WO2008061546A1 - Generator cell and electrochemical generator having the generator cell - Google Patents

Generator cell and electrochemical generator having the generator cell Download PDF

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Publication number
WO2008061546A1
WO2008061546A1 PCT/EP2006/011165 EP2006011165W WO2008061546A1 WO 2008061546 A1 WO2008061546 A1 WO 2008061546A1 EP 2006011165 W EP2006011165 W EP 2006011165W WO 2008061546 A1 WO2008061546 A1 WO 2008061546A1
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WO
WIPO (PCT)
Prior art keywords
cell
anode
electro
chamber
diaphragm
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Application number
PCT/EP2006/011165
Other languages
German (de)
French (fr)
Inventor
Kurt Schneider
Original Assignee
Biostel Schweiz Ag
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Publication date
Application filed by Biostel Schweiz Ag filed Critical Biostel Schweiz Ag
Priority to PCT/EP2006/011165 priority Critical patent/WO2008061546A1/en
Priority to DE202007004181U priority patent/DE202007004181U1/en
Publication of WO2008061546A1 publication Critical patent/WO2008061546A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/4618Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/03Electric current
    • A61L2/035Electrolysis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/18Liquid substances or solutions comprising solids or dissolved gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • C02F1/4672Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material
    • C02F2001/46138Electrodes comprising a substrate and a coating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/46115Electrolytic cell with membranes or diaphragms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents

Definitions

  • the invention relates to an electro-diaphragm cell (EDPZ) according to the preamble of independent claim 1 and to an electro-hydraulic generator with one or more such electro-diaphragm cell.
  • EDPZ electro-diaphragm cell
  • Such electrodiaphragmalysis cells are used, for example, to split the water into hydrogen and oxygen by means of electrochemical processes in solutions of salts.
  • the generated ions are separated in the electric field and form with ions of the salt or salts acid and alkali.
  • the alkalis and acids thus produced are used, for example, as a disinfectant.
  • the electro-diaphragm cell and in particular its electrodes, the anode and the cathode, are exposed to aggressive substances, which previously degraded their durability and life. Previous electrodes often had insufficient durability and durability. Due to the appropriate choice of material, the service life can now be significantly extended.
  • the new electro-diaphragm cell brings significant improvements.
  • the electro-diaphragm analyzing cell has the features of the characterizing part of independent claim 1.
  • the dependent claims relate to advantageous embodiments of the invention.
  • the Elektrodiaphragmalysezelle according to the invention achieved under the same conditions a much longer life with the same production capacity, which significantly reduces the operating costs of the generator.
  • the new electrode material and in particular the coating of the electrodes substantially extend the life of the electro-diaphragm cell.
  • the electrohydraulic generator comprises one or more electro-diaphragm cell N according to the invention.
  • the interior of the electro-diaphragm cell is separated by the semipermeable (semipermeable) membrane into two equal chambers.
  • an electrode i. an anode, or a cathode present.
  • a DC voltage is applied to the two electrodes.
  • the electrolytic current is selected and set, for example, at a voltage of 24 volts DC in the range of 0 to 20 amps (typically 14 amps).
  • the two chambers are NaCl solution, called saline brine with lime-free (softened) water supplied.
  • FIG. 1 is a parallel perspective view of a
  • Fig. 2 is a partial side view of the Elektrodiaphragmalysezelle of Fig. 1 in a section, which in turn is partially enlarged.
  • Fig. 3 shows schematically the sequence of a conventional electrolysis
  • Fig. 4 as realized for example in the Biostel ® process schematically the sequence of the Electro-ionizing electrolysis.
  • the electro-diaphragm cell 1 shown in Fig. 1 consists essentially of the two housing shells 2 and 3, which are bolted together.
  • the half shells 2 and 3 of the housing are made for example of a plastic such as PVC.
  • the two housing shells 2 and 3 constitute in its interior a cavity, the interior space 10.
  • the interior space 10 is provided with the semipermeable membrane 11 into two compartments or KammerniO 1 and 10 "divided.
  • a Electrode 12, and 13 arranged in each of the partial spaces or chambers 10 'and 10" is a Electrode 12, and 13 arranged.
  • the electrodes 12 and 13 are electrically conductive materials, the anode against the chemically aggressive
  • Acid is specially coated.
  • the two electrodes 12 and 13 are guided to the outside.
  • the outwardly led connections 12 "and 13 'become connected to a DC voltage of 24 volts.
  • the current for the electro-diaphragm analysis is usually in the range of 10 to 20 amps, typically about 14 amps.
  • Generators are generated, each flow through a bore 14, or 14 'through lines (not shown) to containers (not shown).
  • Diaphragm 11 each have a spacer 15 is arranged, which is at the same time seal. Between the spacer 15 and the electrode 13 (anode) is additionally a protective film 16 of e.g. Polyethylene arranged, which covers the non-active region of the anode 13 and protects against the particularly aggressive acid.
  • a protective film 16 of e.g. Polyethylene arranged, which covers the non-active region of the anode 13 and protects against the particularly aggressive acid.
  • Fig. 2 the bores 20 and 30 for the supply of salt solutions (arrows) to the subspace with the cathode 12 and those with the anode 13 are shown. Also, the holes 14 and 14 ', through which the products of the electrochemical generator flow out of the generator cell 1 (arrows) are shown in Fig. 2.
