WO2011141497A1 - Compositions comprising care polymers - Google Patents

Compositions comprising care polymers Download PDF

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Publication number
WO2011141497A1
WO2011141497A1 PCT/EP2011/057587 EP2011057587W WO2011141497A1 WO 2011141497 A1 WO2011141497 A1 WO 2011141497A1 EP 2011057587 W EP2011057587 W EP 2011057587W WO 2011141497 A1 WO2011141497 A1 WO 2011141497A1
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Prior art keywords
composition
surfactant
group
silicone
care
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PCT/EP2011/057587
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French (fr)
Inventor
Dieter Boeckh
Rainer Dobrawa
Valentin Cepus
Rajan K. Panandiker
Julie Menkhaus
Frank Huelskoetter
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Basf Se
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Publication of WO2011141497A1 publication Critical patent/WO2011141497A1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3749Polyolefins; Halogenated polyolefins; Natural or synthetic rubber; Polyarylolefins or halogenated polyarylolefins
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3753Polyvinylalcohol; Ethers or esters thereof

Definitions

  • the present application relates to care polymers and fabric and home care compositions comprising such care polymers, as well as processes for making and using such care polymers and such compositions.
  • Care polymers including silicones, are used in premium consumer products as well as in many other applications to provide benefits such as softness, hand, , color protection, etc.
  • care polymers are incompatible with a variety of other ingredients of such compositions, for example, anionic surfactants, and/or are expensive due to the cost of silicone raw materials and the silicone emulsification step that is required to make such silicones useful in products.
  • anionic surfactants for example, anionic surfactants
  • the present application relates to care polymers and fabric and home care compositions such care polymers, as well as processes for making and using such care polymers and such compositions.
  • the term "fabric and home care composition” includes, unless otherwise indicated, granular or powder-form all-purpose or "heavy-duty” washing agents, especially cleaning detergents; liquid, gel or paste-form all-purpose washing agents, especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high- foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand- wash types, cleaning bars, car or carpet shampoos, bathroom cleaners including toilet bowl cleaners; and metal cleaners, fabric conditioning products including softening and/or freshening that may be in liquid, solid and/or dryer sheet form ; as well as cleaning auxiliaries such as bleach additives and "stain-stick” or pre-treat types, substrate-laden products such as dryer added sheets, dry and wetted wipes and pads, nonwoven substrates, and sponges; as well as sprays
  • solid includes granular, powder, bar and tablet product forms.
  • fluid includes liquid, gel, paste and gas product forms.
  • situs includes paper products, fabrics, garments, and hard surfaces.
  • substituted means that the organic composition or radical to which the term is applied is:
  • At least one hydrogen in the compound or radical is replaced with a moiety containing one or more (i) carbon, (ii) oxygen, (iii) sulfur, (iv) nitrogen or (v) halogen atoms; or
  • Moieties that may replace hydrogen as described in (b) immediately above, which contain only carbon and hydrogen atoms are all hydrocarbon moieties including, but not limited to, alkyl, alkenyl, alkynyl, alkyldienyl, cycloalkyl, phenyl, alkyl phenyl, naphthyl, anthryl, phenanthryl, fluoryl, steroid groups, and combinations of these groups with each other and with polyvalent hydrocarbon groups such as alkylene, alkylidene and alkylidyne groups. Specific non-limiting examples of such groups are:
  • Moieties containing oxygen atoms that may replace hydrogen as described in (b) immediately above include hydroxy, acyl or keto, ether, epoxy, carboxy, and ester containing groups. Specific non-limiting examples of such oxygen containing groups are:
  • Moieties containing sulfur atoms that may replace hydrogen as described in (b) immediately above include the sulfur-containing acids and acid ester groups, thioether groups, mercapto groups and thioketo groups.
  • Specific non-limiting examples of such sulfur containing groups are: -SCH 2 CH 3 , - CH 2 S(CH 2 ) 4 CH 3 , -S0 3 CH 2 CH 3 , S0 2 CH 2 CH 3 , -CH 2 COSH, -SH,
  • Moieties containing halogen atoms that may replace hydrogen as described in (b) immediately above include chloro, bromo, fluoro, iodo groups and any of the moieties previously described where a hydrogen or a pendant alkyl group is substituted by a halo group to form a stable substituted moiety.
  • Specific non- limiting examples of such halogen containing groups are: -(CH 2 ) 3 C0C1, - ⁇ 5 , - ⁇ , -CF 3 , and -03 ⁇ 4 ⁇ .
  • any of the above moieties that may replace hydrogen as described in (b) can be substituted into each other in either a monovalent substitution or by loss of hydrogen in a polyvalent substitution to form another monovalent moiety that can replace hydrogen in the organic compound or radical.
  • represents a phenyl ring
  • non-ionic care polymer means a polymer with a cationic or anionic charge density of between 0 to about 0.5 milliequivalents/g of net cationic or anionic charge.
  • molecular weights are weight average molecular weights as determined by size exclusion chromatography with a MALS detector.
  • component or composition levels are in reference to the active portion of that component or composition, and are exclusive of impurities, for example, residual solvents or byproducts, which may be present in commercially available sources of such components or compositions.
  • composition comprising, based on total composition weight: a) from about 0.1% to about 50%, from about 0.5%> to about 30%> or even from about 1%) to about 20% of a surfactant selected from the group consisting of anionic, cationic, zwitterionic, amphoteric, nonionic surfactants, and combinations thereof; and
  • a nonionic care agent selected from the group consisting of:
  • a homopolymer, copolymer or terpolymer having a glass transition temperature from about -100 °C to about 50 °C, from about -80 °C to about 20 °C or even from about -60 °C to about 0 °C and comprising, based on total respective homopolymer, copolymer or terpolymer weight, less than 20%> siloxane or less than 10%> siloxane;
  • composition not being a fabric and/or home care product surprisingly solves the problem outlined above.
  • a composition, wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 30% n-butene, isobutene, isoprene, butadiene, substituted butadiene and/or C5-C32 olefin forms a preferred embodiment of the present invention
  • a composition wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 50% isobutene, isoprene and/or C5-C32 olefin forms an even more preferred embodiment of the present invention.
  • composition as described above and comprising, based on total composition weight, from about 0.1 %> to about 20%) or even from about 0.5%> to about 10%> of a silicone forms a preferred embodiment of the present invention.
  • compositions wherein said silicone comprises a material selected from the group consisting of polydimethyl siloxane, aminosilicone, silicone polyether, silicone elastomer, silicone resin, quaternary silicone and cyclic silicones.
  • the surfactant comprises a material selected from the group consisting of linear or branched alkyl benzene sulfonate, alkyl sulfate, alkyl ethoxy sulfate, alkyl ethoxylate, alkyl glyceryl sulfonate, quaternary ammonium surfactant, ester quaternary ammonium compound and mixtures thereof forms another preferred embodiment of the present invention.
  • composition wherein the composition comprises a material selected from the group consisting of deposition aids, fluorescent whitening agents, enzymes, rheology modifiers, builders, perfumes, microcapsules and mixtures thereof is also preferred. Also a method of making an emulsion comprising
  • a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification; and
  • a method wherein the cationic surfactant comprises a dialkyl dimethyl ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate is more preferred.
  • composition as described above, wherein said care polymer comprises an emulsified care polymer that has been emulsified by the process of using a surfactant selected from the group consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof; optionally mixing the care polymer with a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification forms another aspect of the present invention.
  • a surfactant selected from the group consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof
  • a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, is
  • compositions wherein the cationic surfactant comprises a dialkyl dimethyl ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate is preferred.
  • adjunct material comprises a material selected from the group consisting of a deposition aid, surfactant, bleach activator, builder, chelating agent, dye transfer inhibiting agent, dispersant, enzyme, and enzyme stabilizer, catalytic metal complex, polymeric dispersing agent, clay and soil removal/anti-redeposition agent, brightener, suds suppressor, dyes, additional perfume and perfume delivery system, structure elasticizing agent, , carrier, hydrotrope, processing aid and/or pigment forms another aspect of the present invention.
