WO2007016842A1 - An identifying and controlling system of slaughter production line and its identifying method - Google Patents

An identifying and controlling system of slaughter production line and its identifying method Download PDF

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Publication number
WO2007016842A1
WO2007016842A1 PCT/CN2006/001567 CN2006001567W WO2007016842A1 WO 2007016842 A1 WO2007016842 A1 WO 2007016842A1 CN 2006001567 W CN2006001567 W CN 2006001567W WO 2007016842 A1 WO2007016842 A1 WO 2007016842A1
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WO
WIPO (PCT)
Prior art keywords
data
rfid
slaughter
electronic tag
module
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Application number
PCT/CN2006/001567
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French (fr)
Chinese (zh)
Inventor
Jian Long Liu
Original Assignee
Shenzhen Promatic Security Systems Co., Ltd.
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Publication date
Application filed by Shenzhen Promatic Security Systems Co., Ltd. filed Critical Shenzhen Promatic Security Systems Co., Ltd.
Publication of WO2007016842A1 publication Critical patent/WO2007016842A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B5/00Accessories for use during or after slaughtering
    • A22B5/0064Accessories for use during or after slaughtering for classifying or grading carcasses; for measuring back fat
    • A22B5/007Non-invasive scanning of carcasses, e.g. using image recognition, tomography, X-rays, ultrasound
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B7/00Slaughterhouse arrangements

Definitions

  • the invention relates to a livestock slaughtering and processing industry, in particular to a slaughtering production line for identifying and controlling a slaughtering object and a method for identifying the same.
  • slaughterhouses In the regulated livestock slaughtering and processing process, in order to ensure the safety and hygiene of meat products, slaughterhouses usually use automated slaughtering production equipment, and before and after slaughtering of livestock, a sanitary quarantine process is arranged on the slaughtering and processing production line.
  • the slaughtering production line is mostly used in livestock slaughtering and processing.
  • the assembly line has multiple processes, and the slaughtered and processed animals are hung on the flat hooks and travel along the assembly line.
  • slaughter The industry has been searching for and trying out good methods and systems.
  • slaughtering and sanitary quarantine methods are as follows: A numbered card is placed on each slaughter (such as a pig) and suspended from the automatic line during sanitary quarantine (eg, Trichinella testing). Sampling on the pig carcass, and attaching the card with the same card number to the sample meat and sending it to the inspection room for trichinosis test. At this time, the pigs after sampling are still going to the next inspection process with the automatic assembly line; Once the sample is found to have trichinosis in the test, the patient's carcass is manually shunted by the card number of the sample on the subsequent line to divert the sick carcass from the automatic flow operation. Go out.
  • sanitary quarantine eg, Trichinella testing
  • This traditional manual operation method relies on manual operation, and people often travel through the production line, which has a bad influence on food safety. Secondly, the manual "sticking" method is prone to errors, resulting in tracking even on the production line. The accuracy of the information on the pig carcasses with Trichinella disease is greatly reduced, so most manufacturers only trace the quarantine information to the batch, which largely loses the meaning of "quarantine tracking".
  • This traditional quarantine method is inefficient, time-consuming and human-powerful. The most important thing is that the information is true and reliable, and each item being slaughtered is processed accurately and accurately. Therefore, the quarantine safety of the meat products cannot be guaranteed.
  • the traditional production line for the shunting of the slaughtering of the track is also controlled by manual operation.
  • the worker should judge whether the slaughter is sent to the suspect room or according to the information posted on the slaughter. Along the normal track, and the slaughter that is qualified for slaughter and quarantine is sent to the trading room or the cooling room, and then manually open the ramp gate to push the slaughter to the relevant ramp.
  • bar code recognition technology has also been applied in the slaughtering and processing industry, thereby improving the situation that the above-mentioned traditional slaughtering and processing industry relies entirely on manual operation and control, and to some extent, the problem is slaughtered.
  • the accuracy of object tracking because the read-only mode of the barcode determines that only the fixed information on the barcode can be read, and the new information cannot be changed and written, the inspection and test result data on the important production links cannot be written in. Real-time updates make it impossible to automate the tracking and automatic shunt control of the slaughter line.
  • the use environment has limitations; at the same time, due to the limitation of the barcode technology, the barcode can only be used once, and the information before and after the slaughter of the pig can not be saved.
  • the source information of the pig, the inspection information in the production process, and the flow information after the factory sale are searched and tracked in real time, that is, the whole process cannot be traced, so that the safety of the meat product and the reliability of the production quality are not fundamentally solved.
  • the technical problem to be solved by the invention is: providing an identification method and system for the slaughtering and processing production line, which can use the method and system to accurately and accurately identify the information obtained in the important part of the production line to the corresponding slaughter in real time, thereby ensuring production. Automatic and accurate identification and tracking of target slaughter in the process.
  • a radio frequency identification system for a slaughtering production line including
  • At least one control system comprising a data server and a plurality of controllers communicatively coupled to the data server; an RFID reader/writer coupled to the controller or the data server; at least one track RFID electronic tag, The track RFID electronic tag is integrally disposed with the slaughter and moves to identify the slaughter on the production line;
  • the production line is further provided with at least one detecting module, and the detection data is written into the track RFID electronic tag corresponding to the slaughter by the RFID reader of the detecting module.
  • the production line further comprises at least one separation control module
  • the RFID RFID tag is read by the RFID reader
  • a ramp separation device is controlled by the controller according to the detection data. , separating different types of slaughtered objects.
  • the detecting module comprises a Trichinella detecting module, the module comprising fifth and sixth RFID readers respectively connected to the controller, and a tray RFID electronic tag integrally provided with the holding device;
  • the fifth RFID reader reads the identification data in the track RFID electronic tag
  • the sixth RFID reader/writer is configured to record the identification data from the track RFID electronic tag into the said when cutting the sample meat In the tray RFID electronic tag;
  • an RFID reader/writer is further disposed at an end position of the Trichinite verification module for reading the tray
  • the identification data in the RFID electronic tag and the unqualified data are transmitted and sent to the data server.
  • the detecting module further comprises a health quarantine module
  • the health quarantine module comprises a controller, eleventh and twelfth RHD readers respectively connected to the controller, and at least one a quarantine RHD electronic tag disposed near the slaughter for carrying the health inspection unqualified data
  • the twelfth RFID reader is used for failing the health inspection of the quarantine RFID electronic tag read by the eleventh RFID reader Data is written into the track RFID electronic tag corresponding to the slaughter.
  • the separation control module includes a rechecking and suspected control module
  • the module is disposed after the trichinella detection module and the health quarantine module, and is disposed at a module start position and with the data server a connected thirteenth RFID reader, wherein the thirteenth RFID reader writes the unqualified data into the track RFID electronic tag corresponding to the slaughter
  • the module further includes a controller
  • the data server The connected fourteenth RFID reader/writer reads the unqualified data of all the scanning and sanitary quarantines in the track RFID electronic tag of each slaughter and transmits it to the data server for analysis and judgment.
  • the controller controls a ramp separation device according to the instructions of the data server to separate the suspected diseased slaughter from the normal slaughter.
  • the system further includes an upper rail module, the module is disposed at a beginning of the production line;
  • the upper rail module includes a controller, and an RFID reader/writer connected to the controller,
  • the RHD reader/writer is used to write order data from the controller and the identification data for identifying each slaughter identity into the track RFID electronic tag.
  • the upper rail module further comprises a second RFID reader coupled to the controller, and an order RFID electronic tag carrying the order information data; the second RFID reader is for reading Taking the order information data in the order RFID electronic tag;
  • the health quarantine module further includes a tenth RFID reader coupled to the controller, the tenth RFID reader for reading data of each of the slaughter track RFID electronic tags; the eleventh RFID reader For remote reading and writing equipment, the RFID reader/writer is connected to the detecting antenna device disposed near the track of the production line through a transmission line, and is used for reading the unqualified data of the security inspection in the quarantine RFID electronic tag;
  • the rechecking and suspected control module further includes a fifteenth RFID reader connected to the controller thereof, and a rechecking RFID electronic tag carrying the retested unqualified data, and the fifteenth RFID reader is used for reading the complex
  • the unqualified data is rechecked in the RFID electronic tag and transmitted to the controller.
  • the detecting module further comprises a metering detecting module located behind the suspected control module, wherein the metering detecting module comprises an eighteenth, nineteenth RFID reading and writing communication connection with the data server respectively And a programmable controller, the programmable controller is controlled to connect at least one metering device; the eighteenth RFID The reader/writer is configured to read identification data in the RFID electronic tag of each slaughter track, the programmable controller is configured to control the metering device to perform metering detection on the slaughter, and measure the result through the nineteenth RFID reader The parameters are written into the track RFID electronic tag corresponding to the slaughter;
  • the separation control module further comprises a ramp management module located after the metering process, the ramp management module includes a controller, and an RFID reader connected thereto, the RFID reader is used for reading The predetermined ramp number data in the track RFID electronic tag is taken, and a ramp separation device is controlled by the controller to separate the slaughter for trading or freezing.
  • the system further comprises a freezing ramp management module, the module is disposed on the production line freezing ramp;
  • the freezing ramp management module includes a controller, and is respectively disposed at a plurality of freezing compartment entrances
  • the RFID reader/writer is used for reading the measurement result parameter 'in the RFID tag of the slaughter track, and according to the measurement result parameter, the controller controls the channel separation device leading to different freezing rooms to separate different freezing Level of slaughter.
  • a method for identifying a slaughter line comprising the steps of:
  • the information data in the information carrying device is read by a reading and writing device disposed at each link of the pipeline.
  • the read/write device is a radio frequency reader/writer
  • the first information bearing device that the RFID can read and write is a track RFID electronic tag
  • the information data includes original order data, and each item is distinguished. Identification data, inspection and measurement result data.
  • step B includes the following processing:
  • tray RFID electronic tag At least one tray RFID electronic tag is disposed, and the tray RFID electronic tag is integrally disposed with the holding device;
  • the identification data from the track RFID electronic tag is written into the tray RFID electronic tag by an RFID reader, and the cut detection sample is placed in the Testing in a holding device;
  • the identification data in the RFID tag of the tray carrying the unqualified sample is read by the RFID reader, and the identification data and the inspection failure data are sent to the data server together; B4.
  • the data is transmitted by the data server to an RFID reader/writer installed in a subsequent process, and written into a track RFID electronic tag corresponding to the slaughter.
  • step B further includes the following processing -
  • Bl setting at least one type of inspection RFID electronic label, wherein the label carries different types of inspection unqualified data; B2, when the inspection is completed, setting the inspection RFID electronic label corresponding to the inspection unqualified item on the corresponding slaughter;
  • the beneficial effects of the invention are as follows: Since the radio frequency identification system and method of the invention are adopted in the slaughtering production line, the data of the important links on the production line can be automatically, real-time, accurately and completely collected and written into the electrons accompanying the slaughtering object.
  • the target slaughter on the assembly line can be automatically and accurately identified and tracked, and the flow of the slaughter can be automatically controlled, and different types of slaughter can be separated on the production line as needed.
  • the invention realizes automatic identification, automatic identification, automatic tracking, automatic control and management, and full traceability of the slaughtered objects in the slaughtering process, ensures the reliability of the sanitary safety and the production quality of the meat products, and also greatly improves the production. effectiveness. It solved the problem that the slaughtering and processing industry has not been solved well for a long time, and completed the informationization and automation transformation of the traditional industry such as slaughtering and processing industry.
