WO2007053852A3 - Cementitious composites having wood-like properties and methods of manufacture - Google Patents

Cementitious composites having wood-like properties and methods of manufacture Download PDF

Info

Publication number
WO2007053852A3
WO2007053852A3 PCT/US2006/060455 US2006060455W WO2007053852A3 WO 2007053852 A3 WO2007053852 A3 WO 2007053852A3 US 2006060455 W US2006060455 W US 2006060455W WO 2007053852 A3 WO2007053852 A3 WO 2007053852A3
Authority
WO
WIPO (PCT)
Prior art keywords
wood
cementitious
manufacture
properties
methods
Prior art date
Application number
PCT/US2006/060455
Other languages
French (fr)
Other versions
WO2007053852A2 (en
Inventor
Simon K Hodson
Per Just Andersen
Original Assignee
Khashoggi E Ind
Simon K Hodson
Per Just Andersen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Khashoggi E Ind, Simon K Hodson, Per Just Andersen filed Critical Khashoggi E Ind
Priority to BRPI0618052-3A priority Critical patent/BRPI0618052A2/en
Priority to CA 2627717 priority patent/CA2627717A1/en
Priority to EP06846207A priority patent/EP1954645A4/en
Priority to MX2008005688A priority patent/MX2008005688A/en
Priority to AU2006308536A priority patent/AU2006308536A1/en
Publication of WO2007053852A2 publication Critical patent/WO2007053852A2/en
Publication of WO2007053852A3 publication Critical patent/WO2007053852A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00129—Extrudable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/802—White cement
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

A method of manufacturing a cementitious composite includes: (1) forming mixing an extrudable cementitious composition by first forming a fibrous mixture comprising fibers, water and a rheology modifying agent and then adding hydraulic cement; (2) extruding the extrudable cementitious composition into a green extrudate, wherein the green extrudate is characterized by being form-stable and retaining substantially a predefined cross-sectional shape; (3) removing a portion of the water by evaporation to reduce density and increase porosity; and (4) causing or allowing the hydraulic cement to hydrate to form the cementitious composite. Such a process yields a cementitious composite that is suitable for use as a wood substitute. The wood-like building products can be sawed, nailed and screwed like ordinary wood.
PCT/US2006/060455 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture WO2007053852A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
BRPI0618052-3A BRPI0618052A2 (en) 2005-11-01 2006-11-01 binder composites having wood-like properties and manufacturing methods
CA 2627717 CA2627717A1 (en) 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture
EP06846207A EP1954645A4 (en) 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture
MX2008005688A MX2008005688A (en) 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture.
AU2006308536A AU2006308536A1 (en) 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US26410405A 2005-11-01 2005-11-01
US11/264,104 2005-11-01

Publications (2)

Publication Number Publication Date
WO2007053852A2 WO2007053852A2 (en) 2007-05-10
WO2007053852A3 true WO2007053852A3 (en) 2007-12-27

Family

ID=38006554

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/060455 WO2007053852A2 (en) 2005-11-01 2006-11-01 Cementitious composites having wood-like properties and methods of manufacture

Country Status (7)

Country Link
EP (1) EP1954645A4 (en)
CN (1) CN101346321A (en)
AU (1) AU2006308536A1 (en)
BR (1) BRPI0618052A2 (en)
CA (1) CA2627717A1 (en)
MX (1) MX2008005688A (en)
WO (1) WO2007053852A2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9375899B2 (en) 2012-06-29 2016-06-28 The Intellectual Gorilla Gmbh Gypsum composites used in fire resistant building components
US9410361B2 (en) 2012-06-29 2016-08-09 The Intellectual Gorilla Gmbh Gypsum composites used in fire resistant building components
US9475732B2 (en) 2013-04-24 2016-10-25 The Intellectual Gorilla Gmbh Expanded lightweight aggregate made from glass or pumice

