WO2015071511A1 - Industrial refrigeration system - Google Patents

Industrial refrigeration system Download PDF

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Publication number
WO2015071511A1
WO2015071511A1 PCT/ES2014/070762 ES2014070762W WO2015071511A1 WO 2015071511 A1 WO2015071511 A1 WO 2015071511A1 ES 2014070762 W ES2014070762 W ES 2014070762W WO 2015071511 A1 WO2015071511 A1 WO 2015071511A1
Authority
WO
WIPO (PCT)
Prior art keywords
refrigeration
units
compressor
refrigerant
unit
Prior art date
Application number
PCT/ES2014/070762
Other languages
Spanish (es)
French (fr)
Inventor
Vicente ÁVILA CHILLIDA
Original Assignee
Ávila Chillida Vicente
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from ES201331679A external-priority patent/ES2538306B1/en
Priority claimed from ES201430985A external-priority patent/ES2558026B1/en
Application filed by Ávila Chillida Vicente filed Critical Ávila Chillida Vicente
Priority to EP14861722.8A priority Critical patent/EP3073214A4/en
Publication of WO2015071511A1 publication Critical patent/WO2015071511A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/047Water-cooled condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/06Several compression cycles arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19Pressures
    • F25B2700/193Pressures of the compressor
    • F25B2700/1931Discharge pressures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19Pressures
    • F25B2700/193Pressures of the compressor
    • F25B2700/1933Suction pressures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2115Temperatures of a compressor or the drive means therefor
    • F25B2700/21152Temperatures of a compressor or the drive means therefor at the discharge side of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2116Temperatures of a condenser
    • F25B2700/21163Temperatures of a condenser of the refrigerant at the outlet of the condenser
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21175Temperatures of an evaporator of the refrigerant at the outlet of the evaporator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B6/00Compression machines, plants or systems, with several condenser circuits
    • F25B6/02Compression machines, plants or systems, with several condenser circuits arranged in parallel

Definitions

  • the present invention relates to an industrial refrigeration system comprising a single heat dissipation system connected by a water ring pipe to a series of cooling units. It has application especially in the food, pharmaceutical, medical and funeral industries.
  • the first of these is a cooling system consisting of a central unit from which the entire refrigeration cycle is carried out.
  • These systems have a series of centralized compressors and condensers and of the appropriate size to be able to generate the volume of refrigerators necessary to reach the working conditions in the specified area.
  • the other system consists of having a centralized zone and, in the specific places where a certain temperature is required, the individual refrigeration units are available.
  • the problem with this model is that the coolant performs the entire circuit, causing losses in the system due to communications junctions.
  • the problem comes from the heat generated in the condensers, which heat the same area that is intended to cool.
  • the present invention solves these problems by means of a system formed by individual refrigerant units in which condensation is produced in a system in which heat is evacuated by means of a pipe that leaves the enclosure that is being cooled to reach a heat sink. hot. Heat dissipation is carried out by a water exchange unit, by coolant or by geothermal energy.
  • the present invention relates to an industrial refrigeration system composed of several independent refrigeration units focused on both preservation and freezing, in which each refrigerating unit is installed in a thermally and acoustically insulated furniture.
  • the cooling system comprises a single heat dissipation unit connected by a water ring pipe from which shunts to each of the cooling units come out.
  • Each of the refrigeration units and the heat dissipation unit are equipped with individual electronic control equipment.
  • the refrigeration units comprise two compressors, of alternative and never simultaneous operation, so that it can continue cooling by one of the compressors even if the other compressor is damaged.
  • each refrigeration unit comprises a single inverter compressor, varying the frequency of the compressor's power supply according to the demand for cooling power and maintaining the operation within the optimum operating curve.
  • the refrigeration units comprise a gas / liquid heat exchanger that takes advantage of the return of the refrigerant in the gas phase when it returns from the evaporator to the refrigeration unit towards the inverter compressor to further lower the temperature of the refrigerant leaving the exchanger of condenser heat in liquid phase before it reaches the expansion valve.
  • the individual electronic control units of each of the components are connected to each other and are also connected to a control unit that receives information on the status of all the components of the installation and has the capacity to detect warnings and alarms.
  • FIG. 1 represents a first embodiment of a refrigeration and hydraulic scheme of a refrigeration unit with two compressors.
  • FIG. 2 represents a refrigeration and hydraulic scheme of the cooling system.
  • FIG. 3 represents a second embodiment of a refrigeration and hydraulic scheme of a refrigeration unit (4) with inverter compressor.
