WO2014149410A1 - Conductive fabric seal - Google Patents

Conductive fabric seal Download PDF

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Publication number
WO2014149410A1
WO2014149410A1 PCT/US2014/018176 US2014018176W WO2014149410A1 WO 2014149410 A1 WO2014149410 A1 WO 2014149410A1 US 2014018176 W US2014018176 W US 2014018176W WO 2014149410 A1 WO2014149410 A1 WO 2014149410A1
Authority
WO
WIPO (PCT)
Prior art keywords
covering
electrically conductive
article
monitoring system
conductive surface
Prior art date
Application number
PCT/US2014/018176
Other languages
French (fr)
Inventor
Michael Joseph KUHN
Ronald Jason LIVESAY
Brandon William MASON
Nathan Carl ROWE
Original Assignee
Ut-Battelle, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ut-Battelle, Llc filed Critical Ut-Battelle, Llc
Publication of WO2014149410A1 publication Critical patent/WO2014149410A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/20Investigating the presence of flaws
    • G01N27/205Investigating the presence of flaws in insulating materials
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B13/00Burglar, theft or intruder alarms
    • G08B13/02Mechanical actuation
    • G08B13/12Mechanical actuation by the breaking or disturbance of stretched cords or wires
    • G08B13/126Mechanical actuation by the breaking or disturbance of stretched cords or wires for a housing, e.g. a box, a safe, or a room

Definitions

  • the present disclosure relates to security systems and methods and more specifically to systems and methods for providing an alert when an article or asset is tampered with.
  • Tracking the progress of a container does not necessarily ensure that the article itself has not been damaged, corrupted, infiltrated, tampered with, or replaced, prior to arriving at its final destination.
  • the ability to continuously monitor the physical condition of an article or shipping container is as important as tracking its location. This is especially important if the article being shipped contains special nuclear material, which could potentially be used by a terrorist group to construct an improvised explosive device or a dirty bomb.
  • Leakage of any material (liquid, gas or solid) from a shipping container is also a concern if the material is corrosive, caustic, radioactive or otherwise harmful to the surrounding environment or public.
  • Monitoring the leakage of a material, especially a hazardous material, from a container can help prevent an uncontrolled spill and the associated environmental damage and cleanup expense.
  • U.S. patent number 7,274,289 titled “System and Device for Detecting Object Tampering” describes a pattern of individual, insulated conductors that detects tampering by a change in continuity of a single conductor that is discovered by a sensor, which then communicates the event via a signal.
  • U.S. patent number 7,646,299 titled “Anti-Tampering Security Material” describes a woven cloth having a fused conductor and accelerometer that detects tampering by a change in voltage and acceleration discovered by a sensor that communicates the event via a signal.
  • Electromagnetic interference or "EMI” comes from electronic devices and may be harmful to sensitive equipment and humans.
  • a system for detecting if an article is being tampered with includes a covering made of a substrate that is coated with a layer of an electrically conductive material that forms an electrically conductive surface having an electrical resistance.
  • the covering is configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of the electrically conductive surface of the covering.
  • a sensing device is affixed to the electrically conductive surface of the covering and the sensing device monitors the condition of the covering by producing a signal that is indicative of the electrical resistance of the electrically conductive surface of the covering.
  • a measured electrical resistance that differs from a nominal electrical resistance is indicative of a covering that is being tampered with and an alert is communicated to an observer.
  • a covering made of a substrate is coated with a layer of an electrically conductive material and forms an electrically conductive surface that has an electrical resistance is affixed around an article.
  • the covering is configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of the covering.
  • an analog voltage value (VG) is produced with a sensing device that is affixed to the electrically conductive surface of the covering.
  • the analog voltage value (VG) is converted into a digital voltage value (VG) with a data acquisition system.
  • the measured resistance (Rx) is compared to a known, nominal resistance (R nom i na i) with the monitoring system.
  • an alert is generated with a signaling means if the measured resistance (Rx) is greater than the known, nominal resistance (R nom i na i).
  • Figure 1 is a schematic illustration of a conductive fabric seal device in accordance with an example of the present disclosure
  • Figure 2 is an illustration of an example of a fabric substrate portion of a covering
  • Figure 3 is an illustration of an example of a coated fabric substrate portion of a covering
  • Figure 4 is an illustration of another example of a coated fabric substrate portion of a covering
  • Figure 5 is an illustration of an example of a covering affixed to an article with a fastening means
  • Figure 6 is an illustration of an example of a covering affixed to a container with a fastening means
  • Figure 7 is an illustration of an example of a covering affixed to a support with a fastening means
  • Figure 8 is an illustration of an example of a covering affixed to a floor with a fastening means
  • Figure 9 is an illustration of a sensing device in accordance with an example of the present disclosure.
  • Figure 10 is an illustration of a sensing device in accordance with another example of the present disclosure.
  • Figure 11 is an illustration of an example of a covering having a rectangular pattern of measurement points
  • Figure 12 is an illustration of an example of a covering having a cross pattern of measurement points;
  • Figure 13 is an illustration of an example of a covering having a peripheral pattern of measurement points;
  • Figure 14 is an illustration of an example of a covering having a random pattern of measurement points;
  • Figure 15 is an illustration of an example of a sensing device with multiplexor circuitry;
  • Figure 16 is a schematic illustration of several multiplexers arranged in a parallel configuration
  • Figure 17 is a highly schematic illustration of a conductive fabric seal device in accordance with an example of the present disclosure
  • Figure 18 is an illustration of a monitoring device in accordance with an example of the present disclosure.
  • Figure 19 is a schematic illustration of a method for monitoring the condition of an article in accordance with an example of the present disclosure.
  • an important asset or an article 100 may be unpackaged, or packaged within a container 102 such as a box, a drum, or a crate, during shipping and storage.