  • FIG. 1 is a block diagram of a specific embodiment of a slaughter line identification system of the present invention
  • FIG. 2 is a schematic diagram of the processes of the slaughter line identification system
  • FIG. 3 is a schematic diagram of the generation of a T1 order card
  • Figure 4 is a schematic diagram of the upper rail module
  • FIG. 5 is a schematic diagram of a Trichinella test module
  • Figure 6 is a schematic diagram of a sanitary quarantine module
  • Figure 7 is a schematic diagram of the re-inspection and suspected disease control module and the suspect management sub-module
  • Figure 8 is a schematic diagram of a metering detection module
  • Figure 9 is a schematic diagram of the ramp management module and the freeze/transaction ramp management module
  • Figure 10 is a schematic diagram of the quarantine card T4 package.
  • the identification system and method of the present invention is Radio Frequency Identification (RFID) technology.
  • RFID Radio Frequency Identification
  • the devices involved in the system are: a control system, the control system includes a system computer (server) and a plurality of controllers communicatively connected to the server through the network, the controller includes a data processing part and a control part, which can be implemented by a single chip microcomputer, and the controller Copy and change the data in the production process, and control the pipeline ramp separation device according to the relevant data to separate the different types of slaughter.
  • server system computer
  • controllers includes a data processing part and a control part, which can be implemented by a single chip microcomputer, and the controller Copy and change the data in the production process, and control the pipeline ramp separation device according to the relevant data to separate the different types of slaughter.
  • a readable and writable radio frequency electronic tag in which a plurality of radio frequency electronic tags can be set according to the use and the information data carried, but at least one RFID electronic tag is provided, and the electronic tag is integrally provided with each slaughtered object, for example, according to the present invention.
  • the electronic tag can be placed on the pole hook carrying the slaughter, and the same body, along with the slaughter on the assembly line, is used to identify each slaughter, we call It is a track electronic tag.
  • the basic method of the present invention is that each piece of slaughter is written into the track RFID electronic tag of each slaughter at the beginning of the upper assembly line, and the original order data and the unique identification data distinguishing other slaughter; the slaughter is traveling in the assembly line.
  • the important data obtained in the production process (such as health quarantine result data, measurement and test data, etc.) is continuously and in real time written into the track electronic tag of the corresponding slaughter by the reader, and then the card is read later.
  • the device reads the track electronic tag, and according to the relevant data in the track electronic tag, the controller controls the pipeline ramp separation device to separate different types of slaughtered objects.
  • FIG. 1 is a block diagram of one embodiment of a slaughter line identification system of the present invention.
  • a plurality of detection modules and separation control modules are sequentially disposed on the production line, in which S11 is a candidate circle management module, S12 is a data server, S13 is a switch, S14 is a local area network, S15 is an upper rail module, S16 is a rotation inspection module, and S17
  • S18 is the re-examination and suspect control module
  • S19 is the suspect management module
  • S110 is the measurement detection module
  • S111 is the cooling ramp management module
  • S112 is the transaction ramp management module.
  • 2 is a schematic diagram of a slaughtering production line identification system.
  • R denotes a card reader
  • W denotes a card writer
  • A denotes a remote detecting antenna
  • (T1 to T5) denote an electronic tag, which is classified into T1 according to the purpose and the information data carried.
  • ⁇ 2 is the track card
  • ⁇ 3 is the pallet card
  • ⁇ 4 is the quarantine card
  • ⁇ 5 is the recheck card
  • C is the controller
  • D is the display screen
  • PLC is the programmable controller.
  • the waiting circle management module is the process of generating and entering the original order data according to the customer order to generate the order electronic label T1 according to the customer order; the T1 carries the customer name, customer number, batch number, batch quantity, batch Gross weight, production area, variety, quarantine status before entering the circle, waiting circle number, ramp number, peeling attribute, UID number of three cards (customer, production, management), information entry time, pig entering time, pig out circle Time, quarantine and observation And other information related to the batch of slaughter.
  • the generation of the T1 card can refer to FIG. 3, the original information data is input through the PC, and the original data is transmitted to the server and the card issuing device R1.
  • the card issuing device R1 is also a reader/writer, and the card issuing device writes the data to T1.
  • Production and management personnel make production plans based on the T1 card, and issue track card (T2), pallet card ( ⁇ 3) and quarantine card ( ⁇ 4) at one time, and send relevant information to the information management center, and then enter the slaughter process.
  • the data of the flat hook card on the track card ⁇ 2, the data in the quarantine card in the quarantine card ⁇ 4, and the tray number information in the tray card ⁇ 3 are written and locked at one time, and the information data that is not allowed to be modified, because of the subsequent
  • the inspection project data is based on the flat load hook number, the pallet number and the ID number of each pig on the production line.
  • the upper rail module is shown in Figure 4.
  • the system will give each pig on the upper track a unique serial number as the identification number of the pig, ie the identification data.
  • the production staff prints a production order card for each print on the RFID reader R2.
  • T1 represents the new batch of pig carcasses starting on the upper rail.
  • the controller C1 records the contents of the card.
  • the RFID card reader R3 installed in the track lift of the upper track detects the RFID electronic tag T2 on the track hook, the information and the identity number and the upper track in the RFID order card are Information such as time is written into the RFID tag T2 on the track hook.
  • the controller C1 automatically counts, and when the quantity is completed, the reader emits a corresponding sound and light prompt.
  • the module is also provided with a card reader R4.
  • the card reader main end is connected to the server through a network, and the slave end is connected to a display D1 for the employee to understand and control the upper rail of the slaughter.
  • the Trichinella test module and method are an important part of the invention, as shown in Figure 5.
  • the procedure of the Trichinella test is to transmit the relevant data with the slaughter identification data to the controller C2 when the RFID reader R5 set at the track inspection detects the track card T2 on the track hook, the controller C2 writes the corresponding data into the tray card T3 disposed on the tray through the connected card reader R3, and the employee of the process bit puts the sampled meat separated from the pig carcass into the attached tray card.
  • the tray is placed on a conveyor belt that enters the inspection room, and the Trichinella test is performed in the inspection chamber.
  • the tray card T3 is placed in the test chamber and the unqualified card reader R7 / R8 is used to read the data, R7 / R8 transmits the identification data of the slaughter and the unqualified data to the system server.
  • the system S12 detects the unqualified data
  • the corresponding data is sent to the unchecked RFID set at the front end of the recheck station.
  • the card writer R13 by the RFID card writer R13, writes the unqualified data into the RFID electronic tag (track card T2) corresponding to the slaughter track hook, that is, accurately found by the system S12 and the card reader R13. This unqualified sick pig.
  • this method can automatically and accurately identify and track each slaughter on the assembly line.
  • the card reader R9 connected to the network in the module is used for real-time reading of the track card T2 data of the slaughtering goods traveling to the track position, so that the server can query the position of the slaughter in real time and play a positioning role.
  • Health quarantine includes sanitary inspections other than Trichinella testing, for example - Mesenteric examination, visceral examination, skin examination, and examination. Design quarantine cards of several colors according to the number of inspection items
  • T4 (for example, four colors), and use a special package as shown in Figure 10.
  • Each color ⁇ 4 carries an unqualified test item data, and the data carried in ⁇ 4 of the four colors is different to distinguish four different test disqualification items.
  • the sanitary inspection process is to inspect the slaughtering materials on the assembly line item by item. If the unqualified item is found, the station employee will hang the RFID card (quarantine card ⁇ 4) carrying the unqualified data of the item on the flat hook of the slaughter. on. After several tests are completed, all the unqualified RFID cards (quarantine card ⁇ 4) are read by the RFID remote reader R11 and the remote sensing antenna Al / ⁇ 2 connected thereto, and the unqualified items are judged and passed.
  • the network transmits the result to controller C3, which writes the result of the verification into the corresponding track card T2 via its connected RFID card writer R12.
  • controller C3 which writes the result of the verification into the corresponding track card T2 via its connected RFID card writer R12.
  • a quarantine card T4 may be hung on the sliver of a slaughter, which means that multiple electronic tags are simultaneously passed, so the reader R11 is set far.
  • Distance reader Since the remote reader R11 cannot recognize and read the ⁇ 2 card on each slaughter hook, a card reader R10 connected to the controller C3 is provided at the front end of the module for reading. Take the identification data in T2.
  • the re-inspection and suspected disease control module is shown in Figure 7.
  • the re-inspection process is set up by an experienced expert to re-examine the unqualified items of the slaughter inspection, and to make further diagnosis between the slaughter and the suspected disease. determination. Therefore, the rechecking station sets the RFED card reader R14 and the display D2 connected to the card reader R14 to read T2 and display all the unqualified items of the customer number and the slaughter.
  • the expert re-examines and makes a judgment.
  • the setting of the module is also used to complete the separation of normal pigs and suspected pigs. For example, the qualified slaughtering materials enter the normal track and continue to the next process, and the unqualified slaughtering materials are re-examined by the reinspector.
  • controller C4 automatically controls the pneumatic ramp to transfer the pig into the suspected carcass.
  • the separation of normal and suspected pigs was completed.
  • the re-inspection station personnel will remove the unqualified RFID card (quarantine card T4) suspended from the pole load hook and recycle it.
  • the module can also achieve automatic separation between normal pigs and suspected pigs. That is, the reader R14 reads all the overhang and sanitary quarantine unqualified data in the track electronic tag T2 of each slaughter, and transmits it to the system computer for analysis and judgment; and according to the instruction of the system computer, the controller C4 controls the pneumatic The ramp separation device separates the suspected diseased slaughter from the normal slaughter.
  • the re-examination and suspected control module also includes a suspect management sub-module, and an RHD card writer R16 is used at the entrance between the suspected carcass to write the re-inspection unqualified data to the RFID electronic tag T2 on the hook.
  • the suspected pig is finally diagnosed by the confirmed doctor in the suspected carcass. If there is no problem in the diagnosis, the suspected pig will be put on the normal track again, and the following normal process will continue; if it is diagnosed as sick, it needs to pass.
  • the PC uses the man-machine dialogue to enter the pig's confirmed diagnosis, and displays the pig's weight information and enters the database.
  • the measurement and detection module is shown in Figure 8. The measurement and detection is mainly the process of measuring the classification, weighing and coding.
  • Reading card ⁇ R18 is used to read the identification data in the slaughter T2, locate a certain slaughter, and write the information of the measurement and detection to the RFID 5 electronic tag (track card) on the track hook through the RFID card writer R19 according to the actual process requirements. T2) to identify the measurement parameters of the pig carcass on the hook.
  • Ramp management is divided into cooling ramp management and trading ramp management.
  • the ramp number is determined during the production of the production plan and is written in the RFID electronic tag (track card T2) on the hook, and an RFID card reader R20 is set at the hook line to the cooling and transaction branch.
  • the card R20 reads the ramp information in the RFID electronic tag (track card T2) on the hook and transmits it to the controller C5 connected thereto.
  • the controller C5 sends a control signal to control the ramp separation device, and automatically switches the cooling or trading ramp. , divert the slaughter.
  • the ramp management module further includes a frozen ramp management module and a transaction ramp management module.
  • the cooling ramps are mainly • used to store self-operated pigs, including several cooling rooms, the same level of pigs are stored in the same cooling room, and the pig's level is graded by the parameters measured by the measuring machine, and the parameters of the cooling room are written.
  • the frozen ramp management module is installed on the production line freezing ramp; after entering the cooling total ramp, an RFID card reader R22 is installed at the door of each cooling room to read the cooling in the RFID electronic tag (track card T2) on the track hook.
  • the inter-parameter if it is the same as the parameter set in the freezing compartment, the controller C6 controls the pneumatic ramp control to enter the cooling compartment.
  • the RFID reader R23 / R24 has an external audio and optical interface and is connected to the network. When the RFID reader R23 / R24 reads the corresponding transaction number, it will give a sound and light prompt to instruct the employee to perform the ramp switch.
