WO2008001894A1 - Method for producing fluorine-containing polymer - Google Patents

Method for producing fluorine-containing polymer Download PDF

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Publication number
WO2008001894A1
WO2008001894A1 PCT/JP2007/063135 JP2007063135W WO2008001894A1 WO 2008001894 A1 WO2008001894 A1 WO 2008001894A1 JP 2007063135 W JP2007063135 W JP 2007063135W WO 2008001894 A1 WO2008001894 A1 WO 2008001894A1
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Prior art keywords
fluorine
group
producing
containing compound
fluoropolymer
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PCT/JP2007/063135
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French (fr)
Japanese (ja)
Inventor
Tadashi Ino
Tadaharu Isaka
Masaharu Nakazawa
Masahiro Kondo
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Daikin Industries, Ltd.
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Priority to JP2008522653A priority Critical patent/JP5287245B2/en
Publication of WO2008001894A1 publication Critical patent/WO2008001894A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/18Monomers containing fluorine
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0082Organic polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention relates to a method for producing a fluorine-containing polymer.
  • Fluorine containing long-chain fluoroalkyl groups such as OONH and F (CF) COONH
  • Surfactants are mainly used as emulsifiers. These emulsifiers have high surface activity, but are difficult to wash due to their low solubility in water, and remain in the resulting fluoropolymer. Remaining fluorine-containing surfactant in the fluorine-containing polymer leads to foaming and coloring problems during molding.
  • the emulsion obtained by polymerization using a compound having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule as a demulcent is copolymerized with a fluorine-containing polymer.
  • it is unstable. This tendency is particularly pronounced when producing a pero-oral polymer.
  • a perhalo polymer is produced with high productivity. It was difficult to manufacture.
  • Patent Document 5 As the polymerization reaction of tetrafluoroethylene progresses, fluorine-containing The addition of the group-containing emulsifier gave a high polymer concentration and emulsion, but the production method was complicated and it was not satisfactory in terms of productivity.
  • Patent Document 1 Japanese Patent Laid-Open No. 55-029519
  • Patent Document 2 JP 59-196308 A
  • Patent Document 3 Japanese Patent Laid-Open No. 08-067795
  • Patent Document 4 Pamphlet of International Publication No.04Z018527
  • Patent Document 5 Pamphlet of International Publication No. 05Z037880
  • an object of the present invention is to provide a method for producing a fluoropolymer having excellent productivity.
  • the present invention is a method for producing a fluorine-containing polymer by radical polymerization of a fluorine-containing monomer in an aqueous medium, wherein the radical polymerization includes a radically polymerizable unsaturated bond and a hydrophilic group.
  • Fluorovinyl group-containing compound (1) and fluorine-containing compound (2) having a fluorocarbon group and a hydrophilic group in which carbon atoms to which fluorine atoms are directly bonded are bonded in the range of 1 to 6 in succession. This is a method for producing a fluorine-containing polymer, which is carried out in the presence.
  • the present invention is a fluorine-containing polymer obtained by the above-described method for producing a fluorine-containing polymer of the present invention.
  • the present invention is an electrolyte membrane comprising the above-described fluoropolymer of the present invention.
  • the present invention is a membrane electrode assembly comprising the above-mentioned fluoropolymer of the present invention.
  • the present invention is a fuel cell comprising the electrolyte membrane or the membrane electrode assembly.
  • the method for producing a fluorine-containing polymer of the present invention is a method for producing a fluorine-containing polymer by radical polymerization of a fluorine-containing monomer in an aqueous medium.
  • the fluorine-containing monomer is not particularly limited as long as it contains a fluorine atom as an atom directly bonded to carbon.
  • fluorine-containing monomer only one type of fluorine-containing monomer may be used, or two or more types may be used.
  • the PAVE preferably has a structure represented by the following general formula (O).
  • X represents CF or F.
  • f is preferably 0 to 3
  • g is preferably 0 to 7.
  • the fluorine-containing monomer containing a hydrolyzable functional group is preferably one having a structure of the following general formula (P).
  • CR R 12 CR 13 (CR 14 R 15 ) — (O) -R W ⁇ Z (P)
  • R 12 , R 13 , R 14 and R 15 are the same or different and represent F or a perfluoroalkyl group having 1 to 3 carbon atoms, and R 1C> represents oxygen in the main chain.
  • R 1C> represents oxygen in the main chain.
  • fluorine-containing monomer containing the hydrolyzable functional group those having the following structures (P1) to (P3) are preferred.
  • CF CF (CF) One O— (CF CFXO) One (CF) One Z (P3)
  • X represents F or CF
  • c represents an integer of 0 to 8
  • d represents an integer of 1 to 2.
  • Z is SO 2 A 3 [where A 1 is fluoro
  • the fluorine-containing monomer containing the hydrolyzable functional group is more preferably represented by the following formula.
  • the fluorine-containing polymer in the present invention may be obtained by radical polymerization of not only fluorine-containing monomers but also fluorine-free ethylenic monomers.
  • the fluorine-free ethylenic monomer is preferably selected from ethylenic monomer power having 5 or less carbon atoms from the viewpoint of maintaining heat resistance and chemical resistance.
  • Examples of the monomer include ethylene, propylene, 1-butene, 2-butene, vinyl chloride, and vinylidene chloride.
  • fluorine-containing polymer in the present invention examples include non-melt processable polymers such as polytetrafluoroethylene [PTFE]; TFEZHFP copolymer [FEP], TFEZPAVE copolymer, TFEZCTFEZPAVE copolymer EtZTFE copolymer [ETFE], Et / HF PZTFE copolymer [EFEP], polyvinylidene fluoride [PVdF], copolymers of TFE and monomers containing hydrolyzable functional groups, etc.
  • non-melt processable polymers such as polytetrafluoroethylene [PTFE]; TFEZHFP copolymer [FEP], TFEZPAVE copolymer, TFEZCTFEZPAVE copolymer EtZTFE copolymer [ETFE], Et / HF PZTFE copolymer [EFEP], polyvinylidene fluoride [PVdF], copolymers of TFE and monomers containing hydroly
  • the PTFE is a concept including not only a TFE homopolymer but also a modified polytetrafluoroethylene [modified PTFE].
  • modified PTFE means that TFE is combined with a trace monomer other than TFE. It means a polymer that is non-melt processable.
  • the trace monomer examples include fluororefin such as HFP and PAVE; perfluoroalkylethylene; ⁇ -hydroperfluororefin and the like.
  • the content of the trace monomer units derived from the trace monomer in the total monomer units is usually in the range of 0.001 to 2 mol%.
  • the PTFE preferably has a number average molecular weight of 1 million to 10 million.
  • the above-mentioned number average molecular weight is a value obtained by calculating the standard specific gravity (SSG) force in accordance with ASTM D 4895.
  • SSG standard specific gravity
  • the “content ratio of trace monomer units in all monomer units” ⁇ (Mol%) '' refers to the monomer from which the above “total monomer unit” is derived, that is, the above-mentioned trace monomer unit occupying the total amount of the monomer constituting the fluoropolymer. This means the mole fraction (mol%) of the trace monomer.
  • the TFEZHFP copolymer preferably has a HFP content of 8 to 20 mol%.
  • the TFEZPAVE copolymer preferably has a PAVE content of 1 to 10 mol%.
  • TFEZPAVE copolymer examples include TFEZ perfluoro (methyl vinyl ether) [PMVE] copolymer [MFA], TFEZ perfluoro (ethyl vinyl ether) [PEVE] copolymer, TFEZ perfluoro (propyl butyl ether) [PPVE] copolymer. Examples thereof include polymers.
  • the copolymer of the TFE and the monomer containing a hydrolyzable functional group has a content of the monomer containing a hydrolyzable functional group of 5 to 30 mol%. preferable.
  • melt-processable polymers preferably have a melt flow rate (MFR) of 0.1 to L00 (gZl0 min).
  • the above MFR is 372 ° C for polymers with a melting point of 240 ° C or higher, 270 ° C for polymers with a melting point of less than 240 ° C at 372 ° C and a load of 5kg, 2. Values measured at 16 kg.
  • the fluorine-containing polymer in the present invention is preferably a plastomer.
  • the above-mentioned plastomer has a force having a diffraction peak in X-ray diffraction measurement, or in the absence of this, Young's modulus measured at 25 ° C is 1 X 10 7 Pa or more in accordance with JIS K6394. Preferably there is.
  • the Young's modulus is more preferably IX 10 8 Pa or more, and may be less than 1 X lO ⁇ Pa within this range.
  • the fluorine-containing polymer in the present invention is preferably a perhalopolymer in terms of heat resistance, chemical resistance, and the like.
  • the perhalopolymer is a polymer in which halogen atoms are bonded to all the carbon atoms constituting the main chain of the polymer.
  • the average particle size of the fluoropolymer is usually 50 to 500 nm, and preferably 100 to 350 nm.
  • the average particle size is determined by measuring the transmittance of 550 nm projection light with respect to the unit length of the aqueous dispersion with the fluorine-containing polymer concentration adjusted to 0.22% by mass and the unidirectional diameter in the transmission electron micrograph. It was determined from the transmittance based on a calibration curve with the average particle diameter.
  • the fluorine-containing polymer in the present invention may be in any form such as a dispersion or a powder.
  • the aqueous medium is not particularly limited as long as it is a liquid containing water, and in addition to water, for example, a fluorine-free organic solvent such as alcohol, ether, ketone, paraffin wax and / or a fluorine-containing organic solvent. May also contain.
  • a fluorine-free organic solvent such as alcohol, ether, ketone, paraffin wax and / or a fluorine-containing organic solvent. May also contain.
  • radical polymerization is carried out by using a fluorine-containing vinyl group-containing compound (1) having a radically polymerizable unsaturated bond and a hydrophilic group (hereinafter simply referred to as a fluorine-containing bull group-containing compound (1 ), And a fluorine-containing compound (2) having a fluorocarbon group and a hydrophilic group in which carbon atoms to which fluorine atoms are directly bonded are successively bonded in the range of 1 to 6 (Hereinafter, this may be simply referred to as a fluorine-containing compound (2)).
  • the polymerization of the fluorine-containing monomer in the aqueous medium mainly occurs around the emulsified particles having a fluorine-containing oligomer force dispersed in the aqueous medium by the surfactant.
  • the fluorine-containing oligomer is formed by a reaction between a fluorine-containing monomer and a radical species at the initial stage of polymerization, and the number of emulsified particles in the aqueous medium. As the amount increases, the polymerization reaction proceeds more rapidly and the emulsion tends to become more stable. In general, the number of emulsified particles is considered to be determined at the beginning of the polymerization reaction, and the surfactant is considered to have a great influence on the number of the surfactants.
  • the fluorinated vinyl group-containing compound ( 1) plays an important role in the early stages of polymerization, such as the formation of emulsion particles and dispersion stability.
  • the stability of the formed fluorine-containing polymer particles deteriorates as the polymerization proceeds. Tend to.
  • the fluorine-containing compound (2) has a fluorocarbon group in which the number of carbon atoms to which fluorine atoms are directly bonded is within the above range, a fluorine-containing compound having a long-chain fluoroalkyl group that has been conventionally used. Since it is more hydrophilic than a surfactant, when used alone, the number of emulsified particles having a low function of causing initial induction tends to decrease. As a result, the polymerization rate was slow, and it was difficult to increase the polymer concentration in the emulsion, so it was difficult to produce a fluorine-containing polymer with high productivity.
  • the present inventors as a means for improving such a tendency to deteriorate, have not obtained a sufficient effect when used alone as described above, and the fluorine-containing vinyl group-containing compound (1).
  • the inventors have found that it is effective to coexist with the fluorine-containing compound (2), and have reached the present invention.
  • the inventors of the present invention provide a fluorine-containing beryl group-containing compound (1) that facilitates the formation of emulsified particles and improves the yield, and a fluorine-containing compound (2) that has the ability to stabilize emulsion particles. It was found that a fluorine-containing polymer can be produced with high productivity by combining the above and complementing the above-mentioned drawbacks.
  • the fluorine-containing vinyl group-containing compound (1) has a radical polymerizable unsaturated bond and a hydrophilic group.
  • the fluorinated bur group-containing compound (1) is characterized in that it is copolymerized with the fluorinated monomer and incorporated into the polymer chain. Furthermore, since the polymer having a monomer unit derived from the fluorine-containing vinyl group-containing compound (1) exhibits a kind of emulsifying action, it is more thermally stable than conventional polymers and can be molded. Volatilization due to heat applied from time to time • Foaming due to decomposition 'Coloring hardly occurs.
  • hydrophilic group in the fluorine-containing vinyl group-containing compound (1) those exemplified for z 1 and z 2 in the general formula (I) described later are preferable.
  • the fluorine-containing vinyl group-containing compound (1) is preferably a compound having 4 to 26 carbon atoms in total.
  • the fluorine-containing vinyl group-containing compound (1) has the following general formula (I)
  • R 2 , R 3 , R 4 and R 5 are the same or different and each represents a fluoroalkyl group, H, F, Cl, Br or I.
  • the fluoroalkyl group as R 2 , R 3 , R 4 and R 5 preferably has 1 to 3 carbon atoms.
  • R 2 , R 3 , R 4 and R 5 are preferably F.
  • the above R may have an oxygen atom [one O—] in the main chain, and represents a linear or branched perfluoroalkylene group.
  • R preferably has 1 to 23 main chain carbon atoms.
  • the oxygen atom constitutes 1 to 10 oxyalkylene units (preferably having 2 to 3 carbon atoms). It is preferred to be an oxygen atom.
  • the perfluoroalkylene group When the perfluoroalkylene group is branched, it may have CF as a side chain.
  • J represents an integer of 0 to 6, and is preferably an integer of 0 to 2.
  • K represents an integer of 0 or 1.
  • Z 1 represents a hydrophilic group.
  • hydrophilic group represented by Z 1 examples include -COOM 1 , -SO M 2 , -SO NR 6 R 7 or -P
  • M ⁇ M 2 , M 3 and M 4 are the same or different and H or one
  • R 6 and R 7 are the same or different and each represents a hydrogen atom, an alkali metal, an alkyl group, or a sulfonyl-containing group.
  • Examples of the monovalent cation include —Na, monosodium, and soot.
  • Z 2 is -COOM 1 , -SO M 2 , M
  • R 3 and M 4 are the same or different and represent H or a monovalent cation
  • R 6 and R 7 are the same or different and represent a hydrogen atom, an alkali metal, an alkyl group, or a sulfonyl-containing group.
  • fluorine-containing vinyl group-containing compound (1) compounds represented by the following general formulas (i) to (iv) are preferable.
  • q represents an integer from 1 to 8
  • r represents an integer from 1 to 5
  • s represents an integer from 0 to 2
  • t represents an integer from 0 to 3
  • u represents Represents an integer of 1 to 8
  • V represents an integer of 0 to 10
  • X represents F or —CF
  • Z 1 represents a hydrophilic group.
  • CF CFCF SO Na
  • CF CFCF CF SO Na
  • CF CFOCF CF SO Na
  • a fluorocarbon group and a hydrophilic group in which 1 to 6 carbon atoms to which fluorine atoms are directly bonded are continuously bonded.
  • the hydrophilic group in the fluorine-containing compound (2) is the same as that described in the fluorine-containing bull group-containing compound (1). is there.
  • H Carbon, CFR Carbon (R is an alkyl group), etc. means a carbon atom to which a fluorine atom is bonded.
  • the above “bonded continuously in the range of 1 to 6” means that the carbon atoms present in the molecule are continuous in the range of 1 to 6 and do not contain 7 or more continuous units. To do. That is, the present invention addresses such problems in view of the fact that the compound containing a unit in which seven or more “carbon atoms directly bonded with fluorine atoms” are bonded continuously decreases the solubility in water.
  • the fluorine-containing compound is selected as the fluorine-containing compound (2) without being generated.
  • the above-mentioned structure in which “carbon atoms to which fluorine atoms are directly bonded are continuously bonded in the range of 1 to 6” may have two or more in one molecule.
  • this structure can be expressed as Rf—O—Rf Rf—Rh—Rf b Rf—COO Rf b (in each formula, Rf and Rf b are each an arbitrary book) Rh represents an arbitrary alkenyl group), etc., and has two or more via structural units other than this structure.
  • the emulsion polymerization may be one in which one of the fluorine-containing compounds (2) is present, or 2 It can be more than a species.
  • the fluorine-containing compound (2) has the general formula (III)
  • Rf represents a linear or branched saturated fluoroalkylene group having 2 to 16 carbon atoms which may contain ether oxygen (however, it does not include a chain of 7 or more carbon atoms to which fluorine atoms are directly bonded).
  • Rf is preferably a linear or branched saturated fluoroalkylene group having 2 to 5 carbon atoms which may contain ether oxygen.
  • Z 3 above is --COOM 1 SO Ms and
  • M 6 are the same or different and each represents H or a monovalent cation.
  • Examples of the monovalent cation include those described above.