  • a tamper detection system 104 broadly includes a covering 106, a sensing device 108, a data acquisition system 110, and a monitoring system 112. Each element of the tamper detection system 104 will now be discussed in greater detail.
  • the covering 106 includes a substrate 114 that is coated with an electrically conductive material 116 in one or more layers. Once coated, the substrate 106 becomes metallized, thus forming a single, electrical conductor having an electrical resistance that can be measured and monitored for change.
  • the substrate 114 is comprised of individual fibers 118 that are made of an electrically insulative material.
  • the fibers 118 are arranged in a woven (shown), unwoven, matt, or other arrangement.
  • the fibers 118 must be strong, yet flexible, to allow the covering 106 to conform to the shape of the article 100 without experiencing any tearing or ripping damage during installation.
  • fibers 118 made of a synthetic material (e.g., nylon) or a natural material (e.g., silk, glass fiber) may be used to form the substrate 114.
  • the substrate 114 is coated with one or more layers of the electrically conductive material 116.
  • the layers of electrically conductive material 116 forms an electrically conductive surface 120 having an electrical resistance that can be measured and monitored for changes. A change in electrical resistance is indicative of a covering 106 that is being tampered with.
  • Electrically conductive materials such as copper, nickel, silver, gold, brass, aluminum, or other conductive materials may be used as the electrically conductive material xx.
  • the electrically conductive material 116 may be applied to a single side ( Figure 3) or both sides ( Figure 4) of the substrate 114.
  • the layer of electrically conductive material 116 may be applied to the substrate 114 using known coating methods such as chemical vapor deposition (CVD), electron beam physical vapor deposition (EBPVD), autocatalytic (electroless), electroplating, vacuum deposition, ion plating, sputtering, plasma spray, and electroless nickel plating for example.
  • CVD chemical vapor deposition
  • EBPVD electron beam physical vapor deposition
  • autocatalytic electroplating
  • vacuum deposition ion plating
  • sputtering sputtering
  • plasma spray electroless nickel plating
  • individual particles 122 form the layer of electrically conductive material 116 on the substrate 114.
  • the particles 122 generally abut one another at their peripheries, but may also overlap one another as shown. In some areas, a gap 124 may be formed between adjacent particles 122 as shown. The gap 124 is insignificant, because an electrical conduction path is enabled through the particles 122 surrounding the gap 124.
  • the particle 122 distribution density is controlled by the particle 122 size, the coating method used and the amount of time the substrate 114 is exposed during the coating process. Longer coating times will generally produce a denser, thicker, layer of electrically conductive material 116.
  • the covering 106 is configured to at least partially encapsulate an article 100 such that the article 100 cannot be tampered with, without changing the electrical resistance of the covering 106. In some examples, the covering 106 at least partially encapsulates the article 100 and in other examples, the covering 106 completely encapsulates the article 100. In effect, the covering 106 creates a shield, a veil, barrier, or a cloak around the article 100. In some examples, the covering 106 protects the article 100 from electromagnetic interference "EMI" when it is installed around the article 100.
  • EMI electromagnetic interference
  • the covering may include fastening means 126 for securing the covering 106 to the article 100 so that the article 100 cannot be tampered with, without changing the electrical resistance of the covering 106.
  • fastening means 126 such as a draw string, a metallized hook and loop fastener, electrically conductive glue, a mechanical fastener, a lock, heat shrink, or a compression fitting may be used.
  • the covering 106 is attached with the fastening means 126 to an article 100.
  • the covering 106 is attached with the fastening means 126, such as a compression fitting, to a container 102 housing an article 100.
  • the covering 106 is attached with the fastening means 126 to a platform 128 (e.g., pallet) that supports the article 100.
  • the covering 106 is attached with the fastening means 126 to a portion of flooring 130 that supports the article 100.
  • the fastening means 126 may be a one-time use device, which must be destructively removed, or it may be a reusable device, which may be nondestructive ly removed by authorized personnel. Locking devices 132 that utilize physical keys or electronic keys would function in this application.
  • a sensing device 108 determines the condition of the covering 106 by producing a signal that is indicative of the electrical resistance of the electrically conductive surface 120.
  • the sensing device 108 includes a Wheatstone bridge circuit 134 having a power supply 136 (e.g. 9Volts, 12Volts, 120Volts, 220Volts, etc .), three known resistance legs Ri, R 2 , R 3 , and a measured resistance leg Rx.
  • the voltage VG across the measured resistance leg Rx of the circuit will vary in proportion to the resistance measured across the leg Rx. As the electrical resistance of the electrically conductive surface 120 increases, the measured voltage VG will decrease.
  • a measuring cable 138 electrically connects a first end 140 of the measured resistance leg R x to a measuring point 142 on the electrically conductive surface 120.
  • a common cable 144 electrically connects a second end 146 of the measured resistance leg Rx to a common point 148 on the electrically conductive surface 120.
  • the common point 148 is located at a different location on the electrically conductive surface than the measuring point 142.
  • the area of the electrically conductive surface 120 disposed between the measuring point 142 and the common point 148 has an electrical resistance that is measurable and that is indicative of the condition of the electrically conductive surface 120 in that area. This area is illustrated in the figure as a phantom resistor.
  • a measured resistance R x that is indicative of a baseline electrically conductive surface 120 will be lower than a measured resistance R x of an electrically conductive surface 120 that is soaked with a liquid, compromised, torn, ripped, or otherwise damaged.
  • the cables 138, 144 are made of an electrically conductive material and may be permanently attached or removably attached to the electrically conductive surface 120. Attachment means 150 such as soldering with silver, or gold materials or the like may be used to destructively attach the cables 138, 144 to the electrically conductive surface 120. Patient health monitoring cables 138, 144 or lead wires, are well known in the healthcare industry, and may be used to nondestructive ly attach the cables 138, 144 to the electrically conductive surface 120 through electrodes 152.
  • the cables 138, 144 may also be physically integrated with the covering 106 as illustrated in Figure 10.