  • the radio frequency identification system described in the present invention for use in the meat slaughter industry has the following characteristics:
  • the invention can realize full automation and intelligent control control of the ore splitting port of the pig slaughtering and processing production.
  • the unqualified information can be uploaded to the system service device through the reading and writing device and the control device, and written into the electronic tag carried by the unqualified sick pig hook, and the controller will give Send the relevant control at the crossing
  • the information is automatically opened to open the suspected road, and sent to the suspect room for further judgment and treatment.
  • the inspection is passed, it will be inspected according to the order card issued before the upper rail and the production process stored on the electronic label.
  • control information is sent to the inter-transit ramp and the cooling ramp, and is automatically sent to the destination.
  • the advantages of RFID technology are: It can identify multiple labels at the same time; Small size, diversified forms; Strong anti-pollution ability, waterproof and anti-magnetic, long service life; Can be used multiple times, convenient Data update; writing data without automatic intervention, can complete automatic data collection, can write various processing and inspection information online, and the information storage is safe and reliable, and can also read and write labels from a long distance, and can read and write moving objects. Especially suitable for the production of water in the slaughtering and processing industry.

Abstract

An identifying and controlling system of slaughter production line comprises a data server and a plurality of controllers in communication with the data server, a plurality of radio-frequency read-write devices in communication with each controller or data server, at least a track radio-frequency electronic label integrally arranged with the slaughtered articles. The slaughtered articles can be moved along a production line . The production line is also provided with at least a detecting module and a detachment control module. The detected data can be written into the track radio-frequency electronic label of the corresponding slaughtered articles by a controller and a read-write device of the detecting module. The detachment control module can read the track radio-frequency electronic label by a read-write device of the detachment control module and control a branch track separating arrangement based on the detected data by its controller to separate slaughtered articles of different classes. The system and its identifying method can automatically perform labeling , identifying , tracking and controlling.

Description

一种屠宰生产线识别及控制系统及其识别方法  Slaughter production line identification and control system and identification method thereof
技术领域 Technical field
本发明涉及畜类屠宰加工业,尤其涉及一种屠宰生产线对屠宰物的识别和控制系统及 其识别方法。  The invention relates to a livestock slaughtering and processing industry, in particular to a slaughtering production line for identifying and controlling a slaughtering object and a method for identifying the same.
背景技术 Background technique
在规范的畜类屠宰加工生产过程中, 为了保证肉类食品的安全与卫生, 屠宰场通常 都采用自动化屠宰生产设备,并在畜类屠宰前后,屠宰加工生产线上配置有卫生检疫流程。 目前畜类屠宰加工多采用悬挂式生产线,流水线设置有多道工序,被屠宰加工的畜类悬挂 在扁担钩上随流水线行进。 为了在屠宰加工过程中能准确地跟踪每一头被宰畜类并准确、 可靠地获得每一头被宰畜类有用信息,保证屠宰加工好的肉类卫生检疫的安全和质量,实 现分流管理自动控制, 屠宰业一直在寻找和尝试好的方法和系统。  In the regulated livestock slaughtering and processing process, in order to ensure the safety and hygiene of meat products, slaughterhouses usually use automated slaughtering production equipment, and before and after slaughtering of livestock, a sanitary quarantine process is arranged on the slaughtering and processing production line. At present, the slaughtering production line is mostly used in livestock slaughtering and processing. The assembly line has multiple processes, and the slaughtered and processed animals are hung on the flat hooks and travel along the assembly line. In order to accurately track each of the slaughtered animals in the slaughtering process and obtain accurate and reliable information on each of the slaughtered animals, ensure the safety and quality of the slaughtered and processed meat health quarantine, realize automatic control of the diversion management, slaughter The industry has been searching for and trying out good methods and systems.
最原始的屠宰加工及卫生检疫采用如下方法及流程: 在每头屠宰物 (例如猪) 身上 挂上一个带有编号的卡片, 在进行卫生检疫(例如旋毛虫检验)时, 从悬挂在自动流水线 上的猪胴体身上取样, 并在样品肉上贴上相同卡号的卡片再传送到检验室做旋毛虫病检 验,此时取样后的生猪还在随着自动流水线继续往下道检验工序走; 当一旦在检验中发现 所取样品有旋毛虫病时,即按样品的卡号在之后的流水线上用人工的方式去寻找挂有相同 编号卡片的病猪胴体,将病猪胴体从自动流水作业中分流出去。这种传统的手工作业方式 由于是靠人工来操作, 人要经常穿梭于生产线, 对于食品安全产生不良的影响; 二来人工 的 "贴放"方式极易出现错误, 导致即使在生产线体上追踪到存在旋毛虫疫病的猪胴体, 其信息的准确度也大打折扣, 因此大部分生产商多数只是将检疫信息追踪到批次上,而这 样在很大程度上失去了 "检疫追踪"的意义。这种传统的检疫方式效率低、耗费时间和人 力, 最重要的还无法保证信息真实可靠,准确无误地对每一头被宰物进行相关处理, 因此 也就无法保证肉食产品的检疫安全了。同时,传统的生产线对于屠宰物进行分流的轨道岔 口控制也是依靠人工来操作,工人要根据悬挂在屠宰物上所贴标'签上的信息,来判断将该 屠宰物是送往疑病间还是沿正常轨道前行,以及将屠宰检疫合格的屠宰物是送往交易间还 是冷却间, 然后再手工打开岔道闸, 将屠宰物推往相关的岔道。  The most primitive slaughtering and sanitary quarantine methods are as follows: A numbered card is placed on each slaughter (such as a pig) and suspended from the automatic line during sanitary quarantine (eg, Trichinella testing). Sampling on the pig carcass, and attaching the card with the same card number to the sample meat and sending it to the inspection room for trichinosis test. At this time, the pigs after sampling are still going to the next inspection process with the automatic assembly line; Once the sample is found to have trichinosis in the test, the patient's carcass is manually shunted by the card number of the sample on the subsequent line to divert the sick carcass from the automatic flow operation. Go out. This traditional manual operation method relies on manual operation, and people often travel through the production line, which has a bad influence on food safety. Secondly, the manual "sticking" method is prone to errors, resulting in tracking even on the production line. The accuracy of the information on the pig carcasses with Trichinella disease is greatly reduced, so most manufacturers only trace the quarantine information to the batch, which largely loses the meaning of "quarantine tracking". This traditional quarantine method is inefficient, time-consuming and human-powerful. The most important thing is that the information is true and reliable, and each item being slaughtered is processed accurately and accurately. Therefore, the quarantine safety of the meat products cannot be guaranteed. At the same time, the traditional production line for the shunting of the slaughtering of the track is also controlled by manual operation. The worker should judge whether the slaughter is sent to the suspect room or according to the information posted on the slaughter. Along the normal track, and the slaughter that is qualified for slaughter and quarantine is sent to the trading room or the cooling room, and then manually open the ramp gate to push the slaughter to the relevant ramp.
随着科技的进歩和发展, 条形码识别技术也随之在屠宰加工业上得到了应用, 由此 改善了上述传统屠宰加工业完全依赖手工来操作控制的局面,一定程度上提高了对问题屠 宰物追踪的准确性。但是由于条形码的只读方式决定了只能读取条形码上的固定信息,不 能更改和写入新的信息, 因此不能将重要生产环节上检验、检测结果数据写进去, 对数据 进行实时更新, 从而无法实现屠宰生产线上屠宰物自动追踪和自动分流控制。并且由于条 形码只能在近距离无遮挡的情况下扫描读取数据,使用环境上具有局限性; 同时由于条形 码技术的局限性, 条形码只能一次性使用, 不能实现将生猪屠宰前后的信息保存下来, 实 时查找和跟踪生猪源头信息、生产过程中的检验信息和出厂销售后的流向信息等, 即无法 实现全程追溯, 从而肉食产品的安全性和生产质量的可靠性没有从根本上得到解决。 With the advancement and development of technology, bar code recognition technology has also been applied in the slaughtering and processing industry, thereby improving the situation that the above-mentioned traditional slaughtering and processing industry relies entirely on manual operation and control, and to some extent, the problem is slaughtered. The accuracy of object tracking. However, because the read-only mode of the barcode determines that only the fixed information on the barcode can be read, and the new information cannot be changed and written, the inspection and test result data on the important production links cannot be written in. Real-time updates make it impossible to automate the tracking and automatic shunt control of the slaughter line. And because the barcode can only scan and read data in the near-distance without blocking, the use environment has limitations; at the same time, due to the limitation of the barcode technology, the barcode can only be used once, and the information before and after the slaughter of the pig can not be saved. In real time, the source information of the pig, the inspection information in the production process, and the flow information after the factory sale are searched and tracked in real time, that is, the whole process cannot be traced, so that the safety of the meat product and the reliability of the production quality are not fundamentally solved.
由以上可见, 如何自动、准确地识别和跟踪生产线上流动的每一屠宰物, 准确地追踪 査找到目标屠宰物, 并对屠宰物实现按需自动分流,是屠宰加工业长期未得到很好解决的 问题。  It can be seen from the above that how to automatically and accurately identify and track each slaughter flowing on the production line, accurately track the target slaughter, and realize the automatic shunting of the slaughter on demand is a long-term solution for the slaughtering industry. The problem.
发明内容 Summary of the invention
本发明所要解决的技术问题是: 为屠宰加工生产线提供一种识别方法和系统, 釆用 该方法和系统可以将生产线上重要环节获得的信息实时准确地标识到对应屠宰物上,从而 保证在生产流程中自动而准确地识别、 追踪目标屠宰物。  The technical problem to be solved by the invention is: providing an identification method and system for the slaughtering and processing production line, which can use the method and system to accurately and accurately identify the information obtained in the important part of the production line to the corresponding slaughter in real time, thereby ensuring production. Automatic and accurate identification and tracking of target slaughter in the process.
本发明的进一步的目的是, 解决屠宰加工生产线自动分离不同类别的被屠宰物的问 题。  It is a further object of the present invention to address the problem of automatically separating different types of slaughtered objects from a slaughter processing line.
本发明为解决上述技术问题所采用的技术方案为:一种屠宰生产线的射频识别系统, 包括  The technical solution adopted by the present invention to solve the above technical problem is: a radio frequency identification system for a slaughtering production line, including
至少一控制系统, 所述控制系统包括一数据服务器以及与所述数据服务器通讯连接 的若干个控制器;与控制器或所述数据服务器通讯连接的 RFID读写器;至少一轨道 RFID 电子标签, 所述轨道 RFID电子标签与屠宰物一体设置, 并在生产线上移动标识所述屠宰 物;  At least one control system, the control system comprising a data server and a plurality of controllers communicatively coupled to the data server; an RFID reader/writer coupled to the controller or the data server; at least one track RFID electronic tag, The track RFID electronic tag is integrally disposed with the slaughter and moves to identify the slaughter on the production line;
所述生产线还设置至少一检测模块, 通过所述检测模块的 RFID读写器, 将检测数 据写入到对应屠宰物的所述轨道 RFID电子标签内。  The production line is further provided with at least one detecting module, and the detection data is written into the track RFID electronic tag corresponding to the slaughter by the RFID reader of the detecting module.
所述的系统, 其中: 所述生产线还设置至少一个分离控制模块, 由其 RFID读写器 读取所述轨道 RFID电子标签,并根据所述检测数据,由所述控制器控制一岔道分离装置, 分离不同类别的被屠宰物。  The system, wherein: the production line further comprises at least one separation control module, the RFID RFID tag is read by the RFID reader, and a ramp separation device is controlled by the controller according to the detection data. , separating different types of slaughtered objects.