  • a one-way valve 17 is installed in the example shown.
  • the one-way valve 17 may be a check valve that opens only at a certain pressure. This results in the chamber with the anode 13 to a higher pressure than in the chamber with the cathode 12.
  • the membrane 11 is thereby to the cathode 12 out arched. This measure results in optimum pH and redox values for acid and alkali
  • the generator is a self-contained producing and monitored system that operates fully automatically and requires no further manipulation except for sporadically prescribed controls and manual salt refilling. Important prerequisites for optimum function are a dust-free and well-ventilated location and a temperature of not less than + 5 ° Celsius.
  • the softener works fully automatically after 1 1 000 liters of consumption it interrupts the production and regenerates itself to 0 c DH. He stands in the right trough part with saturated salt solution for regeneration. Contaminated water and rinse water is discharged directly into the drain. The water required for the next regeneration is automatically refilled via a float valve. Irrespective of the production volume, a forced regeneration takes place every fourth day.
  • a magnetic field is opened to supply the softened water to the process in the system.
  • the left pan contains the saturated brine needed for the process.
  • An underwater pump ensures the permanent circulation of the brine. Extracted brine is automatically replaced with fresh water via a float switch and a bypass solenoid valve and circulated.
  • the flow rate (about 40 liters of Anostel® and 40 liters of Cathostel® are finely adjusted via a manual needle valve.
  • the needle valve in the riser the amount specified by the electronics brine is sucked with a pump and inoculated into the line.
  • the quantity of brine is regulated on the basis of the ampere measurement of the absorbed current in the electrolytic cell (system clamp ammeter).
  • Static flow rate limiters prevent the amount from being able to be adjusted at the top (a maximum of about 45 liters per hour and a line at 4 bar).
  • inductive turbines measure the effective flow rate and report the values to the electronics for display on the needle readjustment display (item 10) Fault message if the quantity per line exceeds tolerance.
  • the electrolysis cell in the two chambers is produced, the acidic solution and the alkaline solution Anostel ® ® Cathostel separated by a special diaphragm and two energized electrodes.
  • the active areas of the diaphragm and the electrodes as well as the flow rate have been accurately determined and specified for optimum measurement results and can not be arbitrary to be changed.
  • the distance between the diaphragm and the electrodes is also decisive.
  • the formulation to be prepared according to need is prepared by pumping the caustic into the acid with a mix pump installed on the containers.
  • the hydrogen ions When the hydrogen ions come into contact with the Cathostel ® electrode, they absorb electrons and transform into microscopic hydrogen bubbles.
  • the negatively charged ions and sulfurous acid from the anode (Anostel ® - electrode) tightened there to break up the water molecules, without appreciably losing electrons.
  • the resulting reaction in the Anostel ® electrode is the ionization of water, which forms microscopic oxygen bubbles, light chlorine compounds and other ionized compounds. Slightly released chlorine gas is evacuated.
  • the electro-diaphragm analysis cell 1 has an inner space 10 and a semipermeable membrane 11, which divides the inner space 10 into a first chamber 10 'or a first partial space 10' and a second chamber 10 "or a second partial space 10".
  • a cathode 12 is arranged in the first chamber 10 'and an anode 13 in the second chamber 10 ".
  • the two electrodes 12, 13 each have an electrical connection 12', 13 'and each of the two chambers 10', 10" has an inlet opening 20, 30 for the slightly salty and lime-free water and an outlet opening 14; 14 'for the acid, or the alkali.
  • the cathode 12 and the anode 13 are made of metal, preferably made of titanium or pure titanium.
  • the anode 13 is acid-resistant coated.

Abstract

The electrodiaphragmalysis cell (1) has an interior (10) and having a semipermeable membrane (11) which divides the interior (10) into a first chamber (10'), or a first sub-space (10') and a second chamber (10'), or a second sub-space (10'). A cathode (12) is arranged in the first chamber (10') and an anode (13) in the second chamber (10'). The two electrodes (12, 13) each have an electrical connection (12'; 13'). And each of the two chambers (10', 10') has an entry orifice (20, 30) for the slightly salt-containing and lime-free water and an outlet orifice (14; 14') for the acid or the lye. The cathode (12) and the anode (13) are fabricated from metal, preferably from titanium or pure titanium. The anode (13) is coated so as to be acid resistant.

Description

Biostel Schweiz AG, Schufelistrasse 8, CH-8863 Buttikon SZ Biostel Switzerland AG, Schufelistrasse 8, CH-8863 Buttikon SZ
Generatorzelle und elektrochemischer Generator mit der GeneratorzelleGenerator cell and electrochemical generator with the generator cell
Die Erfindung bezieht sich auf eine Elektrodiaphragmalysezelle (EDPZ) nach dem Oberbegriff des unabhängigen Patentanspruchs 1 sowie auf einen elektrohydraulischen Generator mit einer oder mehreren derartigen Elektrodiaphragmalysezelle.The invention relates to an electro-diaphragm cell (EDPZ) according to the preamble of independent claim 1 and to an electro-hydraulic generator with one or more such electro-diaphragm cell.