  • a deposition aid surfactant, bleach activator, builder, chelating agent, dye transfer inhibiting agent, dispersant, enzyme, and enzyme stabilizer, catalytic metal complex, polymeric dispersing agent, clay and soil removal/anti-redeposition agent, brightener, suds suppressor, dyes, additional perfume and perfume delivery system, structure elasticizing agent, , carrier, hydrotrope, processing aid and/or pigment forms another aspect of the present invention.
  • a method of using one of the compositions described above comprising:
  • a situs treated with one of the compositions described above and mixtures thereof is still another aspect of the present invention.
  • the products of the present invention may comprise from about 0.1 1% to 80% by weight of a surfactant. In one aspect, such compositions may comprise from about 5% to 50% by weight of surfactant.
  • Surfactants utilized can be of the anionic, nonionic, zwitterionic, ampholytic or cationic type or can comprise compatible mixtures of these types. Detergent surfactants useful herein are described in U.S. Patents 3,664,961 , 3,919,678, 4,222,905, 4,239,659, 6,136,769, 6,020,303, and 6,060,443.
  • Anionic and nonionic surfactants are typically employed if the fabric care product is a laundry detergent.
  • cationic surfactants are typically employed if the fabric care product is a fabric softener.
  • Useful anionic surfactants can themselves be of several different types.
  • water- soluble salts of the higher fatty acids i.e., "soaps”
  • soaps water- soluble salts of the higher fatty acids
  • This inc ludes alkali metal s oap s such as the so dium, p otas sium, ammonium, and alkylolammonium salts of higher fatty acids containing from about 8 to about 24 carbon atoms, or even from about 12 to about 18 carbon atoms.
  • Soaps can be made by direct saponification of fats and oils or by the neutralization of free fatty acids.
  • Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap.
  • Useful anionic surfactants include the water-soluble salts, particularly the alkali metal, ammonium and alkylolammonium (e.g., monoethanolammonium or triethanolammonium) salts, of organic sulfuric reaction products having in their molecular structure an alkyl group containing from about 10 to about 20 carbon atoms and a sulfonic acid or sulfuric acid ester group.
  • alkyl is the alkyl portion of aryl groups.
  • Examples of this group of synthetic surfactants are the alkyl sulfates and alkyl alkoxy sulfates, especially those obtained by sulfating the higher alcohols (Cg-Cig carbon atoms).
  • Other useful anionic surfactants herein include the water-soluble salts of esters of a-sulfonated fatty acids containing from about 6 to 20 carbon atoms in the fatty acid group and from about 1 to 10 carbon atoms in the ester group; water-soluble salts of 2-acyloxy-alkane-l -sulfonic acids containing from about 2 to 9 carbon atoms in the acyl group and from about 9 to about 23 carbon atoms in the alkane moiety; water-soluble salts of olefin sulfonates containing from about 12 to 24 carbon atoms; and B- alkyloxy alkane sulfonates containing from about 1 to 3 carbon atoms in the alkyl group and from about 8 to 20 carbon atoms in the alkane moiety.
  • the anionic surfactant may comprise a Cn-Cis alkyl benzene sulfonate surfactant; a C 10 -C 20 alkyl sulfate surfactant; a Cio-Cis alkyl alkoxy sulfate surfactant, having an average degree of alkoxylation of from 1 to 30, wherein the alkoxy comprises a C 1 -C4 chain and mixtures thereof; a mid- chain branched alkyl sulfate surfactant; a mid-chain branched alkyl alkoxy sulfate surfactant having an average degree of alkoxylation of from 1 to 30, wherein the alkoxy comprises a C 1 -C4 chain and mixtures thereof; a Cio-Cig alkyl alkoxy carboxylates comprising an average degree of alkoxylation of from 1 to 5; a C 12 -C 20 methyl ester sulfonate surfactant, a Cio-Cis alpha
  • the fabric care compositions of the present invention may further contain a nonionic surfactant.
  • the compositions of the present invention can contain up to about 30%, alternatively from about 0.01 % to about 20%, more alternatively from about 0.1% to about 10%, by weight of the composition, of a nonionic surfactant.
  • the nonionic surfactant may comprise an ethoxylated nonionic surfactant. Examples of suitable non-ionic surfactants are provided in U.S. Patents. 4,285,841, 6, 150,322, and 6, 153,577.
  • Suitable for use herein are the ethoxylated alcohols and ethoxylated alkyl phenols of the formula R(OC 2 H 4 )n OH, wherein R is selected from the group consisting of aliphatic hydrocarbon radicals containing from about 8 to about 20 carbon atoms and alkyl phenyl radicals in which the alkyl groups contain from about 8 to about 12 carbon atoms, and the average value of n is from about 5 to about 15.
  • Suitable nonionic surfactants are those of the formula Rl (OC 2 H 4 )nOH, wherein Rl is a C 10 -C16 alkyl group or a Cg -C 12 alkyl phenyl group, and n is from 3 to about 80.
  • particularly useful materials are condensation products of C9-C15 alcohols with from about 5 to about 20 moles of ethylene oxide per mole of alcohol.
  • nonionic surfactants include polyhydroxy fatty acid amides such as N-methyl N-l -deoxyglucityl cocoamide and N-methyl N-l -deoxyglucityl oleamide and alkyl polysaccharides such as the ones described in US 5,332,528. Alkylpolysaccharides disclosed in U.S. Patent 4,565,647.
  • the fabric care compositions of the present invention may contain up to about 30%, alternatively from about 0.01 %) to about 20%, more alternatively from about 0.1 % to about 20%, by weight of the composition, of a cationic surfactant.
  • cationic surfactants include those which can deliver fabric care benefits.
  • useful cationic surfactants include: fatty amines; quaternary ammonium surfactants; and imidazoline quat materials.
  • useful cationic surfactants include those disclosed in U. S. Patent Application number 2005/0164905 Al and having the general formula (IV): Ri
  • Ri and R2 each are individually selected from the groups of: C1-C4 alkyl; C1-C4 hydroxy alkyl; benzyl; -(CnH 2n O) x H, wherein:
  • i. x has a value from about 2 to about 5;
  • ii. n has a value of about 1-4;
  • R3 and R4 are each:
  • R3 is a C8-C22 alkyl and R4 is selected from the group of: C1-C10 alkyl; C1-C10 hydroxy alkyl; benzyl; - (CnH 2n O) x H, wherein:
  • x has a value from 2 to 5;
  • n has a value of 1-4;
  • Silicones - Suitable silicones comprise Si-0 moieties and may be selected from (a) non- functionalized siloxane polymers, (b) functionalized siloxane polymers, and combinations thereof.
  • the molecular weight of the organosilicone is usually indicated by the reference to the viscosity of the material.
  • the organosilicones may comprise a viscosity of from about 10 to about 2,000,000 centistokes at 25°C.
  • suitable organosilicones may have a viscosity of from about 10 to about 800,000 centistokes at 25°C.
  • Suitable organosilicones may be linear, branched or cross-linked. In one aspect, the organosilicones may be linear.
  • the organosilicone may comprise a non-functionalized siloxane polymer that may have Formula I below, and may comprise polyalkyl and/or phenyl silicone fluids, resins and/or gums.
  • each Ri, R 2 , R3 and R4 may be independently selected from the group consisting of H, -OH, C1-C20 alkyl, C1-C20 substituted alkyl, C6-C20 aryl, C6-C20 substituted aryl, alkylaryl, and/or C1-C20 alkoxy, moieties;
  • iii) m may be an integer from about 5 to about 8,000, from about 7 to about 8,000 or from about 15 to about 4,000;
  • j may be an integer from about 0 to about 10, or from about 0 to about 4, or 0;
  • R 2 , R3 and R4 may comprise methyl, ethyl, propyl, C4-C20 alkyl, and/or C6-C20 aryl moieties.