所述的系统, 其中: 所述检测模块包括一旋毛虫检测模块, 该模块包括分别与控制 器连接的第五、 第六 RFID读写器, 以及与盛放装置一体设置的托盘 RFID电子标签; 所 述第五 RFID读写器读取轨道 RFID电子标签中的标识数据, 所述第六 RFID读写器用于 在割取检测样肉时将来自所述轨道 RFID电子标签的标识数据记入所述托盘 RFID电子标 签中; 并在所述旋毛虫检验模块的结束位置还设置有一 RFID读写器, 用于读取所述托盘 RFID电子标签中的标识数据和旋检不合格数据, 并发送给所述数据服务器。 所述的系统, 其中: 所述检测模块还包括一卫生检疫模块, 所述卫生检疫模块包括 一控制器, 分别与该控制器连接的第十一、 第十二 RHD读写器, 以及至少一种设置在屠 宰物附近用于承载卫检不合格数据的检疫 RHD电子标签; 所述第十二 RFID读写器用于 将第十一 RFID读写器读取到的检疫 RFID电子标签中卫检不合格数据写入对应屠宰物的 所述轨道 RFID电子标签内。 The system, wherein: the detecting module comprises a Trichinella detecting module, the module comprising fifth and sixth RFID readers respectively connected to the controller, and a tray RFID electronic tag integrally provided with the holding device; The fifth RFID reader reads the identification data in the track RFID electronic tag, and the sixth RFID reader/writer is configured to record the identification data from the track RFID electronic tag into the said when cutting the sample meat In the tray RFID electronic tag; and an RFID reader/writer is further disposed at an end position of the Trichinite verification module for reading the tray The identification data in the RFID electronic tag and the unqualified data are transmitted and sent to the data server. The system, wherein: the detecting module further comprises a health quarantine module, the health quarantine module comprises a controller, eleventh and twelfth RHD readers respectively connected to the controller, and at least one a quarantine RHD electronic tag disposed near the slaughter for carrying the health inspection unqualified data; the twelfth RFID reader is used for failing the health inspection of the quarantine RFID electronic tag read by the eleventh RFID reader Data is written into the track RFID electronic tag corresponding to the slaughter.
所述的系统, 其中: 所述分离控制模块包括一复检及疑病控制模块, 该模块设置在 所述旋毛虫检测模块及卫生检疫模块之后,包括设置在模块开始位置并与所述数据服务器 连接的第十三 RFID读写器, 由第十三 RFID读写器将旋检不合格数据写入对应屠宰物的 轨道 RFID 电子标签内; 该模块还包括一控制器, 以及与所述数据服务器连接的第十四 RFID读写器, 所述第十四 RFID读写器读取每一屠宰物的轨道 RFID电子标签内所有旋 检和卫生检疫不合格数据, 并传送至数据服务器进行分析和判断; 由所述控制器根据数据 服务器的指令控制一岔道分离装置, 将疑似有病的屠宰物与正常屠宰物分离开。  The system, wherein: the separation control module includes a rechecking and suspected control module, the module is disposed after the trichinella detection module and the health quarantine module, and is disposed at a module start position and with the data server a connected thirteenth RFID reader, wherein the thirteenth RFID reader writes the unqualified data into the track RFID electronic tag corresponding to the slaughter; the module further includes a controller, and the data server The connected fourteenth RFID reader/writer reads the unqualified data of all the scanning and sanitary quarantines in the track RFID electronic tag of each slaughter and transmits it to the data server for analysis and judgment. The controller controls a ramp separation device according to the instructions of the data server to separate the suspected diseased slaughter from the normal slaughter.
所述的系统, 其中: 所述系统还包括一上轨模块, 该模块设置在所述生产线始端; 所述上轨模块包括一控制器, 以及与所述控制器连接的 RFID读写器, 所述 RHD读写器 用于将来自所述控制器的订单数据以及用于识别每一屠宰物身份的所述标识数据写入所 述轨道 RFID电子标签内。  The system, wherein: the system further includes an upper rail module, the module is disposed at a beginning of the production line; the upper rail module includes a controller, and an RFID reader/writer connected to the controller, The RHD reader/writer is used to write order data from the controller and the identification data for identifying each slaughter identity into the track RFID electronic tag.
所述的系统, 其中: 所述上轨模块还包括一与其控制器连接的第二 RFID读写器, 以及承载所述订单信息数据的订单 RFID电子标签; 所述第二 RFID读写器用于读取所述 订单 RFID电子标签内的订单信息数据;  The system, wherein: the upper rail module further comprises a second RFID reader coupled to the controller, and an order RFID electronic tag carrying the order information data; the second RFID reader is for reading Taking the order information data in the order RFID electronic tag;
所述卫生检疫模块还包括与其控制器连接的第十 RFID读写器,所述第十 RFID读写 器用于读取每一屠宰物轨道 RFID电子标签的数据; 所述第十一 RFID读写器为远程读写 设备, 该 RFID读写器通过传输线与设置在生产线轨道附近的检测天线设备连接, 用于读 取检疫 RFID电子标签中卫检不合格数据;  The health quarantine module further includes a tenth RFID reader coupled to the controller, the tenth RFID reader for reading data of each of the slaughter track RFID electronic tags; the eleventh RFID reader For remote reading and writing equipment, the RFID reader/writer is connected to the detecting antenna device disposed near the track of the production line through a transmission line, and is used for reading the unqualified data of the security inspection in the quarantine RFID electronic tag;
所述复检及疑病控制模块还包括与其控制器连接的第十五 RFID 读写器, 以及一承 载复检不合格数据的复检 RFID电子标签, 第十五 RFID读写器用于读取复检 RFID电子 标签内复检不合格数据, 并传送至所述控制器。  The rechecking and suspected control module further includes a fifteenth RFID reader connected to the controller thereof, and a rechecking RFID electronic tag carrying the retested unqualified data, and the fifteenth RFID reader is used for reading the complex The unqualified data is rechecked in the RFID electronic tag and transmitted to the controller.
所述的系统, 其中: 所述检测模块还包括一位于疑病控制模块之后的计量检测模块, 所述计量检测模块包括分别与所述数据服务器通讯连接的第十八、 第十九 RFID读写器, 以及一可编程控制器, 所述可编程控制器控制连接至少一个计量设备; 所述第十八 RFID 读写器用于读取每一屠宰物轨道 RFID电子标签内的标识数据,所述可编程控制器用于控 制计量设备对屠宰物进行计量检测,并通过所述第十九 RFID读写器将计量结果参数写入 对应屠宰物的轨道 RFID电子标签内; The system, wherein: the detecting module further comprises a metering detecting module located behind the suspected control module, wherein the metering detecting module comprises an eighteenth, nineteenth RFID reading and writing communication connection with the data server respectively And a programmable controller, the programmable controller is controlled to connect at least one metering device; the eighteenth RFID The reader/writer is configured to read identification data in the RFID electronic tag of each slaughter track, the programmable controller is configured to control the metering device to perform metering detection on the slaughter, and measure the result through the nineteenth RFID reader The parameters are written into the track RFID electronic tag corresponding to the slaughter;
所述的系统, 其中: 所述分离控制模块还包括位于计量流程之后的岔道管理模块, 所述岔道管理模块包括一控制器, 以及与其连接的 RFID读写器, 所述 RFID读写器用于 读取所述轨道 RFID电子标签内预先确定的岔道号数据, 并由所述控制器控制一岔道分离 装置, 分离用于交易或冷冻的屠宰物。  The system, wherein: the separation control module further comprises a ramp management module located after the metering process, the ramp management module includes a controller, and an RFID reader connected thereto, the RFID reader is used for reading The predetermined ramp number data in the track RFID electronic tag is taken, and a ramp separation device is controlled by the controller to separate the slaughter for trading or freezing.
所述的系统, 其中: 所述系统还包括一冷冻岔道管理模块, 该模块设置在所述生产 线冷冻岔道上; 所述冷冻岔道管理模块包括一控制器, 以及分别设置在若干冷冻间入口处 的 RFID读写器,所述 RFID读写器用于读取屠宰物轨道 RFID电子标签内计量结果参数', 并根据所述计量结果参数由控制器控制通向不同冷冻间的岔道分离装置,分离不同冷冻级 别的屠宰物。  The system, wherein: the system further comprises a freezing ramp management module, the module is disposed on the production line freezing ramp; the freezing ramp management module includes a controller, and is respectively disposed at a plurality of freezing compartment entrances The RFID reader/writer is used for reading the measurement result parameter 'in the RFID tag of the slaughter track, and according to the measurement result parameter, the controller controls the channel separation device leading to different freezing rooms to separate different freezing Level of slaughter.
一种屠宰生产线的识别方法, 所述方法包括如下步骤:  A method for identifying a slaughter line, the method comprising the steps of:
为每一屠宰物一体设置一可读写的第一信息承载装置, 用于在流水线上移动标识所 述被屠宰物;  Providing a readable and writable first information carrying device for each slaughtering object for moving and marking the slaughtered object on the assembly line;
将生产环节获得的相关数据写入所述第一信息承载装置内;  Writing relevant data obtained in the production process into the first information carrying device;
读取所述第一信息承载装置内的信息数据, 并根据所述第一信息承载装置内的信息 数据, 控制流水线岔道分离装置, 分离不同类别的被屠宰物。  Reading the information data in the first information carrying device, and controlling the pipeline ramp separating device to separate different types of slaughtered objects according to the information data in the first information carrying device.
所述的方法, 其中: 通过设置在流水线各环节的读写设备来读取所述信息承载装置 内的信息数据。  The method, wherein: the information data in the information carrying device is read by a reading and writing device disposed at each link of the pipeline.
所述的方法, 其中: 所述读写设备为射频读写器, 所述 RFID 可读写的第一信息承 载装置为轨道 RFID电子标签; 所述信息数据包括原始订单数据、 区别每一屠宰物的标识 数据、 检验及计量结果数据。  The method, wherein: the read/write device is a radio frequency reader/writer, and the first information bearing device that the RFID can read and write is a track RFID electronic tag; the information data includes original order data, and each item is distinguished. Identification data, inspection and measurement result data.
.所述的方法, 其中: 所述步骤 B包括如下处理:  The method, wherein: the step B includes the following processing:
B1、设置至少一托盘 RFID电子标签,所述托盘 RFID电子标签与盛放装置一体设置; B1, at least one tray RFID electronic tag is disposed, and the tray RFID electronic tag is integrally disposed with the holding device;
B2、在割取每一屠宰物检测样品时,通过 RFID读写器将来自所述轨道 RFID电子标 签的标识数据写入所述托盘 RFID电子标签中,并将割取的检测样品放置在所述盛放装置 中进行检验; B2. When cutting each slaughter inspection sample, the identification data from the track RFID electronic tag is written into the tray RFID electronic tag by an RFID reader, and the cut detection sample is placed in the Testing in a holding device;
B3、检验完成后,通过 RFID读写器读取盛载检验不合格样品的托盘 RFID电子标签 中的标识数据, 并将标识数据以及检验不合格数据一起发送给数据服务器; B4、 由所述数据服务器将数据传送到设置在后续流程的 RFID读写器中, 写入对应 屠宰物的轨道 RFID电子标签内。 B3. After the inspection is completed, the identification data in the RFID tag of the tray carrying the unqualified sample is read by the RFID reader, and the identification data and the inspection failure data are sent to the data server together; B4. The data is transmitted by the data server to an RFID reader/writer installed in a subsequent process, and written into a track RFID electronic tag corresponding to the slaughter.