Derartige Elektrodiaphragmalysezellen werden beispielsweise verwendet, um mit elektrochemischen Prozessen in Lösungen von Salzen das Wasser in Wasserstoff und Sauerstoff aufzuspalten. Die dabei erzeugten Ionen werden im elektrischen Feld getrennt und bilden mit Ionen des Salzes oder der Salze Säure und Lauge. Die so erzeugten Laugen und Säuren werden beispielsweise als Desinfektionsmittel verwendet.Such electrodiaphragmalysis cells are used, for example, to split the water into hydrogen and oxygen by means of electrochemical processes in solutions of salts. The generated ions are separated in the electric field and form with ions of the salt or salts acid and alkali. The alkalis and acids thus produced are used, for example, as a disinfectant.
Die Elektrodiaphragmalysezelle und insbesondere deren Elektroden, die Anode und die Kathode, sind aggressiven Substanzen ausgesetzt, was früher deren Haltbarkeit und Lebensdauer verschlechterte. Bisherige Elektroden wiesen oft eine unzureichende Haltbarkeit und Lebensdauer auf. Aufgrund entsprechender Materialwahl kann nun die Lebensdauer wesentlich verlängert werden.The electro-diaphragm cell and in particular its electrodes, the anode and the cathode, are exposed to aggressive substances, which previously degraded their durability and life. Previous electrodes often had insufficient durability and durability. Due to the appropriate choice of material, the service life can now be significantly extended.
Hier bringt die neue Elektrodiaphragmalysezelle wesentliche Verbesserungen. Erfindungsgemäss weist die Elektrodiaphragmalysezelle die Merkmale des kennzeichnenden Teils des unabhängigen Patentanspruchs 1 auf. Die abhängigen Patentansprüche beziehen sich auf vorteilhafte Ausführungsformen der Erfindung. Die Elektrodiaphragmalysezelle nach der Erfindung erreicht unter gleichen Bedingungen eine vielfach längere Lebensdauer bei gleicher Produktionsleistung, was die Betriebskosten des Generators wesentlich reduziert. Das neue Elektrodenmaterial und insbesondere die Beschichtung der Elektroden verlängern die Lebensdauer der Elektrodiaphragmalysezelle ganz wesentlich. Der elektrohydraulische Generator weist eine oder mehrere ElektrodiaphragmalysezelleN nach der Erfindung auf.Here, the new electro-diaphragm cell brings significant improvements. According to the invention, the electro-diaphragm analyzing cell has the features of the characterizing part of independent claim 1. The dependent claims relate to advantageous embodiments of the invention. The Elektrodiaphragmalysezelle according to the invention achieved under the same conditions a much longer life with the same production capacity, which significantly reduces the operating costs of the generator. The new electrode material and in particular the coating of the electrodes substantially extend the life of the electro-diaphragm cell. The electrohydraulic generator comprises one or more electro-diaphragm cell N according to the invention.
Der Innenraum der Elektrodiaphragmalysezelle wird durch die semipermeable (halbdurchlässige) Membrane in zwei gleich grosse Kammern getrennt. In jeder der beiden Kammern ist eine Elektrode, d.h. eine Anode, bzw. eine Kathode vorhanden. An die beiden Elektroden wird eine Gleichstromspannung angelegt. Der Elektrolysestrom wird beispielsweise bei einer Spannung von 24 Volt DC(Gleichstrom) im Bereich von 0 bis 20 Ampere (typisch 14 A) gewählt und eingestellt. Den beiden Kammern wird NaCI-Lösung, so genannte Kochsalzsole mit kalkfreiem (enthärtetem) Wasser zugeführt.The interior of the electro-diaphragm cell is separated by the semipermeable (semipermeable) membrane into two equal chambers. In each of the two chambers is an electrode, i. an anode, or a cathode present. A DC voltage is applied to the two electrodes. The electrolytic current is selected and set, for example, at a voltage of 24 volts DC in the range of 0 to 20 amps (typically 14 amps). The two chambers are NaCl solution, called saline brine with lime-free (softened) water supplied.
Unter dem Einfluss der an den beiden Elektroden angelegten elektrischen Spannung bildet sich in der Kammer mit der Anode eine Lösung, in der neben anderen die Verbindungen und Ionen H2O1 Cl2, HCIO, HO2, CIO, O3H, HO2 vorhanden sind. In der Kammer mit der Kathode bildet sich eine Lösung, in der neben anderen die Verbindungen und Ionen H2O, NaOH, H(X), H2(X), OH" vorhanden sind. Die mit einem elektrohydraulischen Generator mit Elektrodiaphragmalysezelle erzeugten Produkte werden je nach Anwendung verdünnt und/oder gemischt. Wichtige Anwendungen sind reinigen und keimfrei machen.Under the influence of the voltage applied to the two electrodes electrical voltage forms in the chamber to the anode of a solution, in addition to other compounds and ions H 2 O 1 Cl 2, HClO, HO 2, CIO, O 3 H, HO 2 available. In the chamber with the cathode, a solution is formed in which, among others, the compounds and ions H 2 O, NaOH, H (X), H 2 (X), OH "are present. The products produced with an electro-hydraulic generator with electro-diaphragm cell are diluted and / or mixed depending on the application. Important applications are to clean and sanitize.