  • Examples of the fluorine-containing compound (2) include compounds represented by the following general formulas (V) to (viii).
  • Y 2 and Y 3 represent H, F or CI, respectively, and Z 6 and Z 7 are the same as Z 3 above.
  • aa is 2-5, preferably 3-4.
  • ab represents 1-3.
  • ac represents 1-3.
  • Examples of the fluorine-containing compound (2) include the following compounds.
  • the radical polymerization may optionally include a radical polymerization initiator, a chain transfer agent, and the like in an aqueous medium. Add it and go.
  • radical polymerization initiator examples include peroxides of water-soluble inorganic compounds or water-soluble organic compounds, for example, persulfates such as ammonium persulfate and potassium persulfate, psuccinic acid peroxide, and bisdaltalic acid peroxide. These are generally used, and these may be used alone or in combination of two or more. It is preferable to use a redox initiator in the low temperature polymerization. Further, in the range where the stability of the disk purgen is not impaired, either or both of the water-insoluble organic peroxide compound and the azo compound are used alone or a water-soluble inorganic compound or a water-soluble organic compound peroxide. Use with it.
  • the chain transfer agent is a saturated hydrocarbon having 1 to 6 carbon atoms or an alcohol having 1 to 4 carbon atoms, a carboxylic acid ester compound having 4 to 8 carbon atoms, a chlorine-substituted hydrocarbon having 1 to 2 carbon atoms,
  • the chain transfer agent is preferably a ketone having 3 to 5 carbon atoms and Z or a mercaptan having 10 to 12 carbon atoms.
  • the chain transfer agent has a dispersibility in a polymerization medium, a chain transfer property, and a removability from a target product. In this respect, ethane, isopentane, methanol, isopropanol, acetone, and / or ethyl acetate are more preferable.
  • the radical polymerization may be carried out by appropriately adding additives such as a pH adjuster and a radical scavenger.
  • the fluorine-containing vinyl group-containing compound (1) is preferably added in an amount corresponding to 10 to 300 ppm of the aqueous medium.
  • the fluorine-containing vinyl group-containing compound (1) is less than the amount corresponding to lOppm of the aqueous medium, the number of emulsified particles generated at the initial stage of polymerization is reduced and the polymerization rate is reduced. If the amount is higher than the amount corresponding to 300 ppm of the aqueous medium, the induction period until the start of polymerization may become extremely long and the production efficiency may be deteriorated.
  • the addition amount of the fluorine-containing vinyl group-containing compound (1) is more preferably an amount corresponding to 15 ppm or more of an aqueous medium and an amount corresponding to 250 ppm or less, and further preferably an amount corresponding to 20 ppm or more of an aqueous medium. The amount is less than or equal to 200 ppm of the aqueous medium.
  • aqueous polymerization that forms an oligomer is caused by the reaction between the monomer dissolved in the aqueous medium and the radical species. After a phase transition occurs in which the product is converted into emulsified particles, the emulsified particles grow by emulsion polymerization and the fluoropolymer chain extends.
  • the water-insoluble oligomer include oligomers having a high ratio of fluorine-containing monomer units.
  • the fluorine-containing vinyl group-containing compound (1) has higher solubility in water, and therefore reacts with the radical species in preference to the fluorine-containing monomer.
  • the oligomer mainly produced in the aqueous solution polymerization has a high proportion of the fluorine-containing vinyl group-containing compound (1) unit, and thus becomes hydrophilic and cannot undergo phase transition. That is, the fluorine-containing vinyl group-containing compound (1) is consumed, and the abundance ratio of the fluorine-containing bull group-containing compound (1) to the fluorine-containing monomer in the aqueous medium is reduced. Phase transition does not occur until a high proportion of oligomers is produced. Therefore, if the amount of the fluorine-containing bull group-containing compound (1) is large, the induction period is considered to be long.
  • the fluorine-containing compound (2) is preferably added in an amount corresponding to 100 to 50,000 ppm of the aqueous medium.
  • the amount is less than the amount corresponding to lOOppm of the aqueous medium, the emulsion stabilization effect may not be obtained. If the amount is more than 50000ppm, the post-treatment process may be difficult.
  • the concentration of the fluorine-containing compound (2) before the start of the radical polymerization is more preferably aqueous 200ppm of the medium [above the amount equivalent to the amount of money, 20000ppm [less than the amount of the amount of money, more preferably the amount equivalent to 500ppm of the aqueous medium, and the amount equivalent to lOOOOppm of the aqueous medium] It is as follows.
  • the fluorine-containing compound (2) may be added in advance before radical polymerization, and may be added as appropriate during the polymerization. It is preferable that it is added in advance before the start of radical polymerization in terms of simple operation.
  • the fluorine-containing vinyl group-containing compound (1) in an amount corresponding to 10 to 300 ppm of the aqueous medium and the aqueous medium 100 are obtained in that the polymer concentration is high at the end of the polymerization and emulsion is obtained. It is preferable to add the fluorine-containing compound (2) in an amount corresponding to ⁇ 50000 ppm to the aqueous medium.
  • the amount of the radical polymerization initiator added depends on the composition and yield of the fluorine-containing polymer to be produced, the amount of the fluorine-containing monomer, the fluorine-containing vinyl group-containing compound (1) and the fluorine-containing compound (2) used. And can be set as appropriate.
  • the radical polymerization initiator is preferably added in an amount of 0.0001-3.0 parts by mass with respect to 100 parts by mass of the total amount of the resulting fluoropolymer. 0.005-0. 3 parts by mass It is more preferable to add this amount.
  • the chain transfer agent may be added in an amount of 0 to 5 parts by mass with respect to 100 parts by mass of the total addition amount of the fluorine-containing monomer and the fluorine-containing butyl group-containing compound (1).
  • the chain transfer agent is added in an amount of 0.0005 parts by mass or more, more preferably 0.001 parts by mass or more, with respect to the total addition amount of 100 parts by mass, and the total addition amount of 100 parts by mass.
  • it can be added in an amount of 1 part by mass or less, more preferably 0.1 part by mass or less.
  • the radical polymerization can be carried out by any of batch operation, semi-batch operation and continuous operation, and a known polymerization method can be applied.
  • the fluorine-containing monomer, the fluorine-containing group-containing compound (1) and the fluorine-containing compound (2), and additives such as a chain transfer agent and a polymerization initiator that are optionally added are used in the polymerization reaction.
  • additives such as a chain transfer agent and a polymerization initiator that are optionally added
  • the radical polymerization is generally performed while maintaining a temperature in the range of 10 to 120 ° C. If the temperature is less than 10 ° C, the reaction rate may not be effective on an industrial scale.If the temperature exceeds 120 ° C, the reaction pressure required to maintain the polymerization reaction may be insufficient. It may become high and the reaction cannot be maintained.
  • the radical polymerization is generally performed while maintaining the pressure in the range of 0.2 to 5. OMPa.
  • the pressure is less than 0.2 MPa, the concentrations of the fluorine-containing monomer and the fluorine-containing vinyl group-containing compound) in the polymerization reaction system become too low to achieve a satisfactory reaction rate. Productivity may deteriorate, and if it exceeds 5.
  • OMPa a reactor with high pressure resistance is required, which disadvantageously increases equipment costs.
  • the pressure has a preferable lower limit of 0.4 MPa and a preferable upper limit of 2. OMPa.
  • the desired polymerization pressure can be achieved at the initial stage of polymerization by adjusting the amount of the fluorine-containing monomer gas at the initial supply, and after the start of the reaction, the fluorine-containing monomer.
  • the pressure can be adjusted by adjusting the additional gas supply.
  • the desired polymerization pressure is adjusted by adjusting the back pressure of the resulting outflow pipe of the emulsion.
  • the radical polymerization is generally carried out for 0.5 to: LOO time.
  • the emulsion does not contain a conventional surfactant having a long-chain fluorine-containing alkyl group, it can be easily purified without problems caused by the surfactant such as foaming and coloring in polymer molding.
  • the fluorine-containing polymer particles contain monomer units derived from the fluorine-containing vinyl group-containing compound (1), so that they have excellent dispersibility and can be stably dispersed even in conventional aqueous media that do not contain a surfactant. be able to.
  • the fluorine-containing polymer production method of the present invention can obtain emulsion having a fluorine-containing polymer concentration of 20% by mass or more at the end of the radical polymerization.
  • the fluorine-containing polymer concentration in the emulsion is preferably 22% by mass or more, more preferably 25% by mass or more, and may be 60% by mass or less as long as it is within the above range.
  • the fluoropolymer production method of the present invention may include post-treatment steps such as concentration, dilution and purification after the radical polymerization as long as it includes the above-mentioned radical polymerization. It may include a process of analyzing the powder and covering the powder.
  • the operations and conditions in the post-treatment step and the powder processing step are not particularly limited, and a conventionally known method can be performed.
  • the method for producing a fluoropolymer of the present invention may include a step of stabilizing an unstable group of the fluoropolymer by fluorination.
  • the unstable group is removed by contacting with a fluorinating agent such as fluorine gas.
  • the method of contacting with a fluorine gas described in a lett or the like is the simplest and preferable.
  • the fluorine-containing polymer obtained by the method for producing a fluorine-containing polymer of the present invention is also one of the present invention.
  • the fluorine-containing polymer of the present invention is useful as a material for an aqueous dispersion of a fluorine-containing polymer that is more stable than conventional ones.
  • the electrolyte membrane containing the fluorine-containing polymer of the present invention is also one aspect of the present invention.
  • a membrane electrode assembly containing the above-mentioned fluoropolymer is also one aspect of the present invention.
  • a fuel cell including the electrolyte membrane or the membrane electrode assembly is also one aspect of the present invention.
  • the electrolyte membrane, the membrane electrode assembly, and the fuel cell can all be produced using the fluorine-containing polymer of the present invention by a conventionally known method.
  • the method for producing a fluoropolymer of the present invention has the above-described configuration, the fluoropolymer can be efficiently produced in a short time.
  • the amount of the composition in each example and comparative example is based on mass unless otherwise specified.
  • Each sample was 10 minutes heat-pressed at 270 ° C and, after obtaining a transparent film, was carried out by measuring a range of wave numbers 400 ⁇ 4000Cm _1 the film at a Fourier transform type infrared absorption spectroscopy.
  • a portion of the obtained emulsion was dried and the polymer concentration was measured.
  • 2000 g of the above emulsion was diluted 3 times with water, and nitric acid was added to pour, and the slurry was filtered. The collected slurry was put into a 10 L polyethylene container, re-dispersed with 5 L of ion exchange water, filtered and washed. The pH of the filtrate after further repeating this washing step three times was 5, and it was confirmed that the acid was sufficiently removed.
  • the field was (both 5 per carbon 10 6) below.
  • the inside of the autoclave was replaced with vacuum ′ and nitrogen. Further, after the autoclave was evacuated, the autoclave was replaced twice with TFE monomer, pressurized to 0.20 MPa and heated to 70 ° C. After pressurizing to 0.80 MPa with TFE, 20 g of 0.15% by weight aqueous ammonium persulfate solution was subsequently injected as a polymerization initiator to initiate polymerization.
  • a portion of the obtained emulsion was dried and the solid content was measured to be 21.0%.
  • the obtained emulsion lOOOOg was put into a stainless steel container with a 6 L internal volume stirrer and a valve attached to the bottom, and diluted with 1 L of ion-exchanged water. Nitric acid was added with stirring to separate the polymer. Valve force at the bottom The operation of collecting drainage, adding 3 L of ion exchange water, stirring and washing was repeated 3 times. The final wastewater had a pH of 5, and it was confirmed that the acid was sufficiently removed.
  • a stainless steel autoclave with an internal volume of 3L equipped with a stirrer is mixed with 1500 g of deionized water and a compound containing fluorine bur group (1)
  • CF CFOCF CF (CF) OCF CF COONaO
  • the resulting Dispersion 2000g was diluted 3 times, and nitric acid was added to pray and the slurry was filtered.
  • the recovered slurry was put into a 10 L polyethylene container, re-dispersed by adding 5 L of ion exchange water, filtered and washed.
  • the pH of the filtrate was 3 after repeating this washing step three more times.
  • foaming of the filtrate was observed, and F (CF) C used as a milky additive
  • the polymer was filtered off, the aqueous phase was recovered, and the solid content was measured and found to be 4.5%. From the above, it was shown that the obtained purge was unstable under this condition.
  • the polymer was filtered and the aqueous phase was almost transparent, and the polymer particles were almost absent.
  • the method for producing a fluoropolymer according to the present invention comprises the above-described configuration, the fluoropolymer can be efficiently produced in a short time.

Abstract

Disclosed is a method for producing a fluorine-containing polymer, which is excellent in productivity. Specifically disclosed is a method for producing a fluorine-containing polymer by radically polymerizing a fluorine-containing monomer in an aqueous medium. This method for producing a fluorine-containing polymer is characterized in that the radical polymerization is performed in the presence of a fluorine-containing compound (1) having a vinyl group, which also contains a radically polymerizable unsaturated bond and a hydrophilic group, and a fluorine-containing compound (2) containing a fluorocarbon group, wherein 1-6 carbon atoms to each of which a fluorine atom is directly bonded are continuously connected, and a hydrophilic group.

Description

明 細 書  Specification
含フッ素ポリマーの製造方法  Method for producing fluorine-containing polymer
技術分野  Technical field
[0001] 本発明は、含フッ素ポリマーの製造方法に関する。  The present invention relates to a method for producing a fluorine-containing polymer.
背景技術  Background art
[0002] 含フッ素ポリマーを得るための水性媒体中における乳化重合において、 F (CF ) C  [0002] In emulsion polymerization in an aqueous medium to obtain a fluorine-containing polymer, F (CF) C
2 7 2 7
OONHや F (CF ) COONH等の長鎖のフルォロアルキル基を含有する含フッ素Fluorine containing long-chain fluoroalkyl groups such as OONH and F (CF) COONH
4 2 8 4 4 2 8 4
界面活性剤が乳化剤として主に用いられている。これらの乳化剤は、界面活性能力 が高いが、水への溶解度が小さいため洗浄が困難であり、得られる含フッ素ポリマー 中に残存するものであった。含フッ素界面活性剤が含フッ素ポリマーに残存すること は成形時の発泡 ·着色の問題につながる。  Surfactants are mainly used as emulsifiers. These emulsifiers have high surface activity, but are difficult to wash due to their low solubility in water, and remain in the resulting fluoropolymer. Remaining fluorine-containing surfactant in the fluorine-containing polymer leads to foaming and coloring problems during molding.
[0003] このような問題を解決することを目的として、上述のような長鎖のフルォロアルキル基 を含有する界面活性剤を用いず、分子中にラジカル重合性不飽和結合と親水基とを 有する化合物を乳化剤として用い、水性媒体中で含フッ素ポリマーを重合する方法 が提案されている (例えば、特許文献 1、 2及び 3参照。 )0 [0003] For the purpose of solving such a problem, a compound having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule without using a surfactant containing a long-chain fluoroalkyl group as described above. was used as an emulsifier, a method of polymerizing a fluorine-containing polymer in an aqueous medium have been proposed (e.g., see Patent Document 1, 2 and 3.) 0
分子中にラジカル重合性不飽和結合と親水基とを有する化合物として、特定の末端 基を有する化合物も提案されている (例えば、特許文献 4参照。 )0 As the compound having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule, have been proposed also a compound having a specific terminal group (e.g., see Patent Document 4.) 0
これらの方法は、分子中にラジカル重合性不飽和結合と親水基とを有する化合物が 含フッ素ポリマーに共重合されるため、この化合物が低分子量のまま含フッ素ポリマ 一中に残存する問題を防ぐことができる。  In these methods, since a compound having a radically polymerizable unsaturated bond and a hydrophilic group in the molecule is copolymerized with the fluorine-containing polymer, the problem that this compound remains in the fluorine-containing polymer with a low molecular weight is prevented. be able to.
[0004] しかしながら、分子中にラジカル重合性不飽和結合と親水基とを有する化合物を乳 ィ匕剤として用いた重合で得られるエマルシヨンは、該化合物の含有量が含フッ素ポリ マーとの共重合に伴い低下しているので、一般に不安定である。この傾向は、パー ノ、口ポリマーを製造する場合にぉ 、て顕著であり、分子中にラジカル重合性不飽和 結合と親水基とを有する化合物を用いた方法では、生産性良くパーハロポリマーを 製造することは困難であった。 However, the emulsion obtained by polymerization using a compound having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule as a demulcent is copolymerized with a fluorine-containing polymer. In general, it is unstable. This tendency is particularly pronounced when producing a pero-oral polymer. In the method using a compound having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule, a perhalo polymer is produced with high productivity. It was difficult to manufacture.