  • the present invention relates to an industrial refrigeration system focused on both preservation and freezing, consisting of individual refrigeration units (4), a common dissipation system and a management system for the regulation and control of the elements of both individually as jointly throughout the installation.
  • the application of the system is especially suitable for the food, pharmaceutical, medical and hospitality industries, although it is not exclusive.
  • the refrigerating units (4) are compact units, of horizontal construction under furniture, with function of capturing heat from food.
  • One of the main characteristics that defines the system of the present invention is that the refrigeration units (4) can be incorporated in solidarity in a linear refrigerator cabinet, a showcase or a freezing island.
  • the dissipation system comprises an individual dissipating element (6) common to all the system for indoor or outdoor mounting, with heat dissipation function captured by the different cooling units (4) through the common coolant.
  • the management system for regulation and control is a system composed of a software program and electronic elements with remote management function that is responsible for food safety, energy efficiency control, system alarm management, modes of operation and protection of communication systems.
  • the control system can be given in face-to-face format or in remote format via web, GPRS or standard telephone line.
  • the refrigeration units (4) have redundant 1 +1 systems for capturing feed heat. These are two identical and totally autonomous compressors (7). This redundant system is realized in such a way that the compressors (7) come into operation alternately, one at a time, so that the time of use of both is similar. In the same way, if one of the compressors (7) fails, the operation of the system would not be affected, since the second compressor (7) is available.
  • Each refrigeration unit (4) also has an individual control automaton for the handling, management and communication of each of the elements of the refrigeration unit (4), through its own management software.
  • the global system recognizes each refrigeration unit (4) individually to take control of the management of the entire system.
  • the system has a heat sink element (6), common for all refrigeration units (4), which has, without having been shown in the figures, a heat exchanger, a water inertia tank, and redundant pump recirculation of the closed water circuit.
  • the management of the mode of operation, the management of alarms and the efficiency of the heat sink (6) is carried out by means of proprietary software in an automaton installed in the own furniture of the heat sink (6).
  • the own management system communicates each and every one of the elements of the system independently through a Modbus communications network with an open protocol, in a secure way and protected against external attacks.
  • the system counts with a program of management of the mode, efficiency and alarms individually and globally.
  • each refrigeration unit (4) requires minimum refrigerant charges and has been replaced by mechanical joints by welding.
  • the refrigeration units (4) will be factory tested by means of a 30 bar break test and leak detection, and will be delivered preloaded.
  • the system is equipped with components and open communication protocols for each and every one of the refrigeration units (4), sending remote and instantaneous information to the central alarm, on any incident of each of the elements considered critical, by SMS and / or email, of the selected alarms.
  • the cooling system is as described below.
  • Each cooling zone has a moto-compressor producing equipment that is connected to the evaporator system (1), including a thermostatic expansion valve (3).
  • the condensation of the refrigerant is carried out by water.
  • the cooling of the condensation water is carried out with outside air in a dry-cooler or by means of a high-temperature and free-cooling chiller.
  • each evaporator-condenser-compressor set is included in each producing equipment, by means of an independent automaton and including the operating program of each set.
  • the control system will have modbus communication.
  • Each refrigeration unit (4) has the drive and power protection elements of the evaporator-condenser-compressor assembly.
  • All evaporator-condenser-compressor assemblies, as well as the water cooling system, are connected via modbus to an electronic device, in which all the installation information will be received graphically and from which the drive can be accessed and status of each element and that will have the system of sending technical alarms immediately and records via SMS or email to a switchboard.
  • the refrigeration units (4) have cooling redundancy and bypass system of the control automaton to an electromechanical system.
  • the hydraulic installation consists of a redundant pump with frequency variation control, automatic filling system expansion vessel, and fan redundancy.
  • the refrigeration unit (4) redundantly has the following mechanical components:
  • the refrigeration unit (4) also has the following electrical components:
  • the automaton incorporated in the refrigeration unit (4) has an indicator and operating screen in any of the locations in which it is located, whether it is a linear refrigerator cabinet, a showcase or a freezing island.
  • the refrigeration system also incorporates a comprehensive management and control system for the Efficiency and alarms.
  • this control system performs remotely or from the touch screen:
  • the hydraulic network of the cooling system is arranged from the water cooling unit or dry-cooler to the refrigeration units (4), by means of uninsulated plastic pipe closing the ring circuit and making the corresponding derivations to each cooling unit (4).
  • the diameter of the pipe will be that corresponding to a water velocity of less than two meters per second corresponding to the maximum instantaneous flow.
