion of the package has a molded indentation that forms the plug. FIG. 4 is a plan view of the back of a blister package of the present invention showing perforations in the backing card to facilitate removal of a writing instrument. FIG. 5 is an elevational cross-section view taken along line 5-5 from FIG. 1 of a blister package of the present invention showing the manner of removing the writing instrument from the package after tearing away a portion of the backing card along the perforations shown in FIG. 4. FIG. 6 is an elevational cross-section viexv of a blister package of the present invention after a portion of the backing card has been torn away along the perforations shown in FIG. 4 and the writing instrument has been removed. FIG. 7 is an enlarged perspective break-away view taken along line 7-7 from FIG. 6 showing in more detail a preferred embodiment of the integral plug attached to the blister portion of a blister package. FIG. 8 is a perspective view of a clams ell package of the present invention containing a capless writing instrument. FIG. 9 is an elevational cross-section view of a clamshell package of the present invention containing a capless writing instrament. FIG. 10 is an elevational cross-section view of a package insert molded to conform to the shape of a capless writing instrument and having a plug portion in accordance with the present invention. FIG. 11 is a perspective view of a box of the present invention containing a capless writing instrument. DETAILED DESCRIPTION OF THE INVENTION FIGS. 1 and 2 show a blister package, generally designated as 10, of the present invention containing a capless writing instrument 1. The writing instrument is not a part of the present invention and is illustrated only to demonstrate one use of the invention. While the following discussion, for illustrative purposes, generally describes the invention as containing a writing instrument, the invention is not limited to such use; rather, it can be used to contain any small product having an opening that needs to be sealed while the product is in the package in order to prevent degradation of the product. Similarly, because blister packages are widely used to contain capless writing instruments and other small articles of merchandise, the following discussion generally refers to blister packages. However, it will be understood that the invention is not limited to blister packages, but includes any type of package that can have a pl g portion permanently attached to its interior or molded into the package material itself, including, without limitation, a box, a "clamshell" package, and a closed tube. The blister package 10 has two main parts: a blister portion 2 and a backing card 3. The blister portion 2, in turn, has three oiain parts: a preformed cavity 4 for holding the merchandise; a generally flat outer peximeter flange-like portion 5; and an integral plug portion 6. The blister portion 2 may be manufactured using materials and molding processes well known in the art. Preferably , the blister portion is manufactured by a thermoforming process using clear plastic so that t_he product can be seen in the package. The embodiment of the package illustrated in FIG. 1 optionally includes a hole 7 in the backing card 3 for hanging the package on a display rack. The integral plug portion 6 is preferably molded of an elastomeric material to provide an airtight seal against the opening 8 of the capless writing instrument 1 or other product. The plug portion 6 may be molded in any shape appropriate to the opening to be sealed. Where the opening is generally circular, the plug portion 6 is preferably formed in thie shape of a cone, a dome, or a closed cylinder. The plug portion 6 is attached to the nterior of the preformed cavity 4 by appropriate means known in the art, which may include thermal or adhesive bonding or mechanical means such as a flange-like portion of Λie plug that projects through a hole in the blister portion 2 to the exterior of the preformed cavity 4. The plug portion 6 is sized and positioned to fit securely in the opening 8 of the capless writing instrument 1 or other product while it is enclosed in the package. In one embodiment, the blister portion 2 has optional perforations 9 at the end opposite the ea<l with integral plug portion 6. The perforations 9 facilitate easy removal of the product from the package in such a manner that the product is pulled away from integral plug portion 6, which remains attached to the package. FIG. 2 illustrates the manner in which integral plug 6 seals the opening 8 of capless writing instrument 1. The portion of integral plug portion 6 that is inside capless writing instrument 1 is shown by a broken line. Preformed cavity portion 4 is sized so that the end of capless writing instrument 1 opposite opening 8 firmly abuts the interior wall of preformed cavity portion 4, thus holding capless writing instrument 1 firmly in place against integral plug 6. Referring next to FIG. 3, an alternative embodiment is disclosed in which preformed cavity portion 4 is molded with an indentation 12 that extends into the opening 8 of the capless writing instrument 1 or other product in order to seal the opening. In this embodiment, molded