[0005] 特許文献 5では、テトラフルォロエチレンの重合反応の進行に伴い、含フッ素ビュル 基含有乳化剤を追加添加することで、ポリマー濃度の高 、エマルシヨンを得て 、るが 、製造方法が複雑であり、生産性の上で満足しうるものではな力つた。 [0005] In Patent Document 5, as the polymerization reaction of tetrafluoroethylene progresses, fluorine-containing The addition of the group-containing emulsifier gave a high polymer concentration and emulsion, but the production method was complicated and it was not satisfactory in terms of productivity.
特許文献 1 :特開昭 55— 029519号公報  Patent Document 1: Japanese Patent Laid-Open No. 55-029519
特許文献 2:特開昭 59— 196308号公報  Patent Document 2: JP 59-196308 A
特許文献 3:特開平 08— 067795号公報  Patent Document 3: Japanese Patent Laid-Open No. 08-067795
特許文献 4 :国際公開第 04Z018527号パンフレット  Patent Document 4: Pamphlet of International Publication No.04Z018527
特許文献 5:国際公開第 05Z037880号パンフレット  Patent Document 5: Pamphlet of International Publication No. 05Z037880
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] 本発明の目的は、上記現状に鑑み、生産性に優れた含フッ素ポリマーの製造方法を 提供することにある。 [0006] In view of the above situation, an object of the present invention is to provide a method for producing a fluoropolymer having excellent productivity.
課題を解決するための手段  Means for solving the problem
[0007] 本発明は、水性媒体中において含フッ素モノマーをラジカル重合して含フッ素ポリマ 一を製造する方法であって、上記ラジカル重合は、ラジカル重合性不飽和結合と親 水基とを有する含フッ素ビニル基含有化合物(1)、及び、フッ素原子が直接結合した 炭素原子が 1〜6個の範囲で連続して結合するものであるフルォロカーボン基と親水 基とを有する含フッ素化合物(2)の存在下で行われることを特徴とする含フッ素ポリ マー製造方法である。 [0007] The present invention is a method for producing a fluorine-containing polymer by radical polymerization of a fluorine-containing monomer in an aqueous medium, wherein the radical polymerization includes a radically polymerizable unsaturated bond and a hydrophilic group. Fluorovinyl group-containing compound (1) and fluorine-containing compound (2) having a fluorocarbon group and a hydrophilic group in which carbon atoms to which fluorine atoms are directly bonded are bonded in the range of 1 to 6 in succession. This is a method for producing a fluorine-containing polymer, which is carried out in the presence.
[0008] 本発明は、上記本発明の含フッ素ポリマー製造方法により得られることを特徴とする 含フッ素ポリマーである。  [0008] The present invention is a fluorine-containing polymer obtained by the above-described method for producing a fluorine-containing polymer of the present invention.
本発明は、上記本発明の含フッ素ポリマーを含むことを特徴とする電解質膜である。 本発明は、上記本発明の含フッ素ポリマーを含むことを特徴とする膜電極接合体で ある。  The present invention is an electrolyte membrane comprising the above-described fluoropolymer of the present invention. The present invention is a membrane electrode assembly comprising the above-mentioned fluoropolymer of the present invention.
本発明は、上記電解質膜又は上記膜電極接合体を含むことを特徴とする燃料電池 である。  The present invention is a fuel cell comprising the electrolyte membrane or the membrane electrode assembly.
以下に本発明を詳細に説明する。  The present invention is described in detail below.
[0009] 本発明の含フッ素ポリマー製造方法は、水性媒体中において含フッ素モノマーをラ ジカル重合して含フッ素ポリマーを製造する方法である。 [0010] 上記含フッ素モノマーとしては、炭素に直接結合している原子としてフッ素原子を含 むものであれば、特に限定されず、例えば、へキサフルォロプロピレン〔HFP〕、テトラ フルォロエチレン〔TFE〕、クロ口トリフルォロエチレン〔CTFE〕、パーフルォロ(アルキ ルビ-ルエーテル)〔PAVE〕、フッ化ビ-リデン、加水分解性の官能基を含む含フッ 素モノマーが挙げられる。 [0009] The method for producing a fluorine-containing polymer of the present invention is a method for producing a fluorine-containing polymer by radical polymerization of a fluorine-containing monomer in an aqueous medium. [0010] The fluorine-containing monomer is not particularly limited as long as it contains a fluorine atom as an atom directly bonded to carbon. For example, hexafluoropropylene [HFP], tetrafluoroethylene [TFE] Chlorofluoroethylene [CTFE], perfluoro (alkyl ether) [PAVE], vinylidene fluoride, and a fluorine-containing monomer containing a hydrolyzable functional group.
本発明において、上記含フッ素モノマーは 1種のみ使用するものであってもよいし、 2 種以上使用するものであってもよ 、。  In the present invention, only one type of fluorine-containing monomer may be used, or two or more types may be used.
[0011] 上記 PAVEとしては、下記一般式 (O)の構造を有するものが好ましい。 [0011] The PAVE preferably has a structure represented by the following general formula (O).
CF =CF— O— (CF CFXO) (CF ) CF (O)  CF = CF— O— (CF CFXO) (CF) CF (O)
2 2 f 2 g 3  2 2 f 2 g 3
(ここで、 Xは CF又は Fを表す。 fは 0〜3、 gは 0〜7が好ましい。 )  (Here, X represents CF or F. f is preferably 0 to 3, and g is preferably 0 to 7.)
3  Three
特に、パーフルォロ(メチルビ-ルエーテル)〔PMVE〕、パーフルォロ(ェチルビ-ル エーテル)〔PEVE〕、パーフルォロ(プロピルビュルエーテル)〔PPVE〕、 CF =CF  In particular, perfluoro (methyl vinyl ether) [PMVE], perfluoro (ethyl vinyl ether) [PEVE], perfluoro (propyl vinyl ether) [PPVE], CF = CF
2 2
— O— (CF CFXO) - (CF ) — CF (ここで、 Xは上記と同じ。)が好ましい。 — O— (CF CFXO)-(CF) — CF (where X is the same as above) is preferable.
2 2 2 2 3  2 2 2 2 3
[0012] 加水分解性の官能基を含む含フッ素モノマーとしては、下記一般式 (P)の構造を有 するものが好ましい。  [0012] The fluorine-containing monomer containing a hydrolyzable functional group is preferably one having a structure of the following general formula (P).
CR R12 = CR13 (CR14R15) — (O) -RW~Z (P) CR R 12 = CR 13 (CR 14 R 15 ) — (O) -R W ~ Z (P)
a b  a b
[式中、 1、 R12、 R13、 R14及び R15は、同一若しくは異なって、 F又は炭素数 1〜3の パーフルォロアルキル基を表し、 R1C>は、主鎖に酸素原子を有していてもよい炭素数 1〜8の直鎖又は分岐のパーフルォロアルキレン基を表し、 aは、 0〜6の整数を表し 、 bは、 0又は 1の整数を表し、 Zは加水分解性の官能基を表す。 ] [In the formula, 1 , R 12 , R 13 , R 14 and R 15 are the same or different and represent F or a perfluoroalkyl group having 1 to 3 carbon atoms, and R 1C> represents oxygen in the main chain. Represents a linear or branched perfluoroalkylene group having 1 to 8 carbon atoms which may have an atom, a represents an integer of 0 to 6, b represents an integer of 0 or 1, Z represents a hydrolyzable functional group. ]
[0013] 上記加水分解性の官能基を含む含フッ素モノマーとしては、更に、下記 (P1)〜(P3 )の構造を有するものが好ま 、。 [0013] As the fluorine-containing monomer containing the hydrolyzable functional group, those having the following structures (P1) to (P3) are preferred.
CF =CF- (CF ) Z (P1)  CF = CF- (CF) Z (P1)
2 2 c  2 2 c
CF =CF- (CF C (CF ) F) Z (P2)  CF = CF- (CF C (CF) F) Z (P2)
2 2 3 d  2 2 3 d
CF =CF (CF ) 一 O—(CF CFXO) 一 (CF ) 一 Z (P3)  CF = CF (CF) One O— (CF CFXO) One (CF) One Z (P3)
2 2 e 2 f 2 g  2 2 e 2 f 2 g
[各式中、 Xは、 F又は CFを表し、 cは 0〜8の整数を表し、 dは 1〜2の整数を表し  [In each formula, X represents F or CF, c represents an integer of 0 to 8, and d represents an integer of 1 to 2.
3  Three
、 eは 0〜2の整数を表し、 fは 0〜3の整数を表し、 gは 1〜8の整数を表し、 Zは加水 分解性の官能基を表す。 ] 上記 Zとしては、 SO 2A3 [式中 A1は、フルォロ E represents an integer of 0 to 2, f represents an integer of 0 to 3, g represents an integer of 1 to 8, and Z represents a hydrolyzable functional group. ] Z is SO 2 A 3 [where A 1 is fluoro
アルキル基を表し、 A2及び A3は、同一若しくは異なって、フルォロアルキル基を表す 。 ]が好ましい。 Represents an alkyl group, and A 2 and A 3 are the same or different and each represents a fluoroalkyl group. ] Is preferable.
[0014] 上記加水分解性の官能基を含む含フッ素モノマーとしては、下記式で表されるもの 力 り好ましい。  [0014] The fluorine-containing monomer containing the hydrolyzable functional group is more preferably represented by the following formula.
CF =CF— SO F  CF = CF— SO F
2 2  twenty two
CF =CFCF -SO F  CF = CFCF -SO F
2 2 2  2 2 2
CF =CFOCF CF SO F  CF = CFOCF CF SO F
2 2 2 2  2 2 2 2
CF =CFOCF CF CF CF SO F  CF = CFOCF CF CF CF SO F
2 2 2 2 2 2  2 2 2 2 2 2
CF =CFCF OCF CF SO F  CF = CFCF OCF CF SO F
2 2 2 2 2  2 2 2 2 2
CF =CFOCF CF (CF ) OCF CF SO F  CF = CFOCF CF (CF) OCF CF SO F
2 2 3 2 2 2  2 2 3 2 2 2
CF =CFOCF CF COOCF  CF = CFOCF CF COOCF
2 2 2 3  2 2 2 3
CF =CFOCF CF (CF ) OCF CF COOCF  CF = CFOCF CF (CF) OCF CF COOCF
2 2 3 2 2 3  2 2 3 2 2 3
[0015] 本発明における含フッ素ポリマーは、含フッ素モノマーに加え、フッ素非含有ェチレ ン性単量体をもラジカル重合して得られるものであってもよい。  [0015] The fluorine-containing polymer in the present invention may be obtained by radical polymerization of not only fluorine-containing monomers but also fluorine-free ethylenic monomers.
上記フッ素非含有エチレン性単量体は、耐熱性ゃ耐薬品性等を維持する点で、炭 素数 5以下のエチレン性単量体力 選ばれることが好ましい。該単量体としては、例 えば、エチレン、プロピレン、 1—ブテン、 2—ブテン、塩化ビニル、塩化ビ-リデンが 挙げられる。  The fluorine-free ethylenic monomer is preferably selected from ethylenic monomer power having 5 or less carbon atoms from the viewpoint of maintaining heat resistance and chemical resistance. Examples of the monomer include ethylene, propylene, 1-butene, 2-butene, vinyl chloride, and vinylidene chloride.
[0016] 本発明における含フッ素ポリマーとしては、例えば、ポリテトラフルォロエチレン〔PTF E〕等の非溶融加工性のポリマー; TFEZHFP共重合体〔FEP〕、 TFEZPAVE共 重合体、 TFEZCTFEZPAVE共重合体、 EtZTFE共重合体〔ETFE〕、 Et/HF PZTFE共重合体〔EFEP〕、ポリビ-リデンフルオライド〔PVdF〕、 TFEと加水分解 性の官能基を含有する単量体との共重合体等の溶融加工可能なポリマー等が挙げ られる。  [0016] Examples of the fluorine-containing polymer in the present invention include non-melt processable polymers such as polytetrafluoroethylene [PTFE]; TFEZHFP copolymer [FEP], TFEZPAVE copolymer, TFEZCTFEZPAVE copolymer EtZTFE copolymer [ETFE], Et / HF PZTFE copolymer [EFEP], polyvinylidene fluoride [PVdF], copolymers of TFE and monomers containing hydrolyzable functional groups, etc. Examples include melt-processable polymers.
[0017] 本明細書において、上記 PTFEは、 TFE単独重合体のみならず、変性ポリテトラフル ォロエチレン〔変性 PTFE〕をも含む概念である。  In the present specification, the PTFE is a concept including not only a TFE homopolymer but also a modified polytetrafluoroethylene [modified PTFE].
本明細書において、上記「変性 PTFE」とは、 TFEと、 TFE以外の微量単量体との共 重合体であって、非溶融加工性であるものを意味する。 In the present specification, the above-mentioned “modified PTFE” means that TFE is combined with a trace monomer other than TFE. It means a polymer that is non-melt processable.
上記微量単量体としては、例えば、 HFP、 PAVE等のフルォロォレフイン;パーフル ォロアルキルエチレン; ω—ヒドロパーフルォロォレフイン等が挙げられる。 Examples of the trace monomer include fluororefin such as HFP and PAVE; perfluoroalkylethylene; ω -hydroperfluororefin and the like.
変性 PTFEにおいて、上記微量単量体に由来する微量単量体単位の全単量体単位 に占める含有率は、通常 0. 001〜2モル%の範囲である。  In the modified PTFE, the content of the trace monomer units derived from the trace monomer in the total monomer units is usually in the range of 0.001 to 2 mol%.
[0018] 上記 PTFEは、数平均分子量が 100万〜 1000万であることが好ましい。上記数平 均分子量は、 ASTM D 4895に準拠して、標準比重〔SSG〕力も算出した値である 本明細書にぉ 、て、「全単量体単位に占める微量単量体単位の含有率 (モル%)」と は、上記「全単量体単位」が由来する単量体、即ち、含フッ素ポリマーを構成すること となった単量体全量に占める、上記微量単量体単位が由来する微量単量体のモル 分率 (モル%)を意味する。 [0018] The PTFE preferably has a number average molecular weight of 1 million to 10 million. The above-mentioned number average molecular weight is a value obtained by calculating the standard specific gravity (SSG) force in accordance with ASTM D 4895. For the purposes of this specification, the “content ratio of trace monomer units in all monomer units” `` (Mol%) '' refers to the monomer from which the above “total monomer unit” is derived, that is, the above-mentioned trace monomer unit occupying the total amount of the monomer constituting the fluoropolymer. This means the mole fraction (mol%) of the trace monomer.
[0019] 上記 TFEZHFP共重合体は、 HFPの含有率が 8〜20モル%であることが好ましい 上記 TFEZPAVE共重合体は、 PAVEの含有量が 1〜10モル%であることが好ま しい。 [0019] The TFEZHFP copolymer preferably has a HFP content of 8 to 20 mol%. The TFEZPAVE copolymer preferably has a PAVE content of 1 to 10 mol%.
上記 TFEZPAVE共重合体としては、 TFEZパーフルォロ(メチルビ-ルエーテル) 〔PMVE〕共重合体〔MFA〕、 TFEZパーフルォロ(ェチルビ-ルエーテル)〔PEVE 〕共重合体、 TFEZパーフルォロ(プロピルビュルエーテル)〔PPVE〕共重合体等が 挙げられる。  Examples of the TFEZPAVE copolymer include TFEZ perfluoro (methyl vinyl ether) [PMVE] copolymer [MFA], TFEZ perfluoro (ethyl vinyl ether) [PEVE] copolymer, TFEZ perfluoro (propyl butyl ether) [PPVE] copolymer. Examples thereof include polymers.
[0020] 上記 TFEと加水分解性の官能基を含有する単量体との共重合体は、加水分解性の 官能基を含有する単量体の含有量が 5〜30モル%であることが好ましい。  [0020] The copolymer of the TFE and the monomer containing a hydrolyzable functional group has a content of the monomer containing a hydrolyzable functional group of 5 to 30 mol%. preferable.
これら溶融加工性のポリマーは、メルトフローレート(MFR)が 0. 1〜: L00 (gZl0分) であることが好ましい。  These melt-processable polymers preferably have a melt flow rate (MFR) of 0.1 to L00 (gZl0 min).
上記 MFRは、 ASTM D 1238に準拠して、融点が 240°C以上のポリマーについ ては、 372°C、加重 5kgにて、融点が 240°C未満のポリマーについては、 270°C、カロ 重 2. 16kgにて、それぞれ測定した値である。  According to ASTM D 1238, the above MFR is 372 ° C for polymers with a melting point of 240 ° C or higher, 270 ° C for polymers with a melting point of less than 240 ° C at 372 ° C and a load of 5kg, 2. Values measured at 16 kg.
[0021] 本発明における含フッ素ポリマーは、プラストマーであることが好ましい。 上記プラストマーは、 X線回折測定で回折ピークを有する力、または、これを有さない 場合には、 JIS K6394に準拠して、 25°Cで測定されるヤング率が 1 X 107Pa以上で あることが好ましい。上記ヤング率はより好ましくは I X 108Pa以上であり、この範囲で あれば 1 X lO^Pa未満であってもよい。 [0021] The fluorine-containing polymer in the present invention is preferably a plastomer. The above-mentioned plastomer has a force having a diffraction peak in X-ray diffraction measurement, or in the absence of this, Young's modulus measured at 25 ° C is 1 X 10 7 Pa or more in accordance with JIS K6394. Preferably there is. The Young's modulus is more preferably IX 10 8 Pa or more, and may be less than 1 X lO ^ Pa within this range.
