WO2010129376A2

WO2010129376A2 - Flange protector and method of use

Info

Publication number: WO2010129376A2
Application number: PCT/US2010/032862
Authority: WO
Inventors: Dane Madson
Original assignee: Dane Madson
Priority date: 2009-04-28
Filing date: 2010-04-28
Publication date: 2010-11-11
Also published as: WO2010129376A3

Abstract

An apparatus comprising a body member, a projection member coupled to said body member, and an elongated attachment member coupled to said body member. Said elongated attachment member having a means for coupling to a receiving member. Said projection member is configured to form a sealing engagement with a bore of a flanged conduit. A method of installing a flange protector on a flanged conduit comprises an installing step comprising installing a flange protector onto a flanged conduit having a bore extending at least partially therethrough. Said method further comprises inserting at least a portion of at least one elongated attachment member through at least one orifice in said flange, and attaching at least a portion of said at least one elongated attachment member to at least one receiving member. Said method further comprises a sealing step comprising sealing said bore.

Description

TITLE

Flange Protector and Method of Use

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims the benefit of United States Provisional Patent Application No. 61/173,540 filed April 28, 2009, which application is incorporated herein by reference as if reproduced in full below.

FIELD OF THE DISCLOSURE

[0002] The disclosure relates generally to flanged conduits and, specifically, to a unique and reusable conduit flange cover that protects conduit flanges from damage and may prevent debris from entering the conduit opening adjacent the flange.

BACKGROUND

[0003] Many industries and installations, including plants, other facilities and pipelines, use flange piping. Construction of such installations may involve the manufacture and assembly of many and various styles and sizes of flanged piping assemblies. It is important that a strong seal can be made between two flanges when they are installed in a pipeline.

[0004] Flanges may be damaged or be exposed to foreign debris during shipping or storage. An important requirement in the manufacture and assembly of flanged pipe assemblies is that they are clean and free of foreign debris, be free of scratches, especially on machined surfaces, from the time the flanged piping is manufactured until it is installed.

[0005] Damage to the front surfaces of flanges could cause them to have an inadequate seal. An inadequate seal could lead to leaks. These leaks could be costly financially in terms of waste of the material flowing through the pipeline. Additionally, an inadequate seal could lead to an accident an injury to workers. [0006] Likewise, debris inside a flange is not desirable. Debris could lead to contamination of product and loss of money. Additionally, debris could lead to an accident and injury to workers.

[0007] A flange protector which protects flanged conduits from damage and debris would be desirable.

BRIEF SUMMARY OF THE DISCLOSURE

[0008] A flange protector comprises generally a body member, a projection member, and at least one attachment member. Projection member is coupled to the body member and is configured to form a sealing engagement with a bore of a flanged conduit. Flange protector is designed for use with a flange having an inner bore and at least one bolt hole. Flange may or may not have a raised front surface.

[0009] The body member of the flange protector comprises a generally planar structure having an outer and inner surface. The inner surface of flange protector may be raised from the front surface of the flange wherein there is no significant contact between the inner surface and the front surface of the flange. Alternatively, there may be some contact between the surfaces.

[0010] A projection is positioned along the inner surface of body member. Projection member is generally shaped to cooperate with the bore of the flanged conduit. Projection member is disposed proximate bore when the flange projector is positioned with respect to the flange, and at least a portion of projection member may be inserted within the bore. Projection member may be constructed of an at least semi-compressible material.

[0011] At least one attachment member is provided to secure the flange protector to the flange. An elongated attachment member is coupled to said body member and includes a means for coupling said elongated attachment member to a receiving member. In one embodiment, the elongated attachment member has a head, elongated body, and fastener. The fastener contains at least one barb.

[0012] Body member may include at least a portion which extends beyond the peripheral surface of the flange. The extension provides a position for the receiving member. The fastener is inserted at least partially through receiving member. The at least one barb may interact with the at least one groove of the receiving member.

[0013] A hood member may be formed on flange protector. The hood member may effectively shroud at least a portion of the interface between the body member and the flange.

[0014] In operation, the flange protector is aligned with the flange. An installing step comprises installing the flange protector onto a flanged conduit having a bore extending at least partially therethrough. An attaching step comprises inserting at least a portion of at least one elongated attachment member through at least one orifice in said flange and attaching at least a portion of said at least one elongated attachment member to at least one receiving member. At least one attachment member is at least partially inserted through the at least one bolt hole. Fastener is coupled to the receiving member proximate the attachment end. A sealing step comprises sealing said bore.

[0015] Flange protector may be removed by pushing or pulling fastener from the receiving member and withdrawing attachment member from the at least one bolt hole. Alternatively, the attachment member may be cut.

[0016] An alternative embodiment includes an insertion member shaped to conform to at least a portion of the at least one bolt hole. The attachment member may be comprised of an at least semi-compressible material. Attachment member may have an outer opening leading to a corresponding orifice or it may be a solid piece.

[0017] In operation, at least one insertion member is inserted within a bolt hole. Pressure may be applied to secure a fit between insertion member and bolt hole. The flange protector may be removed by pulling on the area near attachment member.

[0018] An alternative embodiment includes an aperture extending through intermediate opening and insertion end. An elongated attachment member is inserted at least partially through aperture.

[0019] In operation, the attaching step encompasses inserting at least one insertion member at least partially within a bolt hole. Pressure may be applied to provide a secure fit between the insertion member and the bolt hole. The attachment end of the elongated attachment member is inserted through the aperture and threaded through the bolt hole. The fastener is at least partially inserted through the receiving member. Flange protector may be removed by pushing or pulling fastener away from the receiving member and withdrawing the attachment member from the at least one bolt hole.