  • each of R 3 ⁇ 4 R3 and R4 may be methyl.
  • Each Ri moiety blocking the ends of the silicone chain may comprise a moiety selected from the group consisting of hydrogen, methyl, methoxy, ethoxy, hydroxy, propoxy, and/or aryloxy.
  • SiOn"/2 represents the ratio of oxygen and silicon atoms.
  • SiOi/2 means that one oxygen is shared between two Si atoms.
  • S1O2/2 means that two oxygen atoms are shared between two Si atoms and S1O 3 /2 means that three oxygen atoms are shared are shared between two Si atoms.
  • the organosilicone may be polydimethylsiloxane, dimethicone, dimethiconol, dimethicone crosspolymer, phenyl trimethicone, alkyl dimethicone, lauryl dimethicone, stearyl dimethicone and phenyl dimethicone.
  • examples include those available under the names DC 200 Fluid, DC 1664, DC 349, DC 346G available from Dow Corning Corporation, Midland, MI, and those available under the trade names SF1202, SF1204, SF96, and Viscasil ® available from Momentive Silicones, Waterford, NY.
  • the organosilicone may comprise a cyclic silicone.
  • the cyclic silicone may comprise a cyclomethicone of the formula [(CH 3 ) 2 SiO] n where n is an integer that may range from about 3 to about 7, or from about 5 to about 6.
  • the organosilicone may comprise a functionalized siloxane polymer.
  • Functionalized siloxane polymers may comprise one or more functional moieties selected from the group consisting of amino, amido, alkoxy, hydroxy, poly ether, carboxy, hydride, mercapto, sulfate phosphate, and/or quaternary ammonium moieties.
  • Suitable functionalized siloxane polymers include materials selected from the group consisting of aminosilicones, amidosilicones, silicone polyethers, silicone-urethane polymers, quaternary ABn silicones, amino ABn silicones, and combinations thereof.
  • the functionalized siloxane polymer may comprise a silicone polyether, also referred to as "dimethicone copolyol.”
  • silicone polyethers comprise a polydimethylsiloxane backbone with one or more polyoxyalkylene chains. The polyoxyalkylene moieties may be incorporated in the polymer as pendent chains or as terminal blocks.
  • Such silicones are described in USPA 2005/0098759, and USPNs 4,818,421 and 3,299,112.
  • Exemplary commercially available silicone polyethers include DC 190, DC 193, FF400, all available from Dow Corning Corporation, and various Silwet surfactants available from Momentive Silicones.
  • the functionalized siloxane polymer may comprise an aminosilicone. Suitable aminosilicones are described in USPNs 7,335,630 B2, 4,91 1 ,852, and USPA 2005/0170994A1. In one aspect the aminosilicone may be that described in USPA 61/221 ,632. In another aspect, the aminosilicone may comprise the structure of Formula II:
  • Ri, R 2 , R3 and R4 may each be independently selected from H, OH, Ci-C 2 o alkyl, Ci-C 2 o substituted alkyl, C6-C 2 o aryl, C6-C 2 o substituted aryl, alkylaryl, and/or Ci-C 2 o alkoxy; ii.
  • Each X may be independently selected from a divalent alkylene radical comprising 2-12 carbon atoms, -(CH 2 )s- wherein s may be an integer from about 2 to about 10; -CH 2 -
  • Each Z may be independently selected from-N(R 5 ) 2 ; - N N 3 ⁇ 4
  • each R 5 may be selected independently selected from H, Ci-C 2 o alkyl; and A " may be a compatible anion.
  • Ri may comprise -OH.
  • the organosilicone is amidomethicone.
  • Exemplary commercially available aminosilicones include DC 8822, 2-8177, and DC-949, available from Dow Corning Corporation, and KF-873, available from Shin-Etsu Silicones, Akron, OH.
  • the organosilicone may comprise amine ABn silicones and quat ABn silicones.
  • organosilicones are generally produced by reacting a diamine with an epoxide. These are described, for example, in USPNs 6,903 ,061 B2, 5,981 ,681 , 5, 807,956, 6,903 ,061 and 7,273,837.
  • the s e are commercially available under the trade names Magnasoft® Prime, Magnasoft® JSS, Silsoft® A-858 (all from Momentive Silicones).
  • the functionalized siloxane polymer may comprise silicone-urethanes, such as those described in USPA 61/170,150. These are commercially available from Wacker Silicones under the trade name SLM-21200.
  • Example 1 is an example of making a Care polymer
  • characterization indicates a number average molecular weight of 1200 Daltons.
  • Example 2 is an example of making emulsions of Care polymers
  • poly(isobutene) MW 1000 and lOg isododecane are mixed for 5 minutes. This mixture is then added to the first mixture in 4 approximately equal portions, letting the emulsion stir for at least 15 minutes between additions. After the final addition, the solution is mixed for 25 more minutes and then homogenized with an Ika T25 Basic homogenizer on low setting for 1 minute, medium setting for 2 minutes, and high for 2 minutes to yield an emulsion. The weight average particle size of emulsion is measured using a Horiba LA 930 particle size. Poly(isobutene) of Example 2 can be replaced by other Care polymers to produce equivalent emulsions.
  • Example 3 Liquid Detergent Fabric Care Compositions: Liquid detergent fabric care composition 3A is made by mixing together the ingredients listed in the proportions shown and compositions 3B-3E are made by mixing together the ingredients listed in the proportions shown:
  • Example 4 Liquid Detergent Fabric Care Compositions: Liquid detergent fabric care composition 4A is made by mixing together the ingredients listed in the proportions shown and compositions 4B-4E are made by mixing together the ingredients listed in the proportions shown: Ingredient (wt%) 4A 4B 4C 4D 4E
  • Examples 4A-4E can be replaced by another of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer or a polyisobutene emulsion of Example 2.
  • Example 5 Liquid or Gel Detergents: Liquid or gel detergent fabric care compositions are prepared by mixing the ingredients listed in the proportions shown: Ingredient (wt%) 5A 5B 5C 5D 5E
  • Fluorescent Whitening Agent 8 0.2 0.1 0.1 0.1 -
  • PEG-PVAc Polymer 1 " 0.9 0.5 0.5 0.5 -
  • Hydrogenated castor oil 12 0.8 0.4 0.4 0.4 0.3
  • Examples 5A-5E can be replaced by another of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer 16 or a polyisobutene emulsion of Example 2.
  • 19 PEG-PVA graft copolymer is a polyvinyl acetate grafted polyethylene oxide copolymer having a polyethylene oxide backbone and multiple polyvinyl acetate side chains.
  • the molecular weight of the polyethylene oxide backbone is about 6000 and the weight ratio of the polyethylene oxide to polyvinyl acetate is about 40 to 60 and no more than 1 grafting point per 50 ethylene oxide units. Available from BASF (Ludwigshafen, Germany).
  • Rinse- Added fabric care compositions are prepared by mixing together ingredients shown below:
  • Rinse- Added fabric care compositions are prepared by mixing together ingredients shown below:
  • Examples 7A-7D can be replaced by ano of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer 16 or a polyisobutene emulsion of Example 2.
  • Cationic starch based on common maize starch or potato starch, containing 25% to 95% amylose and a degree of substitution of from 0.02 to 0.09, and having a viscosity measured as Water Fluidity having a value from 50 to 84. Available from National Starch, Bridgewater, NJ
  • Epomin 1050 Available from Nippon Shokubai Company, Tokyo, Japan under the trade name Epomin 1050.
  • Cationic polyacrylamide polymer such as a copolymer of acrylamide/[2-(acryloylamino)ethyl]tri- methylammonium chloride (quaternized dimethyl aminoethyl acrylate) available from BASF, AG, Ludwigshafen under the trade name Sedipur 544.

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Abstract

The present application relates to care polymers and fabric and home care compositions comprising such care polymers, as well as processes for making and using such care polymers and such compositions. The performance of the care polymers that Applicants teach, can be further increased by following the emulsification teaching of the present specification and/or combining such care polymers with silicone materials.