  • a particular feature of the refrigeration system of the present invention is in regard to the routine of working at high temperature of the water, whereby the cooling of the condensation water can be carried out with the ambient air by using a dry-cooler or, where appropriate and, in order to reduce the consumption of the compressors (7) of the refrigeration units (4) terminals, install an air condensed water chiller with free-cooling system to work at a lower temperature and reduce the electrical consumption .
  • the dry-cooler or the water chiller will always have fan redundancy. Depending on the installation, the fans will be axial or radial.
  • the dry-cooler or the chiller are also communicated to the control unit and to the refrigeration units (4) to check their condition.
  • the refrigeration unit (4) has two single stage compressors (7).
  • the capacity of the compressors (7) is redundant. Only one compressor (7) will work on demand. The two will never work at the same time. A rotation of operating hours between compressors (7) FIFO will be established.
  • Standard programmable start-up timings will be established, between compressors (7), minimum operating time and minimum stop time.
  • Each of the compressors (7) will have an operating hours counter with maintenance notice.
  • Each compressor (7) has a winding thermal. This alarm is not timed. For the corresponding compressor (7) and activate the twin compressor (7).
  • the compressor signal (7) is deactivated, but the activation signal of the solenoid pressure valves (15) is keeps active for a programmable time to gain speed in pressure balancing. Then the twin compressor (7) is driven.
  • a low pressure probe is available.
  • a Programmable Trigger Setting is available.
  • Trigger activation is timed.
  • Triggering a low alarm does not lead to compressor shutdown (7).
  • the automatic manual reset routine is available. If a programmable number of shots occurs during a predetermined time, it will go to manual reset.
  • the compressor signal (7) is deactivated, but the activation signal of the solenoid pressure valves (15) remains active for a programmable time to gain rapid pressure balancing. Then the twin compressor (7) is driven.
  • This alarm occurs on a scheduled basis. It has a schedule / daily in which it is established when the door contact emits an alarm, communicating it via modbus.
  • the refrigeration unit (4) has the different defrosting options common in the cold food maneuvers, but in addition the defrosting maneuver can be inhibited by daily time programming, so that defrosts are not carried out during a certain period of time and with the option to establish on which days of the week that inhibition occurs.
  • the evaporator fan (2) maneuver (1) is the standard for island cooling, linear furniture and display cabinets for both preservation and freezing.
  • the adjustment of the refrigeration unit (4) will be by temperature.
  • NTC probe Three inputs are available for NTC probe. One of them in evaporator battery for defrost routines and the other two for temperature readings in the linear (drive and product or return and product).
  • the setpoint has the possibility to change by schedule; A minimum of three time phases per day will be available.
  • Both the setpoint and the schedule must be remotely modified via the communication bus.
  • High temperature alarm with differential and time delay is available.
  • time schedule by which the alarm can be disabled during certain daily periods of time.
  • the temperature alarm does not work in defrosts or with the door contact open (according to the routines indicated above).
  • the high temperature alarm is communicated via modbus.
  • the PLC issues a start order of one of the redundant systems as specified in the program maneuver.
  • the compressor (7) raises the pressure and temperature of the refrigerant in the gas phase, sending it to the heat exchanger (8) of the water refrigerant.
  • the refrigerant condenses by giving energy to the water, reducing its sensitive temperature and enthalpy but maintaining the constant pressure (in fact, the pressure is reduced by the effect of friction 0.5 bar).
  • the refrigerant exits in the liquid phase of the heat exchanger (8) at a condensing temperature between 35 ° and 50 °, being sent to the evaporators (1) located on the linear, wall or island .
  • the refrigerant Before entering the evaporator (1), the refrigerant, in liquid phase, passes through an automatically adjustable expanded orifice located in the expansion valve (3).
  • the liquid refrigerant reduces its pressure to a certain evaporation temperature (variable depending on the type of food to be refrigerated).
  • the liquid refrigerant evaporates by capturing the energy of the product to be cooled, leaving the evaporator (1) in the gas phase.
  • the automaton starts the twin compressor (7) so that the operating hours of the compressors (7) are kept matched.
  • the heat dissipated in the plate exchanger (8) from the food is transferred to a volume of water that is maintained in recirculation by means of closed-circuit water recirculating pumps.
  • the system collects all the water from the different refrigeration units (4) that are running, sending them by means of a water recirculation pump to the heat sink (6).
  • the recirculation pumps regulate the flow that they move, necessary for the operation of the system, by means of a frequency inverter commanded by a differential water pressure probe that keeps constant the pressure difference between the suction and the pump drive.
  • the water passes to a heat exchanger (8) water-air, through which the heat collected in the refrigeration units (4) food terminals to the outside air is transferred.