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100136269A1 (en) * 2005-11-01 2010-06-03 E. Khashoggi Industries, Llc Extruded fiber reinforced cementitious products having wood-like properties and ultrahigh strength and methods for making the same
AU2009212477B2 (en) 2008-02-04 2014-11-13 Dow Agrosciences Llc Stabilized oil-in-water emulsions including agriculturally active ingredients
JP2012522916A (en) 2009-04-03 2012-09-27 ジェイムズ ハーディー テクノロジー リミテッド Cement-based articles, blends, preparation methods, and methods of use
US20110120349A1 (en) * 2009-11-24 2011-05-26 E. Khashoggi Industries, Llc Extruded fiber reinforced cementitious products having stone-like properties and methods of making the same
AR082207A1 (en) 2010-07-15 2012-11-21 Lafarge Sa A CEMENTICIOUS BINDING, A FRAGUABLE CEMENTIC COMPOSITION, AND A CEMENTATION METHOD THAT USES
GB2484545A (en) * 2010-10-15 2012-04-18 Glenn Williams Panel comprising sustainable material
US8881494B2 (en) 2011-10-11 2014-11-11 Polymer-Wood Technologies, Inc. Fire rated door core
JP2014533213A (en) * 2011-11-11 2014-12-11 ロメオ， イラリアン チューペルカ， CONCRETE COMPOSITION COMPOSITION, MORTAR COMPOSITION COMPOSITION, CONCRETE OR MORTAR CURING AND MANUFACTURING METHOD, CONCRETE OR CONCRETE / CONCRETE OBJECT AND STRUCTURE
US20140000193A1 (en) 2012-06-29 2014-01-02 820 Industrial Loop Partners Llc Fire rated door core
US9890083B2 (en) 2013-03-05 2018-02-13 The Intellectual Gorilla Gmbh Extruded gypsum-based materials
US10414692B2 (en) 2013-04-24 2019-09-17 The Intellectual Gorilla Gmbh Extruded lightweight thermal insulating cement-based materials
CN103331800B (en) * 2013-06-18 2015-11-25 泗阳蓝阳托盘设备科技有限公司 Inside establish the string extruded product of perpendicular muscle and extruder and production method
CN103341897A (en) * 2013-06-18 2013-10-09 泗阳蓝阳托盘设备科技有限公司 Plant fiber extruded product internally provided longitudinal bars, extruder and production method
EP3057916A4 (en) 2013-10-17 2017-07-05 The Intellectual Gorilla GmbH High temperature lightweight thermal insulating cement and silica based materials
AU2015214356A1 (en) 2014-02-04 2016-09-01 Intellectual Gorilla Gmbh Lightweight thermal insulating cement based materials
US11072562B2 (en) 2014-06-05 2021-07-27 The Intellectual Gorilla Gmbh Cement-based tile
CN106715356A (en) 2014-06-05 2017-05-24 知识产权古里亚有限责任公司 Extruded cement based materials
WO2017095916A1 (en) * 2015-11-30 2017-06-08 Corning Incorporated Methods of making porous ceramic articles
RU2693978C1 (en) * 2018-04-05 2019-07-08 Ооо Фирма "Вефт" Dry plaster mixture for creating a sound-absorbing coating
CN112250331A (en) * 2020-10-30 2021-01-22 重庆市荣昌区新兴建材有限公司 Wallboard adhesive
CN112723799A (en) * 2021-01-05 2021-04-30 深圳大学 Alkali-activated slag mortar mixed material and preparation method thereof
CN113049382B (en) * 2021-03-12 2023-07-04 常州工学院 Method for in-situ characterization of performance degradation of plant fiber in cement matrix environment

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219635A (en) * 1990-04-21 1993-06-15 Hoechst Aktiengesellschaft Sheathing web
US5479751A (en) * 1994-08-30 1996-01-02 White; James E. Method and apparatus for fabrication of wood substitute containing cement and synthetic resin
US5665439A (en) * 1992-08-11 1997-09-09 E. Khashoggi Industries Articles of manufacture fashioned from hydraulically settable sheets
US6170209B1 (en) * 1996-11-05 2001-01-09 University Of Maine Prestressing system for wood structures and elements
US20010023568A1 (en) * 2000-01-13 2001-09-27 Edwards Christopher M. Reinforcing bars for concrete structures
US20030146539A1 (en) * 1999-12-15 2003-08-07 Hong Chen Method and apparatus for extruding cementitious articles
US20040083677A1 (en) * 2002-11-05 2004-05-06 Bezubic William Paul Cementitious exterior sheathing product having improved interlaminar bond strength
US20040144059A1 (en) * 1999-04-05 2004-07-29 Firouzeh Keshmiri Cementitious based structural lumber product and externally reinforced lighweight retaining wall system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219635A (en) * 1990-04-21 1993-06-15 Hoechst Aktiengesellschaft Sheathing web
US5665439A (en) * 1992-08-11 1997-09-09 E. Khashoggi Industries Articles of manufacture fashioned from hydraulically settable sheets
US5479751A (en) * 1994-08-30 1996-01-02 White; James E. Method and apparatus for fabrication of wood substitute containing cement and synthetic resin
US6170209B1 (en) * 1996-11-05 2001-01-09 University Of Maine Prestressing system for wood structures and elements
US20040144059A1 (en) * 1999-04-05 2004-07-29 Firouzeh Keshmiri Cementitious based structural lumber product and externally reinforced lighweight retaining wall system
US20030146539A1 (en) * 1999-12-15 2003-08-07 Hong Chen Method and apparatus for extruding cementitious articles
US20010023568A1 (en) * 2000-01-13 2001-09-27 Edwards Christopher M. Reinforcing bars for concrete structures
US20040083677A1 (en) * 2002-11-05 2004-05-06 Bezubic William Paul Cementitious exterior sheathing product having improved interlaminar bond strength

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1954645A4 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9375899B2 (en) 2012-06-29 2016-06-28 The Intellectual Gorilla Gmbh Gypsum composites used in fire resistant building components
US9410361B2 (en) 2012-06-29 2016-08-09 The Intellectual Gorilla Gmbh Gypsum composites used in fire resistant building components
US9475732B2 (en) 2013-04-24 2016-10-25 The Intellectual Gorilla Gmbh Expanded lightweight aggregate made from glass or pumice

Also Published As

Publication number Publication date
CA2627717A1 (en) 2007-05-10
CN101346321A (en) 2009-01-14
EP1954645A2 (en) 2008-08-13
BRPI0618052A2 (en) 2011-08-16
AU2006308536A1 (en) 2007-05-10
AU2006308536A2 (en) 2008-06-26
EP1954645A4 (en) 2011-09-07
WO2007053852A2 (en) 2007-05-10
MX2008005688A (en) 2008-09-24

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