  • the cables 138, 144 can be fabricated out of the same material as the covering as described above and may be sewn, adhered, stapled, or otherwise attached to the covering 106.
  • a two layered structure is formed when the cables 138, 144 are integrated into the covering 106. This configuration is compact and requires fewer components to assemble in the field, thus improving manufacturing and installation efficiencies.
  • the electrodes 152 are also made of an electrically conductive material and may be destructively attached or nondestructively attached to the electrically conductive surface 120.
  • Attachment means 150 such as soldering with silver, or gold materials or the like may be used to permanently attach the electrodes 152 to the electrically conductive surface 120.
  • Adhesive backed electrodes 152 are typically used in the healthcare industry, and these may be used in this particular application as well.
  • Electrocardiography (ECG) electrodes 152 are relatively inexpensive and contain a protruding stud that cooperates with a complimentary socket in the cables 138, 144 to make an electrically conductive connection. This configuration forms an attachment and detachment mechanism, while ensuring that electrical conductivity exists between the components.
  • An exemplary electrode 152 of this type is described in U.S. Patent Application Publication 2012/0196474, Serial Number 13/443,096, and is included herein by reference.
  • a plurality of measuring points 142A, 142B, ...,142N increases the area that can effectively be measured by the sensing device 108.
  • a rectangular pattern 154 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 11
  • a cross pattern 156 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 12.
  • a peripheral pattern 158 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 13.
  • a random pattern 160 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 14.
  • a multiplexer 162 is electrically coupled between a plurality of measuring points 142 (inputs) and the first end 140 (output) of the measured resistance leg Rx of the Wheatstone bridge circuit 134. See Figure 15 for a more detailed illustration of this particular configuration.
  • the multiplexer 162 alternately selects a single measuring point 142 (input), from the plurality of measuring points 142A-142N (inputs), and connects that single point 142 to the first leg 140 of the measured resistance Rx.
  • individual multiplexers 162 may be connected together in parallel to increase the number of measuring points 142 (inputs) that may be monitored. See Figure 16 for an example of a configuration having five multiplexers and sixteen monitoring points. Electrical connections between the plurality of measuring points 142A-142N and the multiplexers 162 are made with cables 138 and electrodes 152 as described above.
  • the multiplexer 162 electrically connects exactly one of the measuring points 142 to the first end 140 of the measured resistance leg Rx of said Wheatstone bridge circuit 134 at a time.
  • the multiplexer 162 can alternate the connection to each of the plurality of measuring points 142A-142N either sequentially, according to a pattern, or purely at random. Please note that there is still only one common point 148, which is directly connected to the second end 146 of the measured resistance leg Rx of said Wheatstone bridge circuit 134.
  • the analog voltage signals (VQ) are sent to a data acquisition system 110 for processing as schematically illustrated in Figure 17.
  • the data acquisition system 110 includes a microcontroller 164, which operates the sensing device 108.
  • ADC analog to digital converter
  • the digital voltage value (VG) is then stored in a memory device 168.
  • the memory device 168 may include nonvolatile memory (e.g., memory cards, flash drives, solid-state devices, ROM/PROM/EPROM/EEPROM, etc.), or volatile memory (e.g., RAM/DRAM, etc.) for example.
  • the value is sent to a monitoring system 112 for processing.
  • Individual voltage values (VG), or multiple voltage values (VG) may be sent to the montoring system 112 in real time or according to a schedule. For example, stored values may be sent at intervals such as once a second, once a minute, once an hour, or once a day. Other intervals are also contemplated.
  • the digital voltage values (VG) are sent to the monitoring system 112 via a communication means 170.
  • the communication means 170 include either wired or wireless devices and methods.
  • Wireless communication means 170 such as radio, microwave, visible light, sonic or electromagnetic induction and the like may be used.
  • Wired communication means such as telephone networks, cable networks, internet networks and the like may also be used.
  • the digital voltage values (VG) are sent via the communication means 170 in either unencrypted format or encrypted format for improved security.
  • VG digital voltage value
  • R x (R 2 *R 3 + R 3 * (Ri+R 2 )V G /V M )/ (R (Ri+R 2 )*V G / V IN )
  • the calculated resistance (R x ) for a specific measuring point 142 is then compared to the known, nominal, resistance (R n0m i na i) for that same measuring point 142. If the measured and nominal resistance values are equal to one another, or within an appropriate tolerance, this is indicative of the covering 106 having a condition that is normal and not tampered with. In this particular example, no alert is generated. If, however, the measured and nominal resistance values are not equal to one another, or within a certain tolerance (e.g. +/- 0.5%, +/- 1.0%, +/- >1%), this is indicative of the covering 106 having a condition that is tampered with and not normal. In this particular example, an alert is generated. Note that the calculated resistance will change if the covering 106 is subjected to ripping, tearing, etc ., as discussed earlier, as well as during leakage of the article itself (liquid, gas or solid).
  • the monitoring system 112 includes a readable medium 172 that has stored on it a series of preprogrammed instructions that, when executed, cause a processor 174 to make the (Rx) calculations and comparisons described immediately above.
  • the readable medium 172 also stores the (R x ) values for future review and analysis.
  • a "computer-readable medium,” “machine -readable medium,” “propagated-signal” medium, and/or “signal-bearing medium” may comprise a non-transitory readable medium 172 that contains or stores software for use by or in connection with an instruction executable system, apparatus, device, or processor 174.
  • the readable medium 172 may selectively be, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, device, or propagation medium.
  • a non-exhaustive list of examples of a readable medium 172 would include: an electrical connection having one or more wires, a portable magnetic or optical disk, a volatile memory such as a Random Access Memory (RAM), a Read- Only Memory (ROM), an Erasable Programmable Read-Only Memory (EPROM or Flash memory), or an optical fiber.