[0022] 本発明における含フッ素ポリマーは、耐熱性、耐薬品性等の点で、パーハロポリマー であることが好ましい。 [0022] The fluorine-containing polymer in the present invention is preferably a perhalopolymer in terms of heat resistance, chemical resistance, and the like.
上記パーハロポリマーは、重合体の主鎖を構成する炭素原子の全部にハロゲン原子 が結合して 、る重合体である。  The perhalopolymer is a polymer in which halogen atoms are bonded to all the carbon atoms constituting the main chain of the polymer.
[0023] 上記含フッ素ポリマーの平均粒子径は、通常 50〜500nmであり、好ましくは、 100 〜350nmである。 [0023] The average particle size of the fluoropolymer is usually 50 to 500 nm, and preferably 100 to 350 nm.
上記平均粒子径は、含フッ素ポリマー濃度を 0. 22質量%に調整した水性分散液の 単位長さに対する 550nmの投射光の透過率と、透過型電子顕微鏡写真における定 方向径を測定して決定された平均粒子径との検量線をもとにして、上記透過率から 決定したものである。  The average particle size is determined by measuring the transmittance of 550 nm projection light with respect to the unit length of the aqueous dispersion with the fluorine-containing polymer concentration adjusted to 0.22% by mass and the unidirectional diameter in the transmission electron micrograph. It was determined from the transmittance based on a calibration curve with the average particle diameter.
[0024] 本発明における含フッ素ポリマーは、分散液、粉末等、何れの形態であってょ 、。  [0024] The fluorine-containing polymer in the present invention may be in any form such as a dispersion or a powder.
[0025] 上記水性媒体は、水を含む液体であれば特に限定されず、水に加え、例えば、アル コール、エーテル、ケトン、パラフィンワックス等のフッ素非含有有機溶媒及び/又は フッ素含有有機溶媒をも含むものであってもよ 、。 [0025] The aqueous medium is not particularly limited as long as it is a liquid containing water, and in addition to water, for example, a fluorine-free organic solvent such as alcohol, ether, ketone, paraffin wax and / or a fluorine-containing organic solvent. May also contain.
[0026] 本発明の含フッ素ポリマー製造方法において、ラジカル重合は、ラジカル重合性不 飽和結合と親水基とを有する含フッ素ビニル基含有化合物(1) (以下、単に含フッ素 ビュル基含有化合物(1)と記載することもある)、及び、フッ素原子が直接結合した炭 素原子が 1〜6個の範囲で連続して結合するものであるフルォロカーボン基と親水基 とを有する含フッ素化合物(2) (以下、単に含フッ素化合物(2)と記載することもある) の存在下で行うものである。  In the method for producing a fluorine-containing polymer of the present invention, radical polymerization is carried out by using a fluorine-containing vinyl group-containing compound (1) having a radically polymerizable unsaturated bond and a hydrophilic group (hereinafter simply referred to as a fluorine-containing bull group-containing compound (1 ), And a fluorine-containing compound (2) having a fluorocarbon group and a hydrophilic group in which carbon atoms to which fluorine atoms are directly bonded are successively bonded in the range of 1 to 6 (Hereinafter, this may be simply referred to as a fluorine-containing compound (2)).
[0027] 本発明者らの検討によれば、水性媒体中での含フッ素モノマーの重合は、主として 界面活性剤によって水性媒体中に分散した含フッ素オリゴマー力 なる乳化粒子の 周辺で起こると考えられる。上記含フッ素オリゴマーは、重合初期に含フッ素モノマー とラジカル種との反応により形成するものであり、この乳化粒子の数が水性媒体中に 多いほど、重合反応は速やかに進行し、エマルシヨンも安定になる傾向がある。一般 に、乳化粒子の数は重合反応の初期に決定されると考えられ、界面活性剤はその多 寡に対して多大な影響を有して 、ると考えられる。 According to the study by the present inventors, it is considered that the polymerization of the fluorine-containing monomer in the aqueous medium mainly occurs around the emulsified particles having a fluorine-containing oligomer force dispersed in the aqueous medium by the surfactant. . The fluorine-containing oligomer is formed by a reaction between a fluorine-containing monomer and a radical species at the initial stage of polymerization, and the number of emulsified particles in the aqueous medium. As the amount increases, the polymerization reaction proceeds more rapidly and the emulsion tends to become more stable. In general, the number of emulsified particles is considered to be determined at the beginning of the polymerization reaction, and the surfactant is considered to have a great influence on the number of the surfactants.
[0028] 分子中にラジカル重合性不飽和結合と親水基とを有する含フッ素ビニル基含有化合 物(1)を使用した含フッ素モノマーの重合においては、該含フッ素ビニル基含有ィ匕 合物(1)が、乳化粒子の形成や分散安定性等、重合初期の過程で重要な役割を果 たす。しカゝしながら、含フッ素ビニル基含有化合物(1)は、重合初期の過程で、その 殆どが消費されてしまうため、形成される含フッ素ポリマー粒子の安定性は重合が進 行するにつれて悪化する傾向がある。  In the polymerization of the fluorinated monomer using the fluorinated vinyl group-containing compound (1) having a radical polymerizable unsaturated bond and a hydrophilic group in the molecule, the fluorinated vinyl group-containing compound ( 1) plays an important role in the early stages of polymerization, such as the formation of emulsion particles and dispersion stability. However, since most of the fluorine-containing vinyl group-containing compound (1) is consumed in the initial stage of polymerization, the stability of the formed fluorine-containing polymer particles deteriorates as the polymerization proceeds. Tend to.
一方、含フッ素化合物(2)は、フッ素原子が直接結合した炭素原子の数が上述の範 囲内にあるフルォロカーボン基を有するので、従来より使用されている長鎖のフルォ 口アルキル基を有する含フッ素界面活性剤に比べ、親水性が強いため、単独で用い た場合には、初期誘導を生じさせる機能が低ぐ乳化粒子の数が少なくなる傾向があ る。その結果、重合速度は遅くなり、エマルシヨン中のポリマー濃度を高くすることも困 難であるため、生産性よく含フッ素ポリマーを製造することは困難であった。  On the other hand, since the fluorine-containing compound (2) has a fluorocarbon group in which the number of carbon atoms to which fluorine atoms are directly bonded is within the above range, a fluorine-containing compound having a long-chain fluoroalkyl group that has been conventionally used. Since it is more hydrophilic than a surfactant, when used alone, the number of emulsified particles having a low function of causing initial induction tends to decrease. As a result, the polymerization rate was slow, and it was difficult to increase the polymer concentration in the emulsion, so it was difficult to produce a fluorine-containing polymer with high productivity.
しかしながら、本発明者らは、このような悪化傾向を改善するための手段として、この ように単独で使用した場合には充分な効果の得られな ヽ含フッ素ビニル基含有化合 物(1)と含フッ素化合物(2)とを共存させることが有効であることを見出し、本発明に 至った。  However, the present inventors, as a means for improving such a tendency to deteriorate, have not obtained a sufficient effect when used alone as described above, and the fluorine-containing vinyl group-containing compound (1). The inventors have found that it is effective to coexist with the fluorine-containing compound (2), and have reached the present invention.
すなわち、本発明者らは、乳化粒子の形成を容易にし収率を向上させる含フッ素ビ -ル基含有化合物(1)と、乳化粒子を安定ィ匕する能力を有する含フッ素化合物 (2) とを組み合わせて、上述の両者の欠点を補完しあうことで、生産性良く含フッ素ポリマ 一を製造できることを見い出した。  That is, the inventors of the present invention provide a fluorine-containing beryl group-containing compound (1) that facilitates the formation of emulsified particles and improves the yield, and a fluorine-containing compound (2) that has the ability to stabilize emulsion particles. It was found that a fluorine-containing polymer can be produced with high productivity by combining the above and complementing the above-mentioned drawbacks.
公知文献には、このような 2種類の化合物の併用に関する記載は存在しない。例え ば、上記特許文献 5においても含フッ素化合物(2)は任意の成分として記載されてい るのみで、含フッ素ビニル基含有化合物(1)との併用の効果への言及はない。  There is no description in the public literature regarding the combined use of these two types of compounds. For example, in the above Patent Document 5, the fluorine-containing compound (2) is only described as an optional component, and there is no mention of the combined use effect with the fluorine-containing vinyl group-containing compound (1).
[0029] 上記含フッ素ビニル基含有化合物(1)は、ラジカル重合性不飽和結合と親水基とを 有するものである。 上記含フッ素ビュル基含有化合物(1)は、上述の含フッ素モノマーと共重合してポリ マー鎖中に取り込まれる特徴がある。更に、上記含フッ素ビニル基含有化合物(1)に 由来する単量体単位を有するポリマーは、一種の乳化作用を示すので、従来の重合 方法力 得られるポリマーよりも熱的に安定であり、成形時に加えられる熱による揮発 •分解に起因する発泡 '着色が生じにくい。 [0029] The fluorine-containing vinyl group-containing compound (1) has a radical polymerizable unsaturated bond and a hydrophilic group. The fluorinated bur group-containing compound (1) is characterized in that it is copolymerized with the fluorinated monomer and incorporated into the polymer chain. Furthermore, since the polymer having a monomer unit derived from the fluorine-containing vinyl group-containing compound (1) exhibits a kind of emulsifying action, it is more thermally stable than conventional polymers and can be molded. Volatilization due to heat applied from time to time • Foaming due to decomposition 'Coloring hardly occurs.
[0030] 上記含フッ素ビニル基含有化合物(1)におけるラジカル重合性不飽和結合としては 、CF =CF—における不飽和結合等が挙げられる。  [0030] Examples of the radical polymerizable unsaturated bond in the fluorine-containing vinyl group-containing compound (1) include an unsaturated bond in CF = CF-.
2  2
上記含フッ素ビニル基含有化合物(1)における親水性基としては、後述の一般式 (I) における z1及び z2に関し例示したものが好ましい。 As the hydrophilic group in the fluorine-containing vinyl group-containing compound (1), those exemplified for z 1 and z 2 in the general formula (I) described later are preferable.
上記含フッ素ビニル基含有化合物(1)は、炭素数が合計で 4〜26であるものが好ま しい。  The fluorine-containing vinyl group-containing compound (1) is preferably a compound having 4 to 26 carbon atoms in total.
[0031] 上記含フッ素ビニル基含有ィ匕合物(1)は、下記一般式 (I)  [0031] The fluorine-containing vinyl group-containing compound (1) has the following general formula (I)
CR'R^CR^CR )  CR'R ^ CR ^ CR)
j - (O) k -R-Z1 (I) j-(O) k -RZ 1 (I)
で表される含フッ素ビニル基含有化合物(la)であることが好ま 、。  The fluorine-containing vinyl group-containing compound (la) represented by
上記一般式(1)において、上記 、 R2、 R3、 R4及び R5は、同一若しくは異なって、フ ルォロアルキル基、 H、 F、 Cl、 Br又は Iを表す。上記 、 R2、 R3、 R4及び R5としての フルォロアルキル基は、炭素数 1〜3であることが好ましい。上記 、 R2、 R3、 R4及び R5は、 Fであることが好ましい。 In the general formula (1), R 2 , R 3 , R 4 and R 5 are the same or different and each represents a fluoroalkyl group, H, F, Cl, Br or I. The fluoroalkyl group as R 2 , R 3 , R 4 and R 5 preferably has 1 to 3 carbon atoms. R 2 , R 3 , R 4 and R 5 are preferably F.
上記 Rは、主鎖に酸素原子〔一 O—〕を有して ヽてもよ ヽ直鎖若しくは分岐のパーフ ルォロアルキレン基を表す。  The above R may have an oxygen atom [one O—] in the main chain, and represents a linear or branched perfluoroalkylene group.
上記 Rは、主鎖炭素数 1〜23であることが好ましい。  R preferably has 1 to 23 main chain carbon atoms.
上記パーフルォロアルキレン基は、主鎖に酸素原子を有している場合、該酸素原子 としては、 1〜10個のォキシアルキレン単位 (好ましくは炭素数 2〜3のもの)を構成 する酸素原子であることが好まし 、。  When the perfluoroalkylene group has an oxygen atom in the main chain, the oxygen atom constitutes 1 to 10 oxyalkylene units (preferably having 2 to 3 carbon atoms). It is preferred to be an oxygen atom.
上記パーフルォロアルキレン基は、分岐鎖である場合、側鎖として CFを有するこ  When the perfluoroalkylene group is branched, it may have CF as a side chain.
3 とが好ましい。  3 is preferred.
上記 jは、 0〜6の整数を表し、 0〜2の整数であることが好ましい。  J represents an integer of 0 to 6, and is preferably an integer of 0 to 2.
上記 kは、 0又は 1の整数を表す。 上記 z1は、親水基を表す。 K represents an integer of 0 or 1. Z 1 represents a hydrophilic group.
上記 Z1で表される親水基としては、 -COOM1, -SO M2、 -SO NR6R7又は— P Examples of the hydrophilic group represented by Z 1 include -COOM 1 , -SO M 2 , -SO NR 6 R 7 or -P
3 2  3 2
O M3M4が挙げられる。 M\ M2、 M3及び M4は、同一若しくは異なって、 H又は一OM 3 M 4 is mentioned. M \ M 2 , M 3 and M 4 are the same or different and H or one
3 Three
価カチオンを表し、 R6及び R7は、同一又は異なって、水素原子、アルカリ金属、アル キル基若しくはスルホニル含有基を表す。 R 6 and R 7 are the same or different and each represents a hydrogen atom, an alkali metal, an alkyl group, or a sulfonyl-containing group.
上記一価カチオンとしては、例えば、—Na、一 Κ、 -ΝΗ等が挙げられる。  Examples of the monovalent cation include —Na, monosodium, and soot.
4  Four
[0032] 含フッ素ビニル基含有化合物(1)としては、更に、下記一般式 (II)  As the fluorine-containing vinyl group-containing compound (1), the following general formula (II)
CF =CFO— (CF CF (CF ) θ) (CF ) Z2 (II) CF = CFO— (CF CF (CF) θ) (CF) Z 2 (II)
2 2 3 1 2 m  2 2 3 1 2 m
で表される含フッ素ビュル基含有ィ匕合物(lb)も挙げられる。  And a fluorine-containing bull group-containing compound (lb).
上記一般式(Π)において、 1は、 0〜3の整数を表し、 mは、 2〜8の整数を表す。 In the above general formula (Π), 1 represents an integer of 0 to 3, and m represents an integer of 2 to 8.
Z2は、 -COOM1, -SO M2、 M Z 2 is -COOM 1 , -SO M 2 , M
3及び M4は、同一若しくは異なって、 H又は一価カチオンを表し、 R6及び R7は、同一 又は異なって、水素原子、アルカリ金属、アルキル基若しくはスルホニル含有基を表 す。 3 and M 4 are the same or different and represent H or a monovalent cation, and R 6 and R 7 are the same or different and represent a hydrogen atom, an alkali metal, an alkyl group, or a sulfonyl-containing group.
[0033] 上記含フッ素ビニル基含有化合物(1)としては、下記一般式 (i)〜 (iv)で表される化 合物が好ましい。  [0033] As the fluorine-containing vinyl group-containing compound (1), compounds represented by the following general formulas (i) to (iv) are preferable.