  • Figure 3 represents a refrigeration scheme of a production unit (4) in a second embodiment in which the refrigeration units (4) use individual inverter compressors (7 ') instead of the traditional compressors (7) in redundant mode mentioned above.
  • the incorporation of a gas / liquid heat exchanger (20) between the invert condenser (7 ') and the evaporator (1) that takes advantage of the return of the refrigerant in the gas phase when returning from the evaporator (1) is also contemplated.
  • to the refrigeration unit (4) towards the inverter compressor (7 ') to further lower the temperature of the refrigerant leaving the heat exchanger (20) of the condenser in liquid phase before it reaches the expansion valve (3) to enter the evaporator (1).
  • This new embodiment is due to the fact that the inverter compressors (7 ') do not stop working as the target temperatures are reached, as is the case with traditional compressors (7), but rather a decrease in the speed of the inverter compressor occurs (7 '), so that it focuses on maintaining this temperature. In the absence of starts and stops, the inverter compressor (7 ') does not suffer so much and it is not necessary to incorporate a redundant system for the prevention of breakdowns.
  • the refrigerant coming from the evaporator (1) and after passing through a pressure aspiration probe (16) and through a temperature probe (17), arrives at the gas / liquid heat exchanger (20) to go to the inverter compressor (7 ') and continue to enter the heat exchanger (8) of the condenser.
  • the refrigerant passes through a pressure discharge probe (23) and through a temperature discharge probe (24).
  • the refrigerant passes through an oil recuperator (22) which is responsible for collecting part of the oil incorporated in the refrigerant and taking it to a liquid cooling capillary (25) in which it condenses.
  • the refrigerant leaves the heat exchanger (8) after having transferred the heat to the water of the ring (5) to go to a gas / liquid heat exchanger (20), incorporated with the aim of providing greater efficiency to the system.
  • refrigerant circuit there is also a refrigerant tank (18) so that the circuit is over-supplied and refrigerant is absorbed according to the necessary quantities.
  • the system is mainly composed of a water ring (5) connected to a heat sink (6). From the water ring (5) outlets to the heat exchanger (8) of the condensers (7, 7 ') of the different cooling units (4) that make up the system. On the refrigerant side, the refrigeration units (4) are connected to the evaporators (1) through the expansion valves (3).
  • the system represented in Figure 2 is valid for both forms of representation, with traditional redundant compressors (7) and with inverter compressors (7 '). In the same way, the common heat dissipation system described for the first embodiment with traditional compressors (7), is also valid for the second embodiment with inverter compressors (7 ').
  • the inverter compressor (7 ') raises the pressure and temperature of the refrigerant in the gas phase, sending it to the condenser.
  • the refrigerant condenses by giving energy to the water, reducing its sensitive temperature and enthalpy but maintaining the constant pressure.
  • the refrigerant exits in the liquid phase of the heat exchanger (8) of the condenser at a condensing temperature between 35 ° and 50 °, being sent to the evaporator (1).
  • the refrigerant Before entering the evaporator (1), the refrigerant, in liquid phase, passes through an automatically adjustable expanded orifice located in the expansion valve (3).
  • the liquid refrigerant reduces its pressure to a temperature of evaporation determined (variable depending on the type of product to be refrigerated).
  • the liquid refrigerant evaporates by capturing the energy of the product to be cooled, leaving the evaporator (1) in the gas phase.
  • This process is repeated until the temperature of the product to be cooled drops to the desired set point.
  • an energy transfer occurs in a gas / liquid heat exchanger (20) between the liquid phase refrigerant at the outlet of the condenser heat exchanger (8) and the gas phase refrigerant when it returns from the evaporator (1) to the refrigeration unit (4) towards the inverter compressor (7 ').
  • the heat dissipated in the heat exchanger (8) of the condenser from the products is transferred to a volume of water that is maintained in recirculation in a closed ring system (5) by means of water recirculation pumps that are located in the heat sink (6), not shown in the figures.
  • the system collects all the water from the different cooling units (4) that are running by sending them to the water ring (5) by means of the water recirculation pumps until they reach the heat sink (6).
  • the recirculation pumps regulate the flow that they move, necessary for the operation of the system, by means of a frequency inverter commanded well by a differential water pressure probe that keeps constant the pressure difference between the suction and the pump drive or by the modulating output that the control board of the unit has for water flow management.
  • the water passes through a water-air heat exchanger, by means of which the heat captured in the terminal cooling units (4) is transferred to the outside air.