所述的方法, 其中: 所述步骤 B还包括如下处理- The method, wherein: the step B further includes the following processing -
Bl、 设置至少一种检验 RFID电子标签, 所述标签内承载不同类别检验不合格数据; B2、 检验完成时, 将与检验不合格项对应的检验 RFID电子标签设置在对应屠宰物 上; Bl, setting at least one type of inspection RFID electronic label, wherein the label carries different types of inspection unqualified data; B2, when the inspection is completed, setting the inspection RFID electronic label corresponding to the inspection unqualified item on the corresponding slaughter;
B3、 通过读写设备读取检验 RHD电子标签内的检验不合格数据, 并写入对应屠宰 物的轨道 RHD电子标签内  B3. Read and verify the unqualified data in the RHD electronic tag through the reading and writing device, and write the track corresponding to the slaughter in the RHD electronic tag.
本发明的有益效果为: 由于在屠宰生产线上采用了本发明的射频识别系统及方法, 能将生产线上重要环节的数据自动、实时、准确、完整地采集并写入与屠宰物随动的电子 标签内, 因此可以自动而准确地识别、追踪流水线上目标屠宰物, 并自动控制屠宰物的流 向,根据需要在生产线上分离不同类别的屠宰物。本发明实现了屠宰加工中对被屠宰物自 动标识、 自动识别、 自动跟踪、 自动控制和管理、 以及全程追溯, 保证了肉食产品的卫生 安全和生产质量的可靠性, 同时也极大地提高了生产效率。解决了屠宰加工业长期未得到 很好解决的问题, 完成了对屠宰加工业这类传统产业信息化、 自动化改造。 附图说明  The beneficial effects of the invention are as follows: Since the radio frequency identification system and method of the invention are adopted in the slaughtering production line, the data of the important links on the production line can be automatically, real-time, accurately and completely collected and written into the electrons accompanying the slaughtering object. Within the label, the target slaughter on the assembly line can be automatically and accurately identified and tracked, and the flow of the slaughter can be automatically controlled, and different types of slaughter can be separated on the production line as needed. The invention realizes automatic identification, automatic identification, automatic tracking, automatic control and management, and full traceability of the slaughtered objects in the slaughtering process, ensures the reliability of the sanitary safety and the production quality of the meat products, and also greatly improves the production. effectiveness. It solved the problem that the slaughtering and processing industry has not been solved well for a long time, and completed the informationization and automation transformation of the traditional industry such as slaughtering and processing industry. DRAWINGS
图 1为本发明屠宰生产线识别系统的一个具体实施例的方框图;  Figure 1 is a block diagram of a specific embodiment of a slaughter line identification system of the present invention;
图 2为屠宰生产线识别系统各流程 示意图;  Figure 2 is a schematic diagram of the processes of the slaughter line identification system;
图 3为 T1订单卡生成示意图;  Figure 3 is a schematic diagram of the generation of a T1 order card;
图 4为上轨模块示意图;  Figure 4 is a schematic diagram of the upper rail module;
图 5为旋毛虫检验模块示意图;  Figure 5 is a schematic diagram of a Trichinella test module;
图 6为卫生检疫模块示意图;  Figure 6 is a schematic diagram of a sanitary quarantine module;
图 7为复检及疑病控制模块以及疑病管理子模块示意图;  Figure 7 is a schematic diagram of the re-inspection and suspected disease control module and the suspect management sub-module;
图 8为计量检测模块示意图;  Figure 8 is a schematic diagram of a metering detection module;
图 9为岔道管理模块以及冷冻 /交易岔道管理模块示意图;  Figure 9 is a schematic diagram of the ramp management module and the freeze/transaction ramp management module;
图 10为检疫卡 T4封装方式示意图。  Figure 10 is a schematic diagram of the quarantine card T4 package.
具体实施方式 detailed description
下面根据附图和实施例对本发明作进一步详细说明:  The present invention will be further described in detail below based on the accompanying drawings and embodiments:
本发明所述的识别系统和方法是射频识别 RFID (Radio Frequency Identification) 技 术在屠宰加工生产中的应用。系统中涉及的设备有: 一控制系统, 该控制系统包括一系统 计算机(服务器) 以及多个通过网络与服务器通讯连接的控制器, 控制器包括数据处理部 分和控制部分, 可由单片机实现, 控制器用于对生产过程中的数据进行复制、 更改, 并根 据相关数据控制流水线岔道分离装置,将不同类别的屠宰物分离开。可读写的射频电子标 签, 实际中可根据用途以及承载的信息数据不同设置多种射频电子标签,但至少设置一种 RFID 电子标签, 该电子标签与每一被屠宰物一体设置, 例如根据本公司专利申请号为 200520054384.1 的专利申请文件公开的内容, 该电子标签可设置在承载屠宰物的扁担钩 上, 形同一体, 随同屠宰物在流水线上行进, 用于标识每一屠宰物, 我们称其为轨道电子 标签。 设置在生产线各环节上的用于实现对射频电子标签读写功能的多个 RFID读写器; 读写器与控制器或通过网络与服务器连接, 实现与主端的通讯, 读写器还可以与显示屏、 提示 /报警装置等连接, 实现与从端的通讯; 在实际应用中, 读写器可以根据用途采用具 有只读功能的读卡器和具有写功能的写卡器。本发明的基本方法就是:每头屠宰物在上流 水线轨道的开始,将原始订单数据以及区别其它屠宰物的唯一身份标识数据写入每头屠宰 物的轨道 RFID电子标签内; 屠宰物在流水线行进过程中, 通过读写器将生产环节中得到 的重要数据(例如卫生检疫结果数据、 计量检测数据等)不断地、 实时地写入对应屠宰物 的轨道电子标签内, 再由其后的读卡器读取轨道电子标签,并根据轨道电子标签内的相关 数据, 由控制器控制流水线岔道分离装置, 分离不同类别的被屠宰物。 The identification system and method of the present invention is Radio Frequency Identification (RFID) technology. Application in slaughtering and processing. The devices involved in the system are: a control system, the control system includes a system computer (server) and a plurality of controllers communicatively connected to the server through the network, the controller includes a data processing part and a control part, which can be implemented by a single chip microcomputer, and the controller Copy and change the data in the production process, and control the pipeline ramp separation device according to the relevant data to separate the different types of slaughter. A readable and writable radio frequency electronic tag, in which a plurality of radio frequency electronic tags can be set according to the use and the information data carried, but at least one RFID electronic tag is provided, and the electronic tag is integrally provided with each slaughtered object, for example, according to the present invention. The disclosure of the patent application No. 200520054384.1, the electronic tag can be placed on the pole hook carrying the slaughter, and the same body, along with the slaughter on the assembly line, is used to identify each slaughter, we call It is a track electronic tag. A plurality of RFID readers for realizing reading and writing of radio frequency electronic tags on various links of the production line; the reader/writer and the controller are connected to the server through the network to realize communication with the main terminal, and the reader can also The display, the prompt/alarm device and the like are connected to realize communication with the slave end; in practical applications, the reader/writer can use a card reader having a read-only function and a card writer having a write function according to the purpose. The basic method of the present invention is that each piece of slaughter is written into the track RFID electronic tag of each slaughter at the beginning of the upper assembly line, and the original order data and the unique identification data distinguishing other slaughter; the slaughter is traveling in the assembly line. In the process, the important data obtained in the production process (such as health quarantine result data, measurement and test data, etc.) is continuously and in real time written into the track electronic tag of the corresponding slaughter by the reader, and then the card is read later. The device reads the track electronic tag, and according to the relevant data in the track electronic tag, the controller controls the pipeline ramp separation device to separate different types of slaughtered objects.
图 1为本发明屠宰生产线识别系统的一个具体实施例的方框图。 生产线上依次设置 了多个检测模块和分离控制模块, 图中 S11为候宰圈管理模块、 S12为数据服务器、 S13 为交换机、 S14为局域网、 S15为上轨模块、 S16为旋检模块、 S17为其他卫检模块、 S18 为复检及疑病控制模块、 S19为疑病管理模块、 S110为计量检测模块、 S111为冷却岔道 管理模块、 S112为交易岔道管理模块。 图 2为屠宰生产线识别系统的示意图, 图中 R表 示读卡器, W表示写卡器, A表示远距离检测天线, (T1〜T5)表示电子标签, 按照用途 及承载的信息数据分为 T1为订单卡、 Τ2为轨道卡、 Τ3为托盘卡、 Τ4为检疫卡、 Τ5 为复检卡, C表示控制器, D表示显示屏, PLC为可编程控制器。 下面按作业流程以及模 块在生产线上设置的顺序, 并结合局部示意图对实例中的系统各部分进行详细说明。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block diagram of one embodiment of a slaughter line identification system of the present invention. A plurality of detection modules and separation control modules are sequentially disposed on the production line, in which S11 is a candidate circle management module, S12 is a data server, S13 is a switch, S14 is a local area network, S15 is an upper rail module, S16 is a rotation inspection module, and S17 For other health inspection modules, S18 is the re-examination and suspect control module, S19 is the suspect management module, S110 is the measurement detection module, S111 is the cooling ramp management module, and S112 is the transaction ramp management module. 2 is a schematic diagram of a slaughtering production line identification system. In the figure, R denotes a card reader, W denotes a card writer, A denotes a remote detecting antenna, and (T1 to T5) denote an electronic tag, which is classified into T1 according to the purpose and the information data carried. For the order card, Τ2 is the track card, Τ3 is the pallet card, Τ4 is the quarantine card, Τ5 is the recheck card, C is the controller, D is the display screen, and PLC is the programmable controller. The following describes the various parts of the system in the example according to the workflow and the order in which the modules are placed on the production line, combined with the partial schematics.
候宰圈管理模块为屠宰物上流水线轨道前,根据客户订单建立和录入原始订单数据, 生成订单电子标签 T1的过程; T1内承载有涉及客户名、 客户编号、 批次号、 批数量、 批 毛重、 产区、 品种、 进圈前检疫状况、 候宰圈编号、 岔道号、 剥皮属性、 三张卡的 UID 号 (客户、 生产、 管理)、 信息录入时间、 生猪进圈时间、 生猪出圈时间、 检疫与观察情 况等等与该批次屠宰物相关的信息。 T1卡的生成可参照图 3, 通过 PC机录入原始信息数 据, 并将原始数据传送至服务器以及发卡设备 Rl, 发卡设备 R1 也是读写器, 由发卡设 备将数据写入 T1。生产和管理人员根据 T1卡制作生产计划,并一次性发放轨道卡片 (T2)、 托盘卡片(Τ3)和检疫卡片(Τ4), 并将相关信息送到信息管理中心, 然后进入屠宰流程。 其中轨道卡片 Τ2上的扁担钩卡片编号、 检疫卡片 Τ4中检疫不合格卡片内的数据、 托盘 卡片 Τ3中的托盘号信息是一次性写入并锁定, 是不允许修改的信息数据, 因为后续的检 验项目数据是靠扁担钩号、 托盘号与流水生产线上每头猪的身份证号一一对应。 The waiting circle management module is the process of generating and entering the original order data according to the customer order to generate the order electronic label T1 according to the customer order; the T1 carries the customer name, customer number, batch number, batch quantity, batch Gross weight, production area, variety, quarantine status before entering the circle, waiting circle number, ramp number, peeling attribute, UID number of three cards (customer, production, management), information entry time, pig entering time, pig out circle Time, quarantine and observation And other information related to the batch of slaughter. The generation of the T1 card can refer to FIG. 3, the original information data is input through the PC, and the original data is transmitted to the server and the card issuing device R1. The card issuing device R1 is also a reader/writer, and the card issuing device writes the data to T1. Production and management personnel make production plans based on the T1 card, and issue track card (T2), pallet card (Τ3) and quarantine card (Τ4) at one time, and send relevant information to the information management center, and then enter the slaughter process. The data of the flat hook card on the track card Τ 2, the data in the quarantine card in the quarantine card Τ 4, and the tray number information in the tray card 是 3 are written and locked at one time, and the information data that is not allowed to be modified, because of the subsequent The inspection project data is based on the flat load hook number, the pallet number and the ID number of each pig on the production line.