Die Erfindung wird anhand der schematischen Zeichnungen, die ein Beispiel der Elektrodiaphragmalysezelle und Teile davon zeigen, näher erläutert.The invention will be explained in more detail with reference to the schematic drawings, which show an example of the electro-diaphragm cell and parts thereof.
Es zeigen: Fig. 1 eine parallel-perspektivische Ansicht einer1 is a parallel perspective view of a
Elektrodiaphragmalysezelle mit einer teilweise gebrochenen, gezeichneten oberen Halbschale;Electrodiaphragmalysis cell with a partially fractured, drawn upper half shell;
Fig. 2 die teilweise Seitenansicht der Elektrodiaphragmalysezelle von Fig. 1 in einem Schnitt, der wiederum teilweise vergrössert ist.Fig. 2 is a partial side view of the Elektrodiaphragmalysezelle of Fig. 1 in a section, which in turn is partially enlarged.
Fig. 3 schematisch den Ablauf einer herkömmlichen ElektrolyseFig. 3 shows schematically the sequence of a conventional electrolysis
Fig. 4 schematisch den Ablauf der Elekto-Ionisierungs-Elektrolyse wie sie beispielsweise im Biostel®-Verfahren realisiert ist.Fig. 4 as realized for example in the Biostel ® process schematically the sequence of the Electro-ionizing electrolysis.
Die in Fig. 1 gezeigte Elektrodiaphragmalysezelle 1 besteht im Wesentlichen aus den beiden Gehäuseschalen 2 und 3, die miteinander verschraubt sind. Die Halbschalen 2 und 3 des Gehäuses sind beispielsweise aus einem Kunststoff wie PVC gefertigt. Die beiden Gehäuseschalen 2 und 3 bilden in ihrem Inneren einen Hohlraum, den Innenraum 10. Der Innenraum 10 ist mit der semipermeablen Membrane 11 in zwei Teilräume oder KammerniO1 und 10" geteilt. In jedem der Teilräume oder Kammern 10' und 10" ist eine Elektrode 12, bzw. 13 angeordnet. Die Elektroden 12 und 13 sind elektrisch leitende Werkstoffe, wobei die Anode gegen die chemisch aggressiveThe electro-diaphragm cell 1 shown in Fig. 1 consists essentially of the two housing shells 2 and 3, which are bolted together. The half shells 2 and 3 of the housing are made for example of a plastic such as PVC. The two housing shells 2 and 3 constitute in its interior a cavity, the interior space 10. The interior space 10 is provided with the semipermeable membrane 11 into two compartments or KammerniO 1 and 10 "divided. In each of the partial spaces or chambers 10 'and 10" is a Electrode 12, and 13 arranged. The electrodes 12 and 13 are electrically conductive materials, the anode against the chemically aggressive
Säure speziell beschichtet ist. Die beiden Elektroden 12 und 13 sind nach aussen geführt. Die nach aussen geführten Anschlüsse 12" und 13' werden an eine Gleichspannung von 24 Volt angeschlossen. Die Stromstärke für die Elektrodiaphragmalyse liegt in der Regel im Bereich von 10 bis 20 Ampere, typisch bei etwa 14 Ampere.Acid is specially coated. The two electrodes 12 and 13 are guided to the outside. The outwardly led connections 12 "and 13 'become connected to a DC voltage of 24 volts. The current for the electro-diaphragm analysis is usually in the range of 10 to 20 amps, typically about 14 amps.
In die beiden Teilräume bzw. Kammern 10' und 10" wird durch die Bohrungen 14, 14' leicht salzhaltiges kalkfreies Wasser zugeführt. Die Zufuhr erfolgt kontinuierlich in gleichen Mengen für beide Kammern 10', 10". Durch Elektrolyse wird in der Kammer mit der Anode 13 eine Säure, in der Kammer mit der Kathode 12 eine Lauge gebildet. Säure und Lauge, die Produkte, die in der Elektrodiaphragmalysezelle des elektrohydraulischenIn the two subspaces or chambers 10 'and 10 "salt-containing lime-free water is fed through the holes 14, 14' .The supply takes place continuously in equal amounts for both chambers 10 ', 10". By electrolysis, an acid is formed in the chamber with the anode 13, in the chamber with the cathode 12 an alkali. Acid and alkali, the products used in the electro-diaphragm electrochemical cell
Generators erzeugt werden, fliessen durch je eine Bohrung 14, bzw. 14' durch Leitungen (nicht gezeigt) zu Behältern (nicht gezeigt).Generators are generated, each flow through a bore 14, or 14 'through lines (not shown) to containers (not shown).
In der in Fig. 2 gezeigten schematischen Seitenansicht der Generatorzelle 1 von Fig. 1 sind im unteren Teil Einzelheiten des Elektrodenpakets mit der semipermeablen Membran 11 in einer Art Explosionszeichnung dargestellt.In the schematic side view of the generator cell 1 of FIG. 1 shown in FIG. 2, details of the electrode package with the semipermeable membrane 11 are shown in a kind of exploded view in the lower part.
