WO2011109605A1 - Thermally resistant reactive silane functional poly-alpha-olefin hot melt adhesive composition, methods of using the same, and solar panel assembly including the same - Google Patents
Thermally resistant reactive silane functional poly-alpha-olefin hot melt adhesive composition, methods of using the same, and solar panel assembly including the same Download PDFInfo
- Publication number
- WO2011109605A1 WO2011109605A1 PCT/US2011/027003 US2011027003W WO2011109605A1 WO 2011109605 A1 WO2011109605 A1 WO 2011109605A1 US 2011027003 W US2011027003 W US 2011027003W WO 2011109605 A1 WO2011109605 A1 WO 2011109605A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solar panel
- thermoplastic
- component
- adhesive composition
- weight
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 115
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910000077 silane Inorganic materials 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims description 22
- 229920013639 polyalphaolefin Polymers 0.000 title abstract description 4
- 239000004831 Hot glue Substances 0.000 title description 5
- 239000000853 adhesive Substances 0.000 claims abstract description 91
- 230000001070 adhesive effect Effects 0.000 claims abstract description 91
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 45
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 29
- 229920000642 polymer Polymers 0.000 claims abstract description 24
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 18
- 239000002318 adhesion promoter Substances 0.000 claims abstract description 16
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 14
- 238000009835 boiling Methods 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims description 35
- 239000000565 sealant Substances 0.000 claims description 30
- 229920000098 polyolefin Polymers 0.000 claims description 14
- 239000011521 glass Substances 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000009432 framing Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- -1 polypropylene Polymers 0.000 description 32
- 229920001577 copolymer Polymers 0.000 description 17
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 13
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 13
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 13
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 10
- 238000010998 test method Methods 0.000 description 9
- 229920002633 Kraton (polymer) Polymers 0.000 description 7
- 229920001400 block copolymer Polymers 0.000 description 7
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 6
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 6
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- 239000005977 Ethylene Substances 0.000 description 6
- 229920006270 hydrocarbon resin Polymers 0.000 description 6
- 229920001897 terpolymer Polymers 0.000 description 6
- 229920002367 Polyisobutene Polymers 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 239000013032 Hydrocarbon resin Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 150000002314 glycerols Chemical class 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- URDOJQUSEUXVRP-UHFFFAOYSA-N 3-triethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C(C)=C URDOJQUSEUXVRP-UHFFFAOYSA-N 0.000 description 2
- 229920003314 Elvaloy® Polymers 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000005370 alkoxysilyl group Chemical group 0.000 description 2
- 229920013640 amorphous poly alpha olefin Polymers 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 2
- 229920005549 butyl rubber Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000003348 petrochemical agent Substances 0.000 description 2
- 239000003209 petroleum derivative Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000007655 standard test method Methods 0.000 description 2
- 229920006132 styrene block copolymer Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- HGTUJZTUQFXBIH-UHFFFAOYSA-N (2,3-dimethyl-3-phenylbutan-2-yl)benzene Chemical compound C=1C=CC=CC=1C(C)(C)C(C)(C)C1=CC=CC=C1 HGTUJZTUQFXBIH-UHFFFAOYSA-N 0.000 description 1
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 1
- WQJUBZMZVKITBU-UHFFFAOYSA-N (3,4-dimethyl-4-phenylhexan-3-yl)benzene Chemical compound C=1C=CC=CC=1C(C)(CC)C(C)(CC)C1=CC=CC=C1 WQJUBZMZVKITBU-UHFFFAOYSA-N 0.000 description 1
- RWVIXLAPUYQGIG-UHFFFAOYSA-N (3-oxophenothiazin-2-yl)azanium;chloride Chemical compound Cl.C1=CC=C2SC3=CC(=O)C(N)=CC3=NC2=C1 RWVIXLAPUYQGIG-UHFFFAOYSA-N 0.000 description 1
- XPVIQPQOGTVMSU-UHFFFAOYSA-N (4-acetamidophenyl)arsenic Chemical compound CC(=O)NC1=CC=C([As])C=C1 XPVIQPQOGTVMSU-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- QWOVEJBDMKHZQK-UHFFFAOYSA-N 1,3,5-tris(3-trimethoxysilylpropyl)-1,3,5-triazinane-2,4,6-trione Chemical compound CO[Si](OC)(OC)CCCN1C(=O)N(CCC[Si](OC)(OC)OC)C(=O)N(CCC[Si](OC)(OC)OC)C1=O QWOVEJBDMKHZQK-UHFFFAOYSA-N 0.000 description 1
- LAXIXISQWRNWDG-UHFFFAOYSA-N 1-[diacetyl-[3-(3-triacetylsilylpropylamino)propyl]silyl]ethanone Chemical compound CC(=O)[Si](C(C)=O)(C(C)=O)CCCNCCC[Si](C(C)=O)(C(C)=O)C(C)=O LAXIXISQWRNWDG-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- PZILQNGWHUGDLZ-UHFFFAOYSA-N 2-(2-acetyloxypropan-2-yldiazenyl)propan-2-yl acetate Chemical compound CC(=O)OC(C)(C)N=NC(C)(C)OC(C)=O PZILQNGWHUGDLZ-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- KRDXTHSSNCTAGY-UHFFFAOYSA-N 2-cyclohexylpyrrolidine Chemical compound C1CCNC1C1CCCCC1 KRDXTHSSNCTAGY-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- ZADOWCXTUZWAKL-UHFFFAOYSA-N 3-(3-trimethoxysilylpropyl)oxolane-2,5-dione Chemical compound CO[Si](OC)(OC)CCCC1CC(=O)OC1=O ZADOWCXTUZWAKL-UHFFFAOYSA-N 0.000 description 1
- YPVPQMCSLFDIKA-UHFFFAOYSA-N 3-ethylpent-1-ene Chemical compound CCC(CC)C=C YPVPQMCSLFDIKA-UHFFFAOYSA-N 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- YOABZRCMJMKPFF-UHFFFAOYSA-N 3-triethoxysilylaniline Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC(N)=C1 YOABZRCMJMKPFF-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- TVTRDGVFIXILMY-UHFFFAOYSA-N 4-triethoxysilylaniline Chemical compound CCO[Si](OCC)(OCC)C1=CC=C(N)C=C1 TVTRDGVFIXILMY-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 241000587155 Athene Species 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920003345 Elvax® Polymers 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 229920010499 Hytrel® 3078 Polymers 0.000 description 1
- 229920011453 Hytrel® 4056 Polymers 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 229920005987 OPPANOL® Polymers 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229920003302 Optema™ Polymers 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920002614 Polyether block amide Polymers 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000013036 UV Light Stabilizer Substances 0.000 description 1
- 229920003351 Ultrathene® Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- JFAGGQWDKLJPHC-UHFFFAOYSA-N butyl prop-2-enoate;carbon monoxide;ethene Chemical compound O=[C].C=C.CCCCOC(=O)C=C JFAGGQWDKLJPHC-UHFFFAOYSA-N 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- XJOBOFWTZOKMOH-UHFFFAOYSA-N decanoyl decaneperoxoate Chemical compound CCCCCCCCCC(=O)OOC(=O)CCCCCCCCC XJOBOFWTZOKMOH-UHFFFAOYSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- PNOXNTGLSKTMQO-UHFFFAOYSA-L diacetyloxytin Chemical compound CC(=O)O[Sn]OC(C)=O PNOXNTGLSKTMQO-UHFFFAOYSA-L 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- JMESBNITMFZEGN-UHFFFAOYSA-N dibutoxy(prop-2-enyl)silane Chemical compound CCCCO[SiH](CC=C)OCCCC JMESBNITMFZEGN-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- OTARVPUIYXHRRB-UHFFFAOYSA-N diethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](C)(OCC)CCCOCC1CO1 OTARVPUIYXHRRB-UHFFFAOYSA-N 0.000 description 1
- WHGNXNCOTZPEEK-UHFFFAOYSA-N dimethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](C)(OC)CCCOCC1CO1 WHGNXNCOTZPEEK-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- NUFVQEIPPHHQCK-UHFFFAOYSA-N ethenyl-methoxy-dimethylsilane Chemical compound CO[Si](C)(C)C=C NUFVQEIPPHHQCK-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 238000000281 laser microprobe mass spectrometry Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- INJVFBCDVXYHGQ-UHFFFAOYSA-N n'-(3-triethoxysilylpropyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCCNCCN INJVFBCDVXYHGQ-UHFFFAOYSA-N 0.000 description 1
- XCOASYLMDUQBHW-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)butan-1-amine Chemical compound CCCCNCCC[Si](OC)(OC)OC XCOASYLMDUQBHW-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920006124 polyolefin elastomer Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920006216 polyvinyl aromatic Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- ZGSOBQAJAUGRBK-UHFFFAOYSA-N propan-2-olate;zirconium(4+) Chemical compound [Zr+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] ZGSOBQAJAUGRBK-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- FOQJQXVUMYLJSU-UHFFFAOYSA-N triethoxy(1-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)C(C)[Si](OCC)(OCC)OCC FOQJQXVUMYLJSU-UHFFFAOYSA-N 0.000 description 1
- KNYWDHFOQZZIDQ-UHFFFAOYSA-N trimethoxy-(2-trimethoxysilylphenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1[Si](OC)(OC)OC KNYWDHFOQZZIDQ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0892—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms containing monomers with other atoms than carbon, hydrogen or oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/24—Graft or block copolymers according to groups C08L51/00, C08L53/00 or C08L55/02; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention is directed to maintaining adhesion between two substrates under challenging environmental conditions.
- Solar panels and solar panel fields have unique requirements in that they must maintain their integrity under conditions of high humidity, because they are often positioned out doors and exposed to rain, freezing rain, and snow, and under conditions of widely varying temperature extremes because they are often positioned in hot deserts, on hot asphalt rooftops, and in climates that experience extremely high temperatures, extremely low temperatures, and strong winds.
- any mechanism used to secure and maintain solar panels in a fixed position must function under a difficult set of environmental conditions.
- the invention features a moisture curable adhesive composition that includes a silane functional poly-a-olefin polymer; a thermoplastic component having a softening point of at least 120°C and selected from the group consisting of thennoplastic elastomers, thermoplastic polymers, and combinations thereof; a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg (millimeters of mercury) to 15 mmHg; and optionally, a thermoplastic tackifying agent having a softening point greater than 80°C, and optionally a thennoplastic component having a softening point of lower than 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers, and combinations thereof.
- the adhesive composition includes a silane functional poly-a- olefin polymer having a softening point of at least 120°C; a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg (millimeters of mercury) to 15 mmHg; optionally, a thermoplastic tackifying agent having a softening point greater than 80°C; and optionally, a thermoplastic component having a softening point of lower than 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers, and combinations thereof.
- the adhesive composition includes from about 5 % by weight to about 80 % by weight of the silane functional amorphous poly-a-olefin polymer; and from about 5 % by weight to about 35 % by weight of the thermoplastic tackifying agent.
- the adhesive composition exhibits an initial lap shear of at least 1 psi at 23 °C.
- the adhesive composition further includes a spacer in a form of spheres, cylinders, tubes, strips, ropes, or any other suitable forms.
- the invention features a solar panel assembly that includes a solar panel, a support, and a moisture curable adhesive composition disclosed herein, the support being bonded to the solar panel through the adhesive composition.