Description

COMPOSITIONS COMPRISING CARE POLYMERS
FIELD OF INVENTION
The present application relates to care polymers and fabric and home care compositions comprising such care polymers, as well as processes for making and using such care polymers and such compositions.
BACKGROUND OF THE INVENTION
Care polymers, including silicones, are used in premium consumer products as well as in many other applications to provide benefits such as softness, hand, , color protection, etc. Unfortunately, such care polymers are incompatible with a variety of other ingredients of such compositions, for example, anionic surfactants, and/or are expensive due to the cost of silicone raw materials and the silicone emulsification step that is required to make such silicones useful in products. Thus, what is needed is an economical, stable care polymer technology with reduced incompatibility issues.
Fortunately, Applicants recognized that the source of the incompatibility and stability issues was the charge of current care polymers and such polymers' stiffness as due to such polymers' high glass transition temperature. Thus, Applicants discovered that by judiciously selecting or synthesizing nonionic care polymers that have the correct glass transition temperature, the incompatibility and stability issues could be resolved and yet the required performance can be obtained. The performance of the care polymers that Applicants teach, can be further increased by following the emulsification teachings of the present specification and/or by combining such care polymers with silicone materials.
SUMMARY OF THE INVENTION
The present application relates to care polymers and fabric and home care compositions such care polymers, as well as processes for making and using such care polymers and such compositions. DETAILED DESCRIPTION OF THE INVENTION
Definitions
As used herein, the term "fabric and home care composition" includes, unless otherwise indicated, granular or powder-form all-purpose or "heavy-duty" washing agents, especially cleaning detergents; liquid, gel or paste-form all-purpose washing agents, especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high- foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand- wash types, cleaning bars, car or carpet shampoos, bathroom cleaners including toilet bowl cleaners; and metal cleaners, fabric conditioning products including softening and/or freshening that may be in liquid, solid and/or dryer sheet form ; as well as cleaning auxiliaries such as bleach additives and "stain-stick" or pre-treat types, substrate-laden products such as dryer added sheets, dry and wetted wipes and pads, nonwoven substrates, and sponges; as well as sprays and mists. All of such products which were applicable may be in standard, concentrated or even highly concentrated form even to the extent that such products may in certain aspect be non-aqueous.
As used herein, articles such as "a" and "an" when used in a claim, are understood to mean one or more of what is claimed or described.
As used herein, the terms "include", "includes" and "including" are meant to be non-limiting.
As used herein, the term "solid" includes granular, powder, bar and tablet product forms.
As used herein, the term "fluid" includes liquid, gel, paste and gas product forms.
As used herein, the term "situs" includes paper products, fabrics, garments, and hard surfaces.
Unless specified otherwise, all molecular weights are given in Daltons.
As used herein, "substituted" means that the organic composition or radical to which the term is applied is:
(a) made unsaturated by the elimination of elements or radical; or
(b) at least one hydrogen in the compound or radical is replaced with a moiety containing one or more (i) carbon, (ii) oxygen, (iii) sulfur, (iv) nitrogen or (v) halogen atoms; or
(c) both (a) and (b).
Moieties that may replace hydrogen as described in (b) immediately above, which contain only carbon and hydrogen atoms are all hydrocarbon moieties including, but not limited to, alkyl, alkenyl, alkynyl, alkyldienyl, cycloalkyl, phenyl, alkyl phenyl, naphthyl, anthryl, phenanthryl, fluoryl, steroid groups, and combinations of these groups with each other and with polyvalent hydrocarbon groups such as alkylene, alkylidene and alkylidyne groups. Specific non-limiting examples of such groups are:
-CH3, -CHCH3CH3, -(CH2)8CH3, -CH2-C≡CH, -CH=CH-CH=CH2, -HC-(CH2)4-CH2,
-φΟ¾, -φΟΗ2φ, -φ, and -φ-φ. 1 1
Moieties containing oxygen atoms that may replace hydrogen as described in (b) immediately above include hydroxy, acyl or keto, ether, epoxy, carboxy, and ester containing groups. Specific non-limiting examples of such oxygen containing groups are:
-CH2OH, -CCH3CH3OH, -CH2COOH, -C(0)-(CH2)8CH3, -OCH2CH3, =0, -OH,
-CH2-0-CH2CH3, -CH2-0-(CH2)2-OH, -CH2CH2COOH, -φΟΗ, ^OCH2CH3,
-φΟ¼ΟΗ, -CH2CH— CH2, and -C=CHCH=CH-0.
\ / 1 1
O
Moieties containing sulfur atoms that may replace hydrogen as described in (b) immediately above include the sulfur-containing acids and acid ester groups, thioether groups, mercapto groups and thioketo groups. Specific non-limiting examples of such sulfur containing groups are: -SCH2CH3, - CH2S(CH2)4CH3, -S03CH2CH3, S02CH2CH3, -CH2COSH, -SH,
-CH2SCO, -CH2C(S)CH2CH3, -S03H, -0(CH2)2C(S)CH3, =S, and -C=CHCH=CH-S. Moieties containing nitrogen atoms that may replace hydrogen as described in (b) immediately above include amino groups, the nitro group, azo groups, ammonium groups, amide groups, azido groups, isocyanate groups, cyano groups and nitrile groups. Specific non-limiting examples of such nitrogen containing groups are: -NHCH3, -NH2, -NH3 +, -CH2CONH2, -CH2CON3, -CH2CH2CH=NOH, -CAN, - CH(CH3)CH2NCO, -CH2NCO, -Νφ, -φΝ=ΝφΟΗ, and =N.
Moieties containing halogen atoms that may replace hydrogen as described in (b) immediately above include chloro, bromo, fluoro, iodo groups and any of the moieties previously described where a hydrogen or a pendant alkyl group is substituted by a halo group to form a stable substituted moiety. Specific non- limiting examples of such halogen containing groups are: -(CH2)3C0C1, -φΡ5, -φθ, -CF3, and -0¾φΒΓ.
It is understood that any of the above moieties that may replace hydrogen as described in (b) can be substituted into each other in either a monovalent substitution or by loss of hydrogen in a polyvalent substitution to form another monovalent moiety that can replace hydrogen in the organic compound or radical.
As used herein "φ" represents a phenyl ring.
As used herein non-ionic care polymer means a polymer with a cationic or anionic charge density of between 0 to about 0.5 milliequivalents/g of net cationic or anionic charge.
Unless specified otherwise, all molecular weights are weight average molecular weights as determined by size exclusion chromatography with a MALS detector.
Unless otherwise noted, all component or composition levels are in reference to the active portion of that component or composition, and are exclusive of impurities, for example, residual solvents or byproducts, which may be present in commercially available sources of such components or compositions.
All percentages and ratios are calculated by weight unless otherwise indicated. All percentages and ratios are calculated based on the total composition unless otherwise indicated.
It should be understood that every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this specification will include every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this specification will include every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.
It was found that a composition comprising, based on total composition weight: a) from about 0.1% to about 50%, from about 0.5%> to about 30%> or even from about 1%) to about 20% of a surfactant selected from the group consisting of anionic, cationic, zwitterionic, amphoteric, nonionic surfactants, and combinations thereof; and
b) from about 0.01% to about 20%, from about 0.1%> to about 10%> or even from about 0.5%) to about 5%o of a nonionic care agent selected from the group consisting of:
a homopolymer, copolymer or terpolymer having a glass transition temperature from about -100 °C to about 50 °C, from about -80 °C to about 20 °C or even from about -60 °C to about 0 °C and comprising, based on total respective homopolymer, copolymer or terpolymer weight, less than 20%> siloxane or less than 10%> siloxane; and
c) an adjunct ingredient
said composition not being a fabric and/or home care product surprisingly solves the problem outlined above.
A composition, wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 30% n-butene, isobutene, isoprene, butadiene, substituted butadiene and/or C5-C32 olefin forms a preferred embodiment of the present invention
A composition wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 50% isobutene, isoprene and/or C5-C32 olefin forms an even more preferred embodiment of the present invention.