indentation 12 replaces the plug portion 6 illustrated in FIGS. 1 and 2. Molded indentation 12 provides a sealed friction fit while the writing instrument is disposed within the blister package 10. It will be readily understood that the structure forming the plug can also be molded as a projection without any indentation. FIGS. 4 and 5 show a preferred embodiment having a perforation line 14 in the backing card 3. Perforation line 14 defines a flap 16 behind the preformed cavity portion 4 of blister portion 2. Flap 16 can be torn back from backing card 3 along perforation line 14 in order to facilitate easy removal of ύue capless writing instrument 1 through the back of the package. Perforation line 14 is spaced from the plug end of the package to bias the direction of removal of the writing instrument away from the plug end. Backing card 3 may optionally include a printed legend reading "Open here" or similar language near arcuate end 20 of flap 16 to assist the consumer in opening the package. FIG. 5 shows the manner of removing the capless writing instrument 1 from the package after tearing back flap 16 along the perforation line 14 shown in FIG. 4. Flap 16 is shown in tear-away position with writing instrument 1 partially removed. Referring next to FIGS. 6 and 7, the empty package is shown after removal of writing instrument 1 (not shown in this drawing), illustrating that plug portion 6 remains attached to the interior of preformed cavity 4 after removal of the merchandise from the package. FIG. 7 shows in greater detail plug portion 6 attached to the interior of preformed cavity 4. FIGS. 8 and 9 show a clamshell package generally designated as 22 containing a capless writing instrument 1. The clamshell package 22 comprises an upper portion 24 and a lower portion 26 joined together at hinge portion 28. Upper portion 24 and lower portion 26 are preferably manufactured of plasttic or similar material molded to conform to the shape of writing instrument 1 , and each is provided with a flat flange-like portion 30 around the perimeter. Optionally, clamshell pa_ckage 22 may be provided with a hole 32 near the end of the package for hanging the package on a display rack. Clamshell package 22 is manufactured in the "open" position with the upper portion 24 and lower portion 26 opposite adjacent to each other and joined, by hinge portion 28. In the embodiment shown, plug portion 6 is affixed to the interior of upper portion 24 at the end that will hold the open end of capless writing instrument 1. After the article of merchandise, such as the writing instrument 1, has been placed into upper portion 24 with plug portion 6 inserted into the opening of capless writing instrument 1, upper portion 24 and lower portion 26 are folded together at hinge portion 28 and bonded together via heat sealing or another method known in the art. In FIG. 9, the portion of plug portion 6 within capless writing instrument 1 is shown by a broken line. Optionally, clamshell package 22 may be provided with perforations or other features (not shown) near the end opposite the plug end to facilitate easy opening of the package and to bias the direction of removal of writing instrument 1 away from the plug end. Other options (not shown) to assist the user in removing the writing instrument include printed legends reading "Open Here," "Cut Here," or similar language. Referring to FIG. 10, there is shown a package insert 40 for holding an article of merchandise, in this case a capless writing instrument 1, securely within an outer package, such as a box. Package insert 40 is preferably molded of plastic or similar material to conform substantially to the shape of the articLe of merchandise to be contained therein, so that once the merchandise is placed in the package insert 40 and the package insert 40 is placed in the outer package, the merchandise will not move about in the package during handling. Plug portion 6 is affixed to package insert 40 in an appropriate position to plug the opening in the article of merchandise. The portion of plug portion 6 within capless writing instrument 1 is shown by a broken line. Referring to Fig. 11, there is shown a capless writing instrument 1 contained in a box 50 having plug portion 6 affixed to the interior so that plug portion 6 fits into and seals the opening in capless writing instrument 1. Optionally, box 50 may be provided with perforations or other features (not shown) near the end opposite the plug end to facilitate easy opening of the package and to bias the direction of removal of writing instrument 1 away from the plug end. Another option (not shown) to assist the user in removing the writing instrument in the preferred direction is a printed legend reading "Open Here" or similar language near the end opposite the plug . According to the provisions of the patent statutes, we have explained the principle, preferred construction, and mode of operation of the invention, and have illustrated and described what we now consider to represent its best embodiments. However, it should be understood that within the scope of the appended claims and the foregoing description, the invention may be practiced otherwise than specifically illustrated and described.