  • a readable medium 172 may also include a tangible medium upon which software is printed, as the software may be electronically stored as an image or in another format (e.g., through an optical scan), then compiled, and/or interpreted or otherwise processed. The processed medium may then be stored in a computer and/or machine memory.
  • the monitoring system 112 may be sited locally or remotely from the asset or article 100.
  • the monitoring system 112 may monitor a single or a plurality of articles 100.
  • the monitoring system may include a signaling means 176 to alert an observer if the (Rx) value is indicative of the covering 106 having a condition that is tampered with and not normal.
  • Signaling means 176 such as one or more of a wired or wireless electronic alert (e.g., email, fax, page, text message, etc...), an audible alert, or a visible alert may be used to signal an observer.
  • the monitoring system 112 may be physically located in mobile cell phones, wireless phones, personal digital assistants, two-way pagers, smartphones, portable computers, tablets, personal computers, a laptop computer, and other devices, for example.
  • the monitoring system 112 may also exhibit on a display device 178 an article's 100 location on a map, as determined from a Global Positioning Satellite, with a status indicator 180 of its current condition.
  • the status indicator 180 may be displayed as a green colored icon if the article 100 is in a normal and not tampered with condition, and the status indicator 180 may change to a red colored icon if the article has a condition that is tampered with and not normal. See Figure 18 for examples of such displays 178.
  • a schematic representation of a method 1000 for monitoring the condition of an article is schematically illustrated in Figure 19.
  • conditions such as breakage, tampering, leakage of material, etc... may be monitored.
  • a covering 106 is affixed around an article 100 to be monitored with fastening means 126.
  • a sensing device 108 which is affixed to the covering 106 produces an analog voltage value (VG).
  • the measured resistance (Rx) is calculated, it is compared to a known, nominal resistance (R n0 minai) as represented by step 1005. If the measured resistance (Rx) is not equal to the known, nominal resistance (R n0 minai), within a certain tolerance (e.g. +/- 0.5%, +/- 1.0%, +/- >1%), then signaling means generates an alert as represented in final step 1006. Note that this method is repeated for each of the one or more measuring points 142 and according to a schedule (e.g., continuous, hourly, daily, etc).
  • a schedule e.g., continuous, hourly, daily, etc.

Abstract

Disclosed are several examples of a system and method for detecting if an article is being tampered with. Included is a covering made of a substrate that is coated with a layer of an electrically conductive material that forms an electrically conductive surface having an electrical resistance. The covering is configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of the electrically conductive surface of the covering. A sensing device is affixed to the electrically conductive surface of the covering and the sensing device monitors the condition of the covering by producing a signal that is indicative of the electrical resistance of the electrically conductive surface of the covering. A measured electrical resistance that differs from a nominal electrical resistance is indicative of a covering that is being tampered with and an alert is communicated to an observer.

Description

TITLE
Conductive Fabric Seal
CROSS-REFERENCE TO RELATED APPLICATIONS.
[0001] This international application claims priority to U.S. patent application serial number 13/832,093, filed 15-March-2013 (15.03.2013), which is hereby incorporated by reference in its entirety.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH AND
DEVELOPMENT.
[0002] This invention was made with government support under Contract No. DE-AC05- 00OR22725 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
THE NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT
[0003] None.
BACKGROUND OF THE INVENTION
1. Field of the Invention
[0004] The present disclosure relates to security systems and methods and more specifically to systems and methods for providing an alert when an article or asset is tampered with.
2. Description of the Related Art
[0005] Each year, millions of articles are shipped in containers around the world via land, sea, and air transport modes. A container's time of arrival and time of departure at ports, customs, freight forwarders, and truckers, are typically tracked as the container progresses from its origin to its final destination. The tracking systems may include multiple, disparate systems, or a coordinated system as described in U.S. patent application serial number 13/415,416, filed March 8, 2012, and titled "Associative Tracking for Loosely-Coupled Supply Chain Networks", which is incorporated herein by reference in its entirety.
[0006] Tracking the progress of a container does not necessarily ensure that the article itself has not been damaged, corrupted, infiltrated, tampered with, or replaced, prior to arriving at its final destination. The ability to continuously monitor the physical condition of an article or shipping container is as important as tracking its location. This is especially important if the article being shipped contains special nuclear material, which could potentially be used by a terrorist group to construct an improvised explosive device or a dirty bomb.
[0007] Leakage of any material (liquid, gas or solid) from a shipping container is also a concern if the material is corrosive, caustic, radioactive or otherwise harmful to the surrounding environment or public. Monitoring the leakage of a material, especially a hazardous material, from a container can help prevent an uncontrolled spill and the associated environmental damage and cleanup expense.
[0008] U.S. patent number 7,274,289, titled "System and Device for Detecting Object Tampering", describes a pattern of individual, insulated conductors that detects tampering by a change in continuity of a single conductor that is discovered by a sensor, which then communicates the event via a signal. [0009] U.S. patent number 7,646,299, titled "Anti-Tampering Security Material", describes a woven cloth having a fused conductor and accelerometer that detects tampering by a change in voltage and acceleration discovered by a sensor that communicates the event via a signal.
[0010] Electromagnetic interference or "EMI" comes from electronic devices and may be harmful to sensitive equipment and humans. A flexible substrate coated with a metallized coating, and manufactured by Swift Textile Metalizing, LLC of Bloomfield, Connecticut, U.S.A. 06002, protects sensitive equipment from the dangerous effects of EMI.
[0011] Despite the teachings provided by the prior art, further improvements to monitoring the physical condition of assets, items, articles, packages, and containers, and alerting personnel of a tampering condition are necessary.
