WO2006004970B1 - Integrated black and colored ink printheads - Google Patents

Integrated black and colored ink printheads

Info

Publication number
WO2006004970B1
WO2006004970B1 PCT/US2005/023402 US2005023402W WO2006004970B1 WO 2006004970 B1 WO2006004970 B1 WO 2006004970B1 US 2005023402 W US2005023402 W US 2005023402W WO 2006004970 B1 WO2006004970 B1 WO 2006004970B1
Authority
WO
WIPO (PCT)
Prior art keywords
ink
nozzle plate
flow features
volume
drops
Prior art date
Application number
PCT/US2005/023402
Other languages
French (fr)
Other versions
WO2006004970A3 (en
WO2006004970A2 (en
Inventor
Brian C Hart
Colin G Maher
James H Powers
Original Assignee
Lexmark Int Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lexmark Int Inc filed Critical Lexmark Int Inc
Priority to CA002572094A priority Critical patent/CA2572094A1/en
Priority to AU2005260675A priority patent/AU2005260675A1/en
Priority to GB0700448A priority patent/GB2429957B/en
Publication of WO2006004970A2 publication Critical patent/WO2006004970A2/en
Publication of WO2006004970A3 publication Critical patent/WO2006004970A3/en
Publication of WO2006004970B1 publication Critical patent/WO2006004970B1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/21Ink jet for multi-colour printing
    • B41J2/2103Features not dealing with the colouring process per se, e.g. construction of printers or heads, driving circuit adaptations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2/1433Structure of nozzle plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/162Manufacturing of the nozzle plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1623Manufacturing processes bonding and adhesion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1626Manufacturing processes etching
    • B41J2/1628Manufacturing processes etching dry etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1631Manufacturing processes photolithography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1632Manufacturing processes machining
    • B41J2/1634Manufacturing processes machining laser machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1645Manufacturing processes thin film formation thin film formation by spincoating

Abstract

An improved ink jet printhead and method therefor. The printhead includes a single semiconductor substrate with ink ejection devices and a nozzle plate adjacent to the semiconductor substrate, the nozzle plate with first ink ejection nozzles for ejecting first ink drops having a first volume and second ink ejection nozzles for ejecting second ink drops having a second volume different from the first volume, wherein the first volume is defined by first flow features of the printhead having a first thickness and the second volume is defined by second flow features having a second thickness that is different from the first thickness.

Claims

AMENDED CLAIMS received by the International Bureau on 16 October 2006 (16.10.06)
+ STATEMENT
J . An ink jet printhead, comprising a single substantially planar substrate with heaters on the substrate; first flow features having a first thickness and comprising first ink chambers and first ink supply channels for supplying ink to first selected ones of the heaters; second flow features having a second thickness that is different from the first thickness and comprising second ink chambers and second ink supply channels for supplying ink to second selected ones of the heaters; and a nozzle plate, wherein the first flow features and second flow features are adjacent to the-single substantially planar substrate, and wherein the nozzle plate has first ink ejection nozzles for ejecting first ink drops each having a first volume and second ink ejection nozzles for ejecting second ink drops each having a second volume different from the first volume, wherein the first volumes are defined by the first flow features and the second volumes are defined by the second flow features.
2. The ink jet printhead of claim 1 wherein at least a portion of the first flow features are defined on the nozzle plate.
3. The ink jet printhead of claim 1 wherein at least a portion of the second flow features are defined on the nozzle plate.
4. The ink jet printhead of claim 1 wherein the first volume is from about 15-35 nanograms.
5. The ink jet printhead of claim 1 wherein the second volume is from about 1-8 nanograms.
6. The ink jet printhead of claim 1, further comprising a photoresist layer located between at least portions of the substrate and the nozzle plate, the photoresist layer defining at least portions of the first flow features, or the second flow features, or both for receiving ink associated with the first ink drops, or the second ink drops, or both. 16
7. The ink jet printhead of claim I5 wherein the nozzle plate comprises a single nozzle plate.
8. The ink jet printhead of claim 1, wherein the nozzle plate comprises a first nozzle plate for ejecting the first ink drops and a second nozzle plate for ejecting the second ink drops.
9. The ink jet printhead of claim I3 wherein the first ink drops comprise black ink drops and the second ink drops comprise colored ink drops having a color selected from the group consisting essentially of cyan, magenta, and yellow.
10. A method for manufacturing an ink jet printhead to provide a printhead having a single substrate for supplying ink in different desired drops sizes, the method comprising: providing a single substantially planar substrate with heaters on the single substrate and locating a nozzle plate adjacent to the single substrate, the nozzle plate with first ink ejection nozzles for ejecting first ink drops having a first volume and second ink ejection nozzles for ejecting second ink drops having a second volume different from the first volume, wherein the first volume is defined by first flow features of the printhead having a first thickness and the second volume is defined by second flow features having a second thickness that is different from the first thickness.
1 1. The method of claim 10, wherein the first ink drops comprise drops of black ink and the second ink drops comprise drops of ink of a color selected from the group consisting of cyan, magenta, and yellow.
12. The method of claim 10, wherein at least a portion of the first flow features are defined on the nozzle plate.
13. The method of claim 1O5 wherein at least a portion of the second flow features are defined on the nozzle plate, 17
14. The method of claim 10, wherein the first volume is from about 15-35 nanograms.
15. The method of claim 10, wherein the second volume is from about 1-8 nanograms.
16. The method of claim 10, further comprising providing a photoresist layer between at least portions of the substrate and the nozzle plate and patterning the photoresist layer to define the first flow features, or the second flow features, or both for receiving ink associated with the first ink drops, or the second ink drops, or both.
17. The method of claim 10, wherein the step of providing a nozzle plate comprises providing a single nozzle plate.
18. The method of claim 10, wherein the step of providing a nozzle plate comprises providing a first nozzle plate for ejecting the first ink drops and a second nozzle plate for ejecting the second ink drops.
19. An inkjet printhead comprising a single substrate with heaters on the single substrate; a first plurality of nozzles, each having an opening substantially in a first plane_substantially parallel with a plane defined by a device surface of the single substrate; a second plurality of nozzles, each having an opening substantially in a second plane substantially parallel with the plane defined by the device surface, wherein the first plane and second plane are substantially non-coplanar,
20. The inkjet printhead of claim 19, wherein flow features associated with the first plurality of nozzles have a different thickness than flow features associated with the second plurality of nozzles.
21. The inkjet printhead of claim 19, wherein the nozzles are comprised in a nozzle plate with a surface having multiple heights, 18
22. The inkjet printhead of claim 21, wherein the nozzle plate comprises at least two nozzle plates, wherein at least one of the at least two nozzle plates has a surface with a height that is different from a height of a surface of at least one of the other at least two nozzle plates.
PCT/US2005/023402 2004-06-30 2005-06-29 Integrated black and colored ink printheads WO2006004970A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA002572094A CA2572094A1 (en) 2004-06-30 2005-06-29 Integrated black and colored ink printheads
AU2005260675A AU2005260675A1 (en) 2004-06-30 2005-06-29 Integrated black and colored ink printheads
GB0700448A GB2429957B (en) 2004-06-30 2005-06-29 Integrated black and colored ink printheads