上轨模块如图 4所示。 为了识别在流水线上的每一头猪, 系统会给每一头上轨的猪 一个唯一的按顺序的编号作为该头猪的身份号, 即标识数据。 生产人员在 RFID 读卡器 R2上每刷一张生产用订单卡片 T1代表新一批次的猪胴体开始上轨。控制器 C1将其卡片 的内容记录下来, 当安装在上轨道的轨道提升处的 RFID写卡器 R3检测到轨道挂钩上的 RFID电子标签 T2时, 即将 RFID订单卡中的信息及身份号、上轨时间等信息写入轨道挂 钩上的 RFID电子标签 T2中。控制器 C1自动计数, 当数量完成时读卡器发出相应的声光 提示。 该模块中还设置一读卡器 R4, 该读卡器主端通过网络与服务器连接, 从端连接一 显示屏 Dl, 用于员工了解和掌控屠宰物上轨的情况。  The upper rail module is shown in Figure 4. In order to identify each pig on the line, the system will give each pig on the upper track a unique serial number as the identification number of the pig, ie the identification data. The production staff prints a production order card for each print on the RFID reader R2. T1 represents the new batch of pig carcasses starting on the upper rail. The controller C1 records the contents of the card. When the RFID card reader R3 installed in the track lift of the upper track detects the RFID electronic tag T2 on the track hook, the information and the identity number and the upper track in the RFID order card are Information such as time is written into the RFID tag T2 on the track hook. The controller C1 automatically counts, and when the quantity is completed, the reader emits a corresponding sound and light prompt. The module is also provided with a card reader R4. The card reader main end is connected to the server through a network, and the slave end is connected to a display D1 for the employee to understand and control the upper rail of the slaughter.
旋毛虫检验模块及方法为本发明的重要环节, 如图 5所示。 旋毛虫检验的流程为, 当设置在轨道旋检处的 RFID读写器 R5识别到轨道挂钩上的轨道卡片 T2时,将带有屠宰 物标识数据的相关数据传到控制器 C2中,控制器 C2通过其连接的写卡器 R3将相应的数 据写入输送带处设置在托盘上的托盘卡片 T3内, 该工序位的员工将从猪胴体上分割下来 的样肉放入该附加有托盘卡片的托盘中, 并将该托盘放到进入旋检室的输送带上,在旋检 室中进行旋毛虫检验。 检验如果合格, 则旋检结束; 如果检验出样肉带有旋毛虫病时, 则 将该托盘卡片 T3放在旋检室中的旋检不合格读卡器 R7 / R8进行读取数据, R7 / R8将该 屠宰物的标识数据以及旋检不合格数据传到系统服务器, 系统 S12检测到旋检不合格数 据后, 将相应的数据发送给设置在复检工位前端的旋检不合格 RFID 写卡器 R13, 由该 RFID写卡器 R13将旋检不合格数据写入对应屠宰物轨道挂钩上的 RFID电子标签 (轨道 卡片 T2) 内, 即通过系统 S12以及写卡器 R13准确地査找到这个检验不合格的病猪。 由 此可见, 釆用该方法可以自动、准确地识别和追踪流水线上每一头屠宰物。该模块中与网 络连接的读卡器 R9,用于实时读取行进到该轨道位置的屠宰物的轨道卡 T2数据,使服务 器可以实时査询屠宰物所在位置, 起到定位作用。  The Trichinella test module and method are an important part of the invention, as shown in Figure 5. The procedure of the Trichinella test is to transmit the relevant data with the slaughter identification data to the controller C2 when the RFID reader R5 set at the track inspection detects the track card T2 on the track hook, the controller C2 writes the corresponding data into the tray card T3 disposed on the tray through the connected card reader R3, and the employee of the process bit puts the sampled meat separated from the pig carcass into the attached tray card. In the tray, the tray is placed on a conveyor belt that enters the inspection room, and the Trichinella test is performed in the inspection chamber. If the test is qualified, the end of the test is completed; if the test sample has trichinosis, the tray card T3 is placed in the test chamber and the unqualified card reader R7 / R8 is used to read the data, R7 / R8 transmits the identification data of the slaughter and the unqualified data to the system server. After the system S12 detects the unqualified data, the corresponding data is sent to the unchecked RFID set at the front end of the recheck station. The card writer R13, by the RFID card writer R13, writes the unqualified data into the RFID electronic tag (track card T2) corresponding to the slaughter track hook, that is, accurately found by the system S12 and the card reader R13. This unqualified sick pig. It can be seen that this method can automatically and accurately identify and track each slaughter on the assembly line. The card reader R9 connected to the network in the module is used for real-time reading of the track card T2 data of the slaughtering goods traveling to the track position, so that the server can query the position of the slaughter in real time and play a positioning role.
卫生检疫模块如图 6所示。卫生检疫包括除旋毛虫检验以外的卫生检验, 例如- 肠系膜检验、 内脏检验、 皮检、 胴检。 根据检验项目的数量, 设计几种颜色的检疫卡片The health and quarantine module is shown in Figure 6. Health quarantine includes sanitary inspections other than Trichinella testing, for example - Mesenteric examination, visceral examination, skin examination, and examination. Design quarantine cards of several colors according to the number of inspection items
T4 (例如为四种颜色), 并釆用如图 10所示的特殊的封装方式。 每种颜色的 Τ4内承载一 种检验项目不合格数据, 四种颜色的 Τ4内承载的数据不同, 以区分四种不同的检验不合 格项。 卫生检验过程为, 对流水线上的屠宰物逐项进行检验, 如发现不合格项, 该工位员 工就将承载该项目不合格数据的 RFID卡片 (检疫卡片 Τ4) 挂在该屠宰物的扁担钩上。 几项检验完成后, 通过 RFID远距离读写器 R11和与之连接的远距离感应天线 Al /Α2, 读取全部的不合格 RFID卡片 (检疫卡片 Τ4), 判断有哪些不合格项, 并通过网络将该结 果传送到控制器 C3中, 控制器 C3通过其连接的 RFID写卡器 R12将检验结果写入对应 的轨道卡片 T2中。 由于一头屠宰物有可能出现多项卫生检验不合格, 因此一头屠宰物的 扁担钩上可能挂有多张检疫卡片 T4, 即出现同时通过多个电子标签的情况, 因此设置读 写器 R11为远距离读写器; 又由于远距离读写器 R11无法辨认和读取每一屠宰物扁担钩 上的 Τ2卡, 因此在该模块前端设置一与控制器 C3连接的读卡器 R10, 用于读取 T2中标 识数据。 T4 (for example, four colors), and use a special package as shown in Figure 10. Each color Τ4 carries an unqualified test item data, and the data carried in 四种4 of the four colors is different to distinguish four different test disqualification items. The sanitary inspection process is to inspect the slaughtering materials on the assembly line item by item. If the unqualified item is found, the station employee will hang the RFID card (quarantine card Τ4) carrying the unqualified data of the item on the flat hook of the slaughter. on. After several tests are completed, all the unqualified RFID cards (quarantine card Τ4) are read by the RFID remote reader R11 and the remote sensing antenna Al / Α2 connected thereto, and the unqualified items are judged and passed. The network transmits the result to controller C3, which writes the result of the verification into the corresponding track card T2 via its connected RFID card writer R12. Due to the possibility of a number of sanitation inspections being unsatisfactory for a slaughter, a quarantine card T4 may be hung on the sliver of a slaughter, which means that multiple electronic tags are simultaneously passed, so the reader R11 is set far. Distance reader; Since the remote reader R11 cannot recognize and read the Τ2 card on each slaughter hook, a card reader R10 connected to the controller C3 is provided at the front end of the module for reading. Take the identification data in T2.
复检及疑病控制模块如图 7所示, 复检工序的设置是通过有经验的专家对屠宰 物检验不合格项进行复检, 并对该屠宰物是否需要进胴体疑病间进一步诊断作出判定。因 此复检工位设置 RFED读卡器 R14、 以及与读卡器 R14连接的显示屏 D2, 用来读取 T2 并显示客户号及屠宰物所有不合格项, 专家进行复检, 并作出判断。该模块的设置还用于 完成正常猪与疑病猪的分离, 如复检合格的屠宰物进入正常轨道继续行进至下一道工序, 而复检不合格的屠宰物, 通过复检员刷复检卡片 T5, 控制器 C4自动控制气动岔道, 将该 猪转入疑病胴体间。完成了正常猪与疑病猪的分离。 复检完成后, 复检工位人员, 将悬挂 于扁担钩上的卫检不合格 RFID卡片 (检疫卡片 T4) 取下, 回收利用。 在实际应用上, 该模块还可以实现正常猪与疑病猪的自动分离。 即读写器 R14读取每一屠宰物的轨道电 子标签 T2内所有悬检和卫生检疫不合格数据, 并传送至系统计算机进行分析和判断; 并 根据系统计算机的指令, 由控制器 C4控制气动岔道分离装置, 将疑似有病的屠宰物与正 常屠宰物分离开。  The re-inspection and suspected disease control module is shown in Figure 7. The re-inspection process is set up by an experienced expert to re-examine the unqualified items of the slaughter inspection, and to make further diagnosis between the slaughter and the suspected disease. determination. Therefore, the rechecking station sets the RFED card reader R14 and the display D2 connected to the card reader R14 to read T2 and display all the unqualified items of the customer number and the slaughter. The expert re-examines and makes a judgment. The setting of the module is also used to complete the separation of normal pigs and suspected pigs. For example, the qualified slaughtering materials enter the normal track and continue to the next process, and the unqualified slaughtering materials are re-examined by the reinspector. Card T5, controller C4 automatically controls the pneumatic ramp to transfer the pig into the suspected carcass. The separation of normal and suspected pigs was completed. After the re-inspection is completed, the re-inspection station personnel will remove the unqualified RFID card (quarantine card T4) suspended from the pole load hook and recycle it. In practical applications, the module can also achieve automatic separation between normal pigs and suspected pigs. That is, the reader R14 reads all the overhang and sanitary quarantine unqualified data in the track electronic tag T2 of each slaughter, and transmits it to the system computer for analysis and judgment; and according to the instruction of the system computer, the controller C4 controls the pneumatic The ramp separation device separates the suspected diseased slaughter from the normal slaughter.