[0020] An alternative embodiment may include a depression formed in the surface of body member. The base of the projection may be configured for a sealing engagement with the bore. The alternative embodiment may include a peripheral guard.

[0021] The attachment member is comprised of at least one deflectable leg extending from the inner surface of the body member. The deflectable leg may be made from a flexible material, and includes a seating portion and a clip portion.

[0022] The alternative embodiment is installed by inserting at least a portion of the deflectable leg through a bolt hole. The locking edge of the clip portion is disposed on the edge of the rear surface of the flange. The embodiment may be removed by deflecting the leg and pulling flange protector away from the flange.

[0023] An alternative embodiment of the hood extends axially around the perimeter of the body member. It forms a generally annular protrusion that provides coverage of the gap between the inner surface of the flange protector and the front surface of the flange.

[0024] The body member in the alternative embodiment has at least one ridge formed along the outer surface. The at least one ridge has at least one receiving member extending at least partially through the body member.

[0025] The at least one attachment member may be integrally formed with the hood. The position of the attachment member generally corresponds to the position of at least one ridge.

[0026] In operation, at least one receiving member is aligned with at least one bolt hole. Flange protector is installed onto flange so that hood extends at least partially over the side of flange. The attachment step of the attachment member is inserted into the bolt hole through the rear opening. The fastener is inserted at least partially within the receiving member such that at least one barb is engaged therein. The removal of the embodiment may be accomplished by pushing or pulling fastener from the receiving member and slidably removing the flange protector from the flange. Alternatively, the attachment member may be cut. [0027] An alternative embodiment includes at least one receiving member having a gap and at least a portion of its inner surface including grooves. Attachment member of the embodiment includes an elongated body, a fastener and at least one barb.

[0028] In operation, the at least one receiving member is at least partially inserted within a bore hole. The attachment end of the at least one attachment member is partially inserted through rear opening of a bolt hole. Fastener is at least partially inserted into the aperture of receiving member such that the fastener may functionally couple with receiving member.

[0029] The embodiment may be removed by pulling on the elongated body with force sufficient to separate the barbs of attachment member from corresponding grooves of the receiving member. Alternatively, elongated body may be cut.

[0030] Other features will be apparent from the following detailed description, the accompanying drawings, and the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The device and its advantages are best understood by referring to the drawings, like numerals being used for like and corresponding parts of the various drawings.

[0032] Figure 1 is a perspective view of an exemplary embodiment of a flange protector fitted on a flanged conduit.

[0033] Figure 2 is a cross-sectional view taken along line 2-2 of Figure 1.

[0034] Figure 3 is a rear view of the exemplary embodiment depicted in Figure 1.

[0035] Figure 4 is a front view of the exemplary embodiment depicted in Figure 1.

[0036] Figure 5 is a cross-sectional view of an alternative embodiment of the flange protector fitted on a flanged conduit.

[0037] Figure 6 is a perspective view of an alternative embodiment of the flange protector fitted on a flanged conduit.

[0038] Figure 7 is a rear perspective view of the embodiment depicted in Figure 6. [0039] Figure 8 is a cross-sectional view of the embodiment depicted in Figure 6.

[0040] Figure 9 is a cross section of an alternative embodiment of the flange protector fitted on a flanged conduit.

[0041] Figure 9A is a detail view of the attachment member of the embodiment of Figure 9.

[0042] Figure 10 is a perspective view of an alternative embodiment of the flange protector.

[0043] Figure 11 is a cross-sectional view of the embodiment depicted in Figure 10 fitted on a flanged conduit.

[0044] Figure 12 is a rear perspective view of the embodiment depicted in Figure 10.

[0045] Figure 13 is a rear view of the embodiment of Figure 10 fitted on a flanged conduit.

[0046] Figure 14 is a rear perspective view of an alternative embodiment of the flange protector.

[0047] Figure 15 is a perspective view of the embodiment depicted in Figure 14.

[0048] Figure 16 is a cross-sectional view of the embodiment of Figure 14 fitted on a flanged conduit.

[0049] Figure 17 is a rear view of the embodiment of Figure 14 positioned over a flanges conduit.

DESCRIPTION OF EXAMPLE EMBODIMENTS

[0050] Referring to Figures 1 through 4, an exemplary embodiment of the flange protector 10 comprises a body member 34, a projection member 46, and at least one attachment member 52. Projection member 46 is coupled to said body member 34 and is configured to form a sealing engagement with a bore 16 of a flanged conduit 12. The at least one attachment member 52 is coupled to said body member 34.

A flanged conduit 14 contains a flange 12 disposed on at least one end of the conduit 14, and a bore 16 extending longitudinally through the conduit 14 and the flange 12. The flange 12 has a front surface 22, a rear surface 24, and a peripheral surface 26 extending along the periphery therebetween. The bore 16 is defined by the inner surface 20 of the conduit 14.

[0051] Flange 12 may include at least one bolt hole 28 disposed through the body of the flange 12 intermediate the bore 16 and the peripheral surface 26 of the flange 12. A plurality of bolt holes 28 may be arranged around the bore 16 as needed. The at least one bolt hole 28 is a generally cylindrical opening which spans the distance between the front surface 22 and the rear surface 24. A bolt hole bore 25 extends through the bolt hole 28 and is defined by an internal surface 27. The bolt hole 28 has a front opening 23 proximate the front surface 22 of the flange 12, and a rear opening 29 proximate the rear surface 24 of the flange 12. A purpose of at least one bolt hole 28 is to provide a means for securement of the flange protector 10 and/or other flanged conduits 14 or the like. A further purpose may allow ventilation through the bolt holes 28 as needed.