BRIEF SUMMARY OF THE INVENTION
[0012] Disclosed are several examples of a system for detecting if an article is being tampered with. Included in the system is a covering made of a substrate that is coated with a layer of an electrically conductive material that forms an electrically conductive surface having an electrical resistance. The covering is configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of the electrically conductive surface of the covering. A sensing device is affixed to the electrically conductive surface of the covering and the sensing device monitors the condition of the covering by producing a signal that is indicative of the electrical resistance of the electrically conductive surface of the covering. A measured electrical resistance that differs from a nominal electrical resistance is indicative of a covering that is being tampered with and an alert is communicated to an observer. [0013] Also disclosed are methods for monitoring the condition of an article. In a first step, a covering made of a substrate is coated with a layer of an electrically conductive material and forms an electrically conductive surface that has an electrical resistance is affixed around an article. The covering is configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of the covering. In a next step, an analog voltage value (VG) is produced with a sensing device that is affixed to the electrically conductive surface of the covering. In the next step, the analog voltage value (VG) is converted into a digital voltage value (VG) with a data acquisition system. In the next step, a measured resistance Rx is calculated from the digital voltage value (VG) according to the equation Rx = (R2*R3 + R3* (Ri+R2)VG/VIN )/ (Ri- (Ri+R2)*VG/ VIN) with a monitoring system. In the next step, the measured resistance (Rx) is compared to a known, nominal resistance (Rnominai) with the monitoring system. In a final step, an alert is generated with a signaling means if the measured resistance (Rx) is greater than the known, nominal resistance (Rnominai).
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0014] The present apparatus and method may be better understood with reference to the following drawings and description. Non-limiting and non-exhaustive descriptions are described with reference to the following drawings. The elements in the figures are not necessarily to scale, emphasis instead being placed upon illustrating principles. In the figures, like referenced numerals may refer to like parts throughout the different figures unless otherwise specified.
[0015] Figure 1 is a schematic illustration of a conductive fabric seal device in accordance with an example of the present disclosure;
[0016] Figure 2 is an illustration of an example of a fabric substrate portion of a covering; [0017] Figure 3 is an illustration of an example of a coated fabric substrate portion of a covering;
[0018] Figure 4 is an illustration of another example of a coated fabric substrate portion of a covering;
[0019] Figure 5 is an illustration of an example of a covering affixed to an article with a fastening means;
[0020] Figure 6 is an illustration of an example of a covering affixed to a container with a fastening means;
[0021] Figure 7 is an illustration of an example of a covering affixed to a support with a fastening means;
[0022] Figure 8 is an illustration of an example of a covering affixed to a floor with a fastening means;
[0023] Figure 9 is an illustration of a sensing device in accordance with an example of the present disclosure;
[0024] Figure 10 is an illustration of a sensing device in accordance with another example of the present disclosure;
[0025] Figure 11 is an illustration of an example of a covering having a rectangular pattern of measurement points;
[0026] Figure 12 is an illustration of an example of a covering having a cross pattern of measurement points; [0027] Figure 13 is an illustration of an example of a covering having a peripheral pattern of measurement points;
[0028] Figure 14 is an illustration of an example of a covering having a random pattern of measurement points; [0029] Figure 15 is an illustration of an example of a sensing device with multiplexor circuitry;
[0030] Figure 16 is a schematic illustration of several multiplexers arranged in a parallel configuration;
[0031] Figure 17 is a highly schematic illustration of a conductive fabric seal device in accordance with an example of the present disclosure; [0032] Figure 18 is an illustration of a monitoring device in accordance with an example of the present disclosure; and
[0033] Figure 19 is a schematic illustration of a method for monitoring the condition of an article in accordance with an example of the present disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0034] Referring first to Figure 1, an important asset or an article 100 may be unpackaged, or packaged within a container 102 such as a box, a drum, or a crate, during shipping and storage. A tamper detection system 104 broadly includes a covering 106, a sensing device 108, a data acquisition system 110, and a monitoring system 112. Each element of the tamper detection system 104 will now be discussed in greater detail. [0035] With reference now to Figures 2-4, the covering 106 includes a substrate 114 that is coated with an electrically conductive material 116 in one or more layers. Once coated, the substrate 106 becomes metallized, thus forming a single, electrical conductor having an electrical resistance that can be measured and monitored for change. [0036] The substrate 114 is comprised of individual fibers 118 that are made of an electrically insulative material. The fibers 118 are arranged in a woven (shown), unwoven, matt, or other arrangement. The fibers 118 must be strong, yet flexible, to allow the covering 106 to conform to the shape of the article 100 without experiencing any tearing or ripping damage during installation. For example, fibers 118 made of a synthetic material (e.g., nylon) or a natural material (e.g., silk, glass fiber) may be used to form the substrate 114.
[0037] Once the substrate 114 is formed, it is coated with one or more layers of the electrically conductive material 116. The layers of electrically conductive material 116 forms an electrically conductive surface 120 having an electrical resistance that can be measured and monitored for changes. A change in electrical resistance is indicative of a covering 106 that is being tampered with. Electrically conductive materials such as copper, nickel, silver, gold, brass, aluminum, or other conductive materials may be used as the electrically conductive material xx. The electrically conductive material 116 may be applied to a single side (Figure 3) or both sides (Figure 4) of the substrate 114.
[0038] The layer of electrically conductive material 116 may be applied to the substrate 114 using known coating methods such as chemical vapor deposition (CVD), electron beam physical vapor deposition (EBPVD), autocatalytic (electroless), electroplating, vacuum deposition, ion plating, sputtering, plasma spray, and electroless nickel plating for example. Other coating methods that can deposit electrically conductive material 116 to a nonconductive substrate 114 may also be used.
[0039] As shown in Figures 3-4, individual particles 122 form the layer of electrically conductive material 116 on the substrate 114. The particles 122 generally abut one another at their peripheries, but may also overlap one another as shown. In some areas, a gap 124 may be formed between adjacent particles 122 as shown. The gap 124 is insignificant, because an electrical conduction path is enabled through the particles 122 surrounding the gap 124. The particle 122 distribution density is controlled by the particle 122 size, the coating method used and the amount of time the substrate 114 is exposed during the coating process. Longer coating times will generally produce a denser, thicker, layer of electrically conductive material 116.