The composition as described above and comprising, based on total composition weight, from about 0.1 %> to about 20%) or even from about 0.5%> to about 10%> of a silicone forms a preferred embodiment of the present invention.
Even more preferred is a composition, wherein said silicone comprises a material selected from the group consisting of polydimethyl siloxane, aminosilicone, silicone polyether, silicone elastomer, silicone resin, quaternary silicone and cyclic silicones. A composition wherein the surfactant comprises a material selected from the group consisting of linear or branched alkyl benzene sulfonate, alkyl sulfate, alkyl ethoxy sulfate, alkyl ethoxylate, alkyl glyceryl sulfonate, quaternary ammonium surfactant, ester quaternary ammonium compound and mixtures thereof forms another preferred embodiment of the present invention.
A composition wherein the composition comprises a material selected from the group consisting of deposition aids, fluorescent whitening agents, enzymes, rheology modifiers, builders, perfumes, microcapsules and mixtures thereof is also preferred. Also a method of making an emulsion comprising
a) emulsifying the care polymer of Claim 1 using a surfactant selected from the group
consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof; optionally mixing the care polymer with a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification; and
b) combining said care polymer with a surfactant and an adjunct ingredient forms an aspect of the present invention.
A method wherein the cationic surfactant comprises a dialkyl dimethyl ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate is more preferred. The composition as described above, wherein said care polymer comprises an emulsified care polymer that has been emulsified by the process of using a surfactant selected from the group consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof; optionally mixing the care polymer with a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification forms another aspect of the present invention.
Such a composition, wherein the cationic surfactant comprises a dialkyl dimethyl ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate is preferred.
The composition as described above wherein said adjunct material comprises a material selected from the group consisting of a deposition aid, surfactant, bleach activator, builder, chelating agent, dye transfer inhibiting agent, dispersant, enzyme, and enzyme stabilizer, catalytic metal complex, polymeric dispersing agent, clay and soil removal/anti-redeposition agent, brightener, suds suppressor, dyes, additional perfume and perfume delivery system, structure elasticizing agent, , carrier, hydrotrope, processing aid and/or pigment forms another aspect of the present invention.
A method of using one of the compositions described above comprising:
a) optionally rinsing and/or washing a situs
b) contacting said situs with one of the compositions described above and mixtures
thereof; and c) optionally rinsing and/or washing a situs
forms another aspect of the invention.
A situs treated with one of the compositions described above and mixtures thereof is still another aspect of the present invention.
Surfactants: The products of the present invention may comprise from about 0.1 1% to 80% by weight of a surfactant. In one aspect, such compositions may comprise from about 5% to 50% by weight of surfactant. Surfactants utilized can be of the anionic, nonionic, zwitterionic, ampholytic or cationic type or can comprise compatible mixtures of these types. Detergent surfactants useful herein are described in U.S. Patents 3,664,961 , 3,919,678, 4,222,905, 4,239,659, 6,136,769, 6,020,303, and 6,060,443.
Anionic and nonionic surfactants are typically employed if the fabric care product is a laundry detergent. On the other hand, cationic surfactants are typically employed if the fabric care product is a fabric softener.
Useful anionic surfactants can themselves be of several different types. For example, water- soluble salts of the higher fatty acids, i.e., "soaps", are useful anionic surfactants in the compositions herein. This inc ludes alkali metal s oap s such as the so dium, p otas sium, ammonium, and alkylolammonium salts of higher fatty acids containing from about 8 to about 24 carbon atoms, or even from about 12 to about 18 carbon atoms. Soaps can be made by direct saponification of fats and oils or by the neutralization of free fatty acids. Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap.
Useful anionic surfactants include the water-soluble salts, particularly the alkali metal, ammonium and alkylolammonium (e.g., monoethanolammonium or triethanolammonium) salts, of organic sulfuric reaction products having in their molecular structure an alkyl group containing from about 10 to about 20 carbon atoms and a sulfonic acid or sulfuric acid ester group. (Included in the term "alkyl" is the alkyl portion of aryl groups.) Examples of this group of synthetic surfactants are the alkyl sulfates and alkyl alkoxy sulfates, especially those obtained by sulfating the higher alcohols (Cg-Cig carbon atoms).
Other useful anionic surfactants herein include the water-soluble salts of esters of a-sulfonated fatty acids containing from about 6 to 20 carbon atoms in the fatty acid group and from about 1 to 10 carbon atoms in the ester group; water-soluble salts of 2-acyloxy-alkane-l -sulfonic acids containing from about 2 to 9 carbon atoms in the acyl group and from about 9 to about 23 carbon atoms in the alkane moiety; water-soluble salts of olefin sulfonates containing from about 12 to 24 carbon atoms; and B- alkyloxy alkane sulfonates containing from about 1 to 3 carbon atoms in the alkyl group and from about 8 to 20 carbon atoms in the alkane moiety. In another embodiment, the anionic surfactant may comprise a Cn-Cis alkyl benzene sulfonate surfactant; a C10-C20 alkyl sulfate surfactant; a Cio-Cis alkyl alkoxy sulfate surfactant, having an average degree of alkoxylation of from 1 to 30, wherein the alkoxy comprises a C1-C4 chain and mixtures thereof; a mid- chain branched alkyl sulfate surfactant; a mid-chain branched alkyl alkoxy sulfate surfactant having an average degree of alkoxylation of from 1 to 30, wherein the alkoxy comprises a C1-C4 chain and mixtures thereof; a Cio-Cig alkyl alkoxy carboxylates comprising an average degree of alkoxylation of from 1 to 5; a C12-C20 methyl ester sulfonate surfactant, a Cio-Cis alpha-olefin sulfonate surfactant, a C6-C20 sulfosuccinate surfactant, and a mixture thereof.
In addition to the anionic surfactant, the fabric care compositions of the present invention may further contain a nonionic surfactant. The compositions of the present invention can contain up to about 30%, alternatively from about 0.01 % to about 20%, more alternatively from about 0.1% to about 10%, by weight of the composition, of a nonionic surfactant. In one embodiment, the nonionic surfactant may comprise an ethoxylated nonionic surfactant. Examples of suitable non-ionic surfactants are provided in U.S. Patents. 4,285,841, 6, 150,322, and 6, 153,577.
. Suitable for use herein are the ethoxylated alcohols and ethoxylated alkyl phenols of the formula R(OC2H4)n OH, wherein R is selected from the group consisting of aliphatic hydrocarbon radicals containing from about 8 to about 20 carbon atoms and alkyl phenyl radicals in which the alkyl groups contain from about 8 to about 12 carbon atoms, and the average value of n is from about 5 to about 15. Suitable nonionic surfactants are those of the formula Rl (OC2H4)nOH, wherein Rl is a C10 -C16 alkyl group or a Cg -C12 alkyl phenyl group, and n is from 3 to about 80. In one aspect, particularly useful materials are condensation products of C9-C15 alcohols with from about 5 to about 20 moles of ethylene oxide per mole of alcohol.
Additional suitable nonionic surfactants include polyhydroxy fatty acid amides such as N-methyl N-l -deoxyglucityl cocoamide and N-methyl N-l -deoxyglucityl oleamide and alkyl polysaccharides such as the ones described in US 5,332,528. Alkylpolysaccharides disclosed in U.S. Patent 4,565,647.
The fabric care compositions of the present invention may contain up to about 30%, alternatively from about 0.01 %) to about 20%, more alternatively from about 0.1 % to about 20%, by weight of the composition, of a cationic surfactant. For the purposes of the present invention, cationic surfactants include those which can deliver fabric care benefits. Non-limiting examples of useful cationic surfactants include: fatty amines; quaternary ammonium surfactants; and imidazoline quat materials.