  • the highest energy efficiency occurs both in the terminal refrigeration units (4) and in the ring cooling unit (5).
  • the efficiency is produced by the reduction of the condensation temperature by being able to work with low temperatures of hot water in the condenser being able to work with water 30 ° c / 35 ° C and condense at 40 °, by below the facilities of plants that condense at 50 ° C.
  • This reduction of condensation positions the refrigeration units (4) terminals with POPs close to 3, instead of POPs with a value close to 2 that can be achieved with the gas central system.
  • the refrigeration units (4) are supplied pre-charged from the factory, both the chiller and the terminal refrigeration units (4), which are equipped with quick connections for easy installation, so it is not necessary for the installer to incorporate No refrigerant gas charge during the assembly process.

Abstract

The invention relates to an industrial refrigeration system consisting of various independent refrigerating units (4), where each refrigerating unit (4) is installed in a thermally and acoustically insulated piece of furniture. The refrigeration system comprises a single heat dissipation unit (6) connected by a pipeline by means of a water ring (5) from which branches extend to each of the refrigerating units (4). Each of the refrigerating units (4) and the heat dissipation unit (6) are provided with individual electronic control devices which are connected to each other and to a control centre.

Description

SISTEMA DE REFRIGERACIÓN INDUSTRIAL  INDUSTRIAL REFRIGERATION SYSTEM
DESCRIPCIÓN DESCRIPTION
OBJETO DE LA INVENCIÓN OBJECT OF THE INVENTION
La presente invención se refiere a un sistema de refrigeración industrial que comprende un único sistema de de disipación de calor conectado por una tubería en anillo de agua a una serie de unidades refrigeradoras. Tiene aplicación especialmente en la industria alimentaria, farmacéutica, médica y a tanatorios.  The present invention relates to an industrial refrigeration system comprising a single heat dissipation system connected by a water ring pipe to a series of cooling units. It has application especially in the food, pharmaceutical, medical and funeral industries.
Encuentra especial aplicación en el ámbito de la industria de la instalación de sistemas de climatización. Find special application in the field of air conditioning system installation industry.
PROBLEMA TÉCNICO A RESOLVER Y ANTECEDENTES DE LA INVENCIÓN TECHNICAL PROBLEM TO BE RESOLVED AND BACKGROUND OF THE INVENTION
Son conocidos en el actual estado de la técnica una diversidad de sistemas de refrigeración enfocados en mantener la temperatura constante en un ambiente determinado.  A variety of refrigeration systems focused on keeping the temperature constant in a given environment are known in the current state of the art.
En la mayoría de los sistemas existentes, sin embargo, suelen darse dos casos que dividen la tecnología actual. In most existing systems, however, there are usually two cases that divide current technology.
El primero de ellos es un sistema de refrigeración consistente en una unidad central desde la que se realiza todo el ciclo de refrigeración. Estos sistemas disponen de una serie de compresores y condensadores centralizados y del tamaño adecuado para poder generar el volumen de frigorías necesario para alcanzar las condiciones de trabajo en el área especificada. The first of these is a cooling system consisting of a central unit from which the entire refrigeration cycle is carried out. These systems have a series of centralized compressors and condensers and of the appropriate size to be able to generate the volume of refrigerators necessary to reach the working conditions in the specified area.
El otro sistema consiste en disponer de una zona centralizada y, en los lugares puntuales en los que se requiere una temperatura determinada, se dispone de las unidades refrigeradoras individuales. El problema que presenta este modelo es que el líquido refrigerante realiza todo el circuito, provocando pérdidas en el sistema debido a uniones en las comunicaciones. The other system consists of having a centralized zone and, in the specific places where a certain temperature is required, the individual refrigeration units are available. The problem with this model is that the coolant performs the entire circuit, causing losses in the system due to communications junctions.
En ambos sistemas, el problema proviene del calor generador en los condensadores, que calientan la misma zona que se pretende refrigerar. La presente invención viene a solucionar estos problemas mediante un sistema formado por unidades refrigerantes individuales en las que la condensación se produce en un sistema en el que el calor se evacúa mediante una tubería que sale del recinto que se está refrigerando para llegar a un disipador de calor. La disipación del calor se realiza mediante una unidad intercambiadora de agua, por refrigerante o por geotermia. In both systems, the problem comes from the heat generated in the condensers, which heat the same area that is intended to cool. The present invention solves these problems by means of a system formed by individual refrigerant units in which condensation is produced in a system in which heat is evacuated by means of a pipe that leaves the enclosure that is being cooled to reach a heat sink. hot. Heat dissipation is carried out by