WO2008107495A1 - Vertical packing method and system - Google Patents

Vertical packing method and system Download PDF

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Publication number
WO2008107495A1
WO2008107495A1 PCT/ES2007/000125 ES2007000125W WO2008107495A1 WO 2008107495 A1 WO2008107495 A1 WO 2008107495A1 ES 2007000125 W ES2007000125 W ES 2007000125W WO 2008107495 A1 WO2008107495 A1 WO 2008107495A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
tube
sealing
transverse
product
Prior art date
Application number
PCT/ES2007/000125
Other languages
Spanish (es)
French (fr)
Inventor
Haritz Arrieta Aguirre
Lander DIAZ DE GUEREÑU OLABARRI
Jon Aguirre Arteaga
Francisco Jose Etxaniz Beaskoetxea
Roberto Oses Fisac
Original Assignee
Ulma Packaging Technological Center, S. Coop.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ulma Packaging Technological Center, S. Coop. filed Critical Ulma Packaging Technological Center, S. Coop.
Priority to PCT/ES2007/000125 priority Critical patent/WO2008107495A1/en
Publication of WO2008107495A1 publication Critical patent/WO2008107495A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2014Tube advancing means
    • B65B9/2028Rollers or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • B29C66/4312Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • B29C66/83221Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/849Packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/044Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles being combined with a filling device
    • B65B31/045Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles being combined with a filling device of Vertical Form-Fill-Seal [VFFS] machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/22Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • B65B51/303Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes reciprocating along only one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/36Bending and joining, e.g. for making hollow articles
    • B29C53/38Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
    • B29C53/40Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of definite length, i.e. discrete articles
    • B29C53/42Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of definite length, i.e. discrete articles using internal forming surfaces, e.g. mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/22Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns
    • B29C66/221Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns being in the form of a sinusoidal wave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2007Means for stripping or squeezing filled tubes prior to sealing to remove air or products from sealing area

Definitions

  • the invention encompasses in the field of vertical product packaging systems, for example, of products comprising liquid.
  • machines and installations for vertical bag forming are known for packaging - for example, unit or bulk - of products.
  • it is based on a film that is sealed longitudinally to obtain a tube of film, which is divided into individual packages by means of transverse seals. A cut of the tube can be made in correspondence with the transverse seal, to separate a container from the next.
  • WO-A-03/086869 describes a machine in which a film is passed through a diverter or former, which directs the film on the periphery of a forming tube.
  • Conveyor belts drag the film sheet down, while a sealing head performs a longitudinal seal, thus forming a tube of the film.
  • a sealing and cutting head performs the transverse sealing of the tube, to form the base of the container and in turn cut an already formed lower container, so that it can be separated from the film tube.
  • the top container is filled through a central hole in the forming tube and subsequently the opening is closed. upper of said upper container by means of the sealing and cutting head.
  • Longitudinal and transverse sealing is carried out by applying pressure and heat (for example, using, in the case of transverse seals, cutting jaws with electrical resistors), and the elements can be controlled with pneumatic systems, with cam-based systems and motor, with servomotors, etc.
  • these packaging systems may be useful for packaging many products, for example, for the packaging of bulk products (for example, for the packaging of seeds, nuts, etc.), they can present problems for packaging of liquid products or those comprising liquid, for example, food products that are stored in a liquid such as oil, etc.
  • a problem is due to the fact that the liquid can splash the inner surfaces of the film tube, which makes it difficult or prevents the correct transverse sealing by heat sealing by applying pressure and heat in a conventional manner (for example, by means of resistance jaws with resistances electrical), since, for said sealing systems to work satisfactorily, the film surfaces to be joined should be clean (i.e. free of liquid splashes). Otherwise, the risk of defects in the transverse seal increases.
  • a first aspect of the invention relates to a vertical product packaging machine or system, comprising: a feeding tube (which can be a substantially vertical tube through which the product to be packaged - which can comprise solid and / or liquid elements - moves by gravity); film feeding means (for example, similar to those described in WO-A-03/086869) configured to apply a film on said feeding tube, so that the film surrounds at least a part of said feeding tube and so that the film travels along at least a portion of said feed tube, towards an outlet end of said feed tube (for example, as in WO-A-03/086869); longitudinal sealing means of the film, configured to seal the film longitudinally by means of a longitudinal sealing, to form a tube of film that wraps at least a part of said tube of feeding (for example, in line with that described in WO-A-03/086869); and transverse sealing means of the film, configured to perform a transverse sealing of the film tube in a position posterior to the outlet end of said
  • This transverse seal may constitute the base of a container and / or the "" upper closure "'of a previous container (ie, of a container that received its sealed base in a previous transverse sealing phase, and which has now been filled with the corresponding product and that must be closed in this next phase of transversal sealing).
  • the transverse sealing means of the film comprise ultrasonic sealing means having opposite sealing surfaces configured to come into contact with the film tube to produce the transverse sealing. It has been proven that the use of ultrasonic welding sealing allows to overcome, at least to some extent, the problems caused by splashing of liquid on the inner surface of the film tube. Ultrasonic welding also works well to weld the film through drops and spots of liquid, since the vibrations displace the liquid, moving it away from the sealing area.
  • the invention allows the vertical packaging, by gravity, of liquid and / or oily products, sauces and mixed products (for example, solid products submerged in liquid or accompanied by liquid, such as cheese in oil) with a maximum reliability, despite the possible splashing of liquid on the inside of the film.
  • sauces and mixed products for example, solid products submerged in liquid or accompanied by liquid, such as cheese in oil
  • the problems that the hot surfaces of conventional transverse sealing means can be avoided.
  • This system of the invention based on the use of ultrasonic welding for, at least, transverse sealing, is also economical and, in addition, is not very demanding in terms of the cleaning conditions of the production environment.
  • the longitudinal sealing means of the film and the transverse sealing means of the film are configured such that the longitudinal sealing is at one end of the transverse sealing. In this way, it is achieved that between the sonotrode and the anvil of the ultrasonic welding system, there are never more than two layers of film. Traditionally, as seen in WO-A-
  • the longitudinal sealing means of the film can be configured to perform the longitudinal sealing so that two areas of the same face or surface of the film are joined. For example, when the tube is formed, the "inner" surfaces of two ends or longitudinal edges of the film can be joined, so that a longitudinal weld is established in which the free longitudinal ends or edges of the film are juxtaposed, directed " ' ' out '' 1 of the tube. In this way, a very homogeneous surface is achieved on which the transverse sealing is then performed. That is, the longitudinal sealing means of the film can be configured such that said two areas of the same film surface is joined near respective longitudinal edges of the film, so that a longitudinal weld is created in correspondence with said longitudinal edges.
  • the system can be configured so that in the area of the transverse seal, there is no area with more than two layers of film superimposed.
  • the system may additionally comprise stretching means configured to stretch the film tube in correspondence with said sealing surfaces.
  • These stretching means (which can be pneumatically operated, for example) can comprise at least two tweezers configured to stretch the film tube in opposite directions (for example, substantially horizontal) and / or so that the film tube is substantially flat in a direction parallel to the transverse sealing surfaces.
  • the pliers may comprise at least two pairs of pliers that each comprise a clamp located higher than the sealing surfaces and a clamp located lower than said sealing surfaces (when the feeding tube is arranged vertically, that is, in the usual operating position of this type of system).
  • the described system may additionally comprise a suction subsystem for removing air and, optionally, part of a product from a package (for example, part of a liquid product) before transverse sealing of the container.
  • This suction subsystem may comprise at least one suction tube that can extend through the feed tube and protrude through the outlet end of the feed tube, extending toward a point lower than said outlet end (when the feed tube is arranged vertically, in its usual operating position).
  • the suction subsystem may comprise a shutter subsystem (which may comprise, for example, two activated traders pneumatically) configured to exert pressure on the film tube and "" close it "in a position between the outlet end of the feed tube and a suction end of the suction tube (or tubes), to hinder the entry of air in the container from the outside, during the phase of suction of air through the suction tubes, that is, during the phase of elimination of air from the container prior to the lock thereof by the transverse seal. or the suction tubes) may end up in a position higher than the transverse sealing surfaces, so as not to interfere with the transverse sealing
  • the feeding tube in correspondence with the outlet end of the feeding tube there may be two or more stretching rods configured to deflect the film tube transversely in two opposite directions, to initiate a flattening of the film tube.
  • These rods can be fixed or pneumatically activated, and can be located in correspondence with the suction tubes.
  • a compaction subsystem comprising two opposite plates (which can be pneumatically operated) configured to exert pressure on the film tube at a position lower than the transverse sealing surfaces, when the feed tube is arranged vertically
  • the system can be configured to feed the film and to perform transverse sealing in a synchronized manner with a feeding of products by the feeding tube, so that each product to be packaged is housed in a bag defined by the film tube and with a base defined by a transverse seal of the film tube.
  • the system may be - S -
  • Another aspect of the invention relates to a method of vertical product packaging, comprising the steps of: applying a film on a feeding tube and forming a film tube from said film by means of a longitudinal sealing; Sequentially perform a product feed through the feed tube and a transverse seal of the film tube, to produce packages comprising portions of film tube sealed with the transverse seal and containing the corresponding product.
  • transverse sealing is performed by ultrasound.
  • the longitudinal sealing of the film and the transverse sealing are carried out so that the longitudinal sealing is at one end of the transverse sealing. What has been described regarding the system is also applicable to the method, mutatis mutandis.
  • the method may, for example, comprise the following steps that are carried out after the entry of the product to be filled into a portion of the film tube, through the feed tube, and before a vertical seal is made to close said portion. of the film tube above the product:
  • pressure Prior to air suction, pressure can be applied on the film tube to hinder the entry of air into the part of the film tube portion that contains the product.
  • Figures 1-4.- Show schematic elevational views of the system according to a preferred embodiment of the invention, in four successive operational phases.