CF =CF- (CF ) Z1 (i) CF = CF- (CF) Z 1 (i)
2 2 q  2 2 q
CF =CF— (CF C (CF ) F) Z1 (ii) CF = CF— (CF C (CF) F) Z 1 (ii)
2 2 3 r  2 2 3 r
CF =CF (CF ) 一 O—(CF CFXO) 一 (CF ) 一 Z1 (iii) CF = CF (CF) One O— (CF CFXO) One (CF) One Z 1 (iii)
2 2 s 2 t 2 u  2 2 s 2 t 2 u
CF =CFCF 0 (CF (CF ) CF O) CF (CF ) l) (iv)  CF = CFCF 0 (CF (CF) CF O) CF (CF) l) (iv)
2 2 3 2 v 3  2 2 3 2 v 3
[各式中、 qは、 1〜8の整数を表し、 rは、 1〜5の整数を表し、 sは 0〜2の整数を表し 、 tは 0〜3の整数を表し、 uは、 1〜8の整数を表し、 Vは、 0〜10の整数を表す。 Xは 、 F又は—CFを表し、 Z1は、親水基を表す。 ] [In each formula, q represents an integer from 1 to 8, r represents an integer from 1 to 5, s represents an integer from 0 to 2, t represents an integer from 0 to 3, u represents Represents an integer of 1 to 8, and V represents an integer of 0 to 10; X represents F or —CF, and Z 1 represents a hydrophilic group. ]
3  Three
[0034] 上記含フッ素ビニル基含有化合物(1)としては、例えば、以下の化合物が挙げられる CF =CFCF COONH 、 CF =CFCF CF COONH 、  [0034] Examples of the fluorine-containing vinyl group-containing compound (1) include the following compounds: CF = CFCFCOONH, CF = CFCFCFCOONH,
2 2 4 2 2 2 4  2 2 4 2 2 2 4
CF =CFOCF CF (CF ) OCF CF COONH 、  CF = CFOCF CF (CF) OCF CF COONH,
2 2 3 2 2 4  2 2 3 2 2 4
CF =CFCF SO Na、 CF =CFCF CF SO Naゝ CF =CFOCF CF SO Na CF = CFCF SO Na, CF = CFCF CF SO Na ゝ CF = CFOCF CF SO Na
2 2 2 3  2 2 2 3
CF =CFOCF CF (CF ) OCF CF SO Na  CF = CFOCF CF (CF) OCF CF SO Na
2 2 3 2 2 3  2 2 3 2 2 3
CF =CFCF OCF CF SO Na  CF = CFCF OCF CF SO Na
2 2 2 2 3  2 2 2 2 3
CH =CHCF CF COONH CH =CHCF CF SO Na  CH = CHCF CF COONH CH = CHCF CF SO Na
2 2 2 4 2 2 2 3  2 2 2 4 2 2 2 3
CH =CFCF OCF (CF ) CF OCF (CF ) COONH  CH = CFCF OCF (CF) CF OCF (CF) COONH
2 2 3 2 3 4  2 2 3 2 3 4
本発明におけるラジカル重合は、上記含フッ素ビニル基含有化合物(1)に加え、フッ 素原子が直接結合した炭素原子が 1〜6個の範囲で連続して結合するものであるフ ルォロカーボン基と親水基とを有する含フッ素化合物(2)の存在下で行うものである 上記含フッ素化合物(2)における親水基は、上記含フッ素ビュル基含有ィ匕合物(1) において説明したものと同様である。 In the radical polymerization in the present invention, in addition to the above-mentioned fluorine-containing vinyl group-containing compound (1), a fluorocarbon group and a hydrophilic group in which 1 to 6 carbon atoms to which fluorine atoms are directly bonded are continuously bonded. The hydrophilic group in the fluorine-containing compound (2) is the same as that described in the fluorine-containing bull group-containing compound (1). is there.
本発明にお 、て、「フッ素原子が直接結合した炭素原子が 1〜6個の範囲で連続して 結合する」とは、以下の意味を表す。 In the present invention, “bonded in a range of 1 to 6 carbon atoms directly bonded with fluorine atoms” has the following meaning.
上記「フッ素原子が直接結合した炭素原子」とは、 -CF CF The above "carbon atom with fluorine atoms directly bonded" means -CF CF
3炭素、 2 炭素、 CF 3 carbon, 2 carbon, CF
H 炭素、 CFR 炭素 (Rは、アルキル基。)等、フッ素原子が結合している炭素 原子を意味する。上記「1〜6個の範囲で連続して結合する」とは、分子中に存在す る該炭素原子が 1〜6の範囲で連続しており、 7以上連続した単位を含まないことを 意味する。すなわち、本発明は、上記「フッ素原子が直接結合した炭素原子」が 7以 上連続して結合する単位を含む化合物では、水への溶解性が低下する点に鑑み、こ のような問題を生じることのな 、含フッ素化合物を含フッ素化合物(2)として選択した ものである。 H Carbon, CFR Carbon (R is an alkyl group), etc. means a carbon atom to which a fluorine atom is bonded. The above “bonded continuously in the range of 1 to 6” means that the carbon atoms present in the molecule are continuous in the range of 1 to 6 and do not contain 7 or more continuous units. To do. That is, the present invention addresses such problems in view of the fact that the compound containing a unit in which seven or more “carbon atoms directly bonded with fluorine atoms” are bonded continuously decreases the solubility in water. The fluorine-containing compound is selected as the fluorine-containing compound (2) without being generated.
上記「フッ素原子が直接結合した炭素原子が 1〜6個の範囲で連続して結合する」構 造は、 1つの分子中に 2以上有するものであってもよい。上記含フッ素化合物(2)に おいて、本構造は、 f列えば、 Rf— O— Rf Rf— Rh— Rfb Rf— COO Rfb (各式中、 Rf及び Rfbは、それぞれ任意の本構造を表す。 Rhは、任意のァ ルケ二ル基を表す。)等、本構造以外の構成単位を介して 2以上有するものであって ちょい。 The above-mentioned structure in which “carbon atoms to which fluorine atoms are directly bonded are continuously bonded in the range of 1 to 6” may have two or more in one molecule. In the above fluorine-containing compound (2), this structure can be expressed as Rf—O—Rf Rf—Rh—Rf b Rf—COO Rf b (in each formula, Rf and Rf b are each an arbitrary book) Rh represents an arbitrary alkenyl group), etc., and has two or more via structural units other than this structure.
上記乳化重合は、上記含フッ素化合物(2)を 1種存在させるものであってもよいし、 2 種以上存在させるものであってもよ 、。 The emulsion polymerization may be one in which one of the fluorine-containing compounds (2) is present, or 2 It can be more than a species.
[0036] 上記含フッ素化合物(2)は、一般式 (III)  [0036] The fluorine-containing compound (2) has the general formula (III)
Y-Rf-Z3 (III) Y-Rf-Z 3 (III)
で表される含フッ素化合物(2a)であることが好ま 、。  The fluorine-containing compound (2a) represented by
[0037] 上記一般式 (III)にお!/、て、 Yは、 H、 C1又は Fを表す。 [0037] In the general formula (III),! /, Y represents H, C1 or F.
上記 Rfは、エーテル酸素を含んでもよい炭素数 2〜16個の直鎖又は分岐の飽和フ ルォロアルキレン基を表す (但し、フッ素原子が直接結合した炭素原子の 7個以上の 連鎖を含まない)。上記 Rfは、エーテル酸素を含んでもよい炭素数 2〜5個の直鎖又 は分岐の飽和フルォロアルキレン基であることが好ましい。上記 Z3は、—COOM1 SO Ms及 Rf represents a linear or branched saturated fluoroalkylene group having 2 to 16 carbon atoms which may contain ether oxygen (however, it does not include a chain of 7 or more carbon atoms to which fluorine atoms are directly bonded). Rf is preferably a linear or branched saturated fluoroalkylene group having 2 to 5 carbon atoms which may contain ether oxygen. Z 3 above is --COOM 1 SO Ms and
び M6は、同一又は異なって、 H又は一価カチオンを表す。上記一価カチオンとして は、上述のものが挙げられる。 And M 6 are the same or different and each represents H or a monovalent cation. Examples of the monovalent cation include those described above.
[0038] 上記含フッ素化合物(2)は、例えば、下記一般式 (V)〜 (viii)で表される化合物が挙 げられる。 [0038] Examples of the fluorine-containing compound (2) include compounds represented by the following general formulas (V) to (viii).
Y1 -(CF ) -Z4 (V) Y 1- (CF) -Z 4 (V)
2 aa  2 aa
Y2- (CF ) -0-CF (CF ) -Z5 (vi) Y 2- (CF) -0-CF (CF) -Z 5 (vi)
2 ab 3  2 ab 3
Y3—(CF ) — O— CF CF— Z6 (vii) Y 3 — (CF) — O— CF CF— Z 6 (vii)
CF CHF-O-CF CF—Z7 (viii) CF CHF-O-CF CF—Z 7 (viii)
2 2 twenty two
Y2及び Y3は、それぞれ、 H、 F又は CIを表し、 Z6及び Z7は、上記 Z3と 同じ。 aaは、 2〜5、好ましくは 3〜4である。 abは、 1〜3を表す。 acは 1〜3を表す。 ) [0039] 上記含フッ素化合物(2)としては、例えば、以下の化合物が挙げられる。 Y 2 and Y 3 represent H, F or CI, respectively, and Z 6 and Z 7 are the same as Z 3 above. aa is 2-5, preferably 3-4. ab represents 1-3. ac represents 1-3. [0039] Examples of the fluorine-containing compound (2) include the following compounds.
CF (CF ) COONH 、 CF (CF ) COONH 、  CF (CF) COONH, CF (CF) COONH,
3 2 4 4 3 2 3 4  3 2 4 4 3 2 3 4
CF (CF ) COONH 、 CF (CF ) SO Naゝ  CF (CF) COONH, CF (CF) SO Na ゝ
3 2 2 4 3 2 3 3  3 2 2 4 3 2 3 3
CF (CF ) SO NH 、 (CF ) CFCF COONH 、  CF (CF) SO NH, (CF) CFCF COONH,
3 2 3 2 2 3 2 2 4  3 2 3 2 2 3 2 2 4
H (CF ) COONH 、 CF (CF ) O— CF (CF ) COONH 、  H (CF) COONH, CF (CF) O— CF (CF) COONH,
2 4 4 3 2 2 3 4  2 4 4 3 2 2 3 4
(CF ) CF-0-CF (CF ) COONH 、  (CF) CF-0-CF (CF) COONH,
3 2 3 4  3 2 3 4
CF O— CF (CF ) COONH 、  CF O — CF (CF) COONH,
3 3 4  3 3 4
HCF CF— O— CF CF SO Naゝ HCF CF -O-CF CF SO NH、 HCF CF— O— CF CF SO Na ゝ HCF CF -O-CF CF SO NH,
2 2 2 2 2 2  2 2 2 2 2 2
CF CHF-O-CF CF SO Na  CF CHF-O-CF CF SO Na
3 2 2 3  3 2 2 3
[0040] 上記ラジカル重合は、上記含フッ素モノマー、上記含フッ素ビニル基含有化合物(1) 、上記含フッ素化合物(2)に加え、所望により、ラジカル重合開始剤、連鎖移動剤等 を水性媒体に添加して行ってもょ 、。  [0040] In addition to the fluorine-containing monomer, the fluorine-containing vinyl group-containing compound (1), and the fluorine-containing compound (2), the radical polymerization may optionally include a radical polymerization initiator, a chain transfer agent, and the like in an aqueous medium. Add it and go.
[0041] 上記ラジカル重合開始剤としては、水溶性無機化合物又は水溶性有機化合物のパ ーォキシド、例えば、過硫酸アンモ-ゥム、過硫酸カリウム等の過硫酸塩やピスコハク 酸パーォキシド、ビスダルタル酸パーォキシドが一般的であり、これらは 1種のみ用い るものであってもよいし、 2種以上を組合わせて用いることもできる。低温域の重合で はレドックス系の開始剤を用いることが好ましい。更に、デイスパージヨンの安定性を 損なわな 、範囲で、水不溶性の有機過酸ィ匕物やァゾィ匕合物の何れか又は両方を、 単独又は水溶性無機化合物又は水溶性有機化合物のバーオキシドとともに使用す ることちでさる。  [0041] Examples of the radical polymerization initiator include peroxides of water-soluble inorganic compounds or water-soluble organic compounds, for example, persulfates such as ammonium persulfate and potassium persulfate, psuccinic acid peroxide, and bisdaltalic acid peroxide. These are generally used, and these may be used alone or in combination of two or more. It is preferable to use a redox initiator in the low temperature polymerization. Further, in the range where the stability of the disk purgen is not impaired, either or both of the water-insoluble organic peroxide compound and the azo compound are used alone or a water-soluble inorganic compound or a water-soluble organic compound peroxide. Use with it.
[0042] 上記連鎖移動剤は、炭素数 1〜6の飽和炭化水素又は炭素数 1〜4のアルコール、 炭素数 4〜8のカルボン酸エステルィヒ合物、炭素数 1〜2の塩素置換炭化水素、炭 素数 3〜5のケトン、及び Z又は、炭素数 10〜 12のメルカプタンであることが好ましい 上記連鎖移動剤は、重合媒体中への分散性、連鎖移動性、 目的の製品からの除去 性の点で、ェタン、イソペンタン、メタノール、イソプロパノール、アセトン、及び/又は 、酢酸ェチルであることがより好ましい。  [0042] The chain transfer agent is a saturated hydrocarbon having 1 to 6 carbon atoms or an alcohol having 1 to 4 carbon atoms, a carboxylic acid ester compound having 4 to 8 carbon atoms, a chlorine-substituted hydrocarbon having 1 to 2 carbon atoms, The chain transfer agent is preferably a ketone having 3 to 5 carbon atoms and Z or a mercaptan having 10 to 12 carbon atoms. The chain transfer agent has a dispersibility in a polymerization medium, a chain transfer property, and a removability from a target product. In this respect, ethane, isopentane, methanol, isopropanol, acetone, and / or ethyl acetate are more preferable.
[0043] 上記ラジカル重合は、更に、 pH調整剤、ラジカル捕捉剤等の添加剤等を適宜添カロ して行うものであってもよ 、。 [0043] The radical polymerization may be carried out by appropriately adding additives such as a pH adjuster and a radical scavenger.
上記 pH調整剤及びラジカル捕捉剤は、それぞれ、従来公知のものを使用することが できる。  Conventionally known pH adjusting agents and radical scavengers can be used.
[0044] 本発明において、上記含フッ素ビニル基含有化合物(1)は水性媒体の 10〜300pp mに相当する量添加することが好ましい。  In the present invention, the fluorine-containing vinyl group-containing compound (1) is preferably added in an amount corresponding to 10 to 300 ppm of the aqueous medium.
上記含フッ素ビニル基含有化合物(1)は、水性媒体の lOppmに相当する量よりも少 ないと、重合初期での乳化粒子の生成数が少なくなり重合速度が遅くなるため、生産 効率が悪くなることがあり、水性媒体の 300ppmに相当する量よりも多いと、重合開始 までの誘導期間が極端に長くなり生産効率が悪くなることがあるので、好ましくない。 上記含フッ素ビニル基含有化合物(1)の添加量は、より好ましくは水性媒体の 15pp mに相当する量以上、 250ppmに相当する量以下であり、更に好ましくは水性媒体 の 20ppmに相当する量以上、水性媒体の 200ppmに相当する量以下である。 If the fluorine-containing vinyl group-containing compound (1) is less than the amount corresponding to lOppm of the aqueous medium, the number of emulsified particles generated at the initial stage of polymerization is reduced and the polymerization rate is reduced. If the amount is higher than the amount corresponding to 300 ppm of the aqueous medium, the induction period until the start of polymerization may become extremely long and the production efficiency may be deteriorated. The addition amount of the fluorine-containing vinyl group-containing compound (1) is more preferably an amount corresponding to 15 ppm or more of an aqueous medium and an amount corresponding to 250 ppm or less, and further preferably an amount corresponding to 20 ppm or more of an aqueous medium. The amount is less than or equal to 200 ppm of the aqueous medium.
[0045] 上記ラジカル重合にぉ 、て、含フッ素ビニル基含有化合物(1)の量が上述の範囲よ り多い場合、重合開始までの誘導期間が長くなる理由については明確ではないが、 本発明者らは以下のように理解して 、る。 In the radical polymerization, when the amount of the fluorine-containing vinyl group-containing compound (1) is larger than the above range, the reason why the induction period until the start of polymerization is long is not clear. They understand as follows.
上記ラジカル重合において、重合初期には上記乳化粒子が存在しないので、水性 媒体に溶解したモノマーとラジカル種との反応によりオリゴマーを形成する水溶液重 合が生じ、更に、上記オリゴマーのうち非水溶性のものが乳化粒子に変換する相転 移が生じた後、本乳化粒子が乳化重合により生長して含フッ素ポリマー鎖が伸張す る。ここで、非水溶性のオリゴマーとしては、含フッ素モノマー単位の割合が高いオリ ゴマーが挙げられる。し力しながら、上記水溶液重合では、含フッ素ビニル基含有ィ匕 合物(1)は、水に対する溶解度がより高いので、含フッ素モノマーに優先してラジカ ル種と反応する。その結果、上記水溶液重合において主に生成されるオリゴマーは、 含フッ素ビニル基含有ィ匕合物(1)単位の割合が高いので、親水性となり、相転移す ることができない。すなわち、含フッ素ビニル基含有ィ匕合物(1)が消費され、水性媒 体における含フッ素モノマーに対する含フッ素ビュル基含有ィ匕合物(1)の存在比が 小さくなり、含フッ素モノマー単位の割合が高いオリゴマーが生成されるまで相転移 が生じない。ゆえに、含フッ素ビュル基含有ィ匕合物(1)の量が多いと、誘導期間が長 くなると考えられる。  In the radical polymerization, since the emulsified particles are not present at the initial stage of polymerization, aqueous polymerization that forms an oligomer is caused by the reaction between the monomer dissolved in the aqueous medium and the radical species. After a phase transition occurs in which the product is converted into emulsified particles, the emulsified particles grow by emulsion polymerization and the fluoropolymer chain extends. Here, examples of the water-insoluble oligomer include oligomers having a high ratio of fluorine-containing monomer units. However, in the aqueous solution polymerization, the fluorine-containing vinyl group-containing compound (1) has higher solubility in water, and therefore reacts with the radical species in preference to the fluorine-containing monomer. As a result, the oligomer mainly produced in the aqueous solution polymerization has a high proportion of the fluorine-containing vinyl group-containing compound (1) unit, and thus becomes hydrophilic and cannot undergo phase transition. That is, the fluorine-containing vinyl group-containing compound (1) is consumed, and the abundance ratio of the fluorine-containing bull group-containing compound (1) to the fluorine-containing monomer in the aqueous medium is reduced. Phase transition does not occur until a high proportion of oligomers is produced. Therefore, if the amount of the fluorine-containing bull group-containing compound (1) is large, the induction period is considered to be long.