[0052] Flange 12 may include a raised face member 30. The raised face 30 extends outward, away from the front surface 22 of the flange 12 proximate the bore opening 17. The raised face 30 at least partially encircles the bore opening 17 and is disposed intermediate the bore 16 and at least one bolt bore 28. The raised face member 30 is defined by an outer edge 31 extending along the outer perimeter of the raised face 30 intermediate the raised face 30 and the bore hole 28, and an inner edge 32 extending along the inner perimeter of the raised face 30 intermediate the raised face 30 and the bore 16. In some embodiments the inner edge 32 may be aligned with the inner surface 20 of flanged conduit 14.

[0053] The body member 34 of the flange protector 10 comprises a generally planar structure having an outer surface 40 and an opposite inner surface 42. Body member 34 has a perimeter. Referring to Figure 2, the body member 34 may comprise varying thicknesses along its length. The variations may occur due to the configuration of the front surface 22 of the flange 12 and/or the configurations of the flange protector 10 itself.

[0054] The inner surface 42 of the flange protector 10 may be raised from the front surface 22 of the flange 12 wherein there is no significant contact between the inner surface 42 and the front surface 22. A purpose of the lack of significant contact is to help prevent damage to the front surface 22 of the flange 12. This purpose may, in part, allow for proper connection between adjacent conduits during installation.

[0055] Alternatively, the surfaces 42 and 22 may have at least some contact therebetween. Alternatively, the inner surface 42 may lay at least partly flush against the front surface 22 of the flange 12.

[0056] The body member may contain a raised face depression 44 corresponding to the raised face on the flange 12. The depression 44 may provide a gap 11 between the raised face 30 and the depression 44, or may lie adjacent to the raised face 30. The depression 44 may lie flush with the surrounding inner surface 42 of the protector 10 or may extend into the body member to a greater degree than the surrounding inner surface 42. Alternatively, depending on the thickness of the body member surrounding the raised face depression 44, the depression 44 may extend further than the inner surface 42.

[0057] The projection member 46 is positioned along the inner surface 42 of the body member 34. The projection member 46 may be integrally formed with the body member 34, fixedly or removably attached to the body member 34, or a combination of the foregoing. The projection member 46 is generally shaped and sized to cooperate with the bore 16 of the flanged conduit 14. The projection member 46 is disposed proximate the bore 16 of the conduit 14 when the flange protector 10 is positioned with respect to the flange 12. At least a portion of the projection member 46 may be inserted within the bore 16. The interaction between the portion of the projection member 46 within the bore 16 and the bore 16 may form a seal; however, the formation of a seal is not necessary.

[0058] The projection member 46 contains a base 45 distal the body member 34. The projection member 46 also contains a peripheral surface 47 extending around the projection member 46 intermediate the body member 34 and the base 45.

[0059] The projection member 46 may have a varying outer diameter 48. For example, the outer diameter 48 may be greatest proximate the body member 34 and may taper slightly inward along the peripheral surface 47 wherein the outer diameter 48 may be smallest proximate the base 45. This type of configuration may allow for at least partial insertion of the projection member 46 within the bore 16. [0060] Further, the projection member 46 may be constructed of at least semi- compressible material allowing for a seal between the peripheral surface 47 and the inner surface 20 of the flanged conduit 14 when at least a portion of the projection member 46 is positioned within the bore 16. The tapering of the projection member 46 is not necessary to produce a seal between the peripheral surface 47 and the inner surface 20 of the flanged conduit 14. Several configurations are possible such as, but not limited to, a fairly uniform peripheral surface 47, increasing girth of the outer diameter 48 proximate the base 45 in relation to the outer diameter 48 proximate the body member 34, a projection member 46 comprised of expandable material, and the like.

[0061] Projection member 46 may be collapsible in that it forms a seal on top of bore 16 with bellows, springs or the like to bias it. Additionally, projection member 46 may not be biased and may sit on top of bore 16.

[0062] Alternatively, the projection member 46 may not enter the bore 16. Alternatively, the projection member 46 may not touch the front surface 22 of the flange 12.

[0063] A purpose of the projection member 46 may be for insertion into and protection of inner bore 13 of flange 12. A further purpose of the projection member 46 may include forming a seal with the bore 16. Another purpose of the projection member 46 may be to aid in proper positioning of the flange protector 10 in relation to the flange 12.

[0064] Referring to Figures 1 through 4, at least one attachment member 52 is provided to secure the flange protector 10 to the flange 12. Various versions of attachment members 52 may be utilized separate and apart from the exemplary embodiments contained within this disclosure. A purpose of the attachment member 52 is to aid in securing the flange protector 10 to the flange 12. A further purpose of the attachment member 52 may be to provide spacing between the body member 34 and the front surface 22 of the flange 12.

[0065] The attachment member 52 depicted in Figures 1 through 4 is an elongated attachment member 82. The elongated attachment member 82 protrudes from the inner surface 42 of body member 34. The elongated attachment member 82 contains a head 49, elongated body 53, and means for coupling said elongated attachment member 82 to a receiving member 58. In the exemplary embodiment, a fastener 54 is used to couple said elongated attachment member 82 to a receiving member 58.