复检及疑病控制模块还包括一疑病管理子模块, 在疑病胴体间入口处有一个 RHD 写卡器 R16用于对挂钩上的 RFID电子标签 T2写入复检不合格数据。 在疑病胴体间由确 诊员对疑病猪进行最后的确诊, 如果确诊没有问题, 则将该疑病猪再挂上正常轨道, 继续 进行下面的正常流程; 如果确诊为有病的话, 需要通过 PC机利用人机对话的方式输入猪 的确诊病, 以及将猪的重量信息显示出来并进入数据库。 计量检测模块如图 8所示, 计量检测主要是测膘分级、 称重、 喷码处的流程。 测膘 机、 称重机以及喷码机这三台设备经过系统集成, 通过一个 PLC可编程控制器的逻辑控 ' 制将该三台设备连在一起。 读卡^ R18用于读取屠宰物 T2中标识数据, 定位某一头屠宰 物,根据实际工艺需要,将计量检测的信息通过 RFID写卡器 R19写入轨道挂钩上的 RFID 5 电子标签 (轨道卡片 T2), 以标识该挂钩上猪胴体的计量参数。 The re-examination and suspected control module also includes a suspect management sub-module, and an RHD card writer R16 is used at the entrance between the suspected carcass to write the re-inspection unqualified data to the RFID electronic tag T2 on the hook. The suspected pig is finally diagnosed by the confirmed doctor in the suspected carcass. If there is no problem in the diagnosis, the suspected pig will be put on the normal track again, and the following normal process will continue; if it is diagnosed as sick, it needs to pass. The PC uses the man-machine dialogue to enter the pig's confirmed diagnosis, and displays the pig's weight information and enters the database. The measurement and detection module is shown in Figure 8. The measurement and detection is mainly the process of measuring the classification, weighing and coding. The three devices, the measuring machine, the weighing machine and the inkjet printer, are integrated by the system, and the three devices are connected together by the logic control of a PLC programmable controller. Reading card ^ R18 is used to read the identification data in the slaughter T2, locate a certain slaughter, and write the information of the measurement and detection to the RFID 5 electronic tag (track card) on the track hook through the RFID card writer R19 according to the actual process requirements. T2) to identify the measurement parameters of the pig carcass on the hook.
参见图 9, 岔道管理分为冷却岔道管理及交易岔道管理。 该岔道号在制作生产计划 单时确定下来并写入在挂钩上的 RFID电子标签 (轨道卡片 T2) 内, 在挂钩行至冷却和 交易分道处设置了一个 RFID读卡器 R20, 该 RFID读卡器 R20读取到挂钩上的 RFID电 子标签 (轨道卡片 T2) 内岔道信息后传送给与其相联接的控制器 C5, 控制器 C5发出控0 制信号控制岔道分离装置, 自动切换冷却或交易岔道, 使屠宰物分流。  See Figure 9. Ramp management is divided into cooling ramp management and trading ramp management. The ramp number is determined during the production of the production plan and is written in the RFID electronic tag (track card T2) on the hook, and an RFID card reader R20 is set at the hook line to the cooling and transaction branch. The card R20 reads the ramp information in the RFID electronic tag (track card T2) on the hook and transmits it to the controller C5 connected thereto. The controller C5 sends a control signal to control the ramp separation device, and automatically switches the cooling or trading ramp. , divert the slaughter.
岔道管理模块之后还包括冷冻岔道管理模块和交易岔道管理模块。 冷却岔道主要是 • 用于存储自营的猪, 包括数个冷却间, 同一个冷却间存储相同等级的猪, 而猪的级别是通 过测膘机测定的参数进行分级, 并将冷却间参数写入轨道卡片 T2的。 冷冻岔道管理模块 设置在生产线冷冻岔道上; 进入冷却总岔道后, 在每个冷却间的门口安装一个 RFID读卡5 器 R22, 读取轨道挂钩上的 RFID电子标签(轨道卡片 T2)中的冷却间参数, 如果与该冷 冻间设定的参数相同, 则控制器 C6控制气动岔道控制进入该冷却间。 分离不同冷冻级别 的屠宰物。 交易岔道管理则是在每个交易入口、 出口安装一个 RFID阅读器 R23 / R24, 该 RFID阅读器 R23 /R24具有外接的声、 光接口, 并与网络相连。 当 RFID阅读器 R23 / R24读到对应的交易间号时发出声光提示, 指示员工进行岔道切换。 The ramp management module further includes a frozen ramp management module and a transaction ramp management module. The cooling ramps are mainly • used to store self-operated pigs, including several cooling rooms, the same level of pigs are stored in the same cooling room, and the pig's level is graded by the parameters measured by the measuring machine, and the parameters of the cooling room are written. Into the track card T2. The frozen ramp management module is installed on the production line freezing ramp; after entering the cooling total ramp, an RFID card reader R22 is installed at the door of each cooling room to read the cooling in the RFID electronic tag (track card T2) on the track hook. The inter-parameter, if it is the same as the parameter set in the freezing compartment, the controller C6 controls the pneumatic ramp control to enter the cooling compartment. Separate slaughter at different freezing levels. Trading ramp management is to install an RFID reader R23 / R24 at each transaction entrance and exit. The RFID reader R23 / R24 has an external audio and optical interface and is connected to the network. When the RFID reader R23 / R24 reads the corresponding transaction number, it will give a sound and light prompt to instruct the employee to perform the ramp switch.
0 从以上实例中可以看出, 本发明所描述的应用于肉食屠宰行业的射频识别系统具有 以下特点: ' 0 As can be seen from the above examples, the radio frequency identification system described in the present invention for use in the meat slaughter industry has the following characteristics:
1、 可以准确地识别、 定位和追踪流水线上的屠宰物, 确实提高了生产线的自动化控 制程度。整个检验数据的读写、存储、传输、査找过程完全实现了自动化控制和实时管理。 利用电子标签技术及其可重复读、 写的特点, 实现对被屠宰前后的肉食畜类的原始信息、5 屠宰加工生产过程中的各项检验信息、 出厂后流向信息, 进行全程的信息储存和查询, 保 证在发现不合格信息后, 能够及时准确地追溯、跟踪及召回产品, 提高了生产的自动化控 制程度, 最终达到保证肉食产品卫生质量、 保障人民生命安全的目的。  1. Accurately identify, locate and track the slaughter on the assembly line, which really improves the automation of the production line. The whole process of reading, writing, storing, transmitting and searching of the inspection data completely realizes automatic control and real-time management. Using the electronic label technology and its repeatable reading and writing characteristics, the original information of the meat and livestock animals before and after slaughter, the various inspection information during the slaughtering and processing, and the flow information after leaving the factory are realized, and the whole process of information storage and inquiry is carried out. To ensure that the unqualified information can be traced, tracked and recalled in a timely and accurate manner, which improves the automatic control of production, and ultimately achieves the purpose of ensuring the sanitary quality of meat products and ensuring people's lives.
2、 采用本发明可以实现生猪屠宰加工生产轨道分岔口的全自动化和智能化控制控 制。 比如当检验不合格时, 可以将该不合格的信息通过读写设备、控制设备上传到系统服0 务器, 写入到不合格的病猪挂钩所带的电子标签内, 同时控制器会给岔道口送去相关的控 制信息, 以自动打开疑病间岔道闸幵关, 送到疑病间作进一步的判断和处理; 而检验合格 时, 将会根据上轨前发放的订单卡片要求和电子标签上存储的生产过程检验分级的结果, 给交易间岔道和冷却间岔道送去控制信息, 自动将其送到目的地。 2. The invention can realize full automation and intelligent control control of the ore splitting port of the pig slaughtering and processing production. For example, when the inspection fails, the unqualified information can be uploaded to the system service device through the reading and writing device and the control device, and written into the electronic tag carried by the unqualified sick pig hook, and the controller will give Send the relevant control at the crossing The information is automatically opened to open the suspected road, and sent to the suspect room for further judgment and treatment. When the inspection is passed, it will be inspected according to the order card issued before the upper rail and the production process stored on the electronic label. As a result of the grading, control information is sent to the inter-transit ramp and the cooling ramp, and is automatically sent to the destination.
3、 与传统条形码等识别技术相比, 射频识别技术的优势是: 可同时识别多个标签; 体积小, 形式多样化; 抗污染能力强, 防水防磁, 使用寿命长; 可多次使用, 方便数据更 新; 写数据无需人工干预, 可完成自动数据采集, 可在线写入各种加工和检验信息, 且信 息存储安全可靠, 还可以远距离读写标签, 可对运动物体进行读写等特点, 尤为适用于屠 宰加工业生产流水作业。 这些优势都是条形码和只读型 RFID电子标签技术无法做到的。, 可以理解的是, 对本领域普通技术人员来说, 可以根据本发明的技术方案及其发明 构思加以等同替换或改变,而所有这些改变或替换都应属于本发明所附的权利要求的保护 范围。  3. Compared with traditional barcode and other identification technologies, the advantages of RFID technology are: It can identify multiple labels at the same time; Small size, diversified forms; Strong anti-pollution ability, waterproof and anti-magnetic, long service life; Can be used multiple times, convenient Data update; writing data without automatic intervention, can complete automatic data collection, can write various processing and inspection information online, and the information storage is safe and reliable, and can also read and write labels from a long distance, and can read and write moving objects. Especially suitable for the production of water in the slaughtering and processing industry. These advantages are not possible with bar code and read-only RFID tag technology. It is to be understood that those skilled in the art can make equivalent substitutions or changes to the technical solutions of the present invention, and all such changes or substitutions should fall within the scope of the appended claims. .

Claims

权利要求书 Claim
1、 一种屠宰生产线的识别及控制系统, 其特征在于: 包括 1. A system for identifying and controlling a slaughtering production line, characterized by:
至少一控制系统,所述控制系统包括一数据服务器以及与所述数据服务器通讯连接的 若干个控制器; 与控制器或所述数据服务器通讯连接的 RFID读写器; 至少一轨道 RFID 电子标签, 所述轨道 RFED电子标签与屠宰物一体设置, 并在生产线上移动标识所述屠宰 物;  At least one control system, the control system comprising a data server and a plurality of controllers communicatively coupled to the data server; an RFID reader/writer coupled to the controller or the data server; at least one track RFID electronic tag, The track RFED electronic tag is integrally disposed with the slaughter and moves to identify the slaughter on the production line;
所述生产线还设置至少一检测模块, 通过所述检测模块的 RFID读写器, 将检测数据 写入到对应屠宰物的所述轨道 RFID电子标签内。  The production line is further provided with at least one detecting module, and the detection data is written into the track RFID electronic tag corresponding to the slaughter by the RFID reader of the detecting module.
2、 根据权利要求 1所述的系统, 其特征在于: 所述生产线还设置至少一个分离控制 模块, 由其 RFID读写器读取所述轨道 RFED电子标签, 并根据所述检测数据, 由其控制 器控制一岔道分离装置, 分离不同类别的被屠宰物。 2. The system according to claim 1, wherein: said production line further comprises at least one separation control module, said RFID RF tag read by said RFID reader, and based on said detection data The controller controls a ramp separation device to separate different types of slaughtered objects.
3、 根据权利要求 1或 2所述的系统, 其特征在于: 所述检测模块包括一旋毛虫检测 模块, 该模块包括分别与控制器连接的第五、 第六 RFID读写器, 以及与盛放装置一体设 置的托盘 RFID电子标签; 所述第五 RFID读写器读取轨道 RFID电子标签中的标识数据, 所述第六 RFID读写器用于在割取检测样肉时将来自所述轨道 RFID电子标签的标识数据 记入所述托盘 RFID 电子标签中; 并在所述旋毛虫检验模块的结束位置还设置有一 RFID 读写器, 用于读取所述托盘 RFID电子标签中的标识数据和旋检不合格数据, 并发送给所 述数据服务器。 3. The system according to claim 1 or 2, wherein: the detection module comprises a Trichinella detection module, the module comprising fifth and sixth RFID readers respectively connected to the controller, and a tray RFID electronic tag integrally provided by the discharge device; the fifth RFID reader/writer reads identification data in the track RFID electronic tag, and the sixth RFID reader/writer is used to extract the sample meat from the track Identification data of the RFID electronic tag is recorded in the tray RFID electronic tag; and an RFID reader is further disposed at an end position of the Trichinite verification module for reading identification data in the RFID tag of the tray and The failed data is rotated and sent to the data server.