[0046] 上記ラジカル重合において、上記含フッ素化合物(2)は、水性媒体の 100〜50000 ppmに相当する量添加することが好ましい。  [0046] In the radical polymerization, the fluorine-containing compound (2) is preferably added in an amount corresponding to 100 to 50,000 ppm of the aqueous medium.
水性媒体の lOOppmに相当する量よりも少ないと、エマルシヨンの安定ィ匕効果が得ら れない場合があり、 50000ppmに相当する量よりも多いと、後処理工程が困難になる 場合がある。  If the amount is less than the amount corresponding to lOOppm of the aqueous medium, the emulsion stabilization effect may not be obtained. If the amount is more than 50000ppm, the post-treatment process may be difficult.
上記ラジカル重合開始前における含フッ素化合物(2)の濃度は、より好ましくは水性 媒体の 200ppm【こネ目当する量以上、 20000ppm【こネ目当する量以下であり、更【こ好 ましくは水性媒体の 500ppmに相当する量以上、水性媒体の lOOOOppmに相当す る量以下である。 The concentration of the fluorine-containing compound (2) before the start of the radical polymerization is more preferably aqueous 200ppm of the medium [above the amount equivalent to the amount of money, 20000ppm [less than the amount of the amount of money, more preferably the amount equivalent to 500ppm of the aqueous medium, and the amount equivalent to lOOOOppm of the aqueous medium] It is as follows.
[0047] 上記含フッ素化合物(2)は、ラジカル重合を行う前に予め全て添加されて 、てもよ!/ヽ し、重合中に適宜追加する方法でもよい。操作が簡便になる点で、ラジカル重合開 始前に予め添加されて 、ることが好ま 、。  [0047] The fluorine-containing compound (2) may be added in advance before radical polymerization, and may be added as appropriate during the polymerization. It is preferable that it is added in advance before the start of radical polymerization in terms of simple operation.
本発明にお 、て、重合終了時点でポリマー濃度が高 、エマルシヨンが得られる点で 、水性媒体の 10〜300ppmに相当する量の含フッ素ビニル基含有化合物(1)と、水 性媒体の 100〜50000ppmに相当する量の含フッ素化合物(2)とを水性媒体に添 加することが好ましい。  In the present invention, the fluorine-containing vinyl group-containing compound (1) in an amount corresponding to 10 to 300 ppm of the aqueous medium and the aqueous medium 100 are obtained in that the polymer concentration is high at the end of the polymerization and emulsion is obtained. It is preferable to add the fluorine-containing compound (2) in an amount corresponding to ˜50000 ppm to the aqueous medium.
[0048] 上記ラジカル重合開始剤の添加量は、製造する含フッ素ポリマーの組成及び収量、 上記含フッ素モノマー、含フッ素ビニル基含有化合物(1)及び含フッ素化合物(2)の 使用量等に応じて、適宜設定することができる。上記ラジカル重合開始剤は、得られ る含フッ素ポリマーの合計量 100質量部に対し 0. 0001-3. 0質量部の量を添加す ることが好ましぐ 0. 005-0. 3質量部の量を添加することがより好ましい。  [0048] The amount of the radical polymerization initiator added depends on the composition and yield of the fluorine-containing polymer to be produced, the amount of the fluorine-containing monomer, the fluorine-containing vinyl group-containing compound (1) and the fluorine-containing compound (2) used. And can be set as appropriate. The radical polymerization initiator is preferably added in an amount of 0.0001-3.0 parts by mass with respect to 100 parts by mass of the total amount of the resulting fluoropolymer. 0.005-0. 3 parts by mass It is more preferable to add this amount.
[0049] 上記連鎖移動剤の添加量は、含フッ素モノマーと含フッ素ビュル基含有ィ匕合物(1) との合計添加量 100質量部に対し 0〜5質量部の量を添加することが好ましい。上記 連鎖移動剤は、上記合計添加量 100質量部に対し、より好ましくは 0. 0005質量部 以上、更に好ましくは 0. 001質量部以上の量添加し、また、上記合計添加量 100質 量部に対し、より好ましくは 1質量部以下、更に好ましくは 0. 1質量部以下の量添カロ することができる。  [0049] The chain transfer agent may be added in an amount of 0 to 5 parts by mass with respect to 100 parts by mass of the total addition amount of the fluorine-containing monomer and the fluorine-containing butyl group-containing compound (1). preferable. More preferably, the chain transfer agent is added in an amount of 0.0005 parts by mass or more, more preferably 0.001 parts by mass or more, with respect to the total addition amount of 100 parts by mass, and the total addition amount of 100 parts by mass. On the other hand, it can be added in an amount of 1 part by mass or less, more preferably 0.1 part by mass or less.
[0050] 上記ラジカル重合は、回分操作、半回分操作及び連続操作の何れの操作でも実施 でき、公知の重合方法が適用できる。  [0050] The radical polymerization can be carried out by any of batch operation, semi-batch operation and continuous operation, and a known polymerization method can be applied.
上記ラジカル重合において、含フッ素モノマー、含フッ素ビュル基含有化合物(1)及 び上記含フッ素化合物(2)、並びに、所望により添加する連鎖移動剤、重合開始剤 等の添加剤は、重合反応の間、所望の含フッ素ポリマーの組成や収量に応じ、適宜 追カロすることができる。  In the radical polymerization, the fluorine-containing monomer, the fluorine-containing group-containing compound (1) and the fluorine-containing compound (2), and additives such as a chain transfer agent and a polymerization initiator that are optionally added are used in the polymerization reaction. In the meantime, it is possible to follow up appropriately depending on the composition and yield of the desired fluoropolymer.
[0051] 上記ラジカル重合は、一般に、 10〜120°Cの範囲の温度に維持して行う。 上記温度が 10°C未満である場合、工業スケールにおいて有効な大きさの反応速度 にすることができないことがあり、 120°Cを超える場合、重合反応を維持する為に必 要な反応圧力が高くなり、反応を維持することができなくなることがある。 [0051] The radical polymerization is generally performed while maintaining a temperature in the range of 10 to 120 ° C. If the temperature is less than 10 ° C, the reaction rate may not be effective on an industrial scale.If the temperature exceeds 120 ° C, the reaction pressure required to maintain the polymerization reaction may be insufficient. It may become high and the reaction cannot be maintained.
[0052] 上記ラジカル重合は、一般に、 0. 2〜5. OMPaの範囲の圧力に維持して行う。上記 圧力は、 0. 2MPa未満である場合、重合反応系における含フッ素モノマー及び含フ ッ素ビニル基含有化合物 )の各濃度が低くなり過ぎて、満足する反応速度にするこ とができず、生産性が悪くなることがあり、 5. OMPaを超える場合、耐圧の高い反応 装置が必要になり、設備費用が高くなる不都合がある。 [0052] The radical polymerization is generally performed while maintaining the pressure in the range of 0.2 to 5. OMPa. When the pressure is less than 0.2 MPa, the concentrations of the fluorine-containing monomer and the fluorine-containing vinyl group-containing compound) in the polymerization reaction system become too low to achieve a satisfactory reaction rate. Productivity may deteriorate, and if it exceeds 5. OMPa, a reactor with high pressure resistance is required, which disadvantageously increases equipment costs.
上記圧力は、好ましい下限が 0. 4MPaであり、好ましい上限が 2. OMPaである。 上記ラジカル重合を半回分操作で行う場合、所望の重合圧力は、初期供給時の含 フッ素モノマーガスの量を調整することにより重合初期に達成することができ、反応開 始後は、含フッ素モノマーガスの追加供給量を調整することにより圧力を調整するこ とがでさる。  The pressure has a preferable lower limit of 0.4 MPa and a preferable upper limit of 2. OMPa. When the radical polymerization is carried out in a semi-batch operation, the desired polymerization pressure can be achieved at the initial stage of polymerization by adjusting the amount of the fluorine-containing monomer gas at the initial supply, and after the start of the reaction, the fluorine-containing monomer. The pressure can be adjusted by adjusting the additional gas supply.
上記ラジカル重合を連続操作で行う場合、所望の重合圧力は、得られるエマルシヨン の流出管の背圧を調整することにより圧力を調整する。  When the radical polymerization is carried out in a continuous operation, the desired polymerization pressure is adjusted by adjusting the back pressure of the resulting outflow pipe of the emulsion.
上記ラジカル重合は、一般に 0. 5〜: LOO時間行う。  The radical polymerization is generally carried out for 0.5 to: LOO time.
[0053] 上記ラジカル重合により、含フッ素ポリマー粒子が水性媒体に分散してなるエマルシ ヨンを得ることができる。 [0053] By radical polymerization, an emulsion in which fluorine-containing polymer particles are dispersed in an aqueous medium can be obtained.
上記エマルシヨンは、長鎖の含フッ素アルキル基を有する従来の界面活性剤を含有 しないので、ポリマー成形における発泡、着色等、上記界面活性剤に起因する問題 がなぐ容易に精製することができる。  Since the emulsion does not contain a conventional surfactant having a long-chain fluorine-containing alkyl group, it can be easily purified without problems caused by the surfactant such as foaming and coloring in polymer molding.
上記含フッ素ポリマー粒子は、含フッ素ビニル基含有化合物(1)に由来する単量体 単位を含むので、分散性に優れており、従来の界面活性剤を含有しない水性媒体で も安定に分散することができる。  The fluorine-containing polymer particles contain monomer units derived from the fluorine-containing vinyl group-containing compound (1), so that they have excellent dispersibility and can be stably dispersed even in conventional aqueous media that do not contain a surfactant. be able to.
[0054] 本発明の含フッ素ポリマー製造方法は、上述のラジカル重合終了時点で含フッ素ポ リマー濃度が 20質量%以上であるエマルシヨンを得ることができる。 [0054] The fluorine-containing polymer production method of the present invention can obtain emulsion having a fluorine-containing polymer concentration of 20% by mass or more at the end of the radical polymerization.
上記エマルシヨンにおける含フッ素ポリマー濃度は、好ましくは 22質量%以上、より 好ましくは 25質量%以上であり、上記範囲内であれば 60質量%以下であってもよい 本明細書において、含フッ素ポリマー濃度 (P)は、試料約 lg (X)を直径 5cmのアル ミカップにとり、 100°C、 1時間で乾燥した後、更に 300°C、 1時間乾燥して得られる加 熱残分 (Z)に基づき、式: P=ZZXX 100 (%)にて決定したものである。 The fluorine-containing polymer concentration in the emulsion is preferably 22% by mass or more, more preferably 25% by mass or more, and may be 60% by mass or less as long as it is within the above range. In this specification, the fluoropolymer concentration (P) is obtained by taking about 1 lg (X) of a sample in an aluminum cup having a diameter of 5 cm, drying at 100 ° C for 1 hour, and further drying at 300 ° C for 1 hour. It is determined by the formula: P = ZZXX 100 (%) based on the heating residue (Z).
[0055] 本発明の含フッ素ポリマー製造方法は、上記ラジカル重合を含むものであれば、上 記ラジカル重合後に濃縮、希釈、精製等の後処理工程を含むのもであってもよいし、 凝析等を行 、粉末にカ卩ェする工程を含むものであってもよ 、。  [0055] The fluoropolymer production method of the present invention may include post-treatment steps such as concentration, dilution and purification after the radical polymerization as long as it includes the above-mentioned radical polymerization. It may include a process of analyzing the powder and covering the powder.
上記後処理工程及び粉末に加工する工程における操作並びにその条件は、特に限 定されず、従来公知の方法を行うことができる。  The operations and conditions in the post-treatment step and the powder processing step are not particularly limited, and a conventionally known method can be performed.
[0056] 本発明の含フッ素ポリマー製造方法は、含フッ素ポリマーが有する不安定基をフッ素 化により安定ィ匕する工程を含むものであってもよい。  [0056] The method for producing a fluoropolymer of the present invention may include a step of stabilizing an unstable group of the fluoropolymer by fluorination.
得られる含フッ素ポリマーを半導体製造装置の部材ゃ燃料電池用電解質膜等、高 度な安定性が要求される用途に使用する場合には、含フッ素ポリマー主鎖末端及び 含フッ素ビニル基含有ィ匕合物(1)に由来する親水基が、—COOH、—COF、 -CF =CF等の不安定基になり、性能を悪ィ匕させることがあるので、本工程を行うことが好 When the obtained fluoropolymer is used for applications that require high stability, such as components for semiconductor manufacturing equipment or electrolyte membranes for fuel cells, the fluoropolymer main chain terminal and fluorine-containing vinyl group-containing polymer It is preferable to perform this step because the hydrophilic group derived from the compound (1) becomes an unstable group such as —COOH, —COF, and —CF 2 = CF, which may deteriorate the performance.
2 2
ましい。本安定ィ匕を行うことにより、得られる含フッ素ポリマーの成形における発泡、 着色等の問題を防止することができる。  Good. By performing this stability, problems such as foaming and coloring in the molding of the resulting fluoropolymer can be prevented.
上記安定化の方法としては、フッ素ガス等のフッ素化剤と接触させて不安定基を c As a method for stabilizing the above, the unstable group is removed by contacting with a fluorinating agent such as fluorine gas.
F F
3基に変換する方法、不安定末端基をカルボン酸塩に変換した後、脱炭酸反応に より一 CF H基に変換する方法などがあるが、国際公開第 2005— 028522号パンフ  There are a method of converting to 3 groups, a method of converting an unstable terminal group to a carboxylate, and then converting it to a CFH group by decarboxylation reaction. International Publication No. 2005-028522
2  2
レット等に記載のフッ素ガスに接触させる方法が最も簡便であり、好ましい。  The method of contacting with a fluorine gas described in a lett or the like is the simplest and preferable.
[0057] 本発明の含フッ素ポリマー製造方法により得られる含フッ素ポリマーもまた、本発明 の一つである。  [0057] The fluorine-containing polymer obtained by the method for producing a fluorine-containing polymer of the present invention is also one of the present invention.
本発明の含フッ素ポリマーは、上述したように、従来のものより安定な含フッ素ポリマ 一水性分散液の材料として有用である。  As described above, the fluorine-containing polymer of the present invention is useful as a material for an aqueous dispersion of a fluorine-containing polymer that is more stable than conventional ones.
[0058] 本発明の含フッ素ポリマーを含む電解質膜もまた、本発明の一つである。 The electrolyte membrane containing the fluorine-containing polymer of the present invention is also one aspect of the present invention.
上記含フッ素ポリマーを含む膜電極接合体もまた、本発明の一つである。  A membrane electrode assembly containing the above-mentioned fluoropolymer is also one aspect of the present invention.
上記電解質膜又は上記膜電極接合体を含む燃料電池もまた、本発明の一つである 上記電解質膜、上記膜電極接合体及び上記燃料電池は、何れも、従来公知の方法 により本発明の含フッ素ポリマーを用いて製造することができる。 A fuel cell including the electrolyte membrane or the membrane electrode assembly is also one aspect of the present invention. The electrolyte membrane, the membrane electrode assembly, and the fuel cell can all be produced using the fluorine-containing polymer of the present invention by a conventionally known method.
発明の効果  The invention's effect
[0059] 本発明の含フッ素ポリマーの製造方法は、上記構成よりなるものであるので、短時間 で効率よく含フッ素ポリマーを製造することができる。  [0059] Since the method for producing a fluoropolymer of the present invention has the above-described configuration, the fluoropolymer can be efficiently produced in a short time.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0060] 本発明を実施例及び比較例により更に詳細に説明するが、本発明はこの実施例及 び比較例により限定されるものではない。 [0060] The present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples and Comparative Examples.
各実施例及び比較例における組成物の量は、特に断りがない場合は、質量基準で ある。  The amount of the composition in each example and comparative example is based on mass unless otherwise specified.
[0061] 1.含フッ素ポリマー濃度 (P)  [0061] 1. Fluorine-containing polymer concentration (P)
試料約 lg (X)を直径 5cmのアルミカップにとり、 100°C、 1時間で乾燥した後、更に 3 00°C、 1時間乾燥して得られる加熱残分 (Z)に基づき、式: P=ZZXX 100 (%)に て決定した。  About 1 lg (X) of the sample is placed in an aluminum cup with a diameter of 5 cm, dried at 100 ° C for 1 hour, and further dried at 300 ° C for 1 hour. Based on the heating residue (Z), the formula: P = ZZXX 100 (%).