In some embodiments, useful cationic surfactants, include those disclosed in U. S. Patent Application number 2005/0164905 Al and having the general formula (IV): Ri
R3 N— R4 x
R2 (IV)
wherein:
(a) Ri and R2 each are individually selected from the groups of: C1-C4 alkyl; C1-C4 hydroxy alkyl; benzyl; -(CnH2nO)xH, wherein:
i. x has a value from about 2 to about 5;
ii. n has a value of about 1-4;
(b) R3 and R4 are each:
i. a C8-C22 alkyl; or
ii. R3 is a C8-C22 alkyl and R4 is selected from the group of: C1-C10 alkyl; C1-C10 hydroxy alkyl; benzyl; - (CnH2nO)xH, wherein:
1. x has a value from 2 to 5; and
2. n has a value of 1-4; and
(c) X is an anion. Silicones - Suitable silicones comprise Si-0 moieties and may be selected from (a) non- functionalized siloxane polymers, (b) functionalized siloxane polymers, and combinations thereof. The molecular weight of the organosilicone is usually indicated by the reference to the viscosity of the material. In one aspect, the organosilicones may comprise a viscosity of from about 10 to about 2,000,000 centistokes at 25°C. In another aspect, suitable organosilicones may have a viscosity of from about 10 to about 800,000 centistokes at 25°C.
Suitable organosilicones may be linear, branched or cross-linked. In one aspect, the organosilicones may be linear.
In one aspect, the organosilicone may comprise a non-functionalized siloxane polymer that may have Formula I below, and may comprise polyalkyl and/or phenyl silicone fluids, resins and/or gums.
[R1R2R3Si01/2]n [ 4 4Si02/2]m[ 4Si03/2]j (Formula I) wherein: i) each Ri, R2, R3 and R4 may be independently selected from the group consisting of H, -OH, C1-C20 alkyl, C1-C20 substituted alkyl, C6-C20 aryl, C6-C20 substituted aryl, alkylaryl, and/or C1-C20 alkoxy, moieties; ii) n may be an integer from about 2 to about 10, or from about 2 to about 6; or 2; such that n = j+2; iii) m may be an integer from about 5 to about 8,000, from about 7 to about 8,000 or from about 15 to about 4,000; iv) j may be an integer from about 0 to about 10, or from about 0 to about 4, or 0;
In one aspect, R2, R3 and R4 may comprise methyl, ethyl, propyl, C4-C20 alkyl, and/or C6-C20 aryl moieties. In one aspect, each of R¾ R3 and R4 may be methyl. Each Ri moiety blocking the ends of the silicone chain may comprise a moiety selected from the group consisting of hydrogen, methyl, methoxy, ethoxy, hydroxy, propoxy, and/or aryloxy.
As used herein, the nomenclature SiO"n"/2 represents the ratio of oxygen and silicon atoms. For example, SiOi/2 means that one oxygen is shared between two Si atoms. Likewise S1O2/2 means that two oxygen atoms are shared between two Si atoms and S1O3/2 means that three oxygen atoms are shared are shared between two Si atoms.
In one aspect, the organosilicone may be polydimethylsiloxane, dimethicone, dimethiconol, dimethicone crosspolymer, phenyl trimethicone, alkyl dimethicone, lauryl dimethicone, stearyl dimethicone and phenyl dimethicone. Examples include those available under the names DC 200 Fluid, DC 1664, DC 349, DC 346G available from Dow Corning Corporation, Midland, MI, and those available under the trade names SF1202, SF1204, SF96, and Viscasil® available from Momentive Silicones, Waterford, NY.
In one aspect, the organosilicone may comprise a cyclic silicone. The cyclic silicone may comprise a cyclomethicone of the formula [(CH3)2SiO]n where n is an integer that may range from about 3 to about 7, or from about 5 to about 6. In one aspect, the organosilicone may comprise a functionalized siloxane polymer. Functionalized siloxane polymers may comprise one or more functional moieties selected from the group consisting of amino, amido, alkoxy, hydroxy, poly ether, carboxy, hydride, mercapto, sulfate phosphate, and/or quaternary ammonium moieties. These moieties may be attached directly to the siloxane backbone through a bivalent alkylene radical, (i.e., "pendant") or may be part of the backbone. Suitable functionalized siloxane polymers include materials selected from the group consisting of aminosilicones, amidosilicones, silicone polyethers, silicone-urethane polymers, quaternary ABn silicones, amino ABn silicones, and combinations thereof.
In one aspect, the functionalized siloxane polymer may comprise a silicone polyether, also referred to as "dimethicone copolyol." In general, silicone polyethers comprise a polydimethylsiloxane backbone with one or more polyoxyalkylene chains. The polyoxyalkylene moieties may be incorporated in the polymer as pendent chains or as terminal blocks. Such silicones are described in USPA 2005/0098759, and USPNs 4,818,421 and 3,299,112. Exemplary commercially available silicone polyethers include DC 190, DC 193, FF400, all available from Dow Corning Corporation, and various Silwet surfactants available from Momentive Silicones.
In another aspect, the functionalized siloxane polymer may comprise an aminosilicone. Suitable aminosilicones are described in USPNs 7,335,630 B2, 4,91 1 ,852, and USPA 2005/0170994A1. In one aspect the aminosilicone may be that described in USPA 61/221 ,632. In another aspect, the aminosilicone may comprise the structure of Formula II:
[R1R2R3Si01/2]n[(R4Si(X-Z)02/2]k[R4R4Si02/2]m[R4Si03/2]j (Formula II) wherein i. Ri, R2, R3 and R4 may each be independently selected from H, OH, Ci-C2o alkyl, Ci-C2o substituted alkyl, C6-C2o aryl, C6-C2o substituted aryl, alkylaryl, and/or Ci-C2o alkoxy; ii. Each X may be independently selected from a divalent alkylene radical comprising 2-12 carbon atoms, -(CH2)s- wherein s may be an integer from about 2 to about 10; -CH2-
CH3
I
CH(OH)-CH2-; and/or CH2- CH- CH2— .
iii. Each Z may be independently selected from-N(R5)2; - N N ¾
Figure imgf000011_0001
wherein each R5 may be selected independently selected from H, Ci-C2o alkyl; and A" may be a compatible anion. In one aspect, A" may be a halide; iv. k may be an integer from about 3 to about 20, from about 5 to about 18 more or even from about 5 to about 10; v. m may be an integer from about 100 to about 2,000, or from about 150 to about 1 ,000; vi. n may be an integer from about 2 to about 10, or about 2 to about 6, or 2, such that n = j+2; and vii. j may be an integer from about 0 to about 10, or from about 0 to about 4, or 0;
In one aspect, Ri may comprise -OH. In this aspect, the organosilicone is amidomethicone.
Exemplary commercially available aminosilicones include DC 8822, 2-8177, and DC-949, available from Dow Corning Corporation, and KF-873, available from Shin-Etsu Silicones, Akron, OH.
In one aspect, the organosilicone may comprise amine ABn silicones and quat ABn silicones. Such organosilicones are generally produced by reacting a diamine with an epoxide. These are described, for example, in USPNs 6,903 ,061 B2, 5,981 ,681 , 5, 807,956, 6,903 ,061 and 7,273,837. The s e are commercially available under the trade names Magnasoft® Prime, Magnasoft® JSS, Silsoft® A-858 (all from Momentive Silicones).
In another aspect, the functionalized siloxane polymer may comprise silicone-urethanes, such as those described in USPA 61/170,150. These are commercially available from Wacker Silicones under the trade name SLM-21200.
When a sample of organosilicone is analyzed, it is recognized by the skilled artisan that such sample may have, on average, the non- integer indices for Formula I and II above, but that such average indices values will be within the ranges of the indices for Formula I and II above. EXAMPLES
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Example 1 is an example of making a Care polymer
To a reactor with 500ml of cyclohexane (available from Sigma Aldrich, Milwaukee, WI) is added 50grams of isoprene (available from Sigma Aldrich, Milwaukee, WI) and 41.7 mmoles of s-butyl lithium (available from Sigma Aldrich, Milwaukee, WI) at 55 °C. After 45 minutes, epibromohydrin (available from Sigma Aldrich, Milwaukee, WI) is added, resulting in epoxy end functional polyisoprene. All solvents are removed under reduced pressure with heat to yield a liquid. Molecular weight
characterization indicates a number average molecular weight of 1200 Daltons.