Zwischen den beiden Elektroden 12 und 13 und der dazwischen liegendenBetween the two electrodes 12 and 13 and the intervening
Membran 11 ist je eine Distanzhalter 15 angeordnet, der gleichzeitig Dichtung ist. zwischen dem Distanzhalter 15 und der Elektrode 13 (Anode) ist zusätzlich noch eine Schutzfolie 16 aus z.B. Polyethylen angeordnete, welche die den nichtaktiven Bereich der Anode 13 abdeckt und gegen die besonders aggressive Säure schützt.Diaphragm 11 each have a spacer 15 is arranged, which is at the same time seal. between the spacer 15 and the electrode 13 (anode) is additionally a protective film 16 of e.g. Polyethylene arranged, which covers the non-active region of the anode 13 and protects against the particularly aggressive acid.
In Fig. 2 sind die Bohrungen 20 und 30 für das Zuführen von Salzlösungen (Pfeile) zum Teilraum mit der Kathode 12 bzw. demjenigen mit der Anode 13 gezeigt. Auch die Bohrungen 14 und 14', durch welche die Produkte des elektrochemischen Generators aus der Generatorzelle 1 ausfliessen (Pfeile) sind in Fig. 2 gezeigt. In der Leitung, aus der Kammer mit der Anode 13 ist im gezeigten Beispiel ein Einwegventil 17 eingebaut. Das Einwegventil 17 kann ein Rückschlagventil sein, das sich erst bei einem bestimmten Druck öffnet. Dies führt in der Kammer mit der Anode 13 zu einem höheren Druck als in der Kammer mit der Kathode 12. Die Membran 11 wird dadurch zur Kathode 12 hin gewölbt. Durch diese Massnahme ergeben sich optimale pH- und Redoxwerte für Säure und LaugeIn Fig. 2, the bores 20 and 30 for the supply of salt solutions (arrows) to the subspace with the cathode 12 and those with the anode 13 are shown. Also, the holes 14 and 14 ', through which the products of the electrochemical generator flow out of the generator cell 1 (arrows) are shown in Fig. 2. In the line, from the chamber with the anode 13, a one-way valve 17 is installed in the example shown. The one-way valve 17 may be a check valve that opens only at a certain pressure. This results in the chamber with the anode 13 to a higher pressure than in the chamber with the cathode 12. The membrane 11 is thereby to the cathode 12 out arched. This measure results in optimum pH and redox values for acid and alkali
Die Funktionsweise eines elektrochemischen Generators wird in den nachfolgenden 20 Punkten für einen Biostel® - Generators der Firma Biostel Schweiz AG erklärt.The operation of an electrochemical generator in the following 20 points for a Biostel ® - explains generator of the company Biostel Switzerland AG.
Der Generator ist eine in sich selbständig produzierende und überwachte Anlage, die vollautomatisch arbeitet und ausser sporadisch vorgeschriebenen Kontrollen und manuellem Salznachfüllen keine weiteren Manipulationen erfordert. Wichtige Voraussetzungen für eine optimale Funktion sind ein staubfreier und gut belüfteter Standort sowie eine Temperatur von nicht weniger als + 5° Celsius.The generator is a self-contained producing and monitored system that operates fully automatically and requires no further manipulation except for sporadically prescribed controls and manual salt refilling. Important prerequisites for optimum function are a dust-free and well-ventilated location and a temperature of not less than + 5 ° Celsius.
1. Speisung der Anlage durch das Frischwassernetz mittels konstantem Mindestdruck von 4 bar und Anschluss AG/G 3A Inch für den mitgelieferten Verbindungsschlauch IG/G 3A Inch.1. Supplying the system through the fresh water network by means of a constant minimum pressure of 4 bar and connection AG / G 3 A inch for the supplied connecting hose IG / G 3 A inch.
2. Reduzierung auf 4 bar Betriebsdruck über anlageninternen Druckregler und Manometer bei höherem Vordruck vom Netz.2. Reduction to 4 bar operating pressure via on-line pressure regulator and manometer at higher pre-pressure from the mains.
3. Auffangen von Schmutzpartikeln im Wasser, die grösser als 100 μ sind mit einem überdimensionierten Kerzenfilter.3. Collect dirt particles in the water that are larger than 100 μ with an oversized candle filter.
4. Wasserbedarf in Produktion 80 Lt./h (Duplex-Anlage 160 Lt./h), bei Enthärtung während mehrerer Minuten etwas mehr.4. Water consumption in production 80 Lt./h (duplex system 160 Lt./h), with softening for several minutes a little more.
5. Direkte Speisung des Enthärtungsautomaten vom Filter mit Frischwasser.5. Direct feeding of the water softener from the filter with fresh water.
6. Der Enthärter arbeitet vollautomatisch nach 11OOO Litern Verbrauch unterbricht er die Produktion und regeneriert sich selbständig auf 0cDH. Er steht im rechten Wannenteil mit gesättigter Salzlösung für die Regeneration. Verunreinigtes Wasser und Spülwasser wird direkt in den Abfluss abgeleitet. Das für die nächste Regenerierung notwendige Wasser wird über ein Schwimmerventil automatisch nachgefüllt. Unabhängig von der Produktionsmenge erfolgt jeden vierten Tag eine Zwangsregeneration.6. The softener works fully automatically after 1 1 000 liters of consumption it interrupts the production and regenerates itself to 0 c DH. He stands in the right trough part with saturated salt solution for regeneration. Contaminated water and rinse water is discharged directly into the drain. The water required for the next regeneration is automatically refilled via a float valve. Irrespective of the production volume, a forced regeneration takes place every fourth day.