  • Figures 5-6 You show two schematic views of the film tube, with longitudinal sealing (figure 5) and longitudinal and transverse sealing (figure 6).
  • Figures 7-10 Samples viewed in perspective of different components or subsystems of the apparatus or system of the invention.
  • Figure 11.- Shows a perspective view of the machine or system of the invention.
  • Figures 12 and 13.- Shows two side elevation views of the machine or system of the invention (one of the views reflects the system rotated 90 ° around a vertical axis with respect to the other view).
  • Figures 1-4 reflect various moments of the operation of a system according to a preferred embodiment of the invention.
  • the system comprises a feeding tube 1 and film feeding means (which can come from a film reel and pass through trainers 2 to be applied on the feeding tube, and then be dragged down , that is, towards the outlet end 11 of the feed tube, by means of a drag system 3 with its corresponding drag belts), for example, in the same way as in WO-A-03/086869.
  • means 4 for longitudinal sealing of the film that can be of any conventional type (for example, based on electrical resistors) and which are configured to seal the film longitudinally by sealing longitudinal 100 (see figures 5 and 6), to form a film tube 102 that wraps at least a part of the feeding tube 1.
  • means 5 of transverse sealing of the film configured to make successive transverse seals 101 (see Figure 6) of the film tube 102 in a position posterior to the outlet end 11 of the feed tube 1, that is, below the outlet end 11.
  • transverse sealing means 5 comprise sealing means by ultrasounds having opposite sealing surfaces 51 and 52, which, as is conventional in ultrasonic sealing systems, may comprise an anvil (corresponding to one of the sealing surfaces 52) and a sonotrode (corresponding to the other sealing surface 51), which, conventionally, can be activated from a generator of an electrical signal with the appropriate frequency (for example, in the order of 15-40 kHz), a converter that converts the electrical signal in a mechanic and a booster.
  • a generator of an electrical signal with the appropriate frequency for example, in the order of 15-40 kHz
  • converter that converts the electrical signal in a mechanic
  • booster for example, in the order of 15-40 kHz
  • the longitudinal sealing means of the film and the transverse sealing means of the film are configured so that the longitudinal sealing is at one end of the transverse sealing.
  • the longitudinal sealing is performed so that two areas of the same surface of the film are joined and so that these two areas are joined near respective longitudinal edges of the film.
  • a longitudinal weld is created in correspondence with the longitudinal edges, and in the transverse seal 101 there is no area with more than two layers of film superimposed, as can be seen in Figures 5 and 6.
  • a reliable cross closure can be achieved by ultrasonic welding.
  • stretching means 6 are provided which are illustrated in more detail in Figure 7 (see also Figures 11 and 13) and comprising two pairs of pliers (61, 62) configured to stretch the film tube in correspondence with the sealing surfaces (51, 52) of the transverse sealing means, in substantially horizontal opposite directions (when the feeding tube is in its vertical operating arrangement ), so that the film tube 102 is substantially flat in a direction parallel to the sealing surfaces.
  • Each pair of pliers comprises a clamp located higher than the sealing surfaces and a clamp located lower than the sealing surfaces.
  • the clamps are pneumatically actuated and configured to grip the film tube and to stretch it in opposite directions, so that the film tube is substantially flat in the area where the transverse seal occurs.
  • the packaging system additionally comprises a suction subsystem for removing air and, optionally, part of a product (for example, a liquid product) from a package before transverse sealing of the package, that is, to produce a vacuum at least partially in the package, something that can serve to improve the preservation of the product.
  • This suction subsystem comprises in this case two suction tubes 71 (see Figures 1-4, 11-13 and, especially, 8) which extends through the feeding tube 1 and protrudes through the outlet end 11 of the tube of feeding. These suction tubes are connected to a suction device (not shown) that can be of any conventional type. It is not considered necessary to describe it here in more detail.
  • a sealing subsystem 73 with two shutters 731 (basically, treadmills with flexible contact surface) (see, for example, Figures 1-4 and 9) which are pneumatically activated and which are pneumatically activated they are configured to exert pressure on the film tube in a position between the outlet end 11 of the feed tube and the suction ends 711 of the suction tubes 71, crushing it to prevent or hinder the entry of air. In this way, the entry of air into the package from the outside is difficult, during the air suction phase through the suction tubes 71 and before the transverse sealing.
  • the suction tubes terminate in a position higher than the sealing surfaces (51, 52) of the transverse sealing means, so that they do not obstruct the transverse ultrasonic sealing.
  • two stretching rods 8 are arranged which serve to deflect the film tube transversely in two opposite directions. This serves to initiate a flattening of the film tube, which facilitates the subsequent actuation of the stretching tongs (61, 62), and / or to facilitate packaging.
  • a compaction subsystem comprising two opposite plates 9 (see, for example, figures 9 and 12), pneumatically operated, and which serve to exert pressure on the film tube below the sealing surfaces (51 , 52) of the transverse sealing means 5.
  • the product can be compacted and / or reorganized before the transverse seal that superiorly closes the container occurs, and reduces, for example, the risk of air pockets remaining inside the package.
  • the system is configured to feed the film and to perform the transverse sealing in a synchronized manner with a product feed by the feeding tube 1, so that each product - or part of the product - to be packaged is it is housed in a bag defined by the film tube and with a base defined by a transverse seal of the film tube. After a product to be packaged has been received on the sealed base, the film is fed and a new transverse seal is made above the product, determining a new sealed base on which the next product to be packaged can be deposited.
  • the system can operate according to the following method or sequence of steps:
  • the film is applied to the tube and fed in a conventional manner, with a longitudinal weld or seal 100 that establishes a film tube 102.
  • the transverse seals 101 are produced by ultrasonic welding, and each package 103 is closed by the longitudinal seal. 100 and by two transverse seals 102, as seen in Figures 5 and 6.
  • this transverse seal serves as the "base" of a new package
  • the product 200 is introduced through the feed tube, as can be seen in Figure 1, in which look at the product 200 deposited in the lower part of the film tube, closed inferiorly by a transverse seal.
  • the traders 731 are in their removed position, just like the compaction plates 9.
  • the compaction plates 9 approach each other and there is a compaction and / or a reorganization / reconfiguration of the product 200.
  • the suction of air (and, optionally, a part of the product) is activated through the suction tubes 71. Since the footsteps 731 prevent or hinder the entry of air from above, a vacuum occurs (at least partial) inside the film tube under said treadmills (this phase can be seen in figure 3). Now you can activate the stretching clamps (61, 62), which grip respective parts of the tube (already crushed by the pressure of the outside air against the internal partial vacuum) and throw them out, in opposite directions, to avoid wrinkles that could make cross sealing difficult. Subsequently, the sealing surfaces (51, 52) of the anvil and sonotrode approach each other and come into contact with the film tube, to produce the transverse seal in the corresponding area.
  • Properly sealed containers can then be separated from the rest of the film tube in a conventional manner.
  • the invention is not limited to the specific embodiments that have been described but also covers, for example, the variants that can be made by the average person skilled in the art (for example, in terms of the choice of materials, dimensions , components, configuration, etc.), within what follows from the claims.

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Abstract

The invention relates to a system and method for the vertical packing of products, including a feed tube (1) and longitudinal and transverse sealing means. The means (5) used for the transverse sealing of the film comprise ultrasound sealing means having opposing sealing surfaces (51, 52) that are configured to come into contact with the film tube (102) in order to perform the transverse sealing operation. Moreover, the longitudinal film sealing means and the transverse film sealing means are configured such that the longitudinal seal is provided at one end of the transverse seal.

Description

SISTEMA Y MÉTODO DE ENVASADO VERTICAL VERTICAL PACKAGING SYSTEM AND METHOD
CAMPO TÉCNICO DE LA INVENCIÓNTECHNICAL FIELD OF THE INVENTION
La invención se engloba en el campo de los sistemas de envasado vertical de productos, por ejemplo, de productos que comprenden liquido.The invention encompasses in the field of vertical product packaging systems, for example, of products comprising liquid.
ANTECEDENTES DE LA INVENCIÓNBACKGROUND OF THE INVENTION
En la actualidad son conocidas máquinas e instalaciones de conformado vertical de bolsas para el envasado -por ejemplo, unitario o a granel- de productos. En estos sistemas se parte de un film que se sella longitudinalmente para obtener un tubo de film, el cual se divide en envases individuales mediante sellados transversales. Se puede realizar un corte del tubo en correspondencia con el sellado transversal, para separar un envase del siguiente.At present, machines and installations for vertical bag forming are known for packaging - for example, unit or bulk - of products. In these systems it is based on a film that is sealed longitudinally to obtain a tube of film, which is divided into individual packages by means of transverse seals. A cut of the tube can be made in correspondence with the transverse seal, to separate a container from the next.
Un sistema de este tipo se refleja en WO-A- 03/086869, que describe una máquina en la que un film se hace pasar a través de un desviador o formador, el cual dirige el film sobre la periferia de un tubo formador. Unas cintas transportadoras arrastran la lámina de film hacia abajo, mientras que un cabezal de sellado realiza un sellado longitudinal, conformando asi un tubo del film. Por otra parte, un cabezal de sellado y corte realiza el sellado transversal del tubo, para constituir la base del envase y a su vez cortar un envase inferior ya formado, de manera que pueda separarse del tubo de film. A continuación, se produce el llenado del envase superior a través de un orificio central del tubo formador y, posteriormente, se cierra la abertura superior de dicho envase superior mediante el cabezal de sellado y corte.Such a system is reflected in WO-A-03/086869, which describes a machine in which a film is passed through a diverter or former, which directs the film on the periphery of a forming tube. Conveyor belts drag the film sheet down, while a sealing head performs a longitudinal seal, thus forming a tube of the film. On the other hand, a sealing and cutting head performs the transverse sealing of the tube, to form the base of the container and in turn cut an already formed lower container, so that it can be separated from the film tube. Next, the top container is filled through a central hole in the forming tube and subsequently the opening is closed. upper of said upper container by means of the sealing and cutting head.