Example 2 is an example of making emulsions of Care polymers
38.4g distilled water is weighed in a glass jar. While mixing at 250-300 rpm with an Ika RW-20 digital overhead mixer, with 3.6 g of tallowyl ethylhexyl dimethyl ammonium methosulfate (available from Akzo Chemicals, Chicago, IL under the trade name Arquad® HT8MS), 13.0g of alkyl ethoxylate available from BASF A.G. Ludwigshafen, Germany under the trade name Lutensol® XL-100 and 8.0g Lutensol® XL-60 in 8 :5 ratio. In a separate jar under the same conditions, 35g poly(isobutene) MW 1000 and lOg isododecane are mixed for 5 minutes. This mixture is then added to the first mixture in 4 approximately equal portions, letting the emulsion stir for at least 15 minutes between additions. After the final addition, the solution is mixed for 25 more minutes and then homogenized with an Ika T25 Basic homogenizer on low setting for 1 minute, medium setting for 2 minutes, and high for 2 minutes to yield an emulsion. The weight average particle size of emulsion is measured using a Horiba LA 930 particle size. Poly(isobutene) of Example 2 can be replaced by other Care polymers to produce equivalent emulsions.
Example 3: Liquid Detergent Fabric Care Compositions: Liquid detergent fabric care composition 3A is made by mixing together the ingredients listed in the proportions shown and compositions 3B-3E are made by mixing together the ingredients listed in the proportions shown:
Figure imgf000013_0001
Example 4: Liquid Detergent Fabric Care Compositions: Liquid detergent fabric care composition 4A is made by mixing together the ingredients listed in the proportions shown and compositions 4B-4E are made by mixing together the ingredients listed in the proportions shown: Ingredient (wt%) 4A 4B 4C 4D 4E
C12-C15 alkyl polyethoxylate 20.1 16.6 14.7 13.9 8.2 (1.8) sulfate1
C11.8 linear alkylbenzene sulfonc — 4.9 4.3 4.1 8.2 acid2
C16-C17 branched alkyl sulfate1 - 2.0 1.8 1.6 -
C12 alkyl trimethyl ammonium 2.0 — — — chloride4
C12 alkyl dimethyl amine oxide5 0.7 0.6 - -
C12-C14 alcohol 9 ethoxylate3 0.3 0.8 0.9 0.6 0.7
C15-C16 branched alcohol -7 — — — — 4.6 ethoxylate 1
1 ,2 Propane diol6 4.5 4.0 3.9 3.1 2.3
Ethanol 3.4 2.3 2.0 1.9 1.2
C12-C18 Fatty Acid5 2.1 1.7 1.5 1.4 3.2
Citric acid 3.4 3.2 3.5 2.7 3.9
Protease' (32g/L) 0.42 1.3 0.07 0.5 1.12
Fluorescent Whitening Agent8 0.08 0.2 0.2 0.17 0.18
Diethylenetriamine pentaacetic 0.5 0.3 0.3 0.3 0.2 acid6
Ethoxylated polyamine9 0.7 1.8 1.5 2.0 1.9
Grease Cleaning Alkoxylated — — 1.3 1.8 — Polyalkylenimine Polymer10
Zwitterionic ethoxylated 1.5 0.8 quaternized sulfated
hexamethylene diamine11
Hydrogenated castor oil12 0.2 0.2 0.12 0.3
Copolymer of acrylamide and 0.3 0.2 0.3 0.1 0.3 methacrylamidopropyl
trimethylammonium chloride13
Care Polymer - Polyisobutene, 6.0 6.0 3.0 0.5 3.0 MW 100014
Water, perfumes, dyes, buffers, to 100% to 100% pH to 100% pH to 100% to 100% solvents and other optional pH 8.0-8.2 8.0-8.2 8.0-8.2 pH 8.0-8.2 pH 8.0-8.2 components
Care Polymer of Examples 4A-4E can be replaced by another of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer or a polyisobutene emulsion of Example 2.
Example 5: Liquid or Gel Detergents: Liquid or gel detergent fabric care compositions are prepared by mixing the ingredients listed in the proportions shown: Ingredient (wt%) 5A 5B 5C 5D 5E
C12-C15 alkyl polyethoxylate (3.0) 8.5 2.9 2.9 2.9 6.8 sulfate1
C11.8 linear alkylbenzene sulfonic 11.4 8.2 8.2 8.2 1.2 acid2
C14-C15 alkyl 7-ethoxylate1 - 5.4 5.4 5.4 3.0
C12-C14 alkyl 7-ethoxylate3 7.6 - - - 1.0
1 ,2 Propane diol 6.0 1.3 1.3 6.0 0.2
Ethanol - 1.3 1.3 - 1.4
Di Ethylene Glycol 4.0 - - - -
Na Cumene Sulfonate - 1.0 1.0 0.9 -
C12-C18 Fatty Acid5 9.5 3.5 3.5 3.5 4.5
Citric acid 2.8 3.4 3.4 3.4 2.4
Protease (40.6mg/g/)v 1.0 0.6 0.6 0.6 0.3
Natalase 200L (29.26mg/g)18 - 0.1 0.1 0.1 -
Termamyl Ultra (25.1mg/g) 18 0.7 0.1 0.1 0.1 0.1
Mannaway 25L (25 mg/g)18 0.1 0.1 0.1 0.1 0.02
Whitezyme (20mg/g)18 0.2 0.1 0.1 0.1 -
Fluorescent Whitening Agent8 0.2 0.1 0.1 0.1 -
Diethylene Triamine Penta - 0.3 0.3 0.3 0.1
Methylene Phosphonic acid
Hydroxy Ethylidene 1 , 1 Di 1.5 - - - - Phosphonic acid
Zwitterionic ethoxylated 2.1 1.0 1.0 1.0 0.7 quaternized sulfated hexamethylene
diamine11
Grease Cleaning Alkoxylated - 0.4 0.4 0.4 - Polyalkylenimine Polymer10
PEG-PVAc Polymer1" 0.9 0.5 0.5 0.5 -
Hydrogenated castor oil12 0.8 0.4 0.4 0.4 0.3
Terpolymer of acrylamide, acrylic 0.2 0.2 0.2 0.2 acid and methacrylamidopropyl
trimethylammonium chloride13
Borate - 1.3 - - 1.2
4 Formyl Phenyl Boronic Acid - - 0.025 - -
Care polymer, Polyisobutene, MW 3.0 4.5 2.0 3.0 4.5 =100014
Water, perfumes, dyes, buffers, to 100% to 100% to 100% to 100% pH to 100% neutralizers, stabilizers and other pH 8.0- pH 8.0- pH 8.0-8.2 8.0-8.2 pH 8.0- optional components 8.2 8.2 8.2
Care Polymer of Examples 5A-5E can be replaced by another of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer16 or a polyisobutene emulsion of Example 2.
1 Available from Shell Chemicals, Houston, TX.
2 Available from Huntsman Chemicals, Salt Lake City, UT.
3 Available from Sasol Chemicals, Johannesburg, South Africa
4 Available from Evonik Corporation, Hopewell, VA.
5 Available from The Procter & Gamble Company, Cincinnati, OH.
6 Available from Sigma Aldrich chemicals, Milwaukee, WI 7 Available from Genencor International, South San Francisco, CA.
8 Available from Ciba Specialty Chemicals, High Point, NC
9 600 g/mol molecular weight polyethylenimine core with 20 ethoxylate groups per -NH and available from BASF (Ludwigshafen, Germany)
10 600 g/mol molecular weight polyethylenimine core with 24 ethoxylate groups per -NH and 16
propoxylate groups per -NH. Available from BASF (Ludwigshafen, Germany).