[0066] The head 49 is attached, integrally, fixedly, and/or removably, to the body member 34. The head 49, as depicted, is a generally cylindrical structure, though other configurations may be utilized. A purpose of head 49 is to connect attachment member 52 to raised body 34 of flange protector 10.

[0067] The elongated body 53 is a generally elongated structure that is attached to the head 49 at one of its at least two ends. Alternatively, the head 49 and elongated body 53 are integrally formed, or of varying or similar outer diameters.

[0068] The elongated body 53 ends in the fastener 54. The fastener 54 is distal the head 49. The fastener 54 contains at least one barb 57. The barbs 57 allow for connection of the fastener to the flange protector 10, or other structure, to secure the protector 10. The barbs 57 are inserted into a receiving member 58. The receiving member 58 is positioned on the flange protector 10. The receiving member 58 is sized and structured to accept at least a portion of the fastener 54.

[0069] As shown, at least part of the body member 34, proximate the attachment member 82, extends beyond the peripheral surface 26 of the flange 12. The extension 38 provides a position for the receiving member 58. The extension 38 may be angularly disposed with respect to the body member 34. The extension 38 may be integrally formed with the body member 34, or otherwise fixedly or removably attached thereto.

[0070] The fastener 54 is inserted at least partially thorough the receiving member 58, thereby securing the attachment end 55 of the attachment member 82. The at least one barb 57 may interact with at least one groove, not shown, contained within the receiving member 58.

[0071] Alternatively, any known or later discovered attachment means may be utilized to attach the attachment member 82 to the receiving member 58. The fastener 54 may have a varying outer diameter to facilitate the coupling with the receiving member 58 as needed. [0072] Attachment member 52 may be constructed of a generally sturdy material that offers some flexibility. Attachment member 52 may be a tie wrap, tie strap, or other connection device or other known or hereafter discovered member. A purpose of attachment member 52 is to assist in securing flange protector 10 to flange 12.

[0073] The exemplary embodiment depicted in Figurers 1 through 4 includes a hood member 36 that at least partially encloses the side surface 26 of the flange 12. A hood member 36 is not necessary and may be omitted from the apparatus, see Figures 13 and 19 for exemplary embodiments that do not contain a hood member 36.

[0074] The hood member 36 may effectively shroud at least a portion of the interface between the body member 34 and the flange 12. The hood member 36 is an extension of the body member 34, and may be an integrally formed extension or fixedly or removably attached to the body member 34. The hood member 36 generally conforms to the size and shape of the respective portion of the flange 12. With the exemplary flange 12 as shown and disclosed, the hood member 36 contains a front portion 64 located proximate the outer surface 22 of the flange 12; a side portion 66 located proximate the peripheral surface 26 of the flange; and a rear portion 68 located proximate the rear surface of the flange 12. A purpose of the hood 36 is to protect the connection surface 22, peripheral surface 26 and rear surface 24 of flange 12. A second purpose of hood 36 is to hold flange protector 10 in place on flange 12. A further purpose of the hood 36 may be to prevent access to debris, water, and other contaminates within any gaps 65 that may be formed between the outer surface 22 of the flange 12 and the inner surface 42 of the protector 10.

[0075] The front portion 64 of the hood 36 may be angled in relation to the adjacent portion of the body member 34. The side portion 66 extends from the front portion 64 generally along the side 26 of the flange 12. The rear portion 68 extends from the side portion 66 and is angled in relation to the side portion 66. The rear portion 68 extends over at least a portion of the rear surface 24 of the flange 12. Hood 36 covers at least a twelfth of said perimeter of said body member 34.

[0076] In operation, the flange protector 10 is aligned with the flange 12 during an aligning step. At least one attachment member 52 is aligned with at least one bolt hole 28. The projection member 46 may be aligned with the bore 16. [0077] The flange protector 10 is installed on the flange 12 in an installing step. The installing step comprises installing a flange protector 10 onto a flanged conduit 14 having a bore 16 extending at least partially therethrough. Installation entails placing the protector 10 onto the front surface 22 of the flange 12 and attaching at least one attaching member 52 in an attaching step. The attaching step comprises inserting the elongated body 53 of the attaching member 82 through a bolt hole 28. The elongated body 53 may have sufficient length to extend completely through the bolt hole 28 and exit through the rear opening 29 of the bolt hole 28. The attachment step further comprises coupling the fastener 54 to the receiving member 58 proximate the attachment end 55. A sealing step comprises sealing said bore 16.

[0078] Alternatively, the projection member 46 may be inserted, at least partially, within the bore 16.

[0079] A sealing step may be performed when desired. The projection member 46 is conformed to sealingly engage the inner surface 20 of the flanged conduit 14 and is at least partially inserted therein. A seal is effectively formed between the bore 16 and the projection member 46. The seal may occur between the peripheral surface 47 of the projection member 46 and the inner surface 20 of the flanged conduit 14, or by other means.

[0080] The projection member 46 may be comprised or an at least semi- compressible material facilitating the sealing step.

[0081] A purpose of insertion component 46 is to protect inner bore 13 of flange 12 from debris and external exposure. A second purpose of insertion component 46 is to assist in securing flange protector 10 on flange 12.