En este tipo de sistemas se pueden utilizar diferentes tipos de film, en función de las necesidades que existan en cada caso, por ejemplo, en función del tipo de producto, en función de las características del proceso de llenado, etc.In this type of systems different types of film can be used, depending on the needs that exist in each case, for example, depending on the type of product, depending on the characteristics of the filling process, etc.
El sellado longitudinal y transversal se realiza mediante aplicación de presión y calor (por ejemplo, utilizando, en el caso de los sellados transversales, mordazas de corte con resistencias eléctricas) , y los elementos pueden ser controlados con sistemas neumáticos, con sistemas basados en levas y motor, con servomotores, etc . Aunque estos sistemas de envasado pueden resultar útiles para realizar el envasado de muchos productos, por ejemplo, para el envasado de productos a granel (por ejemplo, para el envasado de semillas, de frutos secos, etc.), pueden presentar problemas para el envasado de productos líquidos o que comprenden liquido, por ejemplo, productos alimenticios que se conservan en un liquido como aceite, etc. Un problema se debe al hecho de que el liquido pueda salpicar las superficies interiores del tubo del film, lo cual dificulta o impide el correcto sellado transversal por termosellado mediante aplicación de presión y calor de forma convencional (por ejemplo, mediante mordazas de corte con resistencias eléctricas), ya que, para que dichos sistemas de sellado funcionen satisfactoriamente, conviene que las superficies de film que se quieren unir estén limpias (es decir, libres de salpicaduras de liquido) . En el caso contrario, aumenta el riesgo de defectos en el sellado transversal. Convencionalmente, para el envasado de muchos productos, incluyendo productos que comprenden líquidos, se han utilizado técnicas de alimentación horizontales (por ejemplo, envasado por Termoconformado, Termosellado, Flow-Pack, etc.) , que pueden ser muy rápidas (ya que, a diferencia de lo que ocurre en los sistemas verticales, en los sistemas de envasado horizontales la velocidad de desplazamiento del producto no depende de la gravedad) , pero que son muy costosas y/o requieren mucho espacio. Por ello, para muchas aplicaciones, los sistemas horizontales no representan una solución adecuada u óptima .Longitudinal and transverse sealing is carried out by applying pressure and heat (for example, using, in the case of transverse seals, cutting jaws with electrical resistors), and the elements can be controlled with pneumatic systems, with cam-based systems and motor, with servomotors, etc. Although these packaging systems may be useful for packaging many products, for example, for the packaging of bulk products (for example, for the packaging of seeds, nuts, etc.), they can present problems for packaging of liquid products or those comprising liquid, for example, food products that are stored in a liquid such as oil, etc. A problem is due to the fact that the liquid can splash the inner surfaces of the film tube, which makes it difficult or prevents the correct transverse sealing by heat sealing by applying pressure and heat in a conventional manner (for example, by means of resistance jaws with resistances electrical), since, for said sealing systems to work satisfactorily, the film surfaces to be joined should be clean (i.e. free of liquid splashes). Otherwise, the risk of defects in the transverse seal increases. Conventionally, for the packaging of many products, including products comprising liquids, horizontal feeding techniques have been used (for example, Thermoforming, Thermo-sealing, Flow-Pack, etc.), which can be very fast (since, at unlike what happens in vertical systems, in horizontal packaging systems the speed of product movement does not depend on gravity), but they are very expensive and / or require a lot of space. Therefore, for many applications, horizontal systems do not represent an adequate or optimal solution.
DESCRIPCIÓN DE LA INVENCIÓN Un primer aspecto de la invención se refiere a una máquina o sistema de envasado vertical de productos, que comprende : un tubo de alimentación (que puede ser un tubo sustancialmente vertical a través del cual el producto a envasar -que puede comprender elementos sólidos y/o líquidos- se desplaza por gravedad) ; medios de alimentación de film (por ejemplo, similares a los que se describen en WO-A-03/086869) configurados para aplicar un film sobre dicho tubo de alimentación, de manera que el film rodee al menos una parte de dicho tubo de alimentación y de manera que el film se desplace a lo largo de al menos una parte de dicho tubo de alimentación, hacia un extremo de salida de dicho tubo de alimentación (por ejemplo, tal y como ocurre en WO-A-03/086869) ; medios de sellado longitudinal del film, configurados para sellar el film longitudinalmente mediante un sellado longitudinal, para formar un tubo de film que envuelve al menos un parte de dicho tubo de alimentación (por ejemplo, en línea con lo descrito en WO-A-03/086869) ; y medios de sellado transversal del film, configurados para realizar un sellado transversal del tubo de film en un una posición posterior al extremo de salida de dicho tubo de alimentación (según la dirección de alimentación del film, es decir, en una posición ^más baja'1 o ""inferior11 a la del extremo de salida del tubo de alimentación, cuando el tubo de alimentación está situada verticalmente para alimentación del producto por gravedad, de forma convencional) .DESCRIPTION OF THE INVENTION A first aspect of the invention relates to a vertical product packaging machine or system, comprising: a feeding tube (which can be a substantially vertical tube through which the product to be packaged - which can comprise solid and / or liquid elements - moves by gravity); film feeding means (for example, similar to those described in WO-A-03/086869) configured to apply a film on said feeding tube, so that the film surrounds at least a part of said feeding tube and so that the film travels along at least a portion of said feed tube, towards an outlet end of said feed tube (for example, as in WO-A-03/086869); longitudinal sealing means of the film, configured to seal the film longitudinally by means of a longitudinal sealing, to form a tube of film that wraps at least a part of said tube of feeding (for example, in line with that described in WO-A-03/086869); and transverse sealing means of the film, configured to perform a transverse sealing of the film tube in a position posterior to the outlet end of said feeding tube (according to the film feed direction, that is, in a lower ^ position ' 1 or "" lower 11 to that of the outlet end of the feed tube, when the feed tube is positioned vertically for gravity feed of the product, in a conventional manner).
Este sellado transversal puede constituir la base de un envase y/o el ""cierre superior '' de un envase anterior (es decir, de un envase que recibió su base sellada en una fase de sellado transversal anterior, y que ahora ha sido rellenada con el producto correspondiente y que se debe cerrar en esta siguiente fase de sellado transversal) .This transverse seal may constitute the base of a container and / or the "" upper closure "'of a previous container (ie, of a container that received its sealed base in a previous transverse sealing phase, and which has now been filled with the corresponding product and that must be closed in this next phase of transversal sealing).
De acuerdo con la invención, los medios de sellado transversal del film comprenden medios de sellado por ultrasonidos que presentan superficies de sellado opuestos configurados para entrar en contacto con el tubo de film para producir el sellado transversal. Se ha comprobado que el uso de sellado por soldadura por ultrasonidos permite superar, al menos en cierta medida, los problemas causados por salpicaduras de líquido en la superficie interior del tubo de film. La soldadura por ultrasonidos funciona bien también para soldar el film a través de gotas y manchas de líquido, ya que las vibraciones desplazan el líquido, alejándolo de la zona de sellado.In accordance with the invention, the transverse sealing means of the film comprise ultrasonic sealing means having opposite sealing surfaces configured to come into contact with the film tube to produce the transverse sealing. It has been proven that the use of ultrasonic welding sealing allows to overcome, at least to some extent, the problems caused by splashing of liquid on the inner surface of the film tube. Ultrasonic welding also works well to weld the film through drops and spots of liquid, since the vibrations displace the liquid, moving it away from the sealing area.
De esta manera, la invención permite el envasado vertical, por gravedad, de productos líquidos y/o aceitosos, de salsas y de productos mixtos (por ejemplo, de productos sólidos sumergidos en líquido o acompañados por líquido, como, por ejemplo, queso en aceite) con una máxima fiabilidad, a pesar de las eventuales salpicaduras de líquido en la cara interior del film. Además, se evitan los problemas que pueden representar las superficies calientes de los medios de sellado transversal convencionales (por ejemplo, calentados por resistencias eléctricas) , y los correspondientes problemas de riesgo de deterioro de embalaje. Este sistema de la invención, basado en el uso de soldadura por ultrasonidos para, al menos, el sellado transversal, también es económico y, además, no es muy exigente en cuanto a las condiciones de limpieza del entorno de producción.In this way, the invention allows the vertical packaging, by gravity, of liquid and / or oily products, sauces and mixed products (for example, solid products submerged in liquid or accompanied by liquid, such as cheese in oil) with a maximum reliability, despite the possible splashing of liquid on the inside of the film. In addition, the problems that the hot surfaces of conventional transverse sealing means (for example, heated by electrical resistors), and the corresponding problems of risk of packaging deterioration can be avoided. This system of the invention, based on the use of ultrasonic welding for, at least, transverse sealing, is also economical and, in addition, is not very demanding in terms of the cleaning conditions of the production environment.