7. Parallel zum Regenerieren (Dauer ca. 45 Min.) wird die automatische Reinigung der Elektrolysezelle aktiviert. Aus einem neben der Anlage stehenden Behälter wird mit einer in der Anlage integrierten Pumpe Flüssigentkalker angesaugt. Dieser fliesst durch die Zelle und im Kreislauf zurück in den Behälter (Haltbarkeit des Entkalkungsmittels ca. drei Monate). Ist die Regenerierung beendet, stellt die Entkalkerpumpe ab, und die Anlage beginnt automatisch wieder zu produzieren.7. Parallel to the regeneration (duration approx. 45 min.) The automatic cleaning of the electrolysis cell is activated. From a tank next to the system liquid decalcifier is sucked in with a pump integrated in the system. This flows through the cell and in the circulation back into the container (shelf life of the descaling agent about three months). When regeneration is complete, the descaling pump stops and the system starts to automatically re-produce.
8. Für die Zufuhr des enthärteten Wassers in den Prozess in der Anlage wird eine Magnetfeld geöffnet.8. A magnetic field is opened to supply the softened water to the process in the system.
9. Im linken Wannenteil befindet sich die für den Prozess benötigte gesättigte Sole. Eine Unterwasserpumpe sorgt für die permanente Umwälzung der Sole. Entnommene Sole wird über einen Schwimmerschalter und ein Bypass-Magnetventil automatisch mit Frischwasser ersetzt und umgewälzt.9. The left pan contains the saturated brine needed for the process. An underwater pump ensures the permanent circulation of the brine. Extracted brine is automatically replaced with fresh water via a float switch and a bypass solenoid valve and circulated.
10. Nach dem Zentral-Magnetventil wird die Durchflussmenge (ca. 40 Liter Anostel® und 40 Liter Cathostel® über ein manuelles Nadelventil feinjustiert. 11. Nach dem Nadelventil in der Steigleitung wird die von der Elektronik vorgegebene Menge Sole mit einer Pumpe abgesaugt und in die Leitung eingeimpft. Die Solemenge wird aufgrund der Ampere- Messung des aufgenommenen Stromes in der Elektrolysezelle geregelt (System Zangen-Amperemeter).10. After the central solenoid valve, the flow rate (about 40 liters of Anostel® and 40 liters of Cathostel® are finely adjusted via a manual needle valve. 11. After the needle valve in the riser, the amount specified by the electronics brine is sucked with a pump and inoculated into the line. The quantity of brine is regulated on the basis of the ampere measurement of the absorbed current in the electrolytic cell (system clamp ammeter).
12. Nach der Solezufuhr zum Wasser gelangt beider zur Herstellung einer konstanten Konzentration in einen statischen Mischer12. After the brine feed to the water both get into a static mixer to make a constant concentration
13. Unmittelbar nach dem Mischer wird das Medium zur Herstellung von Anostel® und Cathostel® in zwei gleiche Stränge aufgeteilt.13. Immediately after the mixer, the medium for the preparation of Anostel ® and Cathostel ® in two identical strands is divided.
14. Statische Durchflussmengenbegrenzer verhindern, dass die Menge nach oben beliebig verstellt werden kann (max. ca. 45 Liter pro Stunde und Strang bei 4 bar).14. Static flow rate limiters prevent the amount from being able to be adjusted at the top (a maximum of about 45 liters per hour and a line at 4 bar).
15. Nach den Durchflussmengenbegrenzern messen induktive Turbinen den effektiven Durchfluss und melden die Werte an die Elektronik zur Anzeige auf dem Display zur Nachregelung mit dem Nadelventil (Punkt 10) Störungsmeldung bei Toleranzüberschreitung der Menge pro Strang.15. After the flow rate limiters, inductive turbines measure the effective flow rate and report the values to the electronics for display on the needle readjustment display (item 10) Fault message if the quantity per line exceeds tolerance.
16. Im nachfolgenden Herzstück des Systems, der Elektrolysezelle, wird in den zwei Kammern getrennt durch ein spezielles Diaphragma und zwei bestromte Elektroden die saure Lösung Anostel® und die alkaline Lösung Cathostel® erzeugt. Die aktiven Flächen des Diaphragmas und der Elektroden sowie die Durchflussgeschwindigkeit sind für optimale Messergebnisse genau ermittelt und spezifiziert worden und können nicht beliebig verändert werden. Auch der Abstand zwischen Diaphragma und Elektroden ist massgebend.16. In the subsequent heart of the system, the electrolysis cell in the two chambers is produced, the acidic solution and the alkaline solution Anostel ® ® Cathostel separated by a special diaphragm and two energized electrodes. The active areas of the diaphragm and the electrodes as well as the flow rate have been accurately determined and specified for optimum measurement results and can not be arbitrary to be changed. The distance between the diaphragm and the electrodes is also decisive.
17. Danach fliessen die Komponenten über zwei Magnetventile aus der Anlage im freien Gefälle direkt in zwei getrennte daneben stehende Behälter.17. Thereafter, the components flow via two solenoid valves from the system in free fall directly into two separate adjacent container.
18. Nach einer bestimmten Menge wird die Produktion unterbrochen und die Elektrolysezelle über zwei weitere Magnetventile mit Frischwasser eine gewisse Zeit intervall-gespült. Der Generator kehrt dann automatisch in den Produktionsmodus zurück.18. After a certain amount of production is interrupted and the electrolysis cell interval-flushed with fresh water over two more solenoid valves for a certain time. The generator will automatically return to production mode.