[0062] 2.赤外吸光分光〔IR〕分析による官能基数  [0062] 2. Number of functional groups by infrared absorption spectroscopy [IR] analysis
各サンプルを 270°Cで 10分間ヒートプレスして、透明なフィルムを得た後、該フィルム をフーリエ変換式赤外吸光分光法にて波数 400〜4000cm_1の範囲で測定すること により行った。 Each sample was 10 minutes heat-pressed at 270 ° C and, after obtaining a transparent film, was carried out by measuring a range of wave numbers 400~4000Cm _1 the film at a Fourier transform type infrared absorption spectroscopy.
上記フーリエ変換式赤外吸光分光法に用いるフーリエ変換式赤外吸光分光器として 、パーキンエルマ一社製 Spectrum One型スぺクトロメーターを使用し、走査回数 は 8回とした。  As a Fourier transform infrared absorption spectrometer used in the Fourier transform infrared absorption spectroscopy, a Spectrum One type spectrometer manufactured by Perkin Elma Co., Ltd. was used, and the number of scans was eight.
上記測定の分析は、もはやスペクトルに実質的差異がみられなくなるまで充分にフッ 素化した標準サンプルとの差スペクトルを取得し、各官能基に帰属される波数での吸 光度を読み取り、次式に従って炭素数 106個あたりの官能基の個数を算出した。 炭素数 106個あたりの末端基の個数 = I XK/t In the analysis of the above measurement, a difference spectrum with a sufficiently fluorinated standard sample until the spectrum no longer shows a substantial difference is obtained, and the absorbance at the wave number attributed to each functional group is read. According to the calculation, the number of functional groups per 10 6 carbon atoms was calculated. Number of end groups per 10 6 carbon atoms = I XK / t
(上記式において、 Iは上記吸光度、 Kは表 1に示す補正係数、 tは測定に供したフィ ノレムの厚さ(単位: mm)である。) なお、—COO—については、表 1に示した 2つの— COO—を示す波数につき上式か ら算出した値の和を炭素数 106個あたりの— COO—の個数とした。 (In the above formula, I is the absorbance, K is the correction factor shown in Table 1, and t is the thickness of the finalem used in the measurement (unit: mm).) Regarding -COO- is two as shown in Table 1 - was COO- number of - COO- wavenumber per above equation or we calculated value sum several 10 6 per carbons indicated.
また、この算式で炭素数 106個あたりの官能基の個数が 1未満となった場合、本測定 法において測定限界以下とする力 官能基の存在そのものを否定する訳ではない。 In addition, if the number of functional groups per 10 6 carbon atoms is less than 1 in this formula, the presence of force functional groups that are below the measurement limit in this measurement method is not denied.
[0063] [表 1] [0063] [Table 1]
[0064] 3.ポリマー糸且成  [0064] 3. Polymer yarn
BRUKER社製 NMR測定装置を用いて、 19F— NMRを測定して求めた。 It was determined by measuring 19 F-NMR using a BRUKER NMR measuring apparatus.
[0065] 実施例 1 [0065] Example 1
攪拌機を備えた内容積 6Lのステンレス製オートクレープに、 3000mlの脱イオン水、 並びに、含フッ素ビュル基含有化合物(1)として CF =CFOCF CF (CF ) OCF C  In a 6L stainless steel autoclave equipped with a stirrer, 3000ml of deionized water, and CF = CFOCF CF (CF) OCF C as the fluorine-containing bull group-containing compound (1)
2 2 3 2 2 2 3 2
F SO NaO. 3g (脱イオン水量の lOOppmに相当する量)を、含フッ素化合物(2)とF SO NaO. 3g (amount equivalent to lOOppm of deionized water) and fluorine-containing compound (2)
2 3 twenty three
して F (CF ) COONH 3g (脱イオン水量の lOOOppmに相当する量)を仕込み、窒  F (CF) COONH 3g (amount equivalent to lOOOppm of deionized water)
2 4 4  2 4 4
素加圧、減圧脱気を繰り返した後、減圧下に CF CFOCF CF SO F170gを仕  After repeating element pressurization and vacuum degassing, prepare CF CFOCF CF SO F170g under reduced pressure.
2 2 2 2  2 2 2 2
込んだ。引き続き、真空、テトラフルォロエチレン〔TFE〕置換を 2回繰り返した後、 50 °Cに昇温し、 TFEでゲージ圧 0. 7MPaに加圧した。引き続き、重合開始剤として 7. 5質量0 /0の過硫酸アンモ-ゥム水溶液 20gを圧入して重合を開始した。 It was crowded. Subsequently, after vacuum and tetrafluoroethylene [TFE] substitution was repeated twice, the temperature was raised to 50 ° C. and the gauge pressure was increased to 0.7 MPa with TFE. Subsequently, ammonium persulfate in 7.5 mass 0/0 as a polymerization initiator - and pressed into the © anhydrous solution 20g to initiate polymerization.
上記重合開始剤を圧入した後、 20分経った時点で圧力低下が始まるので、重合槽 圧力を 0. 7MPaに保つように TFEを供給した。また、 TFEの供給量に対して、質量 比で 0. 7倍に相当する量の CF =CFOCF CF SO Fを連続的に供給して重合を  Since the pressure drop started 20 minutes after the polymerization initiator was injected, TFE was supplied so as to keep the polymerization tank pressure at 0.7 MPa. Also, CF = CFOCF CF SO F in an amount equivalent to 0.7 times in mass ratio with respect to the amount of TFE supplied is continuously supplied for polymerization.
2 2 2 2  2 2 2 2
継続した。  Continued.
11時間後、 TFEの供給量が 770gになった時点で重合槽の圧力を開放して重合を 停止し、冷却して白色のポリマーデイスパージヨン (エマルシヨン) 4500gを得た。 オートクレープ内には、付着ポリマーは殆ど認められな力つた。  After 11 hours, when the amount of TFE supplied reached 770 g, the pressure in the polymerization tank was released to stop the polymerization, and the mixture was cooled to obtain 4500 g of a white polymer dispersion (emulsion). In the autoclave, the adhering polymer was almost unrecognized.
得られたエマルシヨンの一部を乾燥してポリマー濃度を測定したところ、 29. 0%であ つた o [0066] 上記エマルシヨン 2000gを水で 3倍に希釈し、硝酸をカ卩えて凝祈し、スラリーをろ別し た。回収したスラリーを 10L容量のポリエチレン製容器に投入し、 5Lのイオン交換水 を加えて再分散し、ろ別して洗浄した。この洗浄工程を更に 3回繰り返した後のろ液 の pHは 5であり、酸が充分に除去できたことを確認した。 A portion of the obtained emulsion was dried and the polymer concentration was measured. [0066] 2000 g of the above emulsion was diluted 3 times with water, and nitric acid was added to pour, and the slurry was filtered. The collected slurry was put into a 10 L polyethylene container, re-dispersed with 5 L of ion exchange water, filtered and washed. The pH of the filtrate after further repeating this washing step three times was 5, and it was confirmed that the acid was sufficiently removed.
引き続き 100°Cで乾燥して 580gのポリマーを得た。  Subsequent drying at 100 ° C. yielded 580 g of polymer.
得られたパーフルォロポリマーを固体 NMRで分析して組成を調べたところ、 TFE81 モル0 /0と CF =CFOCF CF SO F19モル0 /0の共重合体であることがわかった。 Par Full O b the resulting polymer was examined for its composition was analyzed by solid NMR, it found that a copolymer of TFE81 mole 0/0 and CF = CFOCF CF SO F19 mol 0/0.
2 2 2 2  2 2 2 2
IR分析の結果、炭素 106個あたり 200個の— COO—と 60個の— SO Hが存在するこ Results of IR analysis, the carbon 10 200 6 per - COO- and sixty - SO H exists child
3  Three
とがわかった。  I understood.
[0067] 得られたパーフルォロポリマー 100gを容量 500ccのハステロィ製オートクレーブに 投入し、充分に真空 ·窒素置換した後、 120°Cに昇温し、窒素で 20%に希釈された フッ素ガスを仕込んで 1時間反応させた。その後オートクレープを真空に排気し、窒 素で 20%に希釈されたフッ素ガスを仕込んで 3時間反応させた。引き続きオートタレ 一ブ内を真空 ·窒素置換して室温まで冷却してポリマーを回収した。  [0067] 100 g of the obtained perfluoropolymer was put into a 500 cc Hastelloy autoclave, sufficiently purged with vacuum and nitrogen, heated to 120 ° C, and diluted with nitrogen to 20% fluorine gas Was allowed to react for 1 hour. The autoclave was then evacuated to vacuum and charged with fluorine gas diluted to 20% with nitrogen and allowed to react for 3 hours. Subsequently, the inside of the auto-tale was purged with vacuum and nitrogen and cooled to room temperature to recover the polymer.
得られたパーフルォロポリマーの IR分析の結果、ーじ00_基とー30 H基は定量限  As a result of IR analysis of the obtained perfluoropolymer, the --00_ group and the --30 H group
3  Three
界 (共に炭素 106個あたり 5個)以下であった。 The field was (both 5 per carbon 10 6) below.
[0068] 実施例 2 [0068] Example 2
攪拌機を備えた内容積 6Lのステンレス製オートクレープに、脱イオン水 3リットル、パ ラフィンワックス 120g (融点 56°C)、及び、含フッ素ビニル基含有化合物(1)として C F =CFOCF CF SO NaO. 6g (脱イオン水量の 200ppmに相当する量)を、含フッ In a 6L stainless steel autoclave equipped with a stirrer, 3L of deionized water, 120g of paraffin wax (melting point 56 ° C), and CF = CFOCF CF SO NaO. As the fluorine-containing vinyl group-containing compound (1). 6g (amount equivalent to 200ppm of deionized water)
2 2 2 3 2 2 2 3
素化合物(2)として F (CF ) COONH 3g (脱イオン水量の lOOOppmに相当する量  F (CF) COONH 3g as elemental compound (2) (amount equivalent to lOOOppm of deionized water)
2 5 4  2 5 4
)を仕込み、オートクレープ内を真空'窒素置換した。更に、オートクレープを真空に した後、 TFEモノマーで 2回置換して、 0. 20MPaに加圧して 70°Cまで昇温した。 T FEで 0. 80MPaまで加圧した後、引き続き、重合開始剤として 0. 15質量%の過硫 酸アンモ-ゥム水溶液 20gを圧入して重合を開始した。  ), And the inside of the autoclave was replaced with vacuum ′ and nitrogen. Further, after the autoclave was evacuated, the autoclave was replaced twice with TFE monomer, pressurized to 0.20 MPa and heated to 70 ° C. After pressurizing to 0.80 MPa with TFE, 20 g of 0.15% by weight aqueous ammonium persulfate solution was subsequently injected as a polymerization initiator to initiate polymerization.
重合開始剤を圧入した後、 20分経った時点で圧力低下が始まるので、重合槽圧力 を 0. 8MPaに保つように TFEを供給して重合を継続した。  Since pressure drop began 20 minutes after the polymerization initiator was injected, TFE was supplied to keep the polymerization tank pressure at 0.8 MPa, and the polymerization was continued.
9時間後、 TFEの供給量が 800gになった時点で重合槽の圧力を開放して重合を停 止し、冷却してパラフィンを回収し、白色の PTFEデイスパージヨン(エマルシヨン) 37 50gを得た。 Nine hours later, when the TFE supply amount reached 800 g, the polymerization tank pressure was released to stop the polymerization. Then, the mixture was cooled and paraffin was recovered to obtain 3750 g of white PTFE Dispurgeon (Emulsion).
得られたエマルシヨンの一部を乾燥して固形分濃度を測定したところ、 21. 0%であ つた o  A portion of the obtained emulsion was dried and the solid content was measured to be 21.0%.
オートクレープ内には、付着ポリマーは殆ど認められな力つた。  In the autoclave, the adhering polymer was almost unrecognized.
[0069] 得られたエマルシヨン lOOOgを内容積 6Lの攪拌機と底部にバルブの付!、たステンレ ス容器に投入し、イオン交換水 1Lで希釈した。攪拌しながら硝酸を加えてポリマーを 分離させた。底部のバルブ力 排水を回収し、イオン交換水 3Lを加えて攪拌して洗 浄する操作を 3回繰り返した。最終的な排水の pHは 5であり、酸が充分に除去できた ことを確認した。  [0069] The obtained emulsion lOOOOg was put into a stainless steel container with a 6 L internal volume stirrer and a valve attached to the bottom, and diluted with 1 L of ion-exchanged water. Nitric acid was added with stirring to separate the polymer. Valve force at the bottom The operation of collecting drainage, adding 3 L of ion exchange water, stirring and washing was repeated 3 times. The final wastewater had a pH of 5, and it was confirmed that the acid was sufficiently removed.
弓 Iき続き 150°Cで乾燥して 100gの PTFEポリマーを得た。  Bow I followed by drying at 150 ° C. to obtain 100 g of PTFE polymer.
[0070] 実施例 3 [0070] Example 3
攪拌機を備えた内容積 3Lのステンレス製オートクレープに、脱イオン水 1500g、含フ ッ素ビュル基含有化合物(1)として CF =CFOCF CF (CF ) OCF CF COONaO  A stainless steel autoclave with an internal volume of 3L equipped with a stirrer is mixed with 1500 g of deionized water and a compound containing fluorine bur group (1) CF = CFOCF CF (CF) OCF CF COONaO
2 2 3 2 2  2 2 3 2 2
. 2g (脱イオン水量の 133ppmに相当する量)、含フッ素化合物(2)として F (CF ) C  2 g (amount equivalent to 133 ppm of deionized water), F (CF) C as fluorine-containing compound (2)
2 5 twenty five
OONH 7. 5g (脱イオン水量の 0. 5%に相当する量)を仕込み、 pH調整剤として炭OONH 7.5g (equivalent to 0.5% of deionized water) is charged and charcoal is used as a pH adjuster.
4 Four
酸アンモ-ゥム(1水塩)を 1. 8g仕込んだ。オートクレープ内を真空'窒素置換した後 、へキサフルォロプロピレン〔HFP〕を 0. 2MPaになるように導入し、 80°Cまで昇温し た。引き続き、 HFP、 TFEを圧力が 0. 8MPaになるまで導入し、気相部の組成が 25 Z75モル%であることをガスクロマトグラフィーにて確認した。引き続き、重合開始剤 として 7. 5質量%の過硫酸アンモ-ゥム水溶液 10gを圧入して重合を開始した。 重合開始剤を圧入した後、 30分経った時点で圧力低下が始まるので、重合槽圧力 を 0. 8MPaに保つように TFEZHFP = 88Z12モル比の混合ガスを供給して重合 を継続した。また、重合速度を維持するため、 3時間毎に、 7. 5質量%の過硫酸アン モ -ゥム水溶液 4gを追加した。重合開始 20時間後に攪拌を停止してモノマーガスを 放出し、反応を停止させた。その後、室温まで冷却して白色の TFEZHFP共重合体 [FEP]デイスパージヨン (エマルシヨン) 2050gを得た。  1. 8 g of acid ammonium (monohydrate) was charged. After the inside of the autoclave was purged with vacuum and nitrogen, hexafluoropropylene [HFP] was introduced so as to be 0.2 MPa, and the temperature was raised to 80 ° C. Subsequently, HFP and TFE were introduced until the pressure became 0.8 MPa, and it was confirmed by gas chromatography that the composition of the gas phase was 25 Z75 mol%. Subsequently, 10 g of a 7.5% by mass ammonium persulfate aqueous solution was injected as a polymerization initiator to initiate the polymerization. Since the pressure drop started 30 minutes after the polymerization initiator was injected, the polymerization was continued by supplying a mixed gas of TFEZHFP = 88Z12 molar ratio so as to keep the polymerization tank pressure at 0.8 MPa. In order to maintain the polymerization rate, 4 g of a 7.5 mass% ammonium persulfate aqueous solution was added every 3 hours. Stirring was stopped 20 hours after the start of polymerization to release the monomer gas, and the reaction was stopped. Thereafter, the mixture was cooled to room temperature to obtain 2050 g of a white TFEZHFP copolymer [FEP] Dispersion (Emulsion).
得られたエマルシヨンの一部を乾燥して固形分濃度を測定したところ、 25. 8%であ つた o A portion of the obtained emulsion was dried and the solid content was measured to find 25.8%. I
オートクレープ内には、付着ポリマーは殆ど認められな力つた。  In the autoclave, the adhering polymer was almost unrecognized.
[0071] 得られたデイスパージヨン 1500gを 3倍に希釈し、硝酸をカ卩えて凝祈し、スラリーをろ 別した。回収したスラリーを 10Lのポリエチレン製容器に投入し、 5Lのイオン交換水 を加えて再分散し、ろ別して洗浄した。この洗浄工程をさらに 3回繰り返した後のろ液 の pHは 5であり、酸が充分に除去できたことを確認した。  [0071] 1500 g of the resulting Dispersion was diluted 3 times, and nitric acid was added to pray, and the slurry was filtered. The recovered slurry was put into a 10 L polyethylene container, re-dispersed by adding 5 L of ion exchange water, filtered and washed. The pH of the filtrate after repeating this washing step three more times was 5, and it was confirmed that the acid was sufficiently removed.