[0082] The structure of body member 34 and/or projection member 46 may allow for protection of the flange 12 while minimizing contact with the front surface 22 and the raised face 30, if present, of the flange 12. Minimizing contact may prevent damage to the flange 12 and may prevent the flange protector 10 from becoming substantially frozen to the flange 12 in sub-freezing temperatures. Additionally, minimizing contact of raised face 34 with flange 12 may allow moisture to exhaust from at least one bolt hole 28 while still protecting the front surface 22 of the flange 12. [0083] When a hood member 36 is included, a hooding step is performed wherein the hood 36 is slidably inserted over the side 26 of the flange 12 during the aligning step, so that the hood 36 at least partially aligns with the side 26 of the flange 12. In the installed orientation, a gap 67 may be defined by the distance between the inner surface 42 of the hood 36 and the peripheral surface 26 of the flange 12. The gap 67 may prevent substantial contact between the hood 36 and the flange 12. The contact may be limited to the front edge 56 of the flange 12 proximate the front surface 22 and the rear edge 62 of the flange 12 proximate the rear surface 24. A purpose of gap 67 may be to minimize the possibility that flange protector 10 will become substantially frozen to flange 12 in sub-freezing temperatures. A further purpose of the gap 67 is to prevent substantial contact between the hood 36 and the flange 12.

[0084] In the exemplary embodiment shown in Figures 1 through 4, the body member 34 only contacts the flange 12 along the front edge 56, the rear edge 62, and proximate the opening 17 of the bore 16.

[0085] Referring to Figure 3, when the flange protector 10 is installed on a flange 12, the rear portion 68 of the hood 36 generally covers the upper portion 78 of the rear surface 24. The hood 36 may be sized and structured to at least partially encircle the conduit 14.

[0086] A removing step encompasses either pushing or pulling the fastener 54 away from the receiving member 58 and withdrawing the attachment member 52 from the at least one bolt hole 28. This method allows flange protector 10 to be reused. Alternatively, the elongated body 53 may be cut. The seal, if a seal was utilized, between the projection member 46 and the bore 16 will be broken. The body member 34 will be pulled away from the flange 12. If a hood member 36 is present, the body member 34 will be removed in the direction of the hood 36.

[0087] Referring to Figures 5 through 7, an alternative attachment member 52 is shown. Specifically, the attachment member 52 includes an insertion member 70 having an insertion end 74 and an opposite upper end 76. The attachment member 52 is shaped and sized to generally conform to at least a portion of at least one bolt hole 28. The outer diameter of the insertion member 70 may be smaller than, equal to, or greater than the inner diameter 78 of the bolt hole 28. The relation of the outer diameter of the insertion member 70 and the inner diameter 78 is dependent on the type of interaction needed between the attachment member 52 and the bolt hole 28, and the material of the attachment member 52. For example, the insertion member 70 may be tapered inwardly toward the insertion end 74 in order to prevent at least a portion of the attachment member 52 proximate the inner surface 42 of the body member 34 from entering the bolt hole 28. This would allow for gap 11 between the inner surface 42 of the body member 34 and the front surface 22 of the flange 12, preventing substantial contact at least in the area proximate the bolt hole 28.

[0088] The attachment member 52 extends away from the body member 34, proximate the inner surface 42. The attachment member 52 may be integrally formed with the body member 34, or fixedly or removably attached thereto. The attachment member 52 may be comprised of an at least semi-compressible material to aid in its attachment to the flange 12. The outer diameter of the peripheral surface 71 of the attachment member 52 may vary, such as tapering inward toward the insertion end 74, to aid in its coupling with the bolt hole 28.

[0089] Attachment member 52 may have an outer opening 75 proximate the upper end 76. The opening 75 may lead to a corresponding orifice 79, or, alternatively, the attachment member 52 may be a generally solid piece. A purpose for the opening 75 may be to allow for compression of the insertion member 70 in order to effect a secure fit between the insertion member 70 and the bolt hole 28.

[0090] Referring to Figure 6, the extension 38 is shown as being angled in respect to the body member 34. No straps are required for this configuration.

[0091] Referring to Figure 7, the hood 36 at least partially covers the rear surface 24 of the flange 12. The hood 36 is shown to conform to at least a portion of the conduit 14; however, other configurations are possible.

[0092] In operation, the attaching step encompasses inserting at least one insertion member 70 at least partially within a bolt hole 28. The attaching step may include applying pressure to the upper end 76 in order to provide a secure fit between the insertion member 70 and the bolt hole 28.

[0093] The removing step, regarding disassembling the attachment member 52, includes removing the insertion member 70 from the interior of the bolt holes 28. This may be accomplished by pulling on the area near the attachment member 52, pushing the insertion end 74 through the bolt hole 28, or using by using tool. If a seal was formed between the attachment member 52 and the bolt hole 28, it would be broken in order to remove the protector 10.

[0094] Referring to Figure 8, the attachment member 52 is similar to the attachment member 52 of Figure 5; however, an elongated attachment member 82 is utilized in addition to the insertion member 70. The insertion member 70 contains an aperture 73 extending therethrough intermediate the opening 75 and the insertion end 74. The aperture 73 is sized to allow passage of the elongated body 53 and fastener 54 but not the head 49 of the elongated attachment member 82.

[0095] The head 49 of the elongated attachment member 82 has an outer diameter that is at least partially greater than a portion of the inner diameter of the aperture 73. This allows for insertion of the elongated body 53 through the aperture 73 but prevents passage of entire head 49.

[0096] The insertion member 70 may have an opening 75 leading to a corresponding orifice 79. The outer diameter of the head 49 is smaller than the orifice 79. This allows for the placement of the head 49 within the orifice 79. The orifice 79 may contain a shoulder 72 proximate the insertion end 74. The shoulder 72 abuts the underside 79 of the head 49 to prevent passage therethrough.