Por otra parte, de acuerdo con la invención, los medios de sellado longitudinal del film y los medios de sellado transversal del film están configurados de manera que el sellado longitudinal quede en un extremo del sellado transversal. De esta manera, se consigue que entre el sonotrodo y el yunque del sistema de soldadura por ultrasonidos, nunca queden más de dos capas de film. Tradicionalmente, tal y como se observa en WO-A-Moreover, according to the invention, the longitudinal sealing means of the film and the transverse sealing means of the film are configured such that the longitudinal sealing is at one end of the transverse sealing. In this way, it is achieved that between the sonotrode and the anvil of the ultrasonic welding system, there are never more than two layers of film. Traditionally, as seen in WO-A-
03/086869, la realización del sellado longitudinal y transversal se hacia de manera que el sellado longitudinal quedara en la parte central del sellado transversal. De esta manera, en la zona donde coincidían ambos sellados, quedaban superpuestas hasta cuatro capas de film (por una parte, las dos capas a unir y, por otra, las dos capas que formaban parte del sellado longitudinal) . En los procesos convencionales, basados en el uso de mordazas con resistencias eléctricas, parece ser que esto no representaba un problema. Sin embargo, en el caso de soldadura por ultrasonidos, si se desea realizar un sellado transversal del tubo, el hecho de que dicho sellado se deba realizar, con una misma herramienta, tanto sobre dos capas de film superpuestas como sobre una zona en la que hay cuatro capas superpuestas (la zona de cuatro capas superpuestas corresponde a la zona central donde está la soldadura longitudinal) , dificultarla mucho la obtención de sellados transversales homogéneos y aumentarla el riesgo de errores y defectos en el sellado. Para garantizar un buen sellado también en la zona donde están superpuestas cuatro capas se tendría que aumentar la potencia del sistema de ultrasonidos, con los inconvenientes que ello implica. Además, si el sellado tiene que realizarse sobre un objeto no homogéneo (es decir, con un grosor que varia de dos capas a cuatro capas de film) , es más difícil obtener un resultado homogéneo.03/086869, the realization of the longitudinal and transverse seal was made so that the longitudinal seal would remain in the central part of the transverse seal. In this way, in the area where both seals coincided, up to four layers of film were superimposed (on the one hand, the two layers to be joined and, on the other, the two layers that formed part of the longitudinal seal). In conventional processes, based on the use of jaws with electrical resistors, it seems that this did not represent a problem. However, in the case of ultrasonic welding, if it is desired to perform a transverse sealing of the tube, the fact that said sealing must be carried out, with the same tool, both on two layers of superimposed film as in an area where there are four overlapping layers (the area of four overlapping layers corresponds to the central area where the longitudinal weld is), making it very difficult to obtain homogeneous cross seals and increasing the risk of errors and defects in the sealing. To guarantee a good seal also in the area where four layers are superimposed, the power of the ultrasound system should be increased, with the drawbacks that this implies. In addition, if the sealing has to be done on a non-homogeneous object (that is, with a thickness that varies from two layers to four layers of film), it is more difficult to obtain a homogeneous result.
Los medios de sellado longitudinal del film pueden estar configurados para realizar el sellado longitudinal de manera que se unan dos zonas de una misma cara o superficie del film. Por ejemplo, al formarse el tubo, se pueden unir las superficies "interiores '' de dos extremos o bordes longitudinales del film, de manera que se establezca una soldadura longitudinal en la que los extremos o bordes longitudinales libres del film quedan yuxtapuestos, dirigidos "'"hacia fuera'1 del tubo. De esta manera, se consigue una superficie muy homogénea sobre la que luego se realiza el sellado transversal. Es decir, los medios de sellado longitudinal del film pueden están configurados de manera que dichas dos zonas de la misma superficie del film se unan cerca de respectivos bordes longitudinales del film, de manera que se crea una soldadura longitudinal en correspondencia con dichos bordes longitudinales.The longitudinal sealing means of the film can be configured to perform the longitudinal sealing so that two areas of the same face or surface of the film are joined. For example, when the tube is formed, the "inner" surfaces of two ends or longitudinal edges of the film can be joined, so that a longitudinal weld is established in which the free longitudinal ends or edges of the film are juxtaposed, directed "'' out '' 1 of the tube. In this way, a very homogeneous surface is achieved on which the transverse sealing is then performed. That is, the longitudinal sealing means of the film can be configured such that said two areas of the same film surface is joined near respective longitudinal edges of the film, so that a longitudinal weld is created in correspondence with said longitudinal edges.
El sistema puede estar configurado de manera que en la zona del sellado transversal, no haya ninguna zona con más de dos capas de film superpuestas. El sistema puede adicionalmente comprender medios de estiramiento configurados para estirar el tubo del film en correspondencia con dichas superficies de sellado. Estos medios de estiramiento (que pueden ser accionados neumáticamente, por ejemplo) pueden comprenden al menos dos pinzas configuradas para estirar el tubo de film en direcciones opuestas (por ejemplo, sustancialmente horizontales) y/o de manera que el tubo de film quede sustancialmente plano en una dirección paralela a las superficies de sellado transversal. Las pinzas pueden comprenden al menos dos parejas de pinzas que cada una comprende una pinza situada más arriba que las superficies de sellado y una pinza situada más abajo que dichas superficies de sellado (cuando el tubo de alimentación está dispuesto verticalmente, es decir, en la posición operativa habitual de este tipo de sistema) .The system can be configured so that in the area of the transverse seal, there is no area with more than two layers of film superimposed. The system may additionally comprise stretching means configured to stretch the film tube in correspondence with said sealing surfaces. These stretching means (which can be pneumatically operated, for example) can comprise at least two tweezers configured to stretch the film tube in opposite directions (for example, substantially horizontal) and / or so that the film tube is substantially flat in a direction parallel to the transverse sealing surfaces. The pliers may comprise at least two pairs of pliers that each comprise a clamp located higher than the sealing surfaces and a clamp located lower than said sealing surfaces (when the feeding tube is arranged vertically, that is, in the usual operating position of this type of system).
Utilizando este tipo de subsistema de estiramiento se pueden evitar arrugas y se puede establecer una superficie sustancialmente plana para el sellado transversal, algo que sirve para reducir el riesgo de defectos en la soldadura.Using this type of stretching subsystem, wrinkles can be avoided and a substantially flat surface can be established for transverse sealing, which serves to reduce the risk of welding defects.
Por otra parte, para poder establecer un vacio al menos parcial en el envase, el sistema descrito puede adicionalmente comprender un subsistema de succión para eliminar aire y, opcionalmente, parte de un producto de un envase (por ejemplo, parte de un producto líquido) antes del sellado transversal del envase. Este subsistema de succión puede comprender al menos un tubo de succión que puede extenderse por el tubo de alimentación y sobresalir por el extremo de salida del tubo de alimentación, extendiéndose hacia un punto más abajo que dicho extremo de salida (cuando el tubo de alimentación está dispuesto verticalmente, en su posición operativa habitual) . Además, el subsistema de succión puede comprender un subsistema de obturación (que puede comprender, por ejemplo, dos pisadores activados neumáticamente) configurado para ejercer presión sobre el tubo de film y ""-cerrarlo" en una posición entre el extremo de salida del tubo de alimentación y un extremo de aspiración del tubo (o de los tubos) de succión, para dificultar la entrada de aire en el envase desde el exterior, durante la fase de succión de aire a través de los tubos de succión, es decir, durante la fase de eliminación de aire del envase previo a la cerradura de la misma por el sellado transversal. El tubo (o los tubos) de succión pueden terminar en una posición más arriba que las superficies de sellado transversal, para no interferir en el sellado transversalOn the other hand, in order to be able to establish an at least partial vacuum in the package, the described system may additionally comprise a suction subsystem for removing air and, optionally, part of a product from a package (for example, part of a liquid product) before transverse sealing of the container. This suction subsystem may comprise at least one suction tube that can extend through the feed tube and protrude through the outlet end of the feed tube, extending toward a point lower than said outlet end (when the feed tube is arranged vertically, in its usual operating position). In addition, the suction subsystem may comprise a shutter subsystem (which may comprise, for example, two activated traders pneumatically) configured to exert pressure on the film tube and "" close it "in a position between the outlet end of the feed tube and a suction end of the suction tube (or tubes), to hinder the entry of air in the container from the outside, during the phase of suction of air through the suction tubes, that is, during the phase of elimination of air from the container prior to the lock thereof by the transverse seal. or the suction tubes) may end up in a position higher than the transverse sealing surfaces, so as not to interfere with the transverse sealing
(de esta forma, no es necesario retirar los tubos de succión antes del sellado transversal, algo que simplifica el sistema) .(In this way, it is not necessary to remove the suction tubes before transverse sealing, which simplifies the system).
Por otra parte, en correspondencia con el extremo de salida del tubo de alimentación puede haber dos o más varillas de estiramiento configurados para desviar el tubo de film transversalmente en dos direcciones opuestas, para iniciar un aplanado del tubo de film. Estas varillas pueden ser fijas o activadas neumáticamente, y pueden estar situadas en correspondencia con los tubos de succión.On the other hand, in correspondence with the outlet end of the feeding tube there may be two or more stretching rods configured to deflect the film tube transversely in two opposite directions, to initiate a flattening of the film tube. These rods can be fixed or pneumatically activated, and can be located in correspondence with the suction tubes.
Por otra parte, puede haber un subsistema de compactación que comprende dos placas opuestas (que pueden ser accionadas neumáticamente) configuradas para ejercer presión sobre el tubo de film en una posición más abajo que las superficies de sellado transversal, cuando el tubo de alimentación está dispuesto verticalmente . El sistema puede estar configurado para alimentar el film y para realizar el sellado transversal de manera sincronizada con una alimentación de productos por el tubo de alimentación, de manera que cada producto a envasar se aloja en una bolsa definida por el tubo de film y con una base definida por un sellado transversal del tubo de film. Además, el sistema puede estar - S -On the other hand, there may be a compaction subsystem comprising two opposite plates (which can be pneumatically operated) configured to exert pressure on the film tube at a position lower than the transverse sealing surfaces, when the feed tube is arranged vertically The system can be configured to feed the film and to perform transverse sealing in a synchronized manner with a feeding of products by the feeding tube, so that each product to be packaged is housed in a bag defined by the film tube and with a base defined by a transverse seal of the film tube. In addition, the system may be - S -
configurado para alimentar el film después de haber recibido un producto a envasar sobre dicha base sellada, y antes de un nuevo sellado transversal del tubo de film, de manera que dicho sellado transversal se haga por encima del producto, determinando una nueva base sellada sobre la que se puede depositar el siguiente producto a envasar.configured to feed the film after having received a product to be packaged on said sealed base, and before a new transverse sealing of the film tube, so that said transverse sealing is made above the product, determining a new sealed base on the that you can deposit the next product to be packed.