- the solar panel includes a substrate that includes glass, and a superstate, the adhesive
- the solar panel includes a substrate that includes polymer, and the adhesive composition is in contact with the polymer of the substrate.
- the support is metal.
- the support remains bonded to the substrate of the solar panel through the adhesive composition after undergoing the at least one of the Simulated Aging Tests set forth in UL 1703 and the tests set forth in IEC 6646.
- the invention features a method of adhering a component of a solar panel assembly to a solar panel, the method including contacting at least one of a first component and a second component with an adhesive composition disclosed herein, the first component including a component of the solar panel assembly other than the solar panel, and the second component including the solar panel, and allowing the adhesive composition to cure to bond the first component to the second component
- the first component includes at least one of a back rail, a frame and a junction box
- the second component includes a substrate of the solar panel, the substrate including at least one of polymer and glass.
- the first component includes a metal back rail and the second component includes a substrate of the solar panel, the substrate including at least one of polymer and glass.
- the adhesive composition exhibits good green strength, an ability to be handled shortly after application (e.g., an assembly that includes the adhesive composition can be handled shortly after application of the adhesive composition thereto), and, when cured, good durability in a wide range of environmental conditions.
- the adhesive composition can also be applied using an automated process.
- FIG. 1 is a plane view a back rail of a solar panel assembly bonded to a substrate of a solar panel through an adhesive composition disclosed herein.
- FIG. 2 is a plane view of a junction box of a solar panel assembly bonded to a substrate of a solar panel through an adhesive composition disclosed herein.
- FIG. 3 is a plane view of an end bracket of a solar panel assembly bonded to a solar panel through an adhesive composition disclosed herein.
- FIG. 4 is a perspective view of a framed solar panel assembly.
- FIG. 5 is view taken in cross section along line A-A of the framed solar panel assembly of FIG. 4.
- FIG. 6 is a perspective view of a solar panel.
- FIG. 7 is an enlarged view of a portion of a framed solar panel assembly with an adhesive/sealant composition configured according to another embodiment.
- the moisture curable hot melt adhesive composition includes a silane functional poly-a-olefin polymer, a thermoplastic component having a softening point of at least 120°C, and a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg.
- the adhesive composition cures upon exposure to atmospheric moisture to a composition that exhibits a tensile strength of at least 20 psi at 23 °C, or even at least 70 psi at 23 °C, and at least 20 psi at 85°C, or even at least 70 psi at 85°C.
- the adhesive composition preferably exhibits an initial lap shear strength (i.e., green strength) of at least 1 psi, at least 2 psi, or even at least 4 psi at 23°C, and a final lap shear of at least 1 psi, at least 2 psi, or even at least 4 psi at 85°C.
- the adhesive composition also exhibits cold temperature flexibility.
- the adhesive composition is creep resistant and preferably passes the creep resistance test method at 85°C, or even at a higher temperature than 85°C.
- Solar panel assemblies that include the cured adhesive composition preferably pass the Simulated Aging Tests set forth in UL 1703, or even the tests of IEC 6646.
- the cured adhesive composition preferably maintains a support bonded to a solar panel after undergoing the Simulated Aging Tests set forth in UL 1703, or even the tests of IEC 6646.
- Particularly useful silane functional poly-a-olefin polymers are either completely amorphous or have a low level of crystal linity.
- the degree of crystallinity preferably is no greater than 25 % as determined by X-ray diffraction.
- Useful silane functional amorphous poly-a-olefin polymers are derived by grafting amorphous poly-a-olefin and a silane source.
- Suitable amorphous poly-a-olefins include, e.g., homopolymers, copolymers and terpolymers including, e.g., atactic polypropylene, atactic poly-l-butene and combinations thereof.
- the amorphous poly-a-olefins can be random or block copolymers.
- Other suitable amorphous poly-a-olefin polymers include, e.g., homogeneous substantially linear ethylene-a-olefin interpolymers of monomers including, e.g., propylene, 1 -butene, 1-pentene, 3-metyI-l -butene, 1-hexene, 3-methyl-l -pentene, 4-methyl-l-pentene, 3 -ethyl- 1 -pentene, 1 -octene, 1-decene, and 1 -undecene; amorphous copolymers with other olefins (e.g., ethylene, 1 -butene, 1- pentene, 1 -hexene, 4-methyl- 1 -pentene, 1 -octene, and 1-decene) containing propylene as a main component,
- One example of a useful class of amorphous poly-a-olefins include copolymers and terpolymers derived from 0 % by weight to 95 % by weight a-olefms having from 4 to 10 carbon atoms, (in other embodiments from 3 % by weight to 95 % by weight), from 5 % by weight to 100 % by weight propane (in other embodiments from 5 % by weight to 97 % by weight), and from 0 % by weight to 20 % by weight ethane as described, e.g., in U.S. Patent No. 5,994,474 and incorporated herein.
- the silane to be grafted on the amorphous poly-a-olefin can have two or three alkoxy groups attached directly to the silicon and at least one olefmic double bond containing moiety.
- Suitable examples include vinyltrimethoxysilane, vinyltriethoxysilane, vinyl tris(2- methoxyethoxy)silane, 3-methacryloxypropyltrimethoxysilane, 3- methacryloxypropyltriethoxysilane, vinyldimethylmethoxysilane and
- the amount silane for grafting on the amorphous poly-a-olefin is from about 0.1 % by weight to about 10 % by weight, from about 2 % by weight to about 6 % by weight, or even from about 3 % by weight to about 5 % by weight, based on the amorphous poly-a-olefin.
- Any known method for grafting silane onto the amorphous poly-a-olefin can be used including, e.g., solution and melt (e.g., using an appropriate amount of a free-radical donor) methods.
- Useful methods of preparing silylated amorphous poly-a-olefin are described, e.g., in U.S. 5,994,474 and DE 40 00 695 and incorporated herein.
- free- radical donors include diacyl peroxides such as dilauryl peroxide and didecanoyl peroxide, alkyl peresters such as tert-butyl peroxy-2-ethylhexanoate, perketals such as l ,l -di(tert- butylperoxy)-3,3, 5-trimethylcyclohexane or l,l-di(tert-butylperoxy)cycIohexane, dialkyl peroxides such as tert-butyl cumyl peroxide, di(tert-butyl) peroxide and dicumyl peroxide, C- radical donors including, e.g., 3,4-dimethyl-3,4-diphenylhexane and 2, 3 -dim ethyl -2, 3- diphenylbutane, and azo compounds (e.g., 2,2'-azodi(2-acetoxypropane)).
- the amorphous poly-a-olefin has a number average molecular weight (Mn) from about 7,000 to about 14,000, a weight average molecular weight (Mw) from about 35,000 to about 90,000 and a Z average molecular weight (Mz) from about 13,000 to about 33,000, and polydispersity (MWD) from about 4.9 to about 6.2.
- Mn number average molecular weight
- Mw weight average molecular weight
- Mz Z average molecular weight
- Mz polydispersity
- Preferred silane functional amorphous poly-a-olefin polymers include the silane functional amorphous poly-a-olefin polymers that are commercially available under the VESTOPLAST trade designation from Evonik, Germany including, e.g., VESTOPLAST 206V silane functional amorphous poly-a-olefins.
- the silane functional poly-a-olefm polymer has a softening point of less than 120°C. in one embodiment, the silane functional poly-a-olefm polymer has a softening point of at least 120°C.
- the silane functional poly-a-olefm polymer is present in the composition in an amount of from about 5 % by weight to about 80 % by weight, from about 15 % by weight to about 50 % by weight, or even from about 25 % by weight to about 40 % by weight, based on the weight of the composition.
- the thermoplastic component has a softening point of at least 120°C and includes a thermoplastic elastomer that has a softening point of at least 120°C, a thermoplastic polymer that has a softening point of at least 120°C, or a combination thereof.
- the thermoplastic component having a softening point of at least 120°C is present in the adhesive composition in an amount of from about 10 % by weight to about 75 % by weight, from about 20 % by weight to about 70 % by weight, or even from about 40 % by weight to about 60 % by weight, based on the weight of the composition.
- the thermoplastic component having a softening point of at least 120°C may or may not be present in the adhesive composition.
- Suitable thermoplastic elastomers having a softening point of at least 120°C include, e.g., polyetheramide block copolymers, polyesters, butadiene-styrene elastomers including, e.g., A-B, A-B-A, A-(B-A)n-B, (A-B)n-Y, and radial block copolymers and grafted versions thereof where the A block(s) is a polyvinyl aromatic block (e.g., styrene), and the B block is a rubbery midblock (e.g., isoprene, butadiene, efhylene-butylene, and ethylene-propylene) (e.g., styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, styrene-ethylene-butylene-st
- thermoplastic elastomers having a softening point of at least 120°C include, e.g., thermoplastic elastomers available under the HYTREL 3078, HYTREL 4053 and HYTREL 4056 trade designations from E.I. DuPont de Nemours
- styrene-ethylene/butylene-styrene block copolymers available under the KR ATON G series of trade designations including, e.g., KRATON G-1652 and G- 1657, from Kraton Polymers (Houston, Texas); styrene-butadiene-styrene and styrene- isoprene-styrene block copolymers available under the KRATON D series of trade
- KRATON D-l 1 1 1 and D-l 112 from Kraton Polymers
- silane terminated block copolymers available under the KRATON SKFGIOI trade designation from Kraton Polymers
- styrene-butadiene-styrene and styrene-isoprene-styrene block copolymers available under the VECTOR series of trade designations including, e.g.,
- VECTOR 41 12, 41 14 and 441 1 from Dexco Polymers (Houston, Texas); ethylene-octene block copolymers available under the INSITE trade designation including e.g., 1NSITE D9807.15 from Dow Chemical Company.
- thermoplastic elastomer having a softening point of at least 120°C can be present in the adhesive composition in an amount of 0 % by weight, or from about 10 % by weight, or from about 20% by weight to about 75% by weight, or to about 60 % by weight, or to about 40 % by weight, based on the weight of the composition.
- thermoplastic polymers having a softening point of at least 120°C can be selected from a variety of classes of thermoplastic polymers including, e.g., polyalkylenes (e.g., polyethylene, polypropylene and polybutylene), poly(alpha)olefins including, e.g., homo-, co- and terpolymers of aliphatic mono- 1 -olefins (alpha olefins) (e.g., poly(alpha)olefms containing from 2 to 10 carbon atoms), homogeneous linear or substantially linear
- polyalkylenes e.g., polyethylene, polypropylene and polybutylene
- poly(alpha)olefins including, e.g., homo-, co- and terpolymers of aliphatic mono- 1 -olefins (alpha olefins) (e.g., poly(alpha)olefms containing from 2 to
- polyethylene terephthalate polyacrylates, polymethacrylates, polyacrylamides,
- polyacrylonitriles copolymers of acrylonitrile and monomers including, e.g., butadiene, styrene, polymethyl pentene, and polyphenylene sulfide (e.g., styrene-acrylonitrile, acrylonitrile-butadiene-styrene, acrylonitrile-styrene-butadiene rubbers), polyimides, polyamides, copolymers of vinyl alcohol and ethylenically unsaturated monomers, polyvinyl acetate (e.g., ethylene vinyl acetate), polyvinyl alcohol, vinyl chloride homopolymers and copolymers (e.g., polyvinyl chloride), terpolymers of ethylene, carbon monoxide and acrylic acid ester or vinyl monomer, polysiloxanes, polyuremanes, polystyrene, and combinations thereof, and homopolymers, copolymers and terpolymers thereof,
- thermoplastic polymers having a softening point of at least 120°C include, e.g., amorphous polyalphaolefins available from Evonik under the trade designations VESTOPLAST 308, VESTOPLAST 608, and VESTOPLAST 703, atactic polypropylene polymers available under the REXTAC series of trade designations including, e.g., REXTAC RT 2535 and RT 2585, from REXtac LLC (Odessa, Texas) and the
- EASTOFLEX series of trade designations including, e.g., EASTOFLEX El 060, from
- thermoplastic polymer having a softening point of at least 120°C is preferably present in the adhesive composition in an amount of 0 % by weight, or from about 10 % by weight, or from about 20% by weight to about 75% by weight, or to about 60 % by weight, or to about 40 % by weight, based on the weight of the composition.