[0097] Alternatively, head 49 is not present and the elongated attachment member 82 is sized and shaped to fasten to itself through the bolt hole 28 and a receiving member 58.

[0098] Alternatively, the aperture 73 may extend longitudinally through a solid insertion member 70 with the head 49, if one is utilized, of the elongated attachment member 82 resting on the surface 40 of the insertion member 70.

[0099] In operation, the attaching step encompasses inserting at least one insertion member 70 at least partially within a bolt hole 28. The attaching step may include applying pressure to the upper end 76 in order to provide a secure fit between the insertion member 70 and the bolt hole 28. The attachment end 55 of the elongated attachment member 82 is then inserted through the aperture 73 and threaded through the bolt hole 28. The fastener 54 is at least partially inserted through the receiving member 58. The receiving member 58 may be disposed within the extension 38 of the body member 34, on the elongated attachment member 82 itself, or at a separate location that will provide for secured placement of the fastener 54. The head 49, if present, may be fully inserted within the orifice 79, if present, or at least partially inserted therein.

[0100] The removing step, regarding disassembling the attachment member 52, includes either pushing or pulling the fastener 54 away from the receiving member 58 and withdrawing the elongated attachment member 82 from the at least one bolt hole 28. Removing the insertion member 70 from the interior of the bolt holes 28. This may be accomplished by pulling on the area near the attachment member 52, pushing the insertion end 74 through the bolt hole 28, or using by using tool. If a seal was formed between the attachment member 52 and the bolt hole 28, it would be broken in order to remove the protector 10. Alternatively, the elongated body 53 may be cut. A purpose of the interaction between the fastener 54 and the receiving member 58 is to secure the elongated attachment member 82 in place. The elongated attachment member 82 is structured so that the elongated body 53 may only contact the flange 12 at the bottom edge 60 of the bolt hole 28, and the rear edge 62 of the flange 12 when the fastener 54 is connected to the receiving member 58. A purpose of the elongated attachment member 82 is to assist in securing the flange protector 10 to the flange 12.

[0101] Referring to Figure 9, an alternative embodiments for the projection member 46 and the attachment member 52 are shown. Further, the body member 34 is depicted without the optional extension segment 38 or hood member 36.

[0102] The walls 99 and base 45 of the projection member 46 define a depression 93 formed in the surface of the body member 34. The base 45 of the projection member 46 may be configured for sealing engagement with the bore 16. Alternatively, the base 45 may be at least partially inserted into the bore 16 without forming a seal. Alternatively, the base 45 may not be inserted into the bore 16.

[0103] In the depicted exemplary embodiment, the projection member 46 forms a seal or alternatively at least partially inserts into the bore 16. Gap 11 is defined by the inner surface 42 of the body member 34 and the front surface 22 of the flange 12. The seal or at least partial insertion of the base 45 within the bore 16 may prevent debris, water, or other contaminates that may enter the gap 11 from entering the bore 16 of the conduit 14.

[0104] A peripheral guard 112 may be disposed radially outside of peripheral surface 98. A purpose of peripheral guard 112 is to provide additional protection for connection surface 22 of flange 12. Alternative embodiments may be constructed without peripheral guard 112.

[0105] The attachment member 52 is comprised of at least one deflectable leg 96 extending from the inner surface 42 of the body member 34. The deflectable leg 96 may be formed integral with the body member 34, or may be fixedly or removably attached thereto.

[0106] The deflectable leg 96 has an attached end 100, an opposite free end 102. The deflectable leg 96 may be made from plastic or other flexible material. The attached end 100 includes a seating portion 104 which is sized and structured for at least partial insertion into at least one bolt hole 28 of the flange 12. The seating portion 104 may be sized wherein a portion of the outer diameter of the seat 104 is greater than at least a portion of the inner diameter 78 of the bolt hole 28. This disparity allows the seating portion 104 to prevent the inner surface 42 of the body member 34 from substantially contacting the front surface 22 when installed on a flange 12. Alternatively, the outer diameter of the deflectable leg 96 may vary, such as having the outer diameter of the seating position 104 less than the inner diameter 78, allowing for some contact or for substantial contact between the inner surface 42 of the body member 34 and the front surface 22.

[0107] A clip portion 106 is disposed intermediate the free end 102 and the attached end 100. The clip portion 106 includes a locking edge 110 protruding generally laterally away form the free end 102. The clip portion 106 is sized so that it may pass through at least one bolt hole 28 and at least partially emerge through the rear opening 29 of the bolt hole 28. The locking edge 110 is disposed along the clip 106 of the deflectable leg 96 such that it may couple with at least a portion of the rear surface 24 of the flange 12 proximate the bottom edge 60 of the bolt hole 28. This coupled interaction allows for securement of the flange protector 10 onto the flange 12 once installed. [0108] Referring to Figure 9A, an alternative embodiment of the deflectable leg 96 is shown. The flange 12 is shown with a gap 7 contained within the body 4 of the flange 12. The gap 7 is disposed intermediate the front surface 22 and the rear surface 24 of the flange 12. The deflectable leg 96 is sized such that it is capable of at least partial insertion into the bolt hole 28. The locking edge 110 of the attachment member 52 couples with the intermediate edge 130 of the flange 12 securing the flange protector 10 to the flange 12.