19. Alle allfälligen Störungen werden auf dem Display der Steuerung wörtlich angezeigt; die Produktion wird gestoppt, und es erfolgen ein visueller und ein akustischer Alarm.19. Any faults will be displayed literally on the control panel display; the production is stopped and a visual and an audible alarm occur.
20. Die je nach Bedürfnis zu erstellende Rezeptur wird mit einer bei den Behältern installierten Mixpumpe durch Fördern der Lauge in die Säure erstellt.20. The formulation to be prepared according to need is prepared by pumping the caustic into the acid with a mix pump installed on the containers.
Zusammenfassend kann festgestellt werden, dass unter kontrollierterIn summary, it can be stated that under controlled
Beimischung einer leichten Salzlösung der elektrische Leitwert des Wassers erhöht wird. Durch das kontrollierte Bestromen zweier Elektroden wird Wasser in seine Elemente Wasserstoff und Sauerstoff zerlegt. Positiv geladene Wasserstoff-Ionen werden von der Kathode (Cathostel®-Elektrode) angezogen.Addition of a light saline solution, the electrical conductivity of the water is increased. The controlled energizing of two electrodes separates water into its elements hydrogen and oxygen. Positively charged hydrogen ions are attracted by the cathode (Cathostel ® electrode).
Kommen die Wasserstoff-Ionen in Berührung mit der Cathostel®-Elektrode, nehmen sie Elektronen auf und wandeln sich zu mikroskopisch kleinen Wasserstoff-Gasblasen. Die negativ geladenen Ionen enthalten schweflige Säure und werden von der Anode (Anostel®- Elektrode) angezogen, um dort die Wassermoleküle aufzubrechen, ohne merklich Elektronen zu verlieren. Die daraus entstehende Reaktion bei der Anostel®-Elektrode ist die Ionisierung von Wasser, bei der sich mikroskopisch kleine Sauerstoff-Gasblasen, leichte Chlorverbindungen sowie weitere ionisierte Verbindungen bilden. Geringfügig frei werdendes Chlorgas wird evakuiert.When the hydrogen ions come into contact with the Cathostel ® electrode, they absorb electrons and transform into microscopic hydrogen bubbles. The negatively charged ions and sulfurous acid from the anode (Anostel ® - electrode) tightened there to break up the water molecules, without appreciably losing electrons. The The resulting reaction in the Anostel ® electrode is the ionization of water, which forms microscopic oxygen bubbles, light chlorine compounds and other ionized compounds. Slightly released chlorine gas is evacuated.
Die Elektrodiaphragmalysezelle 1 hat einen Innenraum 10 und mit einer semipermeablen Membrane 1 1 , welche den Innenraum 10 in eine erste Kammer 10', bzw. einen ersten Teilraum 10' und eine zweite Kammer 10", bzw. einen zweiten Teilraum 10" teilt. In der ersten Kammer 10' eine Kathode 12 angeordnet und einer in der zweiten Kammer 10" eine Anode 13 Die beiden Elektroden 12, 13 weisen je einen elektrischen Anschluss 12'; 13' auf. Und jede der beiden Kammern 10', 10" hat eine Eintrittsöffnung 20, 30 für das leicht salzhaltige und kalkfreie Wasser und eine Austrittsöffnung 14; 14' für die Säure, bzw. die Lauge. Die Kathode 12 und die Anode 13 sind aus Metall, vorzugsweise aus Titan oder Reintitan gefertigt. Die Anode 13 ist säurebeständig beschichtet. The electro-diaphragm analysis cell 1 has an inner space 10 and a semipermeable membrane 11, which divides the inner space 10 into a first chamber 10 'or a first partial space 10' and a second chamber 10 "or a second partial space 10". A cathode 12 is arranged in the first chamber 10 'and an anode 13 in the second chamber 10 ". The two electrodes 12, 13 each have an electrical connection 12', 13 'and each of the two chambers 10', 10" has an inlet opening 20, 30 for the slightly salty and lime-free water and an outlet opening 14; 14 'for the acid, or the alkali. The cathode 12 and the anode 13 are made of metal, preferably made of titanium or pure titanium. The anode 13 is acid-resistant coated.

Claims

Patentansprüche claims
1. Elektrodiaphragmalysezelle (1 ) mit einem Innenraum (10) und mit einer semipermeablen Membrane (1 1 ), die den Innenraum (10) in eine erste Kammer (101) und eine zweite Kammer (10") teilt, sowie mit einer Kathode (12) in der ersten Kammer (10') und einer Anode (13) in der zweiten Kammer (10") und mit einem elektrischen Anschluss (12'; 13') an jeder Elektrode (12; 13), wobei die beiden Kammern (10\ 10") je eine Eintrittsöffnung (20, 30) für das leicht salzhaltige und kalkfreie Wasser und eine Austrittsöffnung (14; 14') für die Säure, bzw. die Lauge aufweisen, dadurch gekennzeichnet, dass die Kathode (12) und/oder die Anode (13) aus Metall, vorzugsweise aus Titan oder Reintitan gefertigt sind und die Anode (13) säurebeständig beschichtet ist.An electro-diaphragm cell (1) having an internal space (10) and a semipermeable membrane (11) which divides the internal space (10) into a first chamber (10 1 ) and a second chamber (10 ") and a cathode (12) in the first chamber (10 ') and an anode (13) in the second chamber (10 ") and having an electrical terminal (12'; 13 ') on each electrode (12; 13), the two chambers (10 \ 10 ") each have an inlet opening (20, 30) for the slightly saline and lime-free water and an outlet opening (14, 14 ') for the acid, or the liquor, characterized in that the cathode (12) and / or the anode (13) are made of metal, preferably of titanium or pure titanium, and the anode (13) is acid-resistant coated.