[0040] The covering 106 is configured to at least partially encapsulate an article 100 such that the article 100 cannot be tampered with, without changing the electrical resistance of the covering 106. In some examples, the covering 106 at least partially encapsulates the article 100 and in other examples, the covering 106 completely encapsulates the article 100. In effect, the covering 106 creates a shield, a veil, barrier, or a cloak around the article 100. In some examples, the covering 106 protects the article 100 from electromagnetic interference "EMI" when it is installed around the article 100.
[0041] The covering may include fastening means 126 for securing the covering 106 to the article 100 so that the article 100 cannot be tampered with, without changing the electrical resistance of the covering 106. As illustrated in Figures 5-8, fastening means 126 such as a draw string, a metallized hook and loop fastener, electrically conductive glue, a mechanical fastener, a lock, heat shrink, or a compression fitting may be used. In the example of Figure 5, the covering 106 is attached with the fastening means 126 to an article 100. In the example of Figure 6, the covering 106 is attached with the fastening means 126, such as a compression fitting, to a container 102 housing an article 100. In the example of Figure 7, the covering 106 is attached with the fastening means 126 to a platform 128 (e.g., pallet) that supports the article 100. In the example of Figure 8, the covering 106 is attached with the fastening means 126 to a portion of flooring 130 that supports the article 100. The fastening means 126 may be a one-time use device, which must be destructively removed, or it may be a reusable device, which may be nondestructive ly removed by authorized personnel. Locking devices 132 that utilize physical keys or electronic keys would function in this application.
[0042] A sensing device 108, as illustrated in Figure 9, determines the condition of the covering 106 by producing a signal that is indicative of the electrical resistance of the electrically conductive surface 120. The sensing device 108 includes a Wheatstone bridge circuit 134 having a power supply 136 (e.g. 9Volts, 12Volts, 120Volts, 220Volts, etc .), three known resistance legs Ri, R2, R3, and a measured resistance leg Rx. The voltage VG across the measured resistance leg Rx of the circuit will vary in proportion to the resistance measured across the leg Rx. As the electrical resistance of the electrically conductive surface 120 increases, the measured voltage VG will decrease.
[0043] A measuring cable 138 electrically connects a first end 140 of the measured resistance leg Rx to a measuring point 142 on the electrically conductive surface 120. A common cable 144 electrically connects a second end 146 of the measured resistance leg Rx to a common point 148 on the electrically conductive surface 120. Note that the common point 148 is located at a different location on the electrically conductive surface than the measuring point 142. The area of the electrically conductive surface 120 disposed between the measuring point 142 and the common point 148 has an electrical resistance that is measurable and that is indicative of the condition of the electrically conductive surface 120 in that area. This area is illustrated in the figure as a phantom resistor. For example, a measured resistance Rx that is indicative of a baseline electrically conductive surface 120 will be lower than a measured resistance Rx of an electrically conductive surface 120 that is soaked with a liquid, compromised, torn, ripped, or otherwise damaged.
[0044] The cables 138, 144 are made of an electrically conductive material and may be permanently attached or removably attached to the electrically conductive surface 120. Attachment means 150 such as soldering with silver, or gold materials or the like may be used to destructively attach the cables 138, 144 to the electrically conductive surface 120. Patient health monitoring cables 138, 144 or lead wires, are well known in the healthcare industry, and may be used to nondestructive ly attach the cables 138, 144 to the electrically conductive surface 120 through electrodes 152.
[0045] The cables 138, 144 may also be physically integrated with the covering 106 as illustrated in Figure 10. In this example, the cables 138, 144 can be fabricated out of the same material as the covering as described above and may be sewn, adhered, stapled, or otherwise attached to the covering 106. A two layered structure is formed when the cables 138, 144 are integrated into the covering 106. This configuration is compact and requires fewer components to assemble in the field, thus improving manufacturing and installation efficiencies. [0046] The electrodes 152 are also made of an electrically conductive material and may be destructively attached or nondestructively attached to the electrically conductive surface 120. Attachment means 150 such as soldering with silver, or gold materials or the like may be used to permanently attach the electrodes 152 to the electrically conductive surface 120. Adhesive backed electrodes 152 are typically used in the healthcare industry, and these may be used in this particular application as well.
[0047] Electrocardiography (ECG) electrodes 152 are relatively inexpensive and contain a protruding stud that cooperates with a complimentary socket in the cables 138, 144 to make an electrically conductive connection. This configuration forms an attachment and detachment mechanism, while ensuring that electrical conductivity exists between the components. An exemplary electrode 152 of this type is described in U.S. Patent Application Publication 2012/0196474, Serial Number 13/443,096, and is included herein by reference.
[0048] While a single measuring point 142 will detect tampering that occurs proximate to the area of the measuring point 142 and the common point 148, a plurality of measuring points 142A, 142B, ...,142N increases the area that can effectively be measured by the sensing device 108. For example, a rectangular pattern 154 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 11, a cross pattern 156 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 12. A peripheral pattern 158 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 13. A random pattern 160 of measuring points 142 may extend across the electrically conductive surface 120 as shown in Figure 14. The pattern examples illustrated are merely exemplary, not considered to be exhaustive, and other patterns and combinations of patterns are also contemplated. Covering 106 size, shape and monitoring accuracy will determine the pattern size and density. [0049] In order to monitor a plurality of measuring points 142 with the single, Wheatstone bridge circuit 134, a multiplexer 162 is electrically coupled between a plurality of measuring points 142 (inputs) and the first end 140 (output) of the measured resistance leg Rx of the Wheatstone bridge circuit 134. See Figure 15 for a more detailed illustration of this particular configuration. The multiplexer 162 alternately selects a single measuring point 142 (input), from the plurality of measuring points 142A-142N (inputs), and connects that single point 142 to the first leg 140 of the measured resistance Rx. Several, individual multiplexers 162 may be connected together in parallel to increase the number of measuring points 142 (inputs) that may be monitored. See Figure 16 for an example of a configuration having five multiplexers and sixteen monitoring points. Electrical connections between the plurality of measuring points 142A-142N and the multiplexers 162 are made with cables 138 and electrodes 152 as described above.