Otro aspecto de la invención se refiere a un método de envasado vertical de productos, que comprende los pasos de: aplicar un film sobre un tubo de alimentación y formar un tubo de film a partir de dicho film mediante un sellado longitudinal; realizar, secuencialmente, una alimentación de producto a través del tubo de alimentación y un sellado transversal del tubo de film, para producir envases que comprenden porciones de tubo de film selladas con el sellado transversal y que contienen el producto correspondiente . De acuerdo con la invención, el sellado transversal se realiza por ultrasonidos. Además, el sellado longitudinal del film y el sellado transversal se realizan de manera que el sellado longitudinal quede en un extremo del sellado transversal. Lo que se ha descrito con respecto al sistema también es aplicable al método, mutatis mutandis .Another aspect of the invention relates to a method of vertical product packaging, comprising the steps of: applying a film on a feeding tube and forming a film tube from said film by means of a longitudinal sealing; Sequentially perform a product feed through the feed tube and a transverse seal of the film tube, to produce packages comprising portions of film tube sealed with the transverse seal and containing the corresponding product. According to the invention, transverse sealing is performed by ultrasound. In addition, the longitudinal sealing of the film and the transverse sealing are carried out so that the longitudinal sealing is at one end of the transverse sealing. What has been described regarding the system is also applicable to the method, mutatis mutandis.
El método puede, por ejemplo, comprender los siguientes pasos que se realizan después de la entrada del producto a rellenar en una porción del tubo de film, a través del tubo de alimentación, y antes de que se realice un sellado vertical para cerrar dicha porción del tubo de film por encima del producto:The method may, for example, comprise the following steps that are carried out after the entry of the product to be filled into a portion of the film tube, through the feed tube, and before a vertical seal is made to close said portion. of the film tube above the product:
- compactar el producto mediante presión con placas;- compact the product by pressure with plates;
- succionar aire y, opcionalmente, una porción del producto contenido en la porción del tubo de film; y - estirar el tubo de film con pinzas para facilitar una zona sustancialmente plana para aplicación del sellado transversal.- sucking air and, optionally, a portion of the product contained in the portion of the film tube; Y - stretch the film tube with tweezers to facilitate a substantially flat area for transverse sealing application.
Previamente a la succión de aire, se puede aplicar presión sobre el tubo de film para dificultar la entrada de aire en la parte de la porción de tubo de film que contiene el producto.Prior to air suction, pressure can be applied on the film tube to hinder the entry of air into the part of the film tube portion that contains the product.
DESCRIPCIÓN DE LAS FIGURAS Para complementar la descripción y con objeto de ayudar a una mejor comprensión de las características de la invención, de acuerdo con un ejemplo preferente de realización práctica de la misma, se acompaña como parte integrante de la descripción, un juego de figuras en el que con carácter ilustrativo y no limitativo, se ha representado lo siguiente:DESCRIPTION OF THE FIGURES To complement the description and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical implementation thereof, a set of figures is accompanied as an integral part of the description in which, as an illustration and not limitation, the following has been represented:
Las figuras 1-4.- Muestran vistas esquemáticas en alzado del sistema de acuerdo con una realización preferida de la invención, en cuatro fases operativas sucesivas.Figures 1-4.- Show schematic elevational views of the system according to a preferred embodiment of the invention, in four successive operational phases.
Las figuras 5-6.- Muestras dos vistas esquemáticas del tubo de film, con sellado longitudinal (figura 5) y sellados longitudinal y transversales (figura 6) .Figures 5-6.- You show two schematic views of the film tube, with longitudinal sealing (figure 5) and longitudinal and transverse sealing (figure 6).
Las figuras 7-10.- Muestras vistas en perspectiva de diferentes componentes o subsistemas del aparato o sistema de la invención.Figures 7-10.- Samples viewed in perspective of different components or subsystems of the apparatus or system of the invention.
La figura 11.- Muestra una vista en perspectiva de la máquina o sistema de la invención.Figure 11.- Shows a perspective view of the machine or system of the invention.
Las figuras 12 y 13.- Muestras dos vistas en alzado lateral de la máquina o sistema de la invención (una de las vistas refleja el sistema girado 90° alrededor de un eje vertical con respecto a la otra vista) . REALIZACIÓN PREFERENTE DE LA INVENCIÓNFigures 12 and 13.- Shows two side elevation views of the machine or system of the invention (one of the views reflects the system rotated 90 ° around a vertical axis with respect to the other view). PREFERRED EMBODIMENT OF THE INVENTION
Las figuras 1-4 reflejan varios momentos de la operación de un sistema de acuerdo con una realización preferida de la invención. Tal y como se puede observar, el sistema comprende un tubo de alimentación 1 y medios de alimentación de film (que puede venir de una bobina de film y pasar por formadores 2 para ser aplicado sobre el tubo de alimentación, para luego ser arrastrado hacia abajo, es decir, hacia el extremo de salida 11 del tubo de alimentación, mediante una sistema de arrastre 3 con sus cintas arrastradotas correspondientes), por ejemplo, de la misma manera que en con WO-A-03/086869. Además, igual que en WO-A-03/086869, hay unos medios 4 de sellado longitudinal del film que pueden ser de cualquier tipo convencional (por ejemplo, basados en resistencias eléctricas) y que están configurados para sellar el film longitudinalmente mediante un sellado longitudinal 100 (ver figuras 5 y 6) , para formar un tubo de film 102 que envuelve al menos un parte del tubo de alimentación 1. Por otra parte, están los medios 5 de sellado transversal del film, configurados para realizar sucesivos sellados transversales 101 (véase la figura 6) del tubo de film 102 en un una posición posterior al extremo de salida 11 del tubo de alimentación 1, es decir, por debajo del extremo de salida 11. Estos/ medios 5 de sellados transversal comprenden medios de sellado por ultrasonidos que presentan superficies de sellado 51 y 52 opuestos, que, como es convencional en sistemas de sellado por ultrasonido, pueden comprender un yunque (que corresponde a una de las superficies de sellado 52) y un sonotrodo (que corresponde a la otra superficie de sellado 51), que, de forma convencional, puede ser activado a partir de un generador de una señal eléctrica con la frecuencia adecuada (por ejemplo, del orden de 15- 40 kHz) , un convertidor que convierte la señal eléctrica en una mecánica y un booster. Estos equipos son convencionales y el experto medio en la materia puede fácilmente elegir el que mejor se adapte a una aplicación concreta, en función de, por ejemplo, las características de los materiales a soldar y otros aspectos como, por ejemplo, el coste de los equipos.Figures 1-4 reflect various moments of the operation of a system according to a preferred embodiment of the invention. As can be seen, the system comprises a feeding tube 1 and film feeding means (which can come from a film reel and pass through trainers 2 to be applied on the feeding tube, and then be dragged down , that is, towards the outlet end 11 of the feed tube, by means of a drag system 3 with its corresponding drag belts), for example, in the same way as in WO-A-03/086869. In addition, as in WO-A-03/086869, there are means 4 for longitudinal sealing of the film that can be of any conventional type (for example, based on electrical resistors) and which are configured to seal the film longitudinally by sealing longitudinal 100 (see figures 5 and 6), to form a film tube 102 that wraps at least a part of the feeding tube 1. On the other hand, there are the means 5 of transverse sealing of the film, configured to make successive transverse seals 101 (see Figure 6) of the film tube 102 in a position posterior to the outlet end 11 of the feed tube 1, that is, below the outlet end 11. These transverse sealing means 5 comprise sealing means by ultrasounds having opposite sealing surfaces 51 and 52, which, as is conventional in ultrasonic sealing systems, may comprise an anvil (corresponding to one of the sealing surfaces 52) and a sonotrode (corresponding to the other sealing surface 51), which, conventionally, can be activated from a generator of an electrical signal with the appropriate frequency (for example, in the order of 15-40 kHz), a converter that converts the electrical signal in a mechanic and a booster. These equipments are conventional and the average expert in the field can easily choose the one that best suits a specific application, depending on, for example, the characteristics of the materials to be welded and other aspects such as, for example, the cost of the equipment.
Tal y como se puede observar en las figuras 5 y 6, los medios de sellado longitudinal del film y los medios de sellado transversal del film están configurados de manera que el sellado longitudinal quede en un extremo del sellado transversal. En la realización ilustrada (véanse las figuras 5 y 6) , el sellado longitudinal se realiza de manera que se unan dos zonas de una misma superficie del film y de manera que estas dos zonas se unan cerca de respectivos bordes longitudinales del film. De esta forma, se crea una soldadura longitudinal en correspondencia con los bordes longitudinales, y en el sellado transversal 101 no queda ninguna zona con más de dos capas de film superpuestas, tal y como se puede percibir en las figuras 5 y 6. De esta manera, se puede conseguir un cierre transversal fiable mediante soldadura por ultrasonidos .As can be seen in Figures 5 and 6, the longitudinal sealing means of the film and the transverse sealing means of the film are configured so that the longitudinal sealing is at one end of the transverse sealing. In the illustrated embodiment (see Figures 5 and 6), the longitudinal sealing is performed so that two areas of the same surface of the film are joined and so that these two areas are joined near respective longitudinal edges of the film. In this way, a longitudinal weld is created in correspondence with the longitudinal edges, and in the transverse seal 101 there is no area with more than two layers of film superimposed, as can be seen in Figures 5 and 6. Of this Thus, a reliable cross closure can be achieved by ultrasonic welding.