引き続き 100°Cで乾燥して 380gのポリマーを得た。  Subsequent drying at 100 ° C. yielded 380 g of polymer.
このポリマーを NMRで分析したところ、 TFE88. 5モル0 /0、HFP11. 5モル0 /0の FE Pであった。 When this polymer was analyzed by NMR, it was TFE88. 5 mole 0/0, HFP11. 5 mole 0/0 of the FE P.
[0072] 実施例 4 [0072] Example 4
攪拌機を備えた内容積 6Lのステンレス製オートクレープに、脱イオン水 3リットル、含 フッ素ビュル基含有化合物(1)として CF =CFOCF CF SO NaO. 6g (脱イオン水  In a 6L stainless steel autoclave equipped with a stirrer, 3 liters of deionized water and CF = CFOCF CF SO NaO. 6g as the fluorine-containing bur group-containing compound (1) (deionized water
2 2 2 3  2 2 2 3
量の 200ppmに相当する量)、含フッ素化合物(2)として F (CF ) SO Na6g (脱ィォ  F (CF) SO Na6g (deio) as the fluorine-containing compound (2)
2 5 3  2 5 3
ン水量の 2000ppmに相当する量)を仕込み、オートクレーブ内を真空 ·窒素置換し た後、真空引きして連鎖移動剤としてのェタン 20mlを仕込んだ。続いてパーフルォ 口(プロピルビュルエーテル)〔PPVE〕45gを吸引させ、TFEモノマーで0. 20MPa に加圧して 70°Cまで昇温した。その後 TFEで 0. 80MPaまで加圧し、重合開始剤と して 0. 30質量0 /0の過硫酸アンモ-ゥム水溶液 20gを圧入して重合を開始した。 重合開始剤を圧入した後、 30分経った時点で圧力低下が始まるので、重合槽圧力 を 0. 8MPaに保つように TFEを供給した。また、 5時間毎に PPVE20gと 0. 30質量 %の過硫酸アンモ-ゥム水溶液 8gを追加して重合を継続した。 The amount of water in the autoclave was replaced with vacuum and nitrogen, and then evacuated and charged with 20 ml of ethane as a chain transfer agent. Subsequently, 45 g of perfluorinated mouth (propyl butyl ether) [PPVE] was sucked, pressurized to 0.20 MPa with TFE monomer, and heated to 70 ° C. Pressurized Thereafter TFE up to 0. 80 MPa, ammonium persulfate of a polymerization initiator 0.30 mass 0/0 - a © anhydrous solution 20g to start the polymerization pressed. Since pressure drop began 30 minutes after the polymerization initiator was injected, TFE was supplied so as to keep the polymerization tank pressure at 0.8 MPa. Further, 20 g of PPVE and 8 g of an aqueous 30% by mass ammonium persulfate solution were added every 5 hours to continue the polymerization.
15時間後、 TFEの供給量が 850gになった時点で重合槽の圧力を開放して重合を 停止し、冷却してパラフィンを回収し、白色の TFEZPAVE共重合体〔PFA〕 マル シヨン 4100gを得た。  After 15 hours, when the amount of TFE supplied reached 850 g, the polymerization tank pressure was released to stop the polymerization, and the polymerization was stopped by cooling to recover paraffin to obtain 4100 g of white TFEZPAVE copolymer [PFA] Marsillon. It was.
得られたエマルシヨンの一部を乾燥して固形分濃度を測定したところ、 23. 4%であ つた o  A portion of the obtained emulsion was dried and the solid content was measured to be 23.4%.
オートクレープ内には、付着ポリマーは殆ど認められな力つた。  In the autoclave, the adhering polymer was almost unrecognized.
得られたエマルシヨン 2000gを 2倍に希釈し、硝酸を加えて凝祈し、スラリーをろ別し た。回収したスラリーを 10Lのポリエチレン製容器に投入し、 5Lのイオン交換水を加 えて再分散し、ろ別して洗浄した。この洗浄工程をさらに 3回繰り返した後のろ液の p Hは 5であり、酸が充分に除去できたことを確認した。 Dilute 2000g of the resulting emulsion twice, add nitric acid and pray, and filter the slurry. It was. The recovered slurry was put into a 10 L polyethylene container, re-dispersed by adding 5 L of ion exchange water, filtered and washed. The pH of the filtrate after repeating this washing step three more times was 5, and it was confirmed that the acid was sufficiently removed.
引き続き 100°Cで乾燥して 450gのポリマーを得た。  Subsequent drying at 100 ° C. yielded 450 g of polymer.
このポリマーを NMRで分析したところ、 TFE97. 5モル0 /0、 PPVE2. 5モル0 /0の PF Aであった。 When this polymer was analyzed by NMR, it was TFE97. 5 mole 0/0, PPVE2. 5 mole 0/0 of PF A.
[0073] 比較例 1 [0073] Comparative Example 1
含フッ素化合物(2)を使用せず、 F (CF ) COONH 15gを乳化剤として用いた以外  Other than using fluorine-containing compound (2) and using F (CF) COONH 15 g as an emulsifier
2 7 4  2 7 4
は、実施例 1と同様に重合を実施した。 10時間の重合時間により、 PTFEデイスパー ジョン 4500gを得た。  Was conducted in the same manner as in Example 1. After 10 hours of polymerization time, 4500 g of PTFE dispersion was obtained.
オートクレープ内には、付着ポリマーは殆ど認められな力つた。  In the autoclave, the adhering polymer was almost unrecognized.
得られたデイスパージヨンの一部を乾燥して固形分濃度を測定したところ、 29. 0%で めつに。  A portion of the resulting purged yon was dried and the solid content was measured.
得られたデイスパージヨン 2000gを 3倍に希釈し、硝酸をカ卩えて凝祈し、スラリーをろ 別した。回収したスラリーを 10Lのポリエチレン製容器に投入し、 5Lのイオン交換水 を加えて再分散し、ろ別して洗浄した。この洗浄工程を更に 3回繰り返した後のろ液 の pHは 3であった。また、ろ液の泡立ちが認められ、乳ィ匕剤として用いた F (CF ) C  The resulting Dispersion 2000g was diluted 3 times, and nitric acid was added to pray and the slurry was filtered. The recovered slurry was put into a 10 L polyethylene container, re-dispersed by adding 5 L of ion exchange water, filtered and washed. The pH of the filtrate was 3 after repeating this washing step three more times. In addition, foaming of the filtrate was observed, and F (CF) C used as a milky additive
2 7 2 7
OONHの除去が不充分であることが示唆された。 It was suggested that the removal of OONH was insufficient.
4  Four
[0074] 比較例 2  [0074] Comparative Example 2
含フッ素化合物(2)を用いないこと以外は、実施例 1と同様にして重合を行った。 10 時間後、 TFEの供給量が 770gになった時点で重合槽の圧力を開放して重合を停 止し、冷却してオートクレーブを開放したところ、多量のパーフルォロポリマーが分離 していることが確認された。  Polymerization was carried out in the same manner as in Example 1 except that the fluorine-containing compound (2) was not used. After 10 hours, when the amount of TFE supplied reached 770 g, the polymerization tank pressure was released to stop the polymerization, and the autoclave was opened after cooling to remove a large amount of perfluoropolymer. It was confirmed.
ポリマーをろ別して水相を回収し、固形分濃度を測定したところ 4. 5%であった。 以上より、この条件では得られたデイスパージヨンが不安定であることが示された。  The polymer was filtered off, the aqueous phase was recovered, and the solid content was measured and found to be 4.5%. From the above, it was shown that the obtained purge was unstable under this condition.
[0075] 比較例 3 [0075] Comparative Example 3
含フッ素化合物(2)を用いないこと以外は、実施例 2と同様にして重合を実施した。 T FEの供給量が 550gになった時点で圧力が低下しなくなり、重合反応が停止した。 重合槽の圧力を開放して重合を停止し、冷却してオートクレープを開放したところ、 多量のパーフルォロポリマーが分離していることが確認された。 Polymerization was carried out in the same manner as in Example 2 except that the fluorine-containing compound (2) was not used. When the amount of TFE fed reached 550 g, the pressure did not drop and the polymerization reaction stopped. When the pressure in the polymerization tank was released to stop the polymerization, and after cooling and opening the autoclave, it was confirmed that a large amount of perfluoropolymer was separated.
ポリマーをろ別して水相はほとんど透明であり、ポリマー粒子はほとんど存在しな力つ た。 The polymer was filtered and the aqueous phase was almost transparent, and the polymer particles were almost absent.
以上より、この条件ではデイスパージヨンが不安定であることが示された。 From the above, it was shown that the disc purge was unstable under this condition.
産業上の利用可能性 Industrial applicability
本発明の含フッ素ポリマーの製造方法は、上記構成よりなるものであるので、短時間 で効率よく含フッ素ポリマーを製造することができる。 Since the method for producing a fluoropolymer according to the present invention comprises the above-described configuration, the fluoropolymer can be efficiently produced in a short time.

Claims

請求の範囲 The scope of the claims
[1] 水性媒体中にぉ 、て含フッ素モノマーをラジカル重合して含フッ素ポリマーを製造す る方法であって、  [1] A method for producing a fluorine-containing polymer by radical polymerization of a fluorine-containing monomer in an aqueous medium,
前記ラジカル重合は、ラジカル重合性不飽和結合と親水基とを有する含フッ素ビ- ル基含有化合物(1)、及び、フッ素原子が直接結合した炭素原子が 1〜6個の範囲 で連続して結合するものであるフルォロカーボン基と親水基とを有する含フッ素化合 物(2)の存在下で行われる  In the radical polymerization, the fluorine-containing beryl group-containing compound (1) having a radical polymerizable unsaturated bond and a hydrophilic group, and the carbon atom to which the fluorine atom is directly bonded are continuously in the range of 1 to 6 carbon atoms. In the presence of a fluorinated compound (2) having a fluorocarbon group and a hydrophilic group to be bonded
ことを特徴とする含フッ素ポリマー製造方法。  A method for producing a fluorine-containing polymer.
[2] 含フッ素ポリマーはパーハロポリマーである請求項 1記載の含フッ素ポリマー製造方 法。 [2] The method for producing a fluoropolymer according to [1], wherein the fluoropolymer is a perhalopolymer.
[3] 含フッ素ビニル基含有化合物(1)は、下記一般式 (I)  [3] The fluorine-containing vinyl group-containing compound (1) has the following general formula (I)
CR'R^CR^CR )  CR'R ^ CR ^ CR)
j - (O) k -R-Z1 (I) j-(O) k -RZ 1 (I)
[式中、 R1 R2 R4及び R5は、同一若しくは異なって、フルォロアルキル基、 H、 F、 Cl、 Br又は Iを表し、 Rは、主鎖に酸素原子を有していてもよい直鎖若しくは分岐 のフルォロアルキレン基を表す。 jは、 0〜6の整数を表し、 kは、 0又は 1の整数を表し 、 Z1は、親水基を表す。 ]で表される含フッ素ビュル基含有ィ匕合物(la)である請求項 1又は 2記載の含フッ素ポリマー製造方法。 [Wherein R 1 R 2 , R 4 and R 5 are the same or different and each represents a fluoroalkyl group, H, F, Cl, Br or I, and R represents a linear or branched fluoro group optionally having an oxygen atom in the main chain. Represents an alkylene group. j represents an integer of 0 to 6, k represents an integer of 0 or 1, and Z 1 represents a hydrophilic group. 3. The method for producing a fluorine-containing polymer according to claim 1, wherein the fluorine-containing bull group-containing compound (la) is represented by the formula:
[4] 含フッ素ビニル基含有化合物(1)は、下記一般式 (II) [4] The fluorine-containing vinyl group-containing compound (1) has the following general formula (II)
CF =CFO— (CF CF (CF ) θ) (CF ) Z2 (II) CF = CFO— (CF CF (CF) θ) (CF) Z 2 (II)
2 2 3 1 2 m  2 2 3 1 2 m
[式中、 1は、 0〜3の整数を表し、 mは、 2〜8の整数を表す。 Z2は、 -COOM1,— S O M2、 M3及び M4は、同一若しく [Wherein, 1 represents an integer of 0 to 3, and m represents an integer of 2 to 8. Z 2 is -COOM 1 , —SOM 2 , M 3 and M 4 are the same or young
は異なって、 H又は一価カチオンを表し、 R6及び R7は、同一又は異なって、水素原 子、アルカリ金属、アルキル基若しくはスルホ-ル含有基を表す。 ] Are different and represent H or a monovalent cation, and R 6 and R 7 are the same or different and represent a hydrogen atom, an alkali metal, an alkyl group or a sulfol-containing group. ]
で表される含フッ素ビニル基含有化合物(lb)である請求項 1又は 2記載の含フッ素 ポリマー製造方法。  The method for producing a fluorinated polymer according to claim 1 or 2, wherein the fluorinated vinyl group-containing compound (lb) is represented by the formula:
[5] 含フッ素化合物(2)は、下記一般式 (III) [5] The fluorine-containing compound (2) is represented by the following general formula (III)
Y-Rf-Z3 (III) Y-Rf-Z 3 (III)
(Yは、 H、 CI又は Fを表し、 Rfは、フッ素原子が直接結合した炭素原子の 7個以上の 連鎖を含まず、エーテル酸素を含んでもよい炭素数 2〜16個の直鎖又は分岐の飽 和フルォロアルキレン基を表し、 Z3は、 -COOM1, -SO M2、 -SO NM3M4又は (Y represents H, CI or F, and Rf represents 7 or more carbon atoms directly bonded to fluorine atoms. A straight chain or branched saturated fluoroalkylene group having 2 to 16 carbon atoms which does not contain a chain and may contain ether oxygen, Z 3 represents -COOM 1 , -SO M 2 , -SO NM 3 M 4 or
3 2  3 2
PO M5及び M6は、同一又は異なって、 H又は PO M 5 and M 6 are the same or different and H or
一価カチオンを表す。 )で表される含フッ素化合物(2a)である請求項 1〜4の何れか Represents a monovalent cation. The fluorine-containing compound (2a) represented by any one of claims 1 to 4
1項に記載の含フッ素ポリマー製造方法。 2. The method for producing a fluorine-containing polymer according to item 1.
[6] 水性媒体の 10〜300ppmに相当する量の含フッ素ビュル基含有ィ匕合物(1)を添カロ する請求項 1〜5の何れか 1項に記載の含フッ素ポリマー製造方法。 [6] The method for producing a fluorine-containing polymer according to any one of [1] to [5], wherein an amount of the fluorine-containing bull group-containing compound (1) corresponding to 10 to 300 ppm of the aqueous medium is added.
[7] 水性媒体の 100〜50000ppmに相当する量の含フッ素化合物(2)を添加する請求 項 1〜6の何れか 1項に記載の含フッ素ポリマー製造方法。 [7] The method for producing a fluorinated polymer according to any one of [1] to [6], wherein an amount of the fluorinated compound (2) corresponding to 100 to 50,000 ppm of the aqueous medium is added.
[8] ラジカル重合終了時点で含フッ素ポリマー濃度が 20質量%以上であるエマルシヨン を得る請求項 1〜7の何れ力 1項に記載の含フッ素ポリマー製造方法。 8. The method for producing a fluoropolymer according to any one of claims 1 to 7, wherein an emulsion having a fluoropolymer concentration of 20% by mass or more is obtained at the end of radical polymerization.
[9] 含フッ素ポリマーが有する不安定基をフッ素化により安定ィ匕する工程を含む請求項 1[9] The method according to claim 1, further comprising the step of stabilizing the labile group of the fluoropolymer by fluorination.
〜8の何れか 1項に記載の含フッ素ポリマー製造方法。 The method for producing a fluoropolymer according to any one of ˜8.
[10] 請求項 1〜9の何れか 1項に記載の含フッ素ポリマー製造方法により得られる [10] Obtained by the method for producing a fluoropolymer according to any one of claims 1 to 9.
ことを特徴とする含フッ素ポリマー。  A fluorine-containing polymer.
[11] 請求項 10記載の含フッ素ポリマーを含む [11] Including the fluorine-containing polymer according to claim 10.
ことを特徴とする電解質膜。  An electrolyte membrane characterized by that.
[12] 請求項 10記載の含フッ素ポリマーを含む [12] Including the fluoropolymer according to claim 10.
ことを特徴とする膜電極接合体。  A membrane electrode assembly characterized by the above.
[13] 請求項 11記載の電解質膜又は請求項 12記載の膜電極接合体を含む [13] The electrolyte membrane according to claim 11 or the membrane electrode assembly according to claim 12
ことを特徴とする燃料電池。  The fuel cell characterized by the above-mentioned.
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