[0050] In operation, the multiplexer 162 electrically connects exactly one of the measuring points 142 to the first end 140 of the measured resistance leg Rx of said Wheatstone bridge circuit 134 at a time. The multiplexer 162 can alternate the connection to each of the plurality of measuring points 142A-142N either sequentially, according to a pattern, or purely at random. Please note that there is still only one common point 148, which is directly connected to the second end 146 of the measured resistance leg Rx of said Wheatstone bridge circuit 134.
[0051] The analog voltage signals (VQ) are sent to a data acquisition system 110 for processing as schematically illustrated in Figure 17. The data acquisition system 110 includes a microcontroller 164, which operates the sensing device 108. Also included is an analog to digital converter (ADC) 166, which converts the analog voltage (VQ) to a digital value that is indicative of the voltage (VQ) for a particular measuring point 142 at a specific time. The digital voltage value (VG) is then stored in a memory device 168. The memory device 168 may include nonvolatile memory (e.g., memory cards, flash drives, solid-state devices, ROM/PROM/EPROM/EEPROM, etc.), or volatile memory (e.g., RAM/DRAM, etc.) for example.
[0052] Once the digital voltage value (VG) is stored, the value is sent to a monitoring system 112 for processing. Individual voltage values (VG), or multiple voltage values (VG) may be sent to the montoring system 112 in real time or according to a schedule. For example, stored values may be sent at intervals such as once a second, once a minute, once an hour, or once a day. Other intervals are also contemplated.
[0053] The digital voltage values (VG) are sent to the monitoring system 112 via a communication means 170. The communication means 170 include either wired or wireless devices and methods. Wireless communication means 170 such as radio, microwave, visible light, sonic or electromagnetic induction and the like may be used. Wired communication means such as telephone networks, cable networks, internet networks and the like may also be used. The digital voltage values (VG) are sent via the communication means 170 in either unencrypted format or encrypted format for improved security.
[0054] Once a digital voltage value (VG) arrives at the monitoring system 112, the value is used to calculate the measured resistance (Rx), between the measuring point 142 and the common point 148, according to the following equation.
Rx = (R2*R3 + R3* (Ri+R2)VG/VM )/ (R (Ri+R2)*VG/ VIN)
[0055] The calculated resistance (Rx) for a specific measuring point 142 is then compared to the known, nominal, resistance (Rn0minai) for that same measuring point 142. If the measured and nominal resistance values are equal to one another, or within an appropriate tolerance, this is indicative of the covering 106 having a condition that is normal and not tampered with. In this particular example, no alert is generated. If, however, the measured and nominal resistance values are not equal to one another, or within a certain tolerance (e.g. +/- 0.5%, +/- 1.0%, +/- >1%), this is indicative of the covering 106 having a condition that is tampered with and not normal. In this particular example, an alert is generated. Note that the calculated resistance will change if the covering 106 is subjected to ripping, tearing, etc ., as discussed earlier, as well as during leakage of the article itself (liquid, gas or solid).
[0056] The monitoring system 112 includes a readable medium 172 that has stored on it a series of preprogrammed instructions that, when executed, cause a processor 174 to make the (Rx) calculations and comparisons described immediately above. The readable medium 172 also stores the (Rx) values for future review and analysis.
[0057] A "computer-readable medium," "machine -readable medium," "propagated-signal" medium, and/or "signal-bearing medium" may comprise a non-transitory readable medium 172 that contains or stores software for use by or in connection with an instruction executable system, apparatus, device, or processor 174. The readable medium 172 may selectively be, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, device, or propagation medium. A non-exhaustive list of examples of a readable medium 172 would include: an electrical connection having one or more wires, a portable magnetic or optical disk, a volatile memory such as a Random Access Memory (RAM), a Read- Only Memory (ROM), an Erasable Programmable Read-Only Memory (EPROM or Flash memory), or an optical fiber. A readable medium 172 may also include a tangible medium upon which software is printed, as the software may be electronically stored as an image or in another format (e.g., through an optical scan), then compiled, and/or interpreted or otherwise processed. The processed medium may then be stored in a computer and/or machine memory.
[0058] As illustrated in Figure 17, the monitoring system 112 may be sited locally or remotely from the asset or article 100. The monitoring system 112 may monitor a single or a plurality of articles 100. The monitoring system may include a signaling means 176 to alert an observer if the (Rx) value is indicative of the covering 106 having a condition that is tampered with and not normal. Signaling means 176 such as one or more of a wired or wireless electronic alert (e.g., email, fax, page, text message, etc...), an audible alert, or a visible alert may be used to signal an observer. [0059] The monitoring system 112 may be physically located in mobile cell phones, wireless phones, personal digital assistants, two-way pagers, smartphones, portable computers, tablets, personal computers, a laptop computer, and other devices, for example.
[0060] The monitoring system 112 may also exhibit on a display device 178 an article's 100 location on a map, as determined from a Global Positioning Satellite, with a status indicator 180 of its current condition. For example, the status indicator 180 may be displayed as a green colored icon if the article 100 is in a normal and not tampered with condition, and the status indicator 180 may change to a red colored icon if the article has a condition that is tampered with and not normal. See Figure 18 for examples of such displays 178.