Para facilitar el sellado transversal y evitar arrugas etc. en el film en la zona de sellado (algo que podría perjudicar a la calidad del sellado) , se ha previsto medios 6 de estiramiento que se ilustran más detalladamente en la figura 7 (véanse también las figuras 11 y 13) y que comprenden dos parejas de pinzas (61, 62) configurados para estirar el tubo del film en correspondencia con las superficies de sellado (51, 52) de los medios de sellado transversal, en direcciones opuestas sustancialmente horizontales (cuando el tubo de alimentación está en su disposición operativa vertical) , de forma que el tubo de film 102 quede sustancialmente plano en una dirección paralela a las superficies de sellado. Cada pareja de pinzas comprende una pinza situada más arriba que las superficies de sellado y una pinza situada más abajo que las superficies de sellado. Las pinzas están accionadas neumáticamente y configuradas para agarrar el tubo de film y para estirarlo en direcciones opuestas, de manera que el tubo de film quede sustancialmente plano en la zona en la que se produce el sellado transversal .To facilitate transverse sealing and avoid wrinkles etc. in the film in the sealing zone (something that could damage the quality of the sealing), stretching means 6 are provided which are illustrated in more detail in Figure 7 (see also Figures 11 and 13) and comprising two pairs of pliers (61, 62) configured to stretch the film tube in correspondence with the sealing surfaces (51, 52) of the transverse sealing means, in substantially horizontal opposite directions (when the feeding tube is in its vertical operating arrangement ), so that the film tube 102 is substantially flat in a direction parallel to the sealing surfaces. Each pair of pliers comprises a clamp located higher than the sealing surfaces and a clamp located lower than the sealing surfaces. The clamps are pneumatically actuated and configured to grip the film tube and to stretch it in opposite directions, so that the film tube is substantially flat in the area where the transverse seal occurs.
Por otra parte, de acuerdo con esta realización preferida de la invención, el sistema de envasado comprende adicionalmente un subsistema de succión para eliminar aire y, opcionalmente, parte de un producto (por ejemplo, un producto liquido) de un envase antes del sellado transversal del envase, es decir, para producir un vacío al menos parcial en el envase, algo que puede servir para mejorar la conservación del producto. Este subsistema de succión comprende en este caso dos tubos de succión 71 (véanse las figuras 1-4, 11-13 y, especialmente, 8) que se extiende por el tubo de alimentación 1 y que sobresale por el extremo de salida 11 del tubo de alimentación. Estos tubos de succión están conectados a un dispositivo de succión (no ilustrado) que puede ser de cualquier tipo convencional . No se considera necesario describirlo aquí con más detalle.On the other hand, according to this preferred embodiment of the invention, the packaging system additionally comprises a suction subsystem for removing air and, optionally, part of a product (for example, a liquid product) from a package before transverse sealing of the package, that is, to produce a vacuum at least partially in the package, something that can serve to improve the preservation of the product. This suction subsystem comprises in this case two suction tubes 71 (see Figures 1-4, 11-13 and, especially, 8) which extends through the feeding tube 1 and protrudes through the outlet end 11 of the tube of feeding. These suction tubes are connected to a suction device (not shown) that can be of any conventional type. It is not considered necessary to describe it here in more detail.
Para mejorar el funcionamiento del subsistema de succión se ha previsto un subsistema de obturación 73 con dos obturadores 731 (básicamente, pisadores con superficie de contacto flexible) (véanse, por ejemplo, las figuras 1-4 y 9) que se activan neumáticamente y que están configurados para ejercer presión sobre el tubo de film en una posición entre el extremo de salida 11 del tubo de alimentación y los extremos de aspiración 711 de los tubos de succión 71, aplastándolo para evitar o dificultar la entrada de aire. De esta manera, se dificulta la entrada de aire en el envase desde el exterior, durante la fase de succión de aire a través de los tubos de succión 71 y antes del sellado transversal. Tal y como se puede ver en las figuras, los tubos de succión terminan en una posición más arriba que las superficies de sellado (51, 52) de los medios de sellado transversal, por lo que no obstaculizan el sellado transversal por ultrasonidos .In order to improve the operation of the suction subsystem, a sealing subsystem 73 with two shutters 731 (basically, treadmills with flexible contact surface) (see, for example, Figures 1-4 and 9) which are pneumatically activated and which are pneumatically activated they are configured to exert pressure on the film tube in a position between the outlet end 11 of the feed tube and the suction ends 711 of the suction tubes 71, crushing it to prevent or hinder the entry of air. In this way, the entry of air into the package from the outside is difficult, during the air suction phase through the suction tubes 71 and before the transverse sealing. As can be seen in the figures, the suction tubes terminate in a position higher than the sealing surfaces (51, 52) of the transverse sealing means, so that they do not obstruct the transverse ultrasonic sealing.
Tal y como se puede ver en la figura 8, en correspondencia con el extremo de salida 11 del tubo de alimentación están dispuestas dos varillas 8 de estiramiento que sirven para desviar el tubo de film transversalmente en dos direcciones opuestas. Esto sirve para iniciar un aplanado del tubo de film, algo que facilita la posterior actuación de las pinzas (61, 62) de estiramiento, y/o para facilitar el envasado.As can be seen in Figure 8, in correspondence with the outlet end 11 of the feeding tube, two stretching rods 8 are arranged which serve to deflect the film tube transversely in two opposite directions. This serves to initiate a flattening of the film tube, which facilitates the subsequent actuation of the stretching tongs (61, 62), and / or to facilitate packaging.
También se ha previsto un subsistema de compactación que comprende dos placas 9 opuestas (véanse, por ejemplo, las figuras 9 y 12), accionadas neumáticamente, y que sirven para ejercer presión sobre el tubo de film por debajo de las superficies de sellado (51, 52) de los medios 5 de sellado transversal. De esta manera, se puede compactar y/o reorganizar el producto antes de que se produzca el sellado transversal que cierra superiormente el envase, y se reduce, por ejemplo, el riesgo de que queden bolsas de aire en el interior del envase.A compaction subsystem is also provided, comprising two opposite plates 9 (see, for example, figures 9 and 12), pneumatically operated, and which serve to exert pressure on the film tube below the sealing surfaces (51 , 52) of the transverse sealing means 5. In this way, the product can be compacted and / or reorganized before the transverse seal that superiorly closes the container occurs, and reduces, for example, the risk of air pockets remaining inside the package.
En esta realización de la invención, el sistema está configurado para alimentar el film y para realizar el sellado transversal de manera sincronizada con una alimentación de productos por el tubo de alimentación 1, de manera que cada producto -o parte de producto- a envasar se aloja en una bolsa definida por el tubo de film y con una base definida por un sellado transversal del tubo de film. Después de que se ha recibido un producto a envasar sobre la base sellada se alimenta el film y se realiza un nuevo sellado transversal por encima del producto, determinando una nueva base sellada sobre la que se puede depositar el siguiente producto a envasar. El sistema puede funcionar de acuerdo con el siguiente método o secuencia de pasos:In this embodiment of the invention, the system is configured to feed the film and to perform the transverse sealing in a synchronized manner with a product feed by the feeding tube 1, so that each product - or part of the product - to be packaged is it is housed in a bag defined by the film tube and with a base defined by a transverse seal of the film tube. After a product to be packaged has been received on the sealed base, the film is fed and a new transverse seal is made above the product, determining a new sealed base on which the next product to be packaged can be deposited. The system can operate according to the following method or sequence of steps:
El film se va aplicando sobre el tubo y alimentando de forma convencional, realizándose una soldadura o sellado longitudinal 100 que establece un tubo de film 102. Los sellados transversales 101 se producen por soldadura por ultrasonidos, y cada envase 103 queda cerrado por el sellado longitudinal 100 y por dos sellados transversales 102, tal y como se ve en las figuras 5 y 6.The film is applied to the tube and fed in a conventional manner, with a longitudinal weld or seal 100 that establishes a film tube 102. The transverse seals 101 are produced by ultrasonic welding, and each package 103 is closed by the longitudinal seal. 100 and by two transverse seals 102, as seen in Figures 5 and 6.
Una vez realizado un sellado transversal, este sellado transversal sirve como "base ' ' de un nuevo envase. Se procede a introducir el producto 200 a través del tubo de alimentación, tal y como se puede observar en la figura 1, en la que se observa el producto 200 depositado en la parte inferior del tubo de film, cerrado inferiormente por un sellado transversal . Los pisadores 731 están en su posición retirada, igual que las placas de compactación 9. Seguidamente, las placas de compactación 9 se aproximan entre sí y se produce una compactación y/o una reorganización/reconfiguración del producto 200. A la vezOnce a transverse seal has been made, this transverse seal serves as the "base" of a new package, the product 200 is introduced through the feed tube, as can be seen in Figure 1, in which look at the product 200 deposited in the lower part of the film tube, closed inferiorly by a transverse seal.The traders 731 are in their removed position, just like the compaction plates 9. Next, the compaction plates 9 approach each other and there is a compaction and / or a reorganization / reconfiguration of the product 200. At the same time
(o posteriormente) también se acercan los pisadores 731 del subsistema de obturación 73, presionando sobre paredes opuestas del tubo de film para dificultar la entrada de aire desde arriba. Esta fase del proceso se refleja en la figura 2.(or later) the footsteps 731 of the shutter subsystem 73 also approach, pressing on opposite walls of the film tube to hinder the entry of air from above. This phase of the process is reflected in Figure 2.
Seguidamente, se activa la succión de aire (y, opcionalmente, de una parte del producto) a través de los tubos de succión 71. Dado que los pisadores 731 impiden o dificultan la entrada de aire desde arriba, se produce un vacío (al menos parcial) dentro del tubo de film debajo de dichos pisadores (esta fase se puede observar en la figura 3) . Ahora se pueden activar las pinzas (61, 62) de estiramiento, que agarran respectivas partes del tubo (ya aplastado por la presión del aire exterior contra el vacío parcial interior) y las tiran hacia fuera, en direcciones opuestas, para evitar arrugas que pudieran dificultar el sellado transversal. Posteriormente, las superficies de sellado (51, 52) del yunque y sonotrodo se aproximan entre sí y entran en contacto con el tubo de film, para producir el sellado transversal en la zona correspondiente .Next, the suction of air (and, optionally, a part of the product) is activated through the suction tubes 71. Since the footsteps 731 prevent or hinder the entry of air from above, a vacuum occurs (at least partial) inside the film tube under said treadmills (this phase can be seen in figure 3). Now you can activate the stretching clamps (61, 62), which grip respective parts of the tube (already crushed by the pressure of the outside air against the internal partial vacuum) and throw them out, in opposite directions, to avoid wrinkles that could make cross sealing difficult. Subsequently, the sealing surfaces (51, 52) of the anvil and sonotrode approach each other and come into contact with the film tube, to produce the transverse seal in the corresponding area.