Claims

We Claim:

1. A package for containing an article of merchandise, said package having an interior, an interior surface, an exterior surface, and a plug portion projecting into said interior of said package, wherein said plug portion is sized, and positioned to fit sealingly in an opening of said article of merchandise contained within said package.

2. The package of claim 1, wherein the article of merchandise is a capless writing instrument.

3. The package of claim 1, wherein the plug portion is manufactured of an elastomeric material.

4. The package of claim 1, wherein at least part of said package is manufactured of a moldable material and wherein the plug portion is molded into the package itself.

5. The package of claim 1, wherein the plug portion is affixed to the interior surface of said package, so that it remains attached thereto after the article of merchandise is removed from said package.

6. The package of claim 5, wherein the plug portion is affixed to the interior surface of the package by means chosen from the group consisting of thermal bonding, adhesive bonding, and mechanical attachment means projecting through a hole in the package.

7. The package of claim 1, wherein said package has perforations near an end opposite the plug portion.

8. The package of claim 7, wherein said package has a printed legend directing a consumer to use the perforations to open said package.

9. The package of claim 1, wherein said package is of a type chosen from the group consisting of a box, a clamshell, and a closed tube.

10. The package of claim 1, wherein said package is a blister package, said blister package comprising: a blister portion defining a preformed cavity surrounded by a flat, flange-like portion; and a backing card that is bonded to said flange-like portion and supports said blister portion and closes an opening of said preformed ca ity.

11. The package of claim 10, wherein the preformed cavity is molded to conform to the shape of the article of merchandise to be contained in said blister package.

12. The package of claim 10, wherein the backing card has perforations defining a tear- away flap behind the preformed cavity.

13. The package of claim 12, wherein said package has a printed legend directing a consumer to use the perforations to open said package.

14. A plug for sealing an opening in an article of commerce contained in a package, said plug being attached to an interior surface of said package.

15. The plug of claim 14, wherein said plug has a shape chosen from the group consisting of a cone, a dome, and a closed cylinder.

16. The plug of claim 14, wherein said plug is manufactured of an elastomeric material.

17. The plug of claim 14, wherein said plug is attached to the package by means chosen from the group consisting of thermal bonding, adhesive bonding, and mechanical attachment means projecting through, a hole in said package.

18. A blister package for containing an article of merchandise, said blister package comprising: a thermoformed plastic blister portion defining a preformed cavity surrounded by a flat, flange-like portion; and a backing card that is bonded to said flange-like portion and supports said blister portion and closes an opening of sai preformed cavity; wherein said blister portion includes a plug portion projecting into said preformed cavity, said plug portion being sized and positioned to fit sealingly in an opening of said article of merchandise contained within said blister package; and wherein said plug portion has a shape chosen from the group consisting of a cone, a dome, and a closed cylinder; and wherein said preformed cavity is molded to conform to the shape of said article of merchandise to be contained in said blister package; and wherein said backing card has perforations defining a tear-away flap behind said preformed cavity; and wherein said backing card has a printed legend directing a consumer to use said perforations to open the blister package.

19. The blister package of claim 18, wherein the plug portion is manufactured of an elastomeric material.

20. The blister package of claim 18, wherein the plug portion is affixed to an interior surface of the preformed cavity by means chosen from the group consisting of thermal bonding, adhesive bonding, and mechanical attachment means projecting through a hole in the blister portion.

21. The blister package of claim 18, wherein the plug portion is formed by a structure molded into the preformed cavity.

22. The blister package of claim 18, wherein the article of merchandise is a capless writing instrument.

23. A package insert for holding an article of merchandise securely within a package, wherein said package insert includes a plug portion, said plug portion being sized and positioned to fit sealingly in an opening of said article of merchandise held within said package insert.