2. Elektrodiaphragmalysezelle (1 ) nach Anspruch 1 , bei der auch die Kathode (12) eine Beschichtung aufweist.2. Electrodiaphragmalysis cell (1) according to claim 1, wherein also the cathode (12) has a coating.
3 Elektrodiaphragmalysezelle (1 ) nach Anspruch 1 oder 2, bei der die Beschichtung aus mehreren Schichten aufgebaut ist.The electro-diaphragm cell (1) according to claim 1 or 2, wherein the coating is composed of multiple layers.
4. Elektrodiaphragmalysezelle (1 ) nach einem der Ansprüche 1 bis 3, bei der die Beschichtung der Anode (13) Mischoxyd vorzugsweise Iridium-Mischoxyd enthält, oder aus Mischoxyd, vorzugsweise aus Iridium-Mischoxyd besteht.4. Elektrodiaphragmalysezelle (1) according to any one of claims 1 to 3, wherein the coating of the anode (13) mixed oxide, preferably iridium mixed oxide, or consists of mixed oxide, preferably of iridium mixed oxide.
5. Elektrodiaphragmalysezelle (1 ) nach einem der Ansprüche 1 bis 4, bei der der Innenraum (10) quaderförmig ausgebildet ist, und vorzugsweise 45 mm x 170 mm x 25 mm gross ist. 5. Elektrodiaphragmalysezelle (1) according to one of claims 1 to 4, wherein the inner space (10) is cuboid, and is preferably 45 mm x 170 mm x 25 mm in size.
6. Elektrodiaphragmalysezelle (1 ) nach einem der Ansprüche 1 bis 5, bei der die beschichtete und aktive Fläche der Anode (13) 25 mm x 150 mm (3750 mm2) gross ist.The electro-diaphragm cell (1) according to any one of claims 1 to 5, wherein the coated and active area of the anode (13) is 25 mm x 150 mm (3750 mm 2 ).
7. Elektrohydraulischer Generator zum Herstellen von Säure und Lauge aus NaCI-SoIe und entkalktem Wasser, mit wenigstens einer Elektrodiaphragmalysezelle (1 ) nach einem der Ansprüche 1 bis 6.7. Electrohydraulic generator for producing acid and alkali from NaCl-SoIe and decalcified water, comprising at least one electro-diaphragm analysis cell (1) according to one of claims 1 to 6.
8. Elektrohydraulischer Generator nach Patentanspruch 7, in dem wenigstens eine Elektrodiaphragmalysezelle (1 ) mit einer Spannung von 12 V bis 36 V, vorzugsweise mit einer Spannung von 24 V, und mit einem Strom von 10 A bis 18 A, vorzugsweise mit einem Strom im Bereich von 13 A bis 14 A, betrieben wird.8. Electrohydraulic generator according to claim 7, in which at least one Elektrodiaphragmalysezelle (1) with a voltage of 12 V to 36 V, preferably with a voltage of 24 V, and with a current of 10 A to 18 A, preferably with a current in Range from 13 A to 14 A, is operated.
9 Elektrohydraulischer Generator nach Anspruch 7 oder 8, in dem die gesamte Durchflussmenge durch die Elektrodiaphragmalysezelle (1 ) 60 bis 100 Liter, vorzugsweise wenigstens angenähert 80 Liter ist. The electrohydraulic generator according to claim 7 or 8, wherein the total flow rate through the electro-diaphragm analyzing cell (1) is 60 to 100 liters, preferably at least approximately 80 liters.
PCT/EP2006/011165 2006-11-22 2006-11-22 Generator cell and electrochemical generator having the generator cell WO2008061546A1 (en)

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US7836543B2 (en) 2006-02-10 2010-11-23 Tennant Company Method and apparatus for producing humanly-perceptable indicator of electrochemical properties of an output cleaning liquid
US8156608B2 (en) 2006-02-10 2012-04-17 Tennant Company Cleaning apparatus having a functional generator for producing electrochemically activated cleaning liquid
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US8016996B2 (en) 2006-02-10 2011-09-13 Tennant Company Method of producing a sparged cleaning liquid onboard a mobile surface cleaner
US8025787B2 (en) 2006-02-10 2011-09-27 Tennant Company Method and apparatus for generating, applying and neutralizing an electrochemically activated liquid
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US8012339B2 (en) 2006-02-10 2011-09-06 Tennant Company Hand-held spray bottle having an electrolyzer and method therefor
US8603320B2 (en) 2006-02-10 2013-12-10 Tennant Company Mobile surface cleaner and method for generating and applying an electrochemically activated sanitizing liquid having O3 molecules
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