Los envases debidamente sellados pueden luego ser separados del resto del tubo de film de forma convencional.Properly sealed containers can then be separated from the rest of the film tube in a conventional manner.
En este texto, la palabra "comprende" y sus variantes (como "comprendiendo", etc.) no deben interpretarse de forma excluyente, es decir, no excluyen la posibilidad de que lo descrito incluya otros elementos, pasos etc.In this text, the word "comprises" and its variants (such as "understanding", etc.) should not be construed as excluding, that is, they do not exclude the possibility that what is described includes other elements, steps, etc.
Por otra parte, la invención no está limitada a las realizaciones concretas que se han descrito sino abarca también, por ejemplo, las variantes que pueden ser realizadas por el experto medio en la materia (por ejemplo, en cuanto a la elección de materiales, dimensiones, componentes, configuración, etc.), dentro de lo que se desprende de las reivindicaciones. On the other hand, the invention is not limited to the specific embodiments that have been described but also covers, for example, the variants that can be made by the average person skilled in the art (for example, in terms of the choice of materials, dimensions , components, configuration, etc.), within what follows from the claims.

Claims

REIVINDICACIONES
1.- Sistema de envasado vertical de productos, que comprende : un tubo de alimentación (1) ; medios de alimentación de film (2, 3) configurados para aplicar un film sobre dicho tubo de alimentación, de manera que el film rodee al menos una parte de dicho tubo de alimentación y de manera que el film se desplace a lo largo de al menos una parte de dicho tubo de alimentación, hacia un extremo de salida (11) de dicho tubo de alimentación; medios (4) de sellado longitudinal del film, configurados para sellar el film longitudinalmente mediante un sellado longitudinal (100) , para formar un tubo de film (102) que envuelve al menos un parte de dicho tubo de alimentación (1) ; medios (5) de sellado transversal del film, configurados para realizar un sellado transversal (101) del tubo de film (102) en un una posición posterior al extremo de salida (11) de dicho tubo de alimentación (1) , en la dirección de alimentación del film; caracterizado porque los medios (5) de sellado transversal del film comprenden medios de sellado por ultrasonidos que presentan superficies de sellado (51, 52) opuestos configurados para entrar en contacto con el tubo de film1.- Vertical product packaging system, comprising: a feeding tube (1); film feeding means (2, 3) configured to apply a film on said feeding tube, so that the film surrounds at least a part of said feeding tube and so that the film travels along at least a part of said feed tube, towards an outlet end (11) of said feed tube; means (4) for longitudinal sealing of the film, configured to seal the film longitudinally by means of a longitudinal sealing (100), to form a film tube (102) that wraps at least a part of said feeding tube (1); means (5) for transverse sealing of the film, configured to perform a transverse sealing (101) of the film tube (102) in a position posterior to the outlet end (11) of said feed tube (1), in the direction film feed; characterized in that the transverse sealing means (5) of the film comprise ultrasonic sealing means having opposite sealing surfaces (51, 52) configured to come into contact with the film tube
(102) para producir el sellado transversal; y porque los medios de sellado longitudinal del film y los medios de sellado transversal del film están configurados de manera que el sellado longitudinal quede en un extremo del sellado transversal .(102) to produce the transverse seal; and because the longitudinal sealing means of the film and the transverse sealing means of the film are configured so that the longitudinal sealing is at one end of the transverse sealing.
2.- Sistema según la reivindicación 1, en el que los medios de sellado longitudinal del film están configurados para realizar el sellado longitudinal de manera que se unan dos zonas de una misma superficie del film.2. System according to claim 1, wherein the longitudinal sealing means of the film are configured to perform the longitudinal sealing of so that two areas of the same surface of the film are joined.
3.- Sistema según la reivindicación 2, en la que los medios de sellado longitudinal del film están configurados de manera que dichas dos zonas se unan cerca de respectivos bordes longitudinales del film, de manera que se crea una soldadura longitudinal en correspondencia con dichos bordes longitudinales .3. System according to claim 2, wherein the longitudinal sealing means of the film are configured so that said two areas are joined near respective longitudinal edges of the film, so that a longitudinal weld is created in correspondence with said edges Longitudinal
4. - Sistema según cualquiera de las reivindicaciones anteriores, configurado de manera que en el sellado transversal (101) , no hay ninguna zona con más de dos capas de film superpuestas.4. - System according to any of the preceding claims, configured so that in the transverse seal (101), there is no area with more than two layers of film superimposed.
5. - Sistema según cualquiera de las reivindicaciones anteriores, que adicionalmente comprende medios (6) de estiramiento configurados para estirar el tubo del film en correspondencia con dichas superficies de sellado (51, 52) de los medios de sellado transversal (5) .5. - System according to any of the preceding claims, which additionally comprises stretching means (6) configured to stretch the film tube in correspondence with said sealing surfaces (51, 52) of the transverse sealing means (5).
6.- Sistema según la reivindicación 5, en el que dichos medios de estiramiento comprenden al menos dos pinzas (61, 62) configuradas para estirar el tubo de film en direcciones opuestas sustancialmente horizontales.6. System according to claim 5, wherein said stretching means comprise at least two tweezers (61, 62) configured to stretch the film tube in substantially horizontal opposite directions.
7.- Sistema según la reivindicación 6, en el que dichas pinzas (61, 62) están configuradas para estirar el tubo de film de manera que el tubo de film (102) quede sustancialmente plano en una dirección paralela a las superficies de sellado (51, 52) .7. System according to claim 6, wherein said tweezers (61, 62) are configured to stretch the film tube so that the film tube (102) is substantially flat in a direction parallel to the sealing surfaces ( 51, 52).
8.- Sistema según cualquiera de las reivindicaciones 6-7, en el que dichas al menos dos pinzas (61, 62) comprenden al menos dos parejas de pinzas, comprendiendo cada pareja de pinzas una pinza situada más arriba que las superficies de sellado (51, 52) y una pinza situada más abajo que dichas superficies de sellado.8. System according to any of claims 6-7, wherein said at least two clamps (61, 62) comprise at least two pairs of clamps, each pair of clamps comprising a clamp located higher than the sealing surfaces (51, 52) and a clamp located lower than said sealing surfaces.
9.- Sistema según cualquiera de las reivindicaciones 5-8, en el que dichos medios de estiramiento (6) están accionados neumáticamente.9. System according to any of claims 5-8, wherein said stretching means (6) are pneumatically actuated.
10.- Sistema según cualquiera de las reivindicaciones anteriores, que adicionalmente comprende un subsistema de succión para eliminar aire y, opcionalmente, parte de un producto de un envase antes del sellado transversal del envase, comprendiendo dicho subsistema de succión al menos un tubo de succión (71) que se extiende por el tubo de alimentación (1) y que sobresale por el extremo de salida (11) del tubo de alimentación, extendiéndose hacia un punto más abajo que dicho extremo de salida.10. System according to any of the preceding claims, which additionally comprises a suction subsystem for removing air and, optionally, part of a product from a package before the transverse sealing of the container, said suction subsystem comprising at least one suction tube (71) extending through the feeding tube (1) and protruding through the outlet end (11) of the feeding tube, extending towards a point lower than said outlet end.
11.- Sistema según la reivindicación 10, en el que dicho subsistema de succión además comprende un subsistema de obturación (73) configurado para ejercer presión sobre el tubo de film en una posición entre el extremo de salida11. System according to claim 10, wherein said suction subsystem further comprises a sealing subsystem (73) configured to exert pressure on the film tube in a position between the outlet end
(11) del tubo de alimentación y un extremo de aspiración(11) of the feeding tube and a suction end
(711) de dicho, al menos un, tubo de succión (71) , para dificultar la entrada de aire en el envase desde el exterior, durante una fase de succión de aire a través de dicho, al menos un, tubo de succión (71) .(711) of said, at least one, suction tube (71), to hinder the entry of air into the container from the outside, during an air suction phase through said, at least one, suction tube ( 71).
12.- Sistema según la reivindicación 11, en el que dicho subsistema de obturación comprende dos pisadores (731) accionados neumáticamente.12. System according to claim 11, wherein said shutter subsystem comprises two pneumatically operated treadmills (731).
13.- Sistema según cualquiera de las reivindicaciones 10- 12, en el que dicho al menos un tubo de succión (71) termina (711) en una posición más arriba que las superficies de sellado (51, 52) de los medios de sellado transversal (5) . 13. System according to any of claims 10-12, wherein said at least one suction tube (71) ends (711) in a position higher than the sealing surfaces (51, 52) of the sealing means transversal (5).
14. - Sistema según cualquiera de las reivindicaciones anteriores, en el que en correspondencia con el extremo de salida (11) del tubo de alimentación están dispuestas al menos dos varillas de estiramiento (8) configurados para desviar el tubo de film transversalmente en dos direcciones opuestas, para iniciar un aplanado del tubo de film.14. - System according to any of the preceding claims, wherein at least two stretching rods (8) configured to deflect the film tube transversely in two directions are arranged in correspondence with the outlet end (11) of the feed tube. opposite, to start a flattening of the film tube.