[0109] In operation, the attaching step includes inserting at least one attachment member 52 comprising a deflectable leg 96 into at least one bolt hole 28 until the locking edge 110 of the deflectable leg 96 functionally couples with the appropriate edge 60 or 150 located on the flange 12. The deflectable leg 96 may be inserted through the bolt hole 28 wherein at least a portion extends past the rear opening 29 of the bolt hole 28, or the deflectable leg 96 may insert only a portion of the way through the bolt hole 28.

[0110] The seating portion 104 may come to rest in the bolt hole 28 at the point where it approximates inner diameter 78 of bolt hole 28. A purpose of the at least one deflectable leg 96 is to secure the embodiment of Figure 12 in place on flange 12.

[0111] Seating portion 104 may be sized and structured to prevent the inner surface 42 of the body member 34 from contacting the front surface 22 and the raised face 30 of the flange 12. The body member 34 may cover at least one bolt hole 28 when installed on a flange 12.

[0112] The removal step may include manipulating the free end 102 of the deflectable leg 96 such that the locking edge 110 is uncoupled from the edge 60 or 150. Finger pressure, or other means, may be utilized as needed. Once the locking edge 110 no longer substantially engages the edge 60 or 150 the deflectable leg 96 may be pushed or pulled through the bolt hole 28. This method allows the apparatus to be reused. Alternatively, the clip portion 106 may be severed from flange protector 10, allowing the remaining portion of the deflectable leg 96 to be passed back through the bolt hole 28.

[0113] Referring to Figures 10 through 13, alternative embodiments of the hood 36 and attachment member 52 are shown. [0114] The hood member 36 extends axially around the perimeter 176 of the body member 34, and extends from the perimeter 176 of the body member 34 proximate the inner surface 42. The hood member 36 forms a generally annular protrusion that provides coverage of the gap 11 between the inner surface 42 of the flange protector 10 and the front surface 22 of the flange 12. A purpose of this coverage is to prevent debris, water, and other contaminants from entering the gap 11.

[0115] The body member 34 has at least one ridge 122 formed along the outer surface 34. The at least one ridge 122 extends radially from the depression 93. It should be noted that the depression 93 is not required, the projection member 46 depicted in any of the exemplary or alternative embodiments herein, or any other version that encompasses the scope of this disclosure, may be used. The at least one ridge 122 has at least one receiving member 58 extending at least partially through the body member 34. The at least one receiving member 58 is designed to engage at least a portion of the fastener 54 of at least one attachment member 52. A purpose of the ridge 122 may be to reinforce the flange protector 10.

[0116] The connection end 134 of at least one attachment member 52 may be integrally formed with the hood 36, or fixedly or removably attached thereto. Generally, the position of the attachment member or members 52 corresponds to the position of at least one ridge 122. The elongated body 53 extends from the connection end 134 and ends at the attachment end 55 positioned distal the hood 36.

[0117] In operation, the aligning step includes aligning at least one receiving member 58 with at least one bolt hole 28.

[0118] The installing step includes affixing the flange protector 10 onto the front surface 22 of a flange 12 such that the hood 36 extends at least partially over the side 26 of the flange 12 and at least one receiving member 58 aligns with at least one bolt hole 28.

[0119] The attaching step includes inserting the attachment end 55 of the attachment member 52 into the bolt hole 28 through the rear opening 29. Inserting the fastener 54 at least partially within the receiving member 58 such that at least one barb 57 is engaged therein. Alternatively, other known or later discovered means may replace the barbs 57 described herein in order to effect attachment. The attachment end may extend through the body member 34 as shown in Figure 14.

[0120] The hood 36 may only contact the peripheral surface 26 of the flange 12 at a connection point 126 proximate the front edge 56 of the flange 12. Beveled surface 132 may not contact the peripheral surface 26 of the flange 12. The beveled surface 132 is designed to minimize contact between the attachment member 52 and the peripheral surface 26 of the flange 12. Minimizing contact of at least one attachment member 52 with the flange 12 may prevent substantial freezing of the attachment member 52 to the peripheral surface 26 of the flange 12 in sub-freezing temperatures.

[0121] Referring to Figure 12, the exemplary embodiment of Figure 10 is shown without a flange 12 in order to assist the reader in understanding how at least one attachment member 52 is wrapped back toward the inner surface 42 of the body member 34.

[0122] The removing step may include pulling or pushing the fastener 54 from the receiving member 58 and slidably removing the flange protector 10 from the flange 12. This method allows the embodiment of Figure 10 to be reused. Alternatively, the attachment member 52 may be cut along the elongated body 53 or elsewhere in order to facilitate removal.

[0123] Referring to Figures 14 through 17, an alternative embodiment of Figure 10 is shown. At least one receiving member 58 protrudes from the inner surface 42 of the body member 34. At least one receiving member 58 is positioned to correspond to at least one bolt hole 28 of a flange 12. The receiving member 58 may be integrally formed with the body member 34, or fixedly or removably attached thereto. The receiving member 58 extends radially from the body member and is shaped and configured to fit at least partially within a corresponding bolt hole 28.

[0124] The outer diameter of the receiving member 58 may be tapered wherein the upper end 143 of the receiving member 58 is greater that the inner diameter 78 of the bolt hole 28. This prevents the receiving member 58 from completely entering the bolt hole 28 providing a gap 11 between the front surface 22 of the flange 12 and the inner surface 42 of the body member 34. Alternatively, the receiving member 58 may be configured to fully extend within the bolt hole 28 allowing for contact between the front surface 22 and inner surface 42.