4、 根据权利要求 3所述的系统, 其特征在于: 所述检测模块还包括一卫生检疫模块; 所述卫生检疫模块包括一控制器, 分别与该控制器连接的第十一、 第十二 RFID读写器, 以及至少一种设置在屠宰物附近用于承载卫检不合格数据的检疫 RFID电子标签; 所述第 十二 RFID读写器用于将第十一 RFID读写器读取到的检疫 RFID电子标签中卫检不合格数 据写入对应屠宰物的所述轨道 RFID电子标签内。  The system according to claim 3, wherein: the detecting module further comprises a sanitary quarantine module; the health quarantine module comprises a controller, and the eleventh and twelfthth respectively connected to the controller An RFID reader, and at least one quarantine RFID electronic tag disposed adjacent to the slaughter for carrying refractory data; the twelfth RFID reader is for reading the eleventh RFID reader The unqualified data of the quarantine RFID electronic tag is written into the track RFID electronic tag corresponding to the slaughter.
5、 根据权利要求 4所述的系统, 其特征在于: 所述分离控制模块包括一复检及疑病 控制模块, 该模块设置在所述旋毛虫检测模块及卫生检疫模块之后, 包括设置在模块开始 位置并与所述数据服务器连接的第十三 RFID读写器, 由第十三 RFID读写器将旋检不合 格数据写入对应屠宰物的轨道 RFID电子标签内; 该模块还包括一控制器, 以及与所述数 据服务器连接的第十四 RFID读写器,所述第十四 RFID读写器读取每一屠宰物的轨道 RFID 电子标签内所有旋检和卫生检疫不合格数据, 并传送至数据服务器进行分析和判断; 由所 述控制器根据数据服务器的指令控制一岔道分离装置, 将疑似有病的屠宰物与正常屠宰物 分离开。 5. The system according to claim 4, wherein: the separation control module comprises a re-inspection and suspected control module, the module being disposed after the trichinella detection module and the health quarantine module, including being disposed in the module a thirteenth RFID reader that is in a starting position and connected to the data server, and the thirteenth RFID reader writes the unqualified data into the track RFID electronic tag corresponding to the slaughter; the module further includes a control And a fourteenth RFID reader connected to the data server, the fourteenth RFID reader reading the track RFID of each slaughter All the inspection and sanitation quarantine data in the electronic label are transmitted to the data server for analysis and judgment; the controller controls a ramp separation device according to the instructions of the data server, and the suspected diseased slaughter and normal slaughter Leave.
6、 根据权利要求 5所述的系统, 其特征在于: 所述系统还包括一上轨模块, 该模块 设置在所述生产线始端; 所述上轨模块包括一控制器, 以及与所述控制器连接的 RFID读 写器, 所述 RFID读写器用于将来自所述控制器的订单数据以及用于识别每一屠宰物身份 的所述标识数据写入所述轨道 RFID电子标签内。  6. The system according to claim 5, wherein: the system further comprises an upper rail module, the module being disposed at a beginning of the production line; the upper rail module comprising a controller, and the controller A connected RFID reader/writer for writing order data from the controller and the identification data for identifying each slaughter identity into the track RFID electronic tag.
7、 根据权利要求 6所述的系统, 其特征在于: 所述上轨模块还包括一与其控制器连 接的第二 RFED读写器,以及承载所述订单信息数据的订单 RFID电子标签;所述第二 RFED 读写器用于读取所述订单 RHD电子标签内的订单信息数据; 7. The system according to claim 6, wherein: said upper rail module further comprises a second RFED reader coupled to said controller, and an order RFID electronic tag carrying said order information data; a second RFED reader is configured to read order information data in the order RHD electronic tag;
所述卫生检疫模块还包括与其控制器连接的第十 RFID读写器, 所述第十 RFID读写 器用于读取每一屠宰物轨道 RFID电子标签的数据; 所述第十一 RFID读写器为远程读写 设备, 该 RHD读写器通过传输线与设置在生产线轨道附近的检测天线设备连接, 用于读 取检疫 RFID电子标签中卫检不合格数据;  The health quarantine module further includes a tenth RFID reader coupled to the controller, the tenth RFID reader for reading data of each of the slaughter track RFID electronic tags; the eleventh RFID reader For remote reading and writing devices, the RHD reader/writer is connected to the detecting antenna device disposed near the track of the production line through a transmission line, and is used for reading the unqualified data of the quarantine RFID electronic tag;
所述复 ¾及疑病控制模块还包括与其控制器连接的第十 RFID五读写器, 以及一承载 复检不合格数据的复检 RFID电子标签,第十五 RFID读写器用于读取复检 RFID电子标签 内复检不合格数据, 并传送至所述控制器。  The complex and suspected control module further includes a tenth RFID five reader/writer connected to the controller thereof, and a recheck RFID electronic tag carrying the unchecked unqualified data, and the fifteenth RFID reader is used for reading the complex The unqualified data is rechecked in the RFID electronic tag and transmitted to the controller.
8、 根据权利要求 7所述的系统, 其特征在于: 所述检测模块还包括一位于疑病控制 模块之后的计量检测模块, 所述 量检测模块包括分别与所述数据服务器通讯连接的第十 八、 第十九 RFID读写器, 以及一可编程控制器, 所述可编程控制器控制连接至少一个计 量设备; 所述第十八 RFID读写器用于读取每一屠宰物轨道 RFID电子标签内的标识数据, 所述可编程控制器用于控制计量设备对屠宰物进行计量检测, 并通过所述第十九 RFID读 写器将计量结果参数写入对应屠宰物的轨道 RFID电子标签内; 8. The system according to claim 7, wherein: the detecting module further comprises a metering detecting module located behind the suspected control module, wherein the quantity detecting module comprises a tenth communication connection with the data server respectively. a nineteenth RFID reader/writer, and a programmable controller, wherein the programmable controller controls connection with at least one metering device; the eighteenth RFID reader/writer is configured to read each of the slaughter track RFID electronic tags In the identification data, the programmable controller is configured to control the metering device to perform the metering detection on the slaughter, and write the measurement result parameter into the track RFID electronic tag corresponding to the slaughter by the nineteenth RFID reader/writer;
9、 根据权利要求 8所述的系统, 其特征在于: 所述分离控制模块还包括位于计量流 程之后的岔道管理模块, 所述岔道管理模块包括一控制器, 以及与其连接的 RHD读写器, 所述 RFID读写器用于读取所述轨道 RFED电子标签内预先确定的岔道号数据, 并由所述 控制器控制一岔道分离装置, 分离用于交易或冷冻的屠宰物。 9. The system according to claim 8, wherein: the separation control module further comprises a ramp management module located after the metering process, the ramp management module comprising a controller, and an RHD reader coupled thereto, The RFID reader/writer is configured to read predetermined ramp number data in the track RFED electronic tag, and the controller controls a ramp separation device to separate the slaughter for trading or freezing.
10、根据权利要求 6所述的系统,其特征在于:所述系统还包括一冷冻岔道管理模块, 该模块设置在所述生产线冷冻岔道上; 所述冷冻岔道管理模块包括一控制器, 以及分别设 置在若干冷冻间入口处的 RFID读写器,所述 RHD读写器用于读取屠宰物轨道 RFID电子 标签内计量结果参数, 并根据所述计量结果参数由控制器控制通向不同冷冻间的岔道分离 装置, 分离不同冷冻级别的屠宰物。 10. The system of claim 6 wherein said system further comprises a refrigerated ramp management module, said module being disposed on said production line free ramp; said refrigerated ramp management module including a controller, and Assume An RFID reader/writer disposed at an entrance of a plurality of freezer compartments for reading a measurement result parameter in the RFID electronic tag of the slaughter track, and controlling the flow to the different freezing rooms by the controller according to the measurement result parameter A ramp separation device that separates slaughter at different freezing levels.
11、 一种屠宰生产线的识别方法, 所述方法包括如下步骤:  11. A method of identifying a slaughter line, the method comprising the steps of:
A、 为每一屠宰物一体设置一可读写的第一信息承载装置,用于在流水线上移动标识 所述被屠宰物;  A. arranging a readable and writable first information carrying device for each slaughtering object for moving the identified slaughter on the assembly line;
B、 将生产环节获得的相关数据写入所述第一信息承载装置内;  B. Write relevant data obtained in the production process into the first information carrying device;
C、 读取所述第一信息承载装置内的信息数据,并根据所述第一信息承载装置内的信 息数据, 控制流水线岔道分离装置, 分离不同类别的被屠宰物。  C. Reading information data in the first information carrying device, and controlling the pipeline ramp separating device to separate different types of slaughtered objects according to the information data in the first information carrying device.
12、 根据权利要求 11 所述的方法, 其特征在于: 通过设置在流水线各环节的读写设 备来读取所述信息承载装置内的信息数据。 12. The method according to claim 11, wherein: the information data in the information carrying device is read by a reading and writing device disposed at each link of the pipeline.
13、 根据权利要求 12所述的方法, 其特征在于: 所述读写设备为 RFID读写器, 所述 可读写的第一信息承载装置为轨道 RFID电子标签; 所述信息数据包括原始订单数据、 区 别每一屠宰物的标识数据、 检验及计量结果数据。 13. The method according to claim 12, wherein: the read/write device is an RFID reader, and the readable and writable first information carrying device is a track RFID electronic tag; the information data includes an original order Data, distinguishing identification data, inspection and measurement result data for each slaughter.
14、 根据权利要求 13所述的方法, 其特征在于: 所述步骤 B包括如下处理: 14. The method according to claim 13, wherein: the step B comprises the following processing:
Bl、设置至少一托盘 RFID电子标签,所述托盘 RFID电子标签与盛放装置一体设置; B2、 在割取每一屠宰物检测样品时, 通过 RFID读写器将来自所述轨道 RFID电子标 签的标识数据写入所述托盘 RFID电子标签中, 并将割取的检测样品放置在所述 盛放装置中进行检验; Bl, providing at least one tray RFID electronic tag, the tray RFID electronic tag being integrally provided with the holding device; B2, when cutting each sample of the slaughter to be detected, the RFID tag from the track is used by the RFID reader Marking data is written into the tray RFID electronic tag, and the cut test sample is placed in the holding device for inspection;
B3、 检验完成后, 通过 RFID读写器读取盛载检验不合格样品的托盘 RFID电子标签 中的标识数据, 并将标识数据以及检验不合格数据一起发送给数据服务器; B4、 由所述数据服务器将数据传送到设置在后续流程的 RFID读写器中, 写入对应屠 宰物的轨道 RFID电子标签内。  B3. After the inspection is completed, the identification data in the RFID tag of the tray carrying the unqualified sample is read by the RFID reader, and the identification data and the inspection failure data are sent together to the data server; B4, the data is The server transfers the data to an RFID reader set up in a subsequent process and writes it into the track RFID electronic tag corresponding to the slaughter.
15、 根据权利要求 13所述的方法, 其特征在于: 所述步骤 B还包括如下处理:15. The method according to claim 13, wherein: the step B further comprises the following processing:
Bl、 设置至少一种检验 RFID电子标签, 所述标签内承载不同类别检验不合格数据; B2、检验完成时,将与检验不合格项对应的检验 RFID电子标签设置在对应屠宰物上; B3、 通过 RFID读写设备读取检验 RFID电子标签内的检验不合格数据, 并写入对应 屠宰物的轨道 RFID电子标签内。 Bl, setting at least one type of inspection RFID electronic label, wherein the label carries different types of inspection unqualified data; B2, when the inspection is completed, setting the inspection RFID electronic label corresponding to the inspection unqualified item on the corresponding slaughter; B3, The inspection failure data in the RFID electronic tag is read and inspected by the RFID reading and writing device, and written into the track RFID electronic tag corresponding to the slaughter.
PCT/CN2006/001567 2005-08-05 2006-07-04 An identifying and controlling system of slaughter production line and its identifying method WO2007016842A1 (en)

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