- the adhesive composition also includes a silane adhesion promoter that has a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg.
- Silane adhesion promoters are compounds or monomers that have an average molecular weight of from about 300 to about 1000, or from about 300 to about 800, or from about 500 to about 700.
- Useful silane adhesion promoters include silyl groups such as alkoxysilyls, acryloxysilyls, alkyloxyiminosilyls, oxime silyls, amino silyls, and combinations thereof.
- alkoxysilyl groups include methoxysilyl, ethoxysilyl, propoxysilyl, butoxysilyl, and acyloxysilyl reactive groups including, e.g., silyl ester of various acids including, e.g., acetic acid, 2-ethylhexanoic acid, palmitic acid, stearic acid, and oleic acid.
- Suitable silane adhesion promoters include, e.g., methacryloxy propyl triethoxy-silane, M-aminophenyltriethoxy-silane, P-aminophenyltriethoxy-silane, N-(2-aminoethyl)-3- aminopropyl triethoxy-silane, n-butylaminopropyltrimethoxy-silane,
- silane adhesion promoters are commercially available under the SILQUEST A-l 170 and SILQUEST SILQUEST A-LINK 597 trade designations from Momentive Performance Materials, Inc. (Albany, New York).
- the silane adhesion promoter is preferably present in the composition in an amount of from about 0.01 % by weight to about 5 % by weight, from about 0.01 % by weight to about 2 % by weight, or even from about 0.01 % by weight to about 1 % by weight, based on the weight of the composition.
- the adhesive composition may also include other optional ingredients e.g., a thermoplastic component having a soften point of less than 120°C, a thermoplastic tackifying agent having a ring and ball softening point of at least 80°C, and combinations thereof.
- a thermoplastic component having a soften point of less than 120°C e.g., a thermoplastic tackifying agent having a ring and ball softening point of at least 80°C, and combinations thereof.
- Useful thermoplastic components having a soften point of less than 120°C include such as thermoplastic elastomers having a soften point of less than 120°C, thermoplastic polymers having a soften point of less than 120°C, and combinations thereof. Examples of useful thermoplastic components include all the classes of the thermoplastic components listed above.
- thermoplastic elastomers having a soften point of less than 120°C include e.g., polyisobutylene, butyl rubber, ethylene/propylene/diene rubber (i.e., EPDM rubber), and combinations thereof.
- thermoplastic elastomers having a soften point of less than 120°C include e.g., polyisobutylenes available under the OPPANOL series of trade designations including B50, B80, B100, B 150, B200, B246, B12 and B15 trade designation from BASF (Germany); polyisobutylenes available under the VISTANEX series of trade designations from ExxonMobil including VISTANEX LMMS, MML-80, MML-100, MML-120, and MML 140; isobutylene-isoprene copolymers available the BUTYL Rubber series of trade designations including BUTYL 268 and BUTYL 065 from ExxonMobil Chemical Co. (Houston, Texas); ethylene-propylene copolymers available under the VISTALON series of trade designations including, e.g., V1STALON 404, from ExxonMobil Chemical Co.
- thermoplastic polymers having a soften point of less than 120°C include e.g., ethylene vinyl acetate copolymers available under the ATEVA series of trade designations from AT Plastics ( Brampton, Ontario, Canada) including ATEVA 4030MC and ATEVA 1850, the ELVAX series of trade designations from DuPont de Nemours (Wilmington, Delaware) and the ULTRATHENE series of trade designations from Millennium Petrochemicals (Rolling Meadows, Illinois); ethylene n-butyl acrylate copolymers available under the LOTRYL series of trade designations from Elf Atochem North America (Philadelphia, Pennsylvania), the ESCORENE series of trade designations from ExxonMobil Chemical Co. and the EN ATHENE series of trade
- thermoplastic polyurethane polymers available under the PEARLSTICK series of trade designations from Aries Technologies (Derry, New Hampshire a distributor for Merquinsa,
- ethylene acrylate copolymers also available under the ELVALOY series of trade designations from DuPont; and acrylic polymers available under the ELVACITE series of trade designations from ICI Acrylics (St. Louis, Missouri); useful commercially available homogeneous linear or substantially linear interpolymers of ethylene having at least one C 3 to C?o alpha olefin and a polydispersity less than about 2.5 include, e.g., EXACT 5008 ethylene- butene copolymer, EXXPOL SLP-0394 ethylene-propylene copolymer, and EXACT 3031 an ethylene-hexene copolymer from ExxonMobil Chemical Co. (Houston, Texas) and ethylene/1. -octene polymers available under the trade designation AFFINITY from Dow Chemical Co. (Midland, Michigan).
- thermoplastic component having a softening point of less than 120°C is preferably present in the adhesive composition in an amount of from 0 % by weight, to about 20 % by weight, based on the total weight of the composition.
- thermoplastic tackifying agents have a ring and ball softening point of at least 80°C, or even from about 85°C to about 150°C.
- the tackifying agent preferably is free of groups with which the silanol group of the silyated amorphous poly-a-olefm will react.
- Suitable tackifying agents include aliphatic, cycloaliphatic, aromatic, aliphatic- aromatic, aromatic modified alicyclic, and alicyclic hydrocarbon resins and modified versions and hydrogenated derivatives thereof; terpenes (polyterpenes), styrenated teipenes, modified terpenes (e.g., phenolic modified terpene resins), hydrogenated derivatives thereof, and combinations thereof; alpha methyl styrene resins and hydrogenated derivatives thereof; and combinations thereof.
- Other useful tackifying agents are disclosed in. e.g., U.S. Patent No. 6,355,317, and incorporated herein.
- tackifying agents include natural and modified rosins such as gum rosin, wood rosin, tall oil rosin, distilled rosin, completely or partially hydrogenated rosin, dimerized rosin and polymerized rosin; rosin esters including, e.g., glycerol and pentaerythritol esters of natural and modified rosins, (e.g., glycerol esters of pale, wood rosin, glycerol esters of hydrogenated rosin, glycerol esters of polymerized rosin, pentaerythritol esters of
- Suitable commercially available tackifying agents include, e.g., cycloaliphatic hydrocarbon resins and aromatic-modified, cycloaliphatic hydrocarbon resins available under the ESCOREZ 5637 and ESCOREZ 5340 trade designations from Exxon Mobile Chemical Company; partially hydrogenated cycloaliphatic petroleum hydrocarbon resins available under the EASTOTAC series of trade designations (e.g., EASTOTAC H-130 and H-142) from Eastman Chemical Co. (Kingsport, Tennessee) available in grades E, R, L and W, which have differing levels of hydrogenation from least hydrogenated (E) to most hydrogenated (W), the ESCOREZ series of trade designations including, e.g., ESCOREZ 5320 and
- HERCOLITE 2100 trade designation from Eastman Chemical Co. partially hydrogenated aromatic modified petroleum hydrocarbon resins available under the ESCOREZ 5600 trade designation from ExxonMobil Chemical Co.; aromatic hydrogenated hydrocarbon resins available under the trade designation REGALREZ 1 126 and alphamethyl styrene resins available under the trade designation KRISTALEX 5140 from Eastman Chemical Co.
- the tackifying agent is preferably present in the composition in an amount of from about 0 % by weight, or from about 5 % by weight to about 15 % by weight, or to about 20 % by weight, or to about 35 % by weight, based on the weight of the composition.
- the adhesive composition may also include other additives including, e.g., fillers, waxes, plasticizers, thermal stabilizers, light stabilizers (e.g., UV light stabilizers and absorbers), optical brighten ers, antistats, lubricants, antioxidants, catalysts, rheology modifiers, biocides, corrosion inhibitors, dehydrators, organic solvents, colorants (e.g., pigments and dyes), surfactants antiblocking agents, nucleating agents, flame retardants and combinations thereof.
- additives including, e.g., fillers, waxes, plasticizers, thermal stabilizers, light stabilizers (e.g., UV light stabilizers and absorbers), optical brighten ers, antistats, lubricants, antioxidants, catalysts, rheology modifiers, biocides, corrosion inhibitors, dehydrators, organic solvents, colorants (e.g., pigments and dyes), surfactants antiblocking agents, nucleating agents, flame retardants and combinations thereof
- Suitable fillers include, e.g., fumed silica, precipitated silica, talc, calcium carbonates, carbon black, alumina silicates, clay, zeolites, ceramics, mica, titanium dioxide, and combinations thereof.
- the composition can include filler in an amount of from 0 % by weight to about 40 % by weight, from about 10 % by weight to about 35 % by weight, or even from about 20 % by weight to about 30 % by weight, based on the weight of the composition.
- the plasticizer preferably has a boiling point of greater than about 85°C.
- Preferred plasticizers include paraffinic oils, naphthenic oils, low molecular weight poly- 1 -but ene, low molecular weight polyisobutene, and combinations thereof Plasticizer can be present in the composition in an amount of from 0 % by weight to about 10 % by weight, based on the weight of the composition.
- a crosslinking accelerator can be added to the composition to increase the rate of crosslinking.
- Useful crosslinking accelerators include, e.g., organotin compounds including, e.g., dialkyl tin dicarboxylates (e.g., dibutyl tin dilaurate and dibutyl tin diacetate), tin carboxylates, tertiary amines, stannous salts of carboxylic acids, e.g., stannous octoate and stannous acetate, tetrabutyl dioleatodistannoxane, titanium compounds, organosilicon titantates, alkyltitantates, and metal alkoxides (e.g., aluminum isopropoxide and zirconium isopropoxide), and combinations thereof.
- organotin compounds including, e.g., dialkyl tin dicarboxylates (e.g., dibutyl tin
- the accelerator can be added either in pure form or, for greater ease of metering, in the form of a master batch that includes the amorphous poly- a-olefm.
- the accelerator can be added to the composition before melting, in the form of a dry mix, or after melting. Accelerator preferably is present in amounts from 0.001 % by weight to 5 % by weight, or even from 0.01 % by weight to 1 % by weight, based on the weight of the composition.