15. - Sistema según cualquiera de las reivindicaciones anteriores, que adicionalmente comprende un subsistema de compactación que comprende dos placas (9) opuestas configuradas para ejercer presión sobre el tubo de film en una posición más abajo que las superficies de sellado (51, 52) de los medios (5) de sellado transversal.15. - System according to any of the preceding claims, which additionally comprises a compaction subsystem comprising two opposite plates (9) configured to exert pressure on the film tube in a position lower than the sealing surfaces (51, 52) of the transverse sealing means (5).
16.- Sistema según la reivindicación 15, en el que dichas placas (9) están accionados neumáticamente.16. System according to claim 15, wherein said plates (9) are pneumatically operated.
17.- Sistema según cualquiera de las reivindicaciones anteriores, configurado para alimentar el film y para realizar el sellado transversal, de manera sincronizada con una alimentación de productos por el tubo de alimentación (1) , de manera que cada producto a envasar se aloja en una bolsa definida por el tubo de film y con una base definida por un sellado transversal del tubo de film.17. System according to any of the preceding claims, configured to feed the film and to perform the transverse sealing, in a synchronized manner with a feed of products by the feeding tube (1), so that each product to be packaged is housed in a bag defined by the film tube and with a base defined by a transverse seal of the film tube.
18.- Sistema según la reivindicación 17, configurado para alimentar el film después de haber recibido un producto a envasar sobre dicha base sellada, y anterior a un sellado transversal del tubo de film, de manera que dicho sellado transversal se haga por encima del producto, determinando una nueva base sellada sobre la que se puede depositar el siguiente producto a envasar. 18. System according to claim 17, configured to feed the film after having received a product to be packaged on said sealed base, and prior to a transverse seal of the film tube, so that said transverse seal is made above the product , determining a new sealed base on which the next product to be packaged can be deposited.
19.- Método de envasado vertical de productos, que comprende : aplicar un film sobre un tubo de alimentación (1) y formar un tubo de film (102) a partir de dicho film mediante un sellado longitudinal (100) ,- realizar, secuencialmente, una alimentación de producto a través del tubo de alimentación (1) y un sellado transversal (101) del tubo de film (102), para producir envases (103) que comprenden porciones de tubo de film selladas con el sellado transversal (102) y que contienen el producto correspondiente; caracterizado porque el sellado transversal se realiza por ultrasonidos; y porque el sellado longitudinal (100) del film y el sellado transversal (101) del film se realizan de manera que el sellado longitudinal (100) quede en un extremo del sellado transversal (101) .19.- Method of vertical packaging of products, comprising: applying a film on a feeding tube (1) and forming a film tube (102) from said film by means of a longitudinal seal (100), - performing sequentially , a product feed through the feed tube (1) and a transverse seal (101) of the film tube (102), to produce packages (103) comprising portions of film tube sealed with the transverse seal (102) and that contain the corresponding product; characterized in that the transverse sealing is performed by ultrasound; and because the longitudinal seal (100) of the film and the transverse seal (101) of the film are performed so that the longitudinal seal (100) is at one end of the transverse seal (101).
20.- Método según la reivindicación 19, en el que el sellado longitudinal se realiza de manera que se unan dos zonas de una misma superficie del film.20. Method according to claim 19, wherein the longitudinal sealing is carried out so that two areas of the same surface of the film are joined.
21.- Método según la reivindicación 20, en la que dichas dos zonas se unen cerca de respectivos bordes longitudinales del film, de manera que se crea una soldadura longitudinal en correspondencia con dichos bordes longitudinales.21. Method according to claim 20, wherein said two areas are joined near respective longitudinal edges of the film, so that a longitudinal weld is created in correspondence with said longitudinal edges.
22.- Método según cualquiera de las reivindicaciones 19- 21, en el que el sellado longitudinal y el sellado transversal se realizan de manera que en el sellado transversal (101) , no hay ninguna zona con más de dos capas de film superpuestas. 22. Method according to any of claims 19-21, wherein the longitudinal seal and the transverse seal are performed such that in the transverse seal (101), there is no area with more than two layers of film superimposed.
23.- Método según cualquiera de las reivindicaciones 19- 22, que adicionalmente comprende el paso de estirar el tubo del film en correspondencia con superficies de sellado (51, 52) antes de realizar el sellado transversal con dichas superficies de sellado (51, 52) .23. Method according to any of claims 19-22, which additionally comprises the step of stretching the film tube in correspondence with sealing surfaces (51, 52) before performing the transverse sealing with said sealing surfaces (51, 52 ).
24.- Método según la reivindicación 23, en el el paso de estirar el tubo de film se realiza estirando el tubo de film con al menos dos pinzas (61, 62) , en direcciones opuestas sustancialmente horizontales.24. Method according to claim 23, in the step of stretching the film tube is performed by stretching the film tube with at least two tweezers (61, 62), in substantially horizontal opposite directions.
25.- Método según la reivindicación 24, en el que el tubo de film se estira de manera que quede sustancialmente plano en una dirección paralela a superficies de sellado (51, 52) de medios de sellado (5) para el sellado transversal .25. The method according to claim 24, wherein the film tube is stretched so that it is substantially flat in a direction parallel to sealing surfaces (51, 52) of sealing means (5) for transverse sealing.
26.- Método según cualquiera de las reivindicaciones 19- 25, que adicionalmente comprende el paso de succionar aire y, opcionalmente, parte de un producto de un envase en formación antes del sellado transversal, mediante al menos un tubo de succión (71) que se extiende por el tubo de alimentación (1) y que sobresale por un extremo de salida (11) del tubo de alimentación.26.- Method according to any of claims 19-25, which additionally comprises the passage of sucking air and, optionally, part of a product of a container in formation before transverse sealing, by means of at least one suction tube (71) which It extends through the feed tube (1) and protrudes through an outlet end (11) of the feed tube.
27.- Método según la reivindicación 26, en el que para facilitar la eliminación de aire en el envase mediante la succión de aire, se ejercer presión sobre el tubo de film en una posición entre el extremo de salida (11) del tubo de alimentación y un extremo de aspiración (711) de dicho, al menos un, tubo de succión (71) .27. A method according to claim 26, wherein to facilitate the removal of air in the container by suction of air, pressure is exerted on the film tube in a position between the outlet end (11) of the feed tube and a suction end (711) of said at least one suction tube (71).
28.- Método según cualquiera de las reivindicaciones 19-28.- Method according to any of claims 19-
27, que adicionalmente comprende el paso de, antes de producir el sellado transversal del tubo de film, iniciar un aplanado del tubo de film mediante al menos dos varillas de estiramiento (8) situadas en correspondencia con un extremo de salida (11) del tubo de alimentación.27, which additionally comprises the step of, before producing the transverse sealing of the film tube, initiating a flattening of the film tube by at least two stretching rods (8) located in correspondence with an outlet end (11) of the feeding tube.
29.- Método según cualquiera de las reivindicaciones 19- 28, que adicionalmente comprende el paso de, antes de realizar el sellado transversal del tubo de film correspondiente a un envase, realizar una compactación del contenido del envase mediante dos placas (9) opuestas configuradas para ejercer presión sobre el tubo de film.29.- Method according to any of claims 19-28, which additionally comprises the step of, before carrying out the transverse sealing of the film tube corresponding to a container, compacting the contents of the package by means of two opposite plates (9) configured to exert pressure on the film tube.
30.- Método según cualquiera de las reivindicaciones 19- 29, que comprende los siguientes pasos que se realizan después de la entrada del producto a rellenar en una porción del tubo de film (102) , a través del tubo de alimentación, y antes de que se realice un sellado vertical (101) para cerrar dicha porción del tubo de film por encima del producto:30.- Method according to any of claims 19-29, comprising the following steps that are performed after the entry of the product to be filled in a portion of the film tube (102), through the feed tube, and before that a vertical seal (101) be made to close said portion of the film tube above the product:
- compactar el producto mediante presión con placas- compact the product by pressure with plates
(9) ; - succionar aire y, opcionalmente, una porción del producto contenido en la porción del tubo de film,-(9); - sucking air and, optionally, a portion of the product contained in the portion of the film tube, -
- estirar el tubo de film con pinzas (61, 62) para facilitar una zona sustancialmente plana para aplicación del sellado transversal .- stretch the film tube with tweezers (61, 62) to facilitate a substantially flat area for transverse sealing application.
31.- Método según la reivindicación 30, en que previamente a la succión de aire, se aplica presión sobre el tubo de film para dificultar la entrada de aire en la parte de la porción de tubo de film que contiene el producto.31. Method according to claim 30, in which prior to the air suction, pressure is applied on the film tube to hinder the entry of air into the part of the film tube portion that contains the product.
32.- Método según cualquiera de las reivindicaciones 19- 31, en el que la alimentación del film y el sellado transversal se realizan de manera sincronizada con la alimentación de productos por el tubo de alimentación (1), de manera que cada producto a envasar se aloja en una bolsa definida por el tubo de film (102) y con una base definida por un sellado transversal (101) del tubo de film.32.- Method according to any of claims 19-31, wherein the feeding of the film and the transverse sealing are carried out synchronously with the feeding of products by the feeding tube (1), so that each product to be packaged stays in a bag defined by the film tube (102) and with a base defined by a transverse seal (101) of the film tube.
33.- Método según la reivindicación 32, en el que el film se alimenta después de haber recibido un producto a envasar sobre dicha base sellada (101) , y anterior a un sellado transversal (101) del tubo de film, de manera que dicho sellado transversal (101) se haga por encima del producto, determinando una nueva base sellada sobre la que se puede depositar el siguiente producto a envasar. 33. Method according to claim 32, wherein the film is fed after having received a product to be packaged on said sealed base (101), and prior to a transverse seal (101) of the film tube, so that said Transverse sealing (101) is made above the product, determining a new sealed base on which the next product to be packaged can be deposited.
PCT/ES2007/000125 2007-03-08 2007-03-08 Vertical packing method and system WO2008107495A1 (en)

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