11 Described in WO 01/05874 and available from BASF (Ludwigshafen, Germany)
12 Available under the trade name Thixin® from Elementis Specialties, Highstown, NJ
13 Available from Nalco Chemicals, Naperville, IL.
14 Available from BASF Corp, Mount Olive, NJ under the trade name Glissopal 1000
15 Available from BASF Corp, Mount Olive, NJ under the trade name Glissopal 2300
16 Available under the trade name Aqualast™ BL-100 from Lord Corporation, Erie, PA
18 Available from Novozymes, Copenhagen ,Denmark.
19 PEG-PVA graft copolymer is a polyvinyl acetate grafted polyethylene oxide copolymer having a polyethylene oxide backbone and multiple polyvinyl acetate side chains. The molecular weight of the polyethylene oxide backbone is about 6000 and the weight ratio of the polyethylene oxide to polyvinyl acetate is about 40 to 60 and no more than 1 grafting point per 50 ethylene oxide units. Available from BASF (Ludwigshafen, Germany).
Example 6: Rinse-Added Fabric Care Compositions
Rinse- Added fabric care compositions are prepared by mixing together ingredients shown below:
Figure imgf000016_0001
Example 7: Rinse-Added Fabric Care Compositions
Rinse- Added fabric care compositions are prepared by mixing together ingredients shown below:
Ingredient 7A 7B 7C 7D
Fabric Softener Active1 16.2 11.0 16.2 -
Fabric Softener Active2 - - - 5.0
Cationic Starch3 1.5 — 1.5 —
Polyethylene imine4 0.25 0.25 - -
Quaternized polyacrylamide5 - 0.25 0.25
Calcium chloride 0.15 0. 0.15 -
Ammonium chloride 0.1 0.1 0.1 -
Suds Suppressor6 - - - 0.1
Care Polymer, polysiobutene MW 2.0 5.0 2.0 2.0 =10008 Perfume 0.85 2.0 0.85 1.0
Perfume microcapsule' 0.65 0.75 0.65 0.3
Water, suds suppressor, stabilizers, to 100% pH = to 100% pH = to 100% pH = to 100% pH = pH control agents, buffers, dyes & 3.0 3.0 3.0 3.0 other optional ingredients
Care Polymer of Examples 7A-7D can be replaced by ano of the other polyisobute polymers, polyisoprene of Example 1, poly isobutene/isoprene copolymer16 or a polyisobutene emulsion of Example 2.
1. N,N di(tallowoyloxyethyl) - N,N dimethylammonium chloride available from Evonik
Corporation, Hopewell, VA.
2. Reaction product of fatty acid with Methyldiethanolamine, quaternized with Methylchloride,
resulting in a 2.5: 1 molar mixture of N,N-di(tallowoyloxy ethyl) N,N-dimethylammonium chloride and N-(tallowoyloxyethyl) N- hydroxyethyl Ν,Ν-dimethylammonium chloride available from Evonik Corporation, Hopewell, VA.
3. Cationic starch based on common maize starch or potato starch, containing 25% to 95% amylose and a degree of substitution of from 0.02 to 0.09, and having a viscosity measured as Water Fluidity having a value from 50 to 84. Available from National Starch, Bridgewater, NJ
4. Available from Nippon Shokubai Company, Tokyo, Japan under the trade name Epomin 1050.
5. Cationic polyacrylamide polymer such as a copolymer of acrylamide/[2-(acryloylamino)ethyl]tri- methylammonium chloride (quaternized dimethyl aminoethyl acrylate) available from BASF, AG, Ludwigshafen under the trade name Sedipur 544.
6. SILFOAM® SE90 available from Wacker AG of Munich, Germany
7. Available from Appleton Paper of Appleton, WI
8. Commercially available from BASF Corp, Mount Olive, NJ under the trade name Glissopal 1000
9. Available under the trade name Aqualast BL-100 from Lord Corporation, Erie, PA
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm".
All documents cited in the Detailed Description of the Invention are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims

What is claimed is:
1. A composition comprising, based on total composition weight: a) from about 0.1% to about 50%, from about 0.5% to about 30% or even from about 1%) to about 20% of a surfactant selected from the group consisting of anionic, cationic, zwitterionic, amphoteric, nonionic surfactants, and combinations thereof; and
b) from about 0.01% to about 20%, from about 0.1% to about 10% or even from about 0.5%) to about 5%) of a nonionic care agent selected from the group consisting of:
a homopolymer, copolymer or terpolymer having a glass transition temperature from about -100 °C to about 50 °C, from about -80 °C to about 20 °C or even from about -60 °C to about 0 °C and comprising, based on total respective homopolymer, copolymer or terpolymer weight, less than 20% siloxane or less than 10% siloxane; and
c) an adjunct ingredient
said composition not being a fabric and/or home care product.
2. A composition according to Claim 1 wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 30% n-butene, isobutene, isoprene, butadiene, substituted butadiene and/or C5-C32 olefin.
3. A composition according to Claim 2 wherein said homopolymer, copolymer or terpolymer comprises, based on total respective homopolymer, copolymer or terpolymer weight, at least 50% isobutene, isoprene and/or C5-C32 olefin.
4. The composition of Claim 1, said composition comprising, based on total composition weight, from about 0.1%) to about 20% or even from about 0.5% to about 10% of a silicone.
5. The composition of Claim 4, wherein said silicone comprises a material selected from the group consisting of polydimethyl siloxane, aminosilicone, silicone polyether, silicone elastomer, silicone resin, quaternary silicone and cyclic silicones.
6. A composition according to Claim 1 wherein the surfactant comprises a material selected from the group consisting of linear or branched alkyl benzene sulfonate, alkyl sulfate, alkyl ethoxy sulfate, alkyl ethoxylate, alkyl glyceryl sulfonate, quaternary ammonium surfactant, ester quaternary ammonium compound and mixtures thereof.
7. A composition according to Claim 1 wherein the composition comprises a material selected from the group consisting of deposition aids, fluorescent whitening agents, enzymes, rheology modifiers, builders, perfumes, microcapsules and mixtures thereof.
8. A method of making an emulsion comprising
a) emulsifying the care polymer of Claim 1 using a surfactant selected from the group
consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof; optionally mixing the care polymer with a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification; and
b) combining said care polymer with a surfactant and an adjunct ingredient.
9. A method according to Claim 8 wherein the cationic surfactant comprises a dialkyl dimethyl
ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate.
10. The composition of Claim 1, wherein said care polymer comprises an emulsified care polymer that has been emulsified by the process of using a surfactant selected from the group consisting of nonionic surfactants, water soluble cationic surfactants or mixtures thereof; optionally mixing the care polymer with a solvent selected from the group consisting of paraffin, isoparaffin, cyclic silicone, silicone polyethers, linear polydimethyl siloxane, ethanol, isopropanol, butyl octanol, branched alcohols, olefin, hydrocarbon, kerosene, mineral oil and mixtures thereof prior to emulsification.
11. The composition of Claim 10, wherein the cationic surfactant comprises a dialkyl dimethyl
ammonium surfactant; in one aspect the cationic surfactant comprises tallowyl ethylhexyl dimethyl ammonium methosulfate.
12. The composition of Claim 1 wherein said adjunct material comprises a material selected from the group consisting of a deposition aid, surfactant, bleach activator, builder, chelating agent, dye transfer inhibiting agent, dispersant, enzyme, and enzyme stabilizer, catalytic metal complex, polymeric dispersing agent, clay and soil removal/anti-redeposition agent, brightener, suds suppressor, dyes, additional perfume and perfume delivery system, structure elasticizing agent, , carrier, hydrotrope, processing aid and/or pigment.
13. A method of using the composition of Claims 1-7 or 10-12 comprising:
d) optionally rinsing and/or washing a situs
e) contacting said situs with the composition of any of Claims 1-7 and/or 10-12 and mixtures thereof; and
f) optionally rinsing and/or washing a situs.
14. A situs treated with a composition according to any of Claims 1-7 and 10-12 and mixtures thereof.
38
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