- the adhesive composition is useful for bonding a variety of substrates to each other including substrates made from, e.g., glass, polymer (e.g., polymer composites), metal (e.g., stainless steel, aluminum (e.g., anodized aluminum), galvanized steel and cold-rolled steel), and combinations thereof, treated and coated substrates (e.g., substrates treated for corrosion resistance, aluminum and zinc coated substrates, and combinations thereof), painted substrates and combinations thereof.
- substrates made from, e.g., glass, polymer (e.g., polymer composites), metal (e.g., stainless steel, aluminum (e.g., anodized aluminum), galvanized steel and cold-rolled steel), and combinations thereof, treated and coated substrates (e.g., substrates treated for corrosion resistance, aluminum and zinc coated substrates, and combinations thereof), painted substrates and combinations thereof.
- substrates made from, e.g., glass, polymer (e.g., polymer composites), metal (e.g., stainless
- the adhesive composition is useful for bonding the various components of a solar panel assembly to each other including such components as, e.g., solar panel frames (e.g., C- shaped channels), junction boxes (e.g., polymeric junction boxes), back rails for supporting solar panels (e.g., metal back rails), , brackets (e.g., end brackets), solar panels, components of solar panels (e.g., superstrate, substrate and edges), components used in mounting the solar panels, components used in supporting the solar panels, and combinations thereof.
- Useful solar panel superstrates include a layer of an ultra violet light transparent material (e.g., glass), and useful solar panel substrates include a layer of polymer, polymer composite, and combinations thereof.
- the aforesaid adhesive composition is particularly used for sealing and mounting frames on a solar panel to form a framed solar panel assembly.
- Solar panels are often surrounded by a frame and adhered to the frame with a structural adhesive. It is often necessary to include both a structural adhesive and a moisture vapor barrier to achieve a framed solar panel that will maintain its integrity under the rigorous conditions to which it is often exposed including, e.g., high humidity, widely varying temperature extremes, and strong winds.
- the aforesaid adhesive composition can function as both an adhesive and a moisture vapor barrier, therefore, is referred to as an adhesive/sealant composition.
- the adhesive/sealant composition exhibits a moisture vapor transmission rate (MVTR) of no greater than 2 g/m 2 /day.
- the adhesive/sealant composition exhibits a MVTR of no greater than 1 g/m /day.
- the adhesive/sealant composition exhibits a MVTR of no greater than 0.2 g/m 2 /day.
- the invention provides a framed solar panel assembly.
- the solar panel assembly includes a solar panel that includes edges; a peripheral frame including an interior surface; and any one of the aforesaid adhesive/sealant compositions disposed between the interior surface of the frame and the edges of the solar panel, the panel being bonded to the frame through the adhesive/sealant composition.
- the invention provides a method of framing a solar panel.
- the method includes contacting at least one of the interior surfaces of a frame and the solar panel with any one of the adhesive/sealant compositions disclosed herein, and affixing the frame to the solar panel.
- the method further includes allowing the adhesive/sealant composition to cure such that the frame is bonded to the solar panel through the cured adhesive/sealant composition.
- the framed solar panel assemblies exhibit good protection against moisture, which can adversely affect the efficiency of the solar panel.
- the method provides an efficient framing process and enables the manufacture of a framed solar panel assembly using an adhesive/sealant composition that functions as both an adhesive composition and a sealant composition at the same time, especially as an edge sealant composition.
- a back rail 10 of a solar panel assembly 5 is bonded to a substrate 8 of a solar panel 12 through an adhesive composition 6.
- FIG. 2 illustrates a junction box 20 bonded to a substrate 8 of a solar panel 12 through an adhesive composition 6.
- an end bracket 30 is bonded to an edge 22, substrate 8 and superstrate 24 of a solar panel 12 through an adhesive composition 6.
- FIGS. 4-6 illustrate a framed solar panel assembly 1 1 includes a solar panel 12 and a peripheral frame 14.
- the solar panel 12 is surrounded by the frame 14 along edges 16, 18, 20, and 22.
- An adhesive/sealant composition 4 is disposed between the edges 16, 18, 20 and 22 and the interior surface 28 of the frame 14 so as to seal the solar panel 12, which provides a barrier to moisture entering the solar panel 12, and to adhere the frame 14 to the edges 16, 18, 20 and 22 of the solar panel 12.
- a continuous bead of the adhesive/sealant composition 4 is in continuous contact with the edge of the solar panel 12 to form a vapor barrier.
- the frame 14 defines a U-shaped channel 32 that receives an edge of the solar panel 12.
- the channel 32 includes a back wall 34, a top wall 36, and a bottom wall 38.
- the adhesive/sealant composition 4 is in contact with at least one component of the channel 32 of the frame 14, e.g., the back wall 34, a top wall 36, and a bottom wall 38 of the frame 14, and at least one component of the solar panel 12, e.g., the edges 16, 18, 20, and 22 of the panel 12, the superstrate 24 (e.g., a glass superstrate) of the solar panel 12, and the substrate 8 (e.g., a polymer substrate or a glass substrate) of the solar panel 12, as shown in FIG. 6.
- the adhesive/sealant composition 4 is positioned in a discontinuous manner on the bottom wall 38, back wall 34, and top wall 36 of the channel 32 of the frame 14 that receives the solar panel 12.
- the adhesive/sealant composition 4 bonds the frame 14 to the solar panel 12 and preferably provides a vapor barrier.
- the adhesive/sealant composition 4 preferably exhibits a moisture vapor transmission rate (MVTR) of no gi'eater than 2 g/m 2 /day, when in the form of a 60 mil film.
- solar panel assemblies in which the adhesive composition is particularly useful include those constructions described in, e.g., U.S. 2009/0205703 and U.S. 2010/0018570, which are incorporated herein.
- Test procedures used in the examples include the following.
- the tensile strength at break is determined according to ASTM-D638-00 entitled, "Standard Test Method for Tensile Properties of Plastics.”
- ASTM-D638-00 entitled, "Standard Test Method for Tensile Properties of Plastics.”
- a homogeneous film of the adhesive composition is pressed to a thickness of from 40 mil to 60 mil.
- the film is conditioned at 23 °C and 50 % relative humidity for 12 weeks to cure. Specimens are cut from the film and tested for tensile strength at break according to ASTM D638-00.
- the lap shear strength is determined according to ASTM C-961-01 entitled. "Standard Test Method for Lap Shear Strength of Hot Applied Sealants, " with the exception that the test specimen is prepared as follows. A 1 in x 1 in film of adhesive composition having a thickness of from 50 mil to 60 mil is placed on a 4 in x 1 in piece of a first substrate (stainless steel). A 1 in x 3 in piece of a second substrate ⁇ stainless steel) is then placed on top of the film and pressed hard against the film using maximum hand pressure. The test specimen is then heated to a temperature of from 120°C-150°C for 10 minutes to achieve good wet out of the adhesive composition.
- Initial lap shear i.e., green strength
- Final lap shear is measured 12 weeks after preparing the bond sample.
- Creep resistance is determined as follows. A 1 in x 1 in film of adhesive composition having a thickness of from 50 mil to 60 mil is placed on a 4 in x 1 in piece of aluminum. A 1 in x 3 in piece of glass is then placed on top of the film and pressed hard against the film using maximum hand pressure. The test specimen is then heated to a temperature of from 120°C to 150°C for 10 minutes to achieve good wet out of the adhesive composition. The test specimen is allowed to cure for at least 4 weeks.
- a one pound load is then hung from an end of the test specimen and placed in an oven at a specified temperature, e.g., at 85 °C or even a higher temperature. The time to failure is recorded. The test specimen is recorded as pass at the test temperature if there is no failure after seven days.
- Moisture curable hot melt adhesive compositions of Examples 1 and 2 are prepared according to Table I by mixing all thermoplastic polymer(s), polyols, and tackifier (if added) in a molten state until uniformly blended. The silane tenninated APAO is then added and mixed under vacuum for 1 -3 hours. Catalyst and silane adhesion promoter and any other additives are added and mixed for an additional 30 minutes to one hour.
Abstract
A moisture curable adhesive composition and use thereof for solar panel assembly. The adhesive composition includes a silane functional poly-α-olefin polymer; a thermoplastic component having a softening point of at least 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers and combinations thereof, a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg; and optionally, a thermoplastic tackifying agent having a softening point greater than 80°C.
Description
THERMALLY RESISTANT REACTIVE SILANE FUNCTIONAL POLY-ALPHA- OLEFIN HOT MELT ADHESIVE COMPOSITION, METHODS OF USING THE SAME.
AND SOLAR PANEL ASSEMBLY INCLUDING THE SAME
This application claims priority to U.S. Serial No. 61/310,904 filed March, 5, 2010, and U.S. Serial No. 61/310,916, filed March 5, 2010 and U.S. 61/310,834, filed March 5, 2010, which are incorporated herein.
BACKGROUND OF THE INVENTION
The invention is directed to maintaining adhesion between two substrates under challenging environmental conditions.
Solar panels and solar panel fields have unique requirements in that they must maintain their integrity under conditions of high humidity, because they are often positioned out doors and exposed to rain, freezing rain, and snow, and under conditions of widely varying temperature extremes because they are often positioned in hot deserts, on hot asphalt rooftops, and in climates that experience extremely high temperatures, extremely low temperatures, and strong winds. Thus, any mechanism used to secure and maintain solar panels in a fixed position must function under a difficult set of environmental conditions.
SUMMARY OF THE INVENTION
In one aspect, the invention features a moisture curable adhesive composition that includes a silane functional poly-a-olefin polymer; a thermoplastic component having a softening point of at least 120°C and selected from the group consisting of thennoplastic elastomers, thermoplastic polymers, and combinations thereof; a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg (millimeters of mercury) to 15 mmHg; and optionally, a thermoplastic tackifying agent having a softening point greater than 80°C, and optionally a thennoplastic component having a softening point of lower than 120°C and selected from the
group consisting of thermoplastic elastomers, thermoplastic polymers, and combinations thereof.
In one embodiment, the adhesive composition includes a silane functional poly-a- olefin polymer having a softening point of at least 120°C; a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg (millimeters of mercury) to 15 mmHg; optionally, a thermoplastic tackifying agent having a softening point greater than 80°C; and optionally, a thermoplastic component having a softening point of lower than 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers, and combinations thereof.
In one embodiment, the adhesive composition includes from about 5 % by weight to about 80 % by weight of the silane functional amorphous poly-a-olefin polymer; and from about 5 % by weight to about 35 % by weight of the thermoplastic tackifying agent.
In one embodiment, the adhesive composition exhibits an initial lap shear of at least 1 psi at 23 °C.
In one embodiment, the adhesive composition further includes a spacer in a form of spheres, cylinders, tubes, strips, ropes, or any other suitable forms.
In another aspect, the invention features a solar panel assembly that includes a solar panel, a support, and a moisture curable adhesive composition disclosed herein, the support being bonded to the solar panel through the adhesive composition. In some embodiments, the solar panel includes a substrate that includes glass, and a superstate, the adhesive
composition being in contact with the glass of the substrate. In one embodiment, the solar panel includes a substrate that includes polymer, and the adhesive composition is in contact with the polymer of the substrate. In another embodiment, the support is metal.
In other embodiments, the support remains bonded to the substrate of the solar panel through the adhesive composition after undergoing the at least one of the Simulated Aging Tests set forth in UL 1703 and the tests set forth in IEC 6646.
In other aspects, the invention features a method of adhering a component of a solar panel assembly to a solar panel, the method including contacting at least one of a first component and a second component with an adhesive composition disclosed herein, the first
component including a component of the solar panel assembly other than the solar panel, and the second component including the solar panel, and allowing the adhesive composition to cure to bond the first component to the second component, in one embodiment, the first component includes at least one of a back rail, a frame and a junction box, and the second component includes a substrate of the solar panel, the substrate including at least one of polymer and glass. In other embodiments, the first component includes a metal back rail and the second component includes a substrate of the solar panel, the substrate including at least one of polymer and glass.
The adhesive composition exhibits good green strength, an ability to be handled shortly after application (e.g., an assembly that includes the adhesive composition can be handled shortly after application of the adhesive composition thereto), and, when cured, good durability in a wide range of environmental conditions. The adhesive composition can also be applied using an automated process.
Other features and advantages will be apparent from the following description of the preferred embodiments, the drawings, and from the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plane view a back rail of a solar panel assembly bonded to a substrate of a solar panel through an adhesive composition disclosed herein.
FIG. 2 is a plane view of a junction box of a solar panel assembly bonded to a substrate of a solar panel through an adhesive composition disclosed herein.
FIG. 3 is a plane view of an end bracket of a solar panel assembly bonded to a solar panel through an adhesive composition disclosed herein.
FIG. 4 is a perspective view of a framed solar panel assembly.
FIG. 5 is view taken in cross section along line A-A of the framed solar panel assembly of FIG. 4.
FIG. 6 is a perspective view of a solar panel.
FIG. 7 is an enlarged view of a portion of a framed solar panel assembly with an adhesive/sealant composition configured according to another embodiment.
DETAILED DESCRIPTION OF THE INVENTION
In one embodiment, the moisture curable hot melt adhesive composition includes a silane functional poly-a-olefin polymer, a thermoplastic component having a softening point of at least 120°C, and a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg. The adhesive composition cures upon exposure to atmospheric moisture to a composition that exhibits a tensile strength of at least 20 psi at 23 °C, or even at least 70 psi at 23 °C, and at least 20 psi at 85°C, or even at least 70 psi at 85°C.
The adhesive composition preferably exhibits an initial lap shear strength (i.e., green strength) of at least 1 psi, at least 2 psi, or even at least 4 psi at 23°C, and a final lap shear of at least 1 psi, at least 2 psi, or even at least 4 psi at 85°C. Preferably the adhesive composition also exhibits cold temperature flexibility.
The adhesive composition is creep resistant and preferably passes the creep resistance test method at 85°C, or even at a higher temperature than 85°C.
Solar panel assemblies that include the cured adhesive composition preferably pass the Simulated Aging Tests set forth in UL 1703, or even the tests of IEC 6646. The cured adhesive composition preferably maintains a support bonded to a solar panel after undergoing the Simulated Aging Tests set forth in UL 1703, or even the tests of IEC 6646.
SILANE FUNCTIONAL. POLY-A-OLEFIN POLYMERS
Particularly useful silane functional poly-a-olefin polymers are either completely amorphous or have a low level of crystal linity. The degree of crystallinity preferably is no greater than 25 % as determined by X-ray diffraction. Useful silane functional amorphous poly-a-olefin polymers are derived by grafting amorphous poly-a-olefin and a silane source. Suitable amorphous poly-a-olefins include, e.g., homopolymers, copolymers and terpolymers including, e.g., atactic polypropylene, atactic poly-l-butene and combinations thereof. The amorphous poly-a-olefins can be random or block copolymers. Other suitable amorphous poly-a-olefin polymers include, e.g., homogeneous substantially linear ethylene-a-olefin interpolymers of monomers including, e.g., propylene, 1 -butene, 1-pentene, 3-metyI-l -butene,
1-hexene, 3-methyl-l -pentene, 4-methyl-l-pentene, 3 -ethyl- 1 -pentene, 1 -octene, 1-decene, and 1 -undecene; amorphous copolymers with other olefins (e.g., ethylene, 1 -butene, 1- pentene, 1 -hexene, 4-methyl- 1 -pentene, 1 -octene, and 1-decene) containing propylene as a main component, amorphous copolymers with other olefins (e.g., ethylene, propylene, 1- pentene, 1 -hexene, 4-methyl-l -pentene, 1 -octene, 1-decene and the like) containing 1 -butene as a main component; and combinations thereof. Preferred olefm-based amorphous polymers include atactic polypropylene, propylene/ethylene amorphous copolymers, and propylene/1 - butene amorphous copolymers.
One example of a useful class of amorphous poly-a-olefins include copolymers and terpolymers derived from 0 % by weight to 95 % by weight a-olefms having from 4 to 10 carbon atoms, (in other embodiments from 3 % by weight to 95 % by weight), from 5 % by weight to 100 % by weight propane (in other embodiments from 5 % by weight to 97 % by weight), and from 0 % by weight to 20 % by weight ethane as described, e.g., in U.S. Patent No. 5,994,474 and incorporated herein.
The silane to be grafted on the amorphous poly-a-olefin can have two or three alkoxy groups attached directly to the silicon and at least one olefmic double bond containing moiety. Suitable examples include vinyltrimethoxysilane, vinyltriethoxysilane, vinyl tris(2- methoxyethoxy)silane, 3-methacryloxypropyltrimethoxysilane, 3- methacryloxypropyltriethoxysilane, vinyldimethylmethoxysilane and
vinylmethyldibutoxysilane.
The amount silane for grafting on the amorphous poly-a-olefin is from about 0.1 % by weight to about 10 % by weight, from about 2 % by weight to about 6 % by weight, or even from about 3 % by weight to about 5 % by weight, based on the amorphous poly-a-olefin.
Any known method for grafting silane onto the amorphous poly-a-olefin can be used including, e.g., solution and melt (e.g., using an appropriate amount of a free-radical donor) methods. Useful methods of preparing silylated amorphous poly-a-olefin are described, e.g., in U.S. 5,994,474 and DE 40 00 695 and incorporated herein. Suitable examples of free- radical donors include diacyl peroxides such as dilauryl peroxide and didecanoyl peroxide, alkyl peresters such as tert-butyl peroxy-2-ethylhexanoate, perketals such as l ,l -di(tert-
butylperoxy)-3,3, 5-trimethylcyclohexane or l,l-di(tert-butylperoxy)cycIohexane, dialkyl peroxides such as tert-butyl cumyl peroxide, di(tert-butyl) peroxide and dicumyl peroxide, C- radical donors including, e.g., 3,4-dimethyl-3,4-diphenylhexane and 2, 3 -dim ethyl -2, 3- diphenylbutane, and azo compounds (e.g., 2,2'-azodi(2-acetoxypropane)).
Preferably the amorphous poly-a-olefin has a number average molecular weight (Mn) from about 7,000 to about 14,000, a weight average molecular weight (Mw) from about 35,000 to about 90,000 and a Z average molecular weight (Mz) from about 13,000 to about 33,000, and polydispersity (MWD) from about 4.9 to about 6.2.
Preferred silane functional amorphous poly-a-olefin polymers include the silane functional amorphous poly-a-olefin polymers that are commercially available under the VESTOPLAST trade designation from Evonik, Germany including, e.g., VESTOPLAST 206V silane functional amorphous poly-a-olefins.
In some embodiments, the silane functional poly-a-olefm polymer has a softening point of less than 120°C. in one embodiment, the silane functional poly-a-olefm polymer has a softening point of at least 120°C.The silane functional poly-a-olefm polymer is present in the composition in an amount of from about 5 % by weight to about 80 % by weight, from about 15 % by weight to about 50 % by weight, or even from about 25 % by weight to about 40 % by weight, based on the weight of the composition. THERMOPLASTIC COMPONENT
The thermoplastic component has a softening point of at least 120°C and includes a thermoplastic elastomer that has a softening point of at least 120°C, a thermoplastic polymer that has a softening point of at least 120°C, or a combination thereof.
In some embodiments, the thermoplastic component having a softening point of at least 120°C is present in the adhesive composition in an amount of from about 10 % by weight to about 75 % by weight, from about 20 % by weight to about 70 % by weight, or even from about 40 % by weight to about 60 % by weight, based on the weight of the composition.
In the embodiments where a silane functional poly-a-olefm polymer having a softening point of at least 120°C is used, the thermoplastic component having a softening point of at least 120°C may or may not be present in the adhesive composition.
Suitable thermoplastic elastomers having a softening point of at least 120°C include, e.g., polyetheramide block copolymers, polyesters, butadiene-styrene elastomers including, e.g., A-B, A-B-A, A-(B-A)n-B, (A-B)n-Y, and radial block copolymers and grafted versions thereof where the A block(s) is a polyvinyl aromatic block (e.g., styrene), and the B block is a rubbery midblock (e.g., isoprene, butadiene, efhylene-butylene, and ethylene-propylene) (e.g., styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, styrene-ethylene-butylene-styrene block copolymers, styrene-ethylene-propylene-styrene block copolymers), polyurethane elastomers, polyolefin elastomers, elastomeric ethylene vinyl acetate, ethylene-octene block copolymers, and mixtures thereof.
Useful commercially available thermoplastic elastomers having a softening point of at least 120°C include, e.g., thermoplastic elastomers available under the HYTREL 3078, HYTREL 4053 and HYTREL 4056 trade designations from E.I. DuPont de Nemours
(Worthington, Delaware), styrene-ethylene/butylene-styrene block copolymers available under the KR ATON G series of trade designations including, e.g., KRATON G-1652 and G- 1657, from Kraton Polymers (Houston, Texas); styrene-butadiene-styrene and styrene- isoprene-styrene block copolymers available under the KRATON D series of trade
designations including, e.g., KRATON D-l 1 1 1 and D-l 112 from Kraton Polymers; silane terminated block copolymers available under the KRATON SKFGIOI trade designation from Kraton Polymers; and styrene-butadiene-styrene and styrene-isoprene-styrene block copolymers available under the VECTOR series of trade designations including, e.g.,
VECTOR 41 12, 41 14 and 441 1 from Dexco Polymers (Houston, Texas); ethylene-octene block copolymers available under the INSITE trade designation including e.g., 1NSITE D9807.15 from Dow Chemical Company.
The thermoplastic elastomer having a softening point of at least 120°C can be present in the adhesive composition in an amount of 0 % by weight, or from about 10 % by weight, or from about 20% by weight to about 75% by weight, or to about 60 % by weight, or to about
40 % by weight, based on the weight of the composition.