[0061] A schematic representation of a method 1000 for monitoring the condition of an article is schematically illustrated in Figure 19. In this method, conditions such as breakage, tampering, leakage of material, etc... may be monitored. In a first step, represented by 1001, a covering 106 is affixed around an article 100 to be monitored with fastening means 126. In the next step, represented by 1002, a sensing device 108, which is affixed to the covering 106 produces an analog voltage value (VG). In the next step, represented by 1003, the analog voltage value (VG) is sent to a data acquisition system 110, where it is converted into a digital voltage value (VG). Once converted to a digital value, the voltage (VG) is sent to a monitoring system 112, which calculates a measured resistance Rx according to the equation Rx = (R2*R3 + R3*
Figure imgf000018_0001
)/ (Ri- (RI+R2)*VG/ Vin) as represented by step 1004. Once the measured resistance (Rx) is calculated, it is compared to a known, nominal resistance (Rn0minai) as represented by step 1005. If the measured resistance (Rx) is not equal to the known, nominal resistance (Rn0minai), within a certain tolerance (e.g. +/- 0.5%, +/- 1.0%, +/- >1%), then signaling means generates an alert as represented in final step 1006. Note that this method is repeated for each of the one or more measuring points 142 and according to a schedule (e.g., continuous, hourly, daily, etc...).
[0062] While this disclosure describes and enables several examples of systems and methods for detecting if an article is being tampered with, other examples and applications are contemplated. Accordingly, the invention is intended to embrace those alternatives, modifications, equivalents, and variations as fall within the broad scope of the appended claims. The technology disclosed and claimed herein may be available for licensing in specific fields of use by the assignee of record.

Claims

What is claimed is:
1. A system for monitoring the condition of an article, the system comprising: a covering made of a substrate that is coated with a layer of an electrically conductive material to form an electrically conductive surface that has an electrical resistance, said covering being configured to at least partially encapsulate the article such that the article cannot be tampered with or develop a leak, without modifying the electrical resistance of said covering; a sensing device affixed to the electrically conductive surface of said covering; and wherein said sensing device monitors the condition of the covering by producing a signal that is indicative of the electrical resistance of the electrically conductive surface of said covering.
2. The condition monitoring system of claim 1 wherein said sensing device further
comprises: a Wheatstone bridge circuit having a power supply, a known resistance leg and a measured resistance leg; a measuring cable that electrically connects a first end of the measured resistance leg of said Wheatstone bridge circuit to a measuring point on the electrically conductive surface; a common cable that electrically connects a second end of the measured resistance leg of said Wheatstone bridge circuit to a common point on the electrically conductive surface that is located at a different location on the electrically conductive surface than the measuring point; and wherein said Wheatstone bridge circuit produces an electronic signal that is indicative of the electrical resistance of said electrically conductive surface disposed between the measuring point and the common point.
The condition monitoring system of claim 2 wherein said sensing device further comprises: a multiplexer that is electrically connected to the first end of the resistance leg of said Wheatstone bridge circuit, the multiplexer also being electrically connected to one or more measuring points on the electrically conductive surface by a measuring cable attached to each measuring point; wherein the multiplexer is configured to electrically connect exactly one of the measuring cables to the first end of the resistance leg of said Wheatstone bridge circuit at a time and is able to alternate connections to each of the measuring cables.
The condition monitoring system of claim 3 and further comprising: a data acquisition system electrically connected to the measured leg of said
Wheatstone bridge circuit, said data acquisition system for converting each electronic signal that is indicative of the electrical resistance of said covering between the measuring point and the common point from an analog signal to a digital signal, which is stored on a readable medium.
The condition monitoring system of claim 4 and further comprising: a monitoring system for accepting a digital signal from the data acquisition system and comparing the digital signal to a nominal value that is indicative of a covering that has not been tempered with; and wherein an alert is produced by a signaling means if there is a difference between a digital signal and the nominal value.
6. The condition monitoring system of claim 1 wherein said covering substrate comprises a fabric that is made from a material that is electrically insulative.
7. The condition monitoring system of claim 6 wherein said covering substrate is coated with an electrically conductive metallic material such that said covering is metallized.
8. The tamper detection system of claim 6 wherein said covering substrate is coated with an electrically conductive metallic material on both sides of the substrate such that said covering is metallized.
9. The condition monitoring system of claim 2 wherein said cables are each connected to the electrically conductive surface through an electrode.
10. The condition monitoring system of claim 2 wherein said cables are each integrated with said covering.
11. The condition monitoring system of claim 1 and further comprising fastening means to secure said covering to the article when installed.
12. The condition monitoring system of claim 5 wherein the monitoring system further comprises a non-transitory readable medium, a processor, and a display device.
13. The condition monitoring system of claim 1 wherein said covering protects the article from electromagnetic interference when installed around the article.
14. A method for monitoring the condition of an article comprising the steps of: a. affixing a covering made of a substrate that is coated with a layer of an electrically conductive material and forming an electrically conductive surface that has an electrical resistance, said covering being configured to at least partially encapsulate the article such that the article cannot be tampered with, without modifying the electrical resistance of said covering;
b. producing an analog voltage value (VG) with a sensing device that is affixed to the electrically conductive surface of said covering;
c. converting the analog voltage value (VG) into a digital voltage value (VG) with a data acquisition system;
d. calculating a measured resistance Rx from the digital voltage value (VG)
according to the equation Rx = (R2*R3 + R3* (Ri+R2)VG/Vin )/ (Ri- (Ri+R2)*VG/ Vin) with a monitoring system;
e. comparing the measured resistance (Rx) to a known, nominal resistance (Rn0minai) with the monitoring system; and
f. generating an alert with a signaling means if the measured resistance (Rx) is greater than the known, nominal resistance (Rn0minai).
15. The method of claim 14 wherein the sensing device of step b) includes a Wheatstone bridge circuit and at least one multiplexer.
16. The method of claim 14 wherein the alert generated in step f) includes a color coded icon that is exhibited on a display device and represents the current condition of the article.
17. The method of claim 14 wherein the monitored condition is a leakage of a liquid, a gas, or a solid from the article.
PCT/US2014/018176 2013-03-15 2014-02-25 Conductive fabric seal WO2014149410A1 (en)

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