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/881,659 US7198353B2 (en) 2004-06-30 2004-06-30 Integrated black and colored ink printheads
US10/881,659 2004-06-30

Publications (3)

Publication Number Publication Date
WO2006004970A2 WO2006004970A2 (en) 2006-01-12
WO2006004970A3 WO2006004970A3 (en) 2006-11-16
WO2006004970B1 true WO2006004970B1 (en) 2007-01-11

Family

ID=35513393

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/023402 WO2006004970A2 (en) 2004-06-30 2005-06-29 Integrated black and colored ink printheads

Country Status (5)

Country Link
US (1) US7198353B2 (en)
AU (1) AU2005260675A1 (en)
CA (1) CA2572094A1 (en)
GB (1) GB2429957B (en)
WO (1) WO2006004970A2 (en)

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US7658977B2 (en) * 2007-10-24 2010-02-09 Silverbrook Research Pty Ltd Method of fabricating inkjet printhead having planar nozzle plate
US8292402B2 (en) * 2008-02-13 2012-10-23 Lexmark International, Inc. Photoimageable dry film formulation
GB0909292D0 (en) 2009-05-29 2009-07-15 Micromass Ltd Ion tunnelion guide
GB2480160B (en) * 2009-05-29 2014-07-30 Micromass Ltd Ion tunnel ion guide
CN102802957B (en) * 2009-06-23 2014-12-24 佳能株式会社 Liquid jet recording head
JP5586978B2 (en) * 2010-02-09 2014-09-10 キヤノン株式会社 Method for manufacturing liquid discharge head
JP5591011B2 (en) 2010-07-30 2014-09-17 キヤノン株式会社 Manufacturing method of liquid discharge head.
US9610772B2 (en) * 2011-03-31 2017-04-04 Hewlett-Packard Development Company, L.P. Printhead assembly
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JP6851736B2 (en) * 2016-07-13 2021-03-31 キヤノン株式会社 Liquid discharge head and liquid discharge device
US9855566B1 (en) * 2016-10-17 2018-01-02 Funai Electric Co., Ltd. Fluid ejection head and process for making a fluid ejection head structure
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Also Published As

Publication number Publication date
US20060001698A1 (en) 2006-01-05
GB0700448D0 (en) 2007-02-21
AU2005260675A1 (en) 2006-01-12
GB2429957B (en) 2008-06-11
WO2006004970A3 (en) 2006-11-16
US7198353B2 (en) 2007-04-03
CA2572094A1 (en) 2006-01-12
GB2429957A (en) 2007-03-14
WO2006004970A2 (en) 2006-01-12

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