The thermoplastic polymers having a softening point of at least 120°C can be selected from a variety of classes of thermoplastic polymers including, e.g., polyalkylenes (e.g., polyethylene, polypropylene and polybutylene), poly(alpha)olefins including, e.g., homo-, co- and terpolymers of aliphatic mono- 1 -olefins (alpha olefins) (e.g., poly(alpha)olefms containing from 2 to 10 carbon atoms), homogeneous linear or substantially linear
interpolymers of ethylene having at least one C3 to C20 alpha olefin, polyisobutylenes, poly(alkylene oxides), polyfphenylenediamine terephthalamide), polyesters (e.g.,
polyethylene terephthalate), polyacrylates, polymethacrylates, polyacrylamides,
polyacrylonitriles, copolymers of acrylonitrile and monomers including, e.g., butadiene, styrene, polymethyl pentene, and polyphenylene sulfide (e.g., styrene-acrylonitrile, acrylonitrile-butadiene-styrene, acrylonitrile-styrene-butadiene rubbers), polyimides, polyamides, copolymers of vinyl alcohol and ethylenically unsaturated monomers, polyvinyl acetate (e.g., ethylene vinyl acetate), polyvinyl alcohol, vinyl chloride homopolymers and copolymers (e.g., polyvinyl chloride), terpolymers of ethylene, carbon monoxide and acrylic acid ester or vinyl monomer, polysiloxanes, polyuremanes, polystyrene, and combinations thereof, and homopolymers, copolymers and terpolymers thereof, and mixtures thereof. Other useful classes of thermoplastic polymers include asphalts, bitumens, crude rubbers, fiuorinated rubbers, and cellulosic resins.
Useful commercially available thermoplastic polymers having a softening point of at least 120°C include, e.g., amorphous polyalphaolefins available from Evonik under the trade designations VESTOPLAST 308, VESTOPLAST 608, and VESTOPLAST 703, atactic polypropylene polymers available under the REXTAC series of trade designations including, e.g., REXTAC RT 2535 and RT 2585, from REXtac LLC (Odessa, Texas) and the
EASTOFLEX series of trade designations including, e.g., EASTOFLEX El 060, from
Eastman Chemical Co. (Kingsport, Tennessee); polyethylene polymers available under the EPOLENE C-17 trade designation from Westlake Chemical Corporation; ethylene methyl acrylate copolymers available under the OPTEMA series of trade designations from
ExxonMobil Chemical Co. (Houston, Texas); and butylene/poly(alkylene ether) phthalate polymers available under the HYTREL trade designations from DuPont.
The thermoplastic polymer having a softening point of at least 120°C is preferably present in the adhesive composition in an amount of 0 % by weight, or from about 10 % by weight, or from about 20% by weight to about 75% by weight, or to about 60 % by weight, or to about 40 % by weight, based on the weight of the composition.
SILANE ADHESION PROMOTER
The adhesive composition also includes a silane adhesion promoter that has a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg. Silane adhesion promoters are compounds or monomers that have an average molecular weight of from about 300 to about 1000, or from about 300 to about 800, or from about 500 to about 700. Useful silane adhesion promoters include silyl groups such as alkoxysilyls, acryloxysilyls, alkyloxyiminosilyls, oxime silyls, amino silyls, and combinations thereof. Examples of useful alkoxysilyl groups include methoxysilyl, ethoxysilyl, propoxysilyl, butoxysilyl, and acyloxysilyl reactive groups including, e.g., silyl ester of various acids including, e.g., acetic acid, 2-ethylhexanoic acid, palmitic acid, stearic acid, and oleic acid.
Suitable silane adhesion promoters include, e.g., methacryloxy propyl triethoxy-silane, M-aminophenyltriethoxy-silane, P-aminophenyltriethoxy-silane, N-(2-aminoethyl)-3- aminopropyl triethoxy-silane, n-butylaminopropyltrimethoxy-silane,
bis(triethoylsilylpropyl)amine, bis(trimethoylsilylpropyl) amine, 3-(trimethoxylsilyl) propyl succinic anhydride, (3-glycidoxypropyl) methyldiethoxy-silane, (3-glycidoxypropyl) methyldimethoxy-silane, tris(3-trimethoxysilylpropyl) isocyanurate, bis(triethoxysilyl)ethane, bis(trimethoxysilyl) benzene, and combinations thereof.
Suitable silane adhesion promoters are commercially available under the SILQUEST A-l 170 and SILQUEST SILQUEST A-LINK 597 trade designations from Momentive Performance Materials, Inc. (Albany, New York).
The silane adhesion promoter is preferably present in the composition in an amount of from about 0.01 % by weight to about 5 % by weight, from about 0.01 % by weight to about 2 % by weight, or even from about 0.01 % by weight to about 1 % by weight, based on the weight of the composition.
OTHER INGREDIENTS/ADDITIVES
The adhesive composition may also include other optional ingredients e.g., a thermoplastic component having a soften point of less than 120°C, a thermoplastic tackifying agent having a ring and ball softening point of at least 80°C, and combinations thereof.
Useful thermoplastic components having a soften point of less than 120°C include such as thermoplastic elastomers having a soften point of less than 120°C, thermoplastic polymers having a soften point of less than 120°C, and combinations thereof. Examples of useful thermoplastic components include all the classes of the thermoplastic components listed above.
Examples of useful thermoplastic elastomers having a soften point of less than 120°C include e.g., polyisobutylene, butyl rubber, ethylene/propylene/diene rubber (i.e., EPDM rubber), and combinations thereof. Commercially available examples of useful thermoplastic elastomers having a soften point of less than 120°C include e.g., polyisobutylenes available under the OPPANOL series of trade designations including B50, B80, B100, B 150, B200, B246, B12 and B15 trade designation from BASF (Germany); polyisobutylenes available under the VISTANEX series of trade designations from ExxonMobil including VISTANEX LMMS, MML-80, MML-100, MML-120, and MML 140; isobutylene-isoprene copolymers available the BUTYL Rubber series of trade designations including BUTYL 268 and BUTYL 065 from ExxonMobil Chemical Co. (Houston, Texas); ethylene-propylene copolymers available under the VISTALON series of trade designations including, e.g., V1STALON 404, from ExxonMobil Chemical Co.
Commercially available examples of useful thermoplastic polymers having a soften point of less than 120°C include e.g., ethylene vinyl acetate copolymers available under the ATEVA series of trade designations from AT Plastics ( Brampton, Ontario, Canada)
including ATEVA 4030MC and ATEVA 1850, the ELVAX series of trade designations from DuPont de Nemours (Wilmington, Delaware) and the ULTRATHENE series of trade designations from Millennium Petrochemicals (Rolling Meadows, Illinois); ethylene n-butyl acrylate copolymers available under the LOTRYL series of trade designations from Elf Atochem North America (Philadelphia, Pennsylvania), the ESCORENE series of trade designations from ExxonMobil Chemical Co. and the EN ATHENE series of trade
designations from Millennium Petrochemicals; ethylene n-butyl acrylate carbon monoxide terpolymers available under the ELVALOY series of trade designations from DuPont;
thermoplastic polyurethane polymers available under the PEARLSTICK series of trade designations from Aries Technologies (Derry, New Hampshire a distributor for Merquinsa,
Barcelona, Spain); ethylene acrylate copolymers also available under the ELVALOY series of trade designations from DuPont; and acrylic polymers available under the ELVACITE series of trade designations from ICI Acrylics (St. Louis, Missouri); useful commercially available homogeneous linear or substantially linear interpolymers of ethylene having at least one C3 to C?o alpha olefin and a polydispersity less than about 2.5 include, e.g., EXACT 5008 ethylene- butene copolymer, EXXPOL SLP-0394 ethylene-propylene copolymer, and EXACT 3031 an ethylene-hexene copolymer from ExxonMobil Chemical Co. (Houston, Texas) and ethylene/1. -octene polymers available under the trade designation AFFINITY from Dow Chemical Co. (Midland, Michigan).
The thermoplastic component having a softening point of less than 120°C is preferably present in the adhesive composition in an amount of from 0 % by weight, to about 20 % by weight, based on the total weight of the composition.
Preferred thermoplastic tackifying agents have a ring and ball softening point of at least 80°C, or even from about 85°C to about 150°C. The tackifying agent preferably is free of groups with which the silanol group of the silyated amorphous poly-a-olefm will react. Examples of suitable tackifying agents include aliphatic, cycloaliphatic, aromatic, aliphatic- aromatic, aromatic modified alicyclic, and alicyclic hydrocarbon resins and modified versions and hydrogenated derivatives thereof; terpenes (polyterpenes), styrenated teipenes, modified terpenes (e.g., phenolic modified terpene resins), hydrogenated derivatives thereof, and
combinations thereof; alpha methyl styrene resins and hydrogenated derivatives thereof; and combinations thereof. Other useful tackifying agents are disclosed in. e.g., U.S. Patent No. 6,355,317, and incorporated herein.
Other tackifying agents include natural and modified rosins such as gum rosin, wood rosin, tall oil rosin, distilled rosin, completely or partially hydrogenated rosin, dimerized rosin and polymerized rosin; rosin esters including, e.g., glycerol and pentaerythritol esters of natural and modified rosins, (e.g., glycerol esters of pale, wood rosin, glycerol esters of hydrogenated rosin, glycerol esters of polymerized rosin, pentaerythritol esters of
hydrogenated rosin and phenolic-modified pentaerythritol esters of rosin); alpha methyl styrene resins and hydrogenated derivatives thereof; low molecular weight polylactic acid; and combinations thereof.
Suitable commercially available tackifying agents include, e.g., cycloaliphatic hydrocarbon resins and aromatic-modified, cycloaliphatic hydrocarbon resins available under the ESCOREZ 5637 and ESCOREZ 5340 trade designations from Exxon Mobile Chemical Company; partially hydrogenated cycloaliphatic petroleum hydrocarbon resins available under the EASTOTAC series of trade designations (e.g., EASTOTAC H-130 and H-142) from Eastman Chemical Co. (Kingsport, Tennessee) available in grades E, R, L and W, which have differing levels of hydrogenation from least hydrogenated (E) to most hydrogenated (W), the ESCOREZ series of trade designations including, e.g., ESCOREZ 5320 and
ESCOREZ 5400, from ExxonMobil Chemical Co. (Houston, Texas), and under the
HERCOLITE 2100 trade designation from Eastman Chemical Co.; partially hydrogenated aromatic modified petroleum hydrocarbon resins available under the ESCOREZ 5600 trade designation from ExxonMobil Chemical Co.; aromatic hydrogenated hydrocarbon resins available under the trade designation REGALREZ 1 126 and alphamethyl styrene resins available under the trade designation KRISTALEX 5140 from Eastman Chemical Co.
(Kingsport, Tennessee).
The tackifying agent is preferably present in the composition in an amount of from about 0 % by weight, or from about 5 % by weight to about 15 % by weight, or to about 20 % by weight, or to about 35 % by weight, based on the weight of the composition. The adhesive
composition may also include other additives including, e.g., fillers, waxes, plasticizers, thermal stabilizers, light stabilizers (e.g., UV light stabilizers and absorbers), optical brighten ers, antistats, lubricants, antioxidants, catalysts, rheology modifiers, biocides, corrosion inhibitors, dehydrators, organic solvents, colorants (e.g., pigments and dyes), surfactants antiblocking agents, nucleating agents, flame retardants and combinations thereof. The type and amount of other additives is selected to minimize the present of moisture that can prematurely initiate cure of the sealant.
Suitable fillers include, e.g., fumed silica, precipitated silica, talc, calcium carbonates, carbon black, alumina silicates, clay, zeolites, ceramics, mica, titanium dioxide, and combinations thereof. The composition can include filler in an amount of from 0 % by weight to about 40 % by weight, from about 10 % by weight to about 35 % by weight, or even from about 20 % by weight to about 30 % by weight, based on the weight of the composition.
The plasticizer preferably has a boiling point of greater than about 85°C. Preferred plasticizers include paraffinic oils, naphthenic oils, low molecular weight poly- 1 -but ene, low molecular weight polyisobutene, and combinations thereof Plasticizer can be present in the composition in an amount of from 0 % by weight to about 10 % by weight, based on the weight of the composition.
A crosslinking accelerator can be added to the composition to increase the rate of crosslinking. Useful crosslinking accelerators include, e.g., organotin compounds including, e.g., dialkyl tin dicarboxylates (e.g., dibutyl tin dilaurate and dibutyl tin diacetate), tin carboxylates, tertiary amines, stannous salts of carboxylic acids, e.g., stannous octoate and stannous acetate, tetrabutyl dioleatodistannoxane, titanium compounds, organosilicon titantates, alkyltitantates, and metal alkoxides (e.g., aluminum isopropoxide and zirconium isopropoxide), and combinations thereof. The accelerator can be added either in pure form or, for greater ease of metering, in the form of a master batch that includes the amorphous poly- a-olefm. The accelerator can be added to the composition before melting, in the form of a dry mix, or after melting. Accelerator preferably is present in amounts from 0.001 % by weight to 5 % by weight, or even from 0.01 % by weight to 1 % by weight, based on the weight of the composition.
USE
The adhesive composition is useful for bonding a variety of substrates to each other including substrates made from, e.g., glass, polymer (e.g., polymer composites), metal (e.g., stainless steel, aluminum (e.g., anodized aluminum), galvanized steel and cold-rolled steel), and combinations thereof, treated and coated substrates (e.g., substrates treated for corrosion resistance, aluminum and zinc coated substrates, and combinations thereof), painted substrates and combinations thereof.
The adhesive composition is useful for bonding the various components of a solar panel assembly to each other including such components as, e.g., solar panel frames (e.g., C- shaped channels), junction boxes (e.g., polymeric junction boxes), back rails for supporting solar panels (e.g., metal back rails), , brackets (e.g., end brackets), solar panels, components of solar panels (e.g., superstrate, substrate and edges), components used in mounting the solar panels, components used in supporting the solar panels, and combinations thereof. Useful solar panel superstrates include a layer of an ultra violet light transparent material (e.g., glass), and useful solar panel substrates include a layer of polymer, polymer composite, and combinations thereof.
In one embodiment, the aforesaid adhesive composition is particularly used for sealing and mounting frames on a solar panel to form a framed solar panel assembly.
Solar panels are often surrounded by a frame and adhered to the frame with a structural adhesive. It is often necessary to include both a structural adhesive and a moisture vapor barrier to achieve a framed solar panel that will maintain its integrity under the rigorous conditions to which it is often exposed including, e.g., high humidity, widely varying temperature extremes, and strong winds.
In the embodiments where it is used for framing solar panels, the aforesaid adhesive composition can function as both an adhesive and a moisture vapor barrier, therefore, is referred to as an adhesive/sealant composition. In some embodiments, the adhesive/sealant composition exhibits a moisture vapor transmission rate (MVTR) of no greater than 2 g/m2/day. In some embodiments, the adhesive/sealant composition exhibits a MVTR of no greater than 1 g/m /day. In some embodiments, the adhesive/sealant composition exhibits a
MVTR of no greater than 0.2 g/m2/day.
In one embodiment, the invention provides a framed solar panel assembly. The solar panel assembly includes a solar panel that includes edges; a peripheral frame including an interior surface; and any one of the aforesaid adhesive/sealant compositions disposed between the interior surface of the frame and the edges of the solar panel, the panel being bonded to the frame through the adhesive/sealant composition.
In another embodiment, the invention provides a method of framing a solar panel. The method includes contacting at least one of the interior surfaces of a frame and the solar panel with any one of the adhesive/sealant compositions disclosed herein, and affixing the frame to the solar panel. In some embodiments the method further includes allowing the adhesive/sealant composition to cure such that the frame is bonded to the solar panel through the cured adhesive/sealant composition.
The framed solar panel assemblies exhibit good protection against moisture, which can adversely affect the efficiency of the solar panel. The method provides an efficient framing process and enables the manufacture of a framed solar panel assembly using an adhesive/sealant composition that functions as both an adhesive composition and a sealant composition at the same time, especially as an edge sealant composition.
Other features and advantages of the invention will be apparent from the following description of the preferred embodiments, the drawings, and from the claims.
Turning to FIG. 1 , a back rail 10 of a solar panel assembly 5 is bonded to a substrate 8 of a solar panel 12 through an adhesive composition 6.
FIG. 2 illustrates a junction box 20 bonded to a substrate 8 of a solar panel 12 through an adhesive composition 6.
Referring to FIG. 3, an end bracket 30 is bonded to an edge 22, substrate 8 and superstrate 24 of a solar panel 12 through an adhesive composition 6.
FIGS. 4-6 illustrate a framed solar panel assembly 1 1 includes a solar panel 12 and a peripheral frame 14. The solar panel 12 is surrounded by the frame 14 along edges 16, 18, 20, and 22. An adhesive/sealant composition 4 is disposed between the edges 16, 18, 20 and 22 and the interior surface 28 of the frame 14 so as to seal the solar panel 12, which provides a
barrier to moisture entering the solar panel 12, and to adhere the frame 14 to the edges 16, 18, 20 and 22 of the solar panel 12. A continuous bead of the adhesive/sealant composition 4 is in continuous contact with the edge of the solar panel 12 to form a vapor barrier.
The frame 14 defines a U-shaped channel 32 that receives an edge of the solar panel 12. The channel 32 includes a back wall 34, a top wall 36, and a bottom wall 38. The adhesive/sealant composition 4 is in contact with at least one component of the channel 32 of the frame 14, e.g., the back wall 34, a top wall 36, and a bottom wall 38 of the frame 14, and at least one component of the solar panel 12, e.g., the edges 16, 18, 20, and 22 of the panel 12, the superstrate 24 (e.g., a glass superstrate) of the solar panel 12, and the substrate 8 (e.g., a polymer substrate or a glass substrate) of the solar panel 12, as shown in FIG. 6.
Turning to FIG. 7, the adhesive/sealant composition 4 is positioned in a discontinuous manner on the bottom wall 38, back wall 34, and top wall 36 of the channel 32 of the frame 14 that receives the solar panel 12. The adhesive/sealant composition 4 bonds the frame 14 to the solar panel 12 and preferably provides a vapor barrier. The adhesive/sealant composition 4 preferably exhibits a moisture vapor transmission rate (MVTR) of no gi'eater than 2 g/m2/day, when in the form of a 60 mil film.
Other solar panel assemblies in which the adhesive composition is particularly useful include those constructions described in, e.g., U.S. 2009/0205703 and U.S. 2010/0018570, which are incorporated herein.
The invention will now be described by way of the following examples. All parts, ratios, percents and amounts stated in the Examples are by weight unless otherwise specified
EXAMPLES
Test Procedures
Test procedures used in the examples include the following.
Tensile Strength Test Method
The tensile strength at break is determined according to ASTM-D638-00 entitled, "Standard Test Method for Tensile Properties of Plastics." A homogeneous film of the
adhesive composition is pressed to a thickness of from 40 mil to 60 mil. The film is conditioned at 23 °C and 50 % relative humidity for 12 weeks to cure. Specimens are cut from the film and tested for tensile strength at break according to ASTM D638-00. Lap Shear Strength Test Method
The lap shear strength is determined according to ASTM C-961-01 entitled. "Standard Test Method for Lap Shear Strength of Hot Applied Sealants," with the exception that the test specimen is prepared as follows. A 1 in x 1 in film of adhesive composition having a thickness of from 50 mil to 60 mil is placed on a 4 in x 1 in piece of a first substrate (stainless steel). A 1 in x 3 in piece of a second substrate {stainless steel) is then placed on top of the film and pressed hard against the film using maximum hand pressure. The test specimen is then heated to a temperature of from 120°C-150°C for 10 minutes to achieve good wet out of the adhesive composition.
Initial lap shear (i.e., green strength) is measured within about one to two hours after preparing the bond sample.
Final lap shear is measured 12 weeks after preparing the bond sample.
Creep Resistance Test Method
Creep resistance is determined as follows. A 1 in x 1 in film of adhesive composition having a thickness of from 50 mil to 60 mil is placed on a 4 in x 1 in piece of aluminum. A 1 in x 3 in piece of glass is then placed on top of the film and pressed hard against the film using maximum hand pressure. The test specimen is then heated to a temperature of from 120°C to 150°C for 10 minutes to achieve good wet out of the adhesive composition. The test specimen is allowed to cure for at least 4 weeks.
A one pound load is then hung from an end of the test specimen and placed in an oven at a specified temperature, e.g., at 85 °C or even a higher temperature. The time to failure is recorded. The test specimen is recorded as pass at the test temperature if there is no failure after seven days.
Cold Temperature Flexibility Test Method
Flexibility is measured according to ASTM D31 1 1 entitled, ''Flexibility Determination of Hot Melt Adhesive by Mandrel Bend Test Method" (which is incorporated herein) using a free film. The results are reported as pass or fail according to the criteria set forth in ASTM D31 1 1.
Examples 1 and 2
Moisture curable hot melt adhesive compositions of Examples 1 and 2 are prepared according to Table I by mixing all thermoplastic polymer(s), polyols, and tackifier (if added) in a molten state until uniformly blended. The silane tenninated APAO is then added and mixed under vacuum for 1 -3 hours. Catalyst and silane adhesion promoter and any other additives are added and mixed for an additional 30 minutes to one hour.
The adhesive compositions of Examples 1 and 2 are tested according to the test methods disclosed herein, and the results are also listed in Table 1.
Table I
The relevant portions of all documents disclosed herein are hereby incorporated by reference in their entirety.
Other embodiments are within the claims.
What is claimed is:
Claims
A moisture curable adhesive composition comprising:
a silane functional poly-a-olefin polymer;
a thermoplastic component having a softening point of at least 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers and combinations thereof;
a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg; and
optionally, a thermoplastic tackifying agent having a softening point greater than 80°C.
The moisture curable adhesive composition of claim 1 , comprising:
from about 5 % by weight to about 80 % by weight of the silane functional amorphous poly-a-olefin polymer; and
from about 5 % by weight to about 35 % by weight of the thermoplastic tackifying agent.
3. The moisture curable adhesive composition of claim 1 , further comprising a thermoplastic component having a softening point of less than 120°C.
A moisture curable adhesive composition comprising:
a silane functional poly-a-olefin polymer having a softening point of at least a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at fi-om 0.5 mmHg to 1 mmHg;
optionally, a thermoplastic component having a softening point of less than 120°C, and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers and combinations thereof; and
optionally, a thermoplastic tackifying agent having a softening point greater than 80°C.
5. A solar panel assembly comprising:
a solar panel;
a support; and
the moisture curable adhesive composition of any one of claims 1 -4, the support being bonded to the solar panel through the adhesive composition.
6. The solar panel assembly of claim 5, wherein the solar panel comprises a substrate comprising glass and a superstrate, the adhesive composition being in contact with the glass of the substrate.
7. The solar panel assembly of claim 5, wherein the solar panel comprises a substrate comprising polymer, the adhesive composition being in contact with the polymer of the substrate.
8. The solar panel assembly of claim 5, wherein the adhesive composition further comprises a spacer.
9. A method of adhering a component of a solar panel assembly to a solar panel, the method comprising:
contacting at least one of a first component and a second component with the adhesive composition of any one of claims 1-4. the first component comprising a component of the solar panel assembly other than the solar panel, and the second component comprising the solar panel, and
allowing the adhesive composition to cure to bond the first component to the second component.
10. The method of claim 9, wherein the first component comprises at least one of a back rail, a frame, and a junction box, and the second component comprises a substrate of the solar panel, the substrate comprising at least one of polymer and glass.
1 1. The method of claim 9, wherein the first component comprises a metal back rail and the second component comprises a substrate of the solar panel, the substrate comprising at least one of polymer and glass.
12. The method of claim 1 1 , wherein the adhesive composition further comprises spacer.
13. A framed solar panel assembly, comprising:
a solar panel comprising edges;
a peripheral frame comprising an interior surface; and
a moisture curable adhesive/sealant composition disposed between the interior surface of the frame and the edges of the panel, the panel being bonded to the frame through the adhesive/sealant composition, the adhesive/sealant composition comprising
a silane functional poly-a-olefm polymer;
a thermoplastic component having a softening point of at least 120°C and selected from the group consisting of thermoplastic elastomers, thermoplastic polymers and combinations thereof;
a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg; and
optionally, a thermoplastic tackifying agent having a softening point greater than 80°C.
14. The framed solar panel assembly of claim 13, wherein the adhesive/sealant composition exhibits an MVTR of no greater than 2 g/m7day.
15. A method of framing a solar panel, the method comprising:
contacting at least one of the interior surfaces of a frame with a solar panel by means of a moisture curable adhesive/sealant composition, and
affixing the frame to the solar panel,
the adhesive/sealant composition comprising
a silane functional poly-a-olefin polymer;
a thermoplastic component having a softening point of at least 120°C;
a silane adhesion promoter having a flash point greater than 100°C at atmospheric pressure and a boiling point greater than 100°C at from 0.5 mmHg to 15 mmHg; and
optionally, a thermoplastic tackifying agent having a softening point greater than 80°C.
16. The method of claim 15, further comprising allowing the adhesive/sealant composition to cure such that the frame is bonded to the solar panel through the cured adhesive/sealant composition.
17. The method of claim 15, wherein the adhesive/sealant composition exhibits an MVTR of no greater than 2 g/m2/day.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US31083410P | 2010-03-05 | 2010-03-05 | |
US31091610P | 2010-03-05 | 2010-03-05 | |
US31090410P | 2010-03-05 | 2010-03-05 | |
US61/310,904 | 2010-03-05 | ||
US61/310,916 | 2010-03-05 | ||
US61/310,834 | 2010-03-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011109605A1 true WO2011109605A1 (en) | 2011-09-09 |
Family
ID=44065349
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2011/027003 WO2011109605A1 (en) | 2010-03-05 | 2011-03-03 | Thermally resistant reactive silane functional poly-alpha-olefin hot melt adhesive composition, methods of using the same, and solar panel assembly including the same |
Country Status (2)
Country | Link |
---|---|
TW (1) | TW201144394A (en) |
WO (1) | WO2011109605A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2607442A1 (en) * | 2011-12-19 | 2013-06-26 | Sika Technology AG | Reactive polyolefin hotmelt with low viscosity and its use for textile lamination |
WO2014041033A1 (en) | 2012-09-11 | 2014-03-20 | Sika Technology Ag | Reactive polyolefin hot-melt adhesive for use as a pre-coating that can be reactivated |
KR20150004813A (en) * | 2012-04-27 | 2015-01-13 | 헨켈 아게 운트 코. 카게아아 | Hot-melt adhesive for electric instruments |
EP3369782A4 (en) * | 2015-12-07 | 2019-06-12 | Moresco Corporation | Hot melt composition, hot melt composition production method, seal material, electronic device, and lamp |
US10787596B2 (en) | 2017-03-09 | 2020-09-29 | H. B. Fuller Company | Reactive hot melt adhesive having high initial strength, good heat stability and low monomeric diisocyanate |
CN113897159A (en) * | 2021-11-29 | 2022-01-07 | 杭州汉高新材料科技有限公司 | Continuous online forming warm edge division bar sealant and manufacturing method thereof |
CN116179137A (en) * | 2023-03-06 | 2023-05-30 | 东莞市德聚胶接技术有限公司 | Low-water vapor transmittance moisture-curable polyurethane hot melt adhesive |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4000695A1 (en) | 1990-01-12 | 1991-07-18 | Huels Chemische Werke Ag | METHOD FOR PRODUCING MOST AMORPHOUS POLYALPHAOLEFINS WITH A NARROW MOLECULAR WEIGHT DISTRIBUTION |
US5994474A (en) | 1996-09-04 | 1999-11-30 | Heuls Aktiengesellschaft | Use of silane-grafted amorphous poly-α-olefins as moisture-crosslinking adhesive base material or adhesive |
US6355317B1 (en) | 1997-06-19 | 2002-03-12 | H. B. Fuller Licensing & Financing, Inc. | Thermoplastic moisture cure polyurethanes |
US20030050401A1 (en) * | 2000-11-06 | 2003-03-13 | Peter Jackson | Crosslinked, predominantly polypropylene-based compositions |
WO2004019421A1 (en) * | 2002-08-21 | 2004-03-04 | Truseal Technologies, Inc. | Solar panel including a low moisture vapor transmission rate adhesive composition |
US20040180154A1 (en) * | 2003-03-11 | 2004-09-16 | Bing Wang | One-part moisture curable hot melt silane functional poly-alpha-olefin sealant composition |
US20090205703A1 (en) | 2008-02-14 | 2009-08-20 | Applied Materials, Inc. | Apparatus and method of mounting and supporting a solar panel |
US20100018570A1 (en) | 2008-05-16 | 2010-01-28 | Cashion Steven A | Concentrating photovoltaic solar panel |
-
2011
- 2011-03-03 WO PCT/US2011/027003 patent/WO2011109605A1/en active Application Filing
- 2011-03-03 TW TW100107101A patent/TW201144394A/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4000695A1 (en) | 1990-01-12 | 1991-07-18 | Huels Chemische Werke Ag | METHOD FOR PRODUCING MOST AMORPHOUS POLYALPHAOLEFINS WITH A NARROW MOLECULAR WEIGHT DISTRIBUTION |
US5994474A (en) | 1996-09-04 | 1999-11-30 | Heuls Aktiengesellschaft | Use of silane-grafted amorphous poly-α-olefins as moisture-crosslinking adhesive base material or adhesive |
US6355317B1 (en) | 1997-06-19 | 2002-03-12 | H. B. Fuller Licensing & Financing, Inc. | Thermoplastic moisture cure polyurethanes |
US20030050401A1 (en) * | 2000-11-06 | 2003-03-13 | Peter Jackson | Crosslinked, predominantly polypropylene-based compositions |
WO2004019421A1 (en) * | 2002-08-21 | 2004-03-04 | Truseal Technologies, Inc. | Solar panel including a low moisture vapor transmission rate adhesive composition |
US20040180154A1 (en) * | 2003-03-11 | 2004-09-16 | Bing Wang | One-part moisture curable hot melt silane functional poly-alpha-olefin sealant composition |
US20090205703A1 (en) | 2008-02-14 | 2009-08-20 | Applied Materials, Inc. | Apparatus and method of mounting and supporting a solar panel |
US20100018570A1 (en) | 2008-05-16 | 2010-01-28 | Cashion Steven A | Concentrating photovoltaic solar panel |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103958632A (en) * | 2011-12-19 | 2014-07-30 | Sika技术股份公司 | Reactive polyolefin hot-melt adhesive having low viscosity and use thereof for textile laminations |
WO2013092575A1 (en) | 2011-12-19 | 2013-06-27 | Sika Technology Ag | Reactive polyolefin hot-melt adhesive having low viscosity and use thereof for textile laminations |
EP2607442A1 (en) * | 2011-12-19 | 2013-06-26 | Sika Technology AG | Reactive polyolefin hotmelt with low viscosity and its use for textile lamination |
EP2841519B1 (en) * | 2012-04-27 | 2018-08-15 | Henkel AG & Co. KGaA | Electric instruments comprising a hot-melt adhesive |
KR20150004813A (en) * | 2012-04-27 | 2015-01-13 | 헨켈 아게 운트 코. 카게아아 | Hot-melt adhesive for electric instruments |
KR102140351B1 (en) * | 2012-04-27 | 2020-07-31 | 헨켈 아게 운트 코. 카게아아 | Hot-melt adhesive for electric instruments |
EP2895571B1 (en) | 2012-09-11 | 2017-11-15 | Sika Technology AG | Reactive polyolefin hot melt adhesive for use as reactivatable pre-coating |
WO2014041033A1 (en) | 2012-09-11 | 2014-03-20 | Sika Technology Ag | Reactive polyolefin hot-melt adhesive for use as a pre-coating that can be reactivated |
EP3369782A4 (en) * | 2015-12-07 | 2019-06-12 | Moresco Corporation | Hot melt composition, hot melt composition production method, seal material, electronic device, and lamp |
US10975272B2 (en) | 2015-12-07 | 2021-04-13 | Moresco Corporation | Hot melt composition, hot melt composition production method, seal material, electronic device, and lamp |
US10787596B2 (en) | 2017-03-09 | 2020-09-29 | H. B. Fuller Company | Reactive hot melt adhesive having high initial strength, good heat stability and low monomeric diisocyanate |
CN113897159A (en) * | 2021-11-29 | 2022-01-07 | 杭州汉高新材料科技有限公司 | Continuous online forming warm edge division bar sealant and manufacturing method thereof |
CN116179137A (en) * | 2023-03-06 | 2023-05-30 | 东莞市德聚胶接技术有限公司 | Low-water vapor transmittance moisture-curable polyurethane hot melt adhesive |
CN116179137B (en) * | 2023-03-06 | 2023-10-13 | 广东德聚技术股份有限公司 | Low-water vapor transmittance moisture-curable polyurethane hot melt adhesive |
Also Published As
Publication number | Publication date |
---|---|
TW201144394A (en) | 2011-12-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
AU2004220035B2 (en) | One-part moisture curable hot melt silane functional poly-alpha-olefin sealant composition | |
JP5698097B2 (en) | Method for making insulating glass assembly, sealant composition, and insulating glass assembly | |
WO2011109605A1 (en) | Thermally resistant reactive silane functional poly-alpha-olefin hot melt adhesive composition, methods of using the same, and solar panel assembly including the same | |
US9550344B2 (en) | Use of silane-modified polyolefins as adhesion promoters for the production flat laminates | |
US20070042193A1 (en) | Hot melt sealant and foam-in-place gasketing material | |
EP2798030B1 (en) | High performance hotmelt window sealant | |
US9404004B2 (en) | High performance hotmelt window sealant | |
US10968371B2 (en) | Moisture curable hot melt sealant composition including silane functional polyurethane | |
WO2011109646A1 (en) | Thermally resistant hot melt adhesive composition, methods of using the sam, and solar panel assembly including the same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11715786 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 11715786 Country of ref document: EP Kind code of ref document: A1 |