[0125] Alternatively, as depicted in Figure 21, gap 11 may result from the angling of the body member intermediate the projection member 46 and the side wall 139 in relation to the top of the walls 99 of the depression 93. It should be noted that the depression 93 is not required, the projection member 46 depicted in any of the exemplary or alternative embodiments herein, or any other version that encompasses the scope of this disclosure, may be used. The angling allows for a gap 11 preventing substantial contact between the body member 34 and the front surface 22 of the flange 12. Contact does occur at the upper edge 56 of the flange 12. In this embodiment, the outer diameter of the receiving member 58 may be equal to or smaller than the inner diameter 78 of the bolt hole 28 while still providing a gap 11 between the flange protector 10 and the flange 12.

[0126] Alternatively, the receiving member 58 may not extend even partially within the bolt hole 28.

[0127] The attachment member 52 is coupled to the body member 34 proximate at least one bolt hole 28 by the connection end 134. The connection end 134 may be integrally formed from the body member 34, or fixedly or removably attached thereto. The elongated body 53 extends from the connector 134, ending in an attachment end 55 that is distal the body member 34. The fastener 54 contains at least one barb 57. Alternatively, the attachment member 52 and receiving member 58 may include threads, or any other known or later discovered fastener may be utilized.

[0128] An aperture 146 is disposed within the receiving member 58 intermediate the body member 34 and the insertion end 140. The aperture 146 has at least one groove 148 positioned within its interior. The aperture 146 is sized to accept at least a portion of the fastener 54.

[0129] A gap 160 may be disposed along a portion of the side 147 of the aperture 146 proximate the at least one groove 148. A function of the gap 160 is to allow the size of the receiving member 58 to be manipulated. This manipulation may act to at least temporarily increase the size of the aperture 146 to accept insertion of an enlarged attachment member 52. [0130] In operation, the aligning step includes aligning at least one receiving member 58 with at least one bolt hole 28.

[0131] The installing step includes installing at least one receiving member 58 proximate at least one bolt hole 28.

[0132] The attaching step includes inserting the attachment end 55 of at least one attachment member 52 at least partially through the rear opening 29 of a bolt hole 28. At least partially inserting the fastener 54 into the aperture 146 such that the fastener 54 may functionally couple with the receiving member 58. Functional coupling may include allowing at least one groove 148 of a receiving member 58 to engage at least one barb 57 of an attachment member 52 causing the attachment member 52 to be secured in the receiving member 58.

[0133] The removal step includes pulling on the elongated body 53 with force sufficient to separate the barbs 57 of attachment member 52 from the corresponding grooves 148 of the receiving member 58. This method of removal allows the apparatus to be subsequently used. Alternatively, elongated body 53 may be cut, allowing the apparatus 10 to be removed from the flanged pipe 12.

[0134] In alternative embodiments, the apparatus may have more or fewer receiving members 58 and attachment members 152. In alternative embodiments, raised body 138 may completely cover the depression 93.

[0135] In alternative embodiments, the apparatus may have more or fewer attachment members 52 and more or fewer corresponding receiving members 58.

[0136] In alternative embodiments, the apparatus may have more or fewer removable attachment members 82 and more or fewer corresponding receiving members 58.

[0137] In alternative embodiments, the apparatus may have more or fewer bore plugs 70 or deflectable legs 96.

[0138] In alternative embodiments of any of the above described embodiments, flange protector 10 may be made to fit different flange 12 sizes and configurations, including but not limited to those without raised faces 30. [0139] In alternative embodiments of any of the above described embodiments, flange protector 10 may include a body member 34 that substantially contacts the front surface 22 of the flange 12.

[0140] In alternative embodiments of any of the above described embodiments, the projection member 46 may be fixedly or removably attached to the body member 34.

[0141] Throughout the description and claims of this specification, the words "comprise" and "contain" and variations of the words, for example "comprising" and "comprises", means "including but not limited to."

[0142] Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.

[0143] Features and characteristics described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith.

[0144] All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. It is not necessary that the method steps disclosed be performed in any particular order, not even the order in which the steps are disclosed herein. The steps may be performed in any logical order. For example only, the aligning step and installing step may occur simultaneously, or a series of attaching steps may occur prior to the installing step.

[0145] Each feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features. [0146] The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.

Claims

CLAIMS I claim:

1. An apparatus comprising: a body member; a projection member coupled to said body member; and wherein said projection member is configured to form a sealing engagement with a bore of a flanged conduit.

2. An apparatus comprising: a body member; a projection member coupled to said body member; wherein said projection member is configured to form a sealing engagement with bore of a flanged conduit; and at least one attachment member coupled to said body member.

3. A flange protector, comprising: a body member; an elongated attachment member coupled to said body member, and means for coupling said elongated attachment member to a receiving member.

4. A flange protector comprising: a body member having a perimeter; a hood having a side portion and a rear portion; said hood coupled to said body member, wherein said hood covers at least a twelfth of said perimeter.

5. A method of installing a flange protector on a flanged conduit comprising: an installing step comprising installing a flange protector onto a flanged conduit; and an attaching step comprising inserting at least a portion of at least one elongated attachment member through at least one orifice in said flange, and attaching at least a portion of said at least one elongated attachment member to at least one receiving member.

6. A method of installing a flange protector on a flanged conduit, comprising: an installing step comprising installing a flange protector onto a flanged conduit having a bore extending at least partially therethrough; and a sealing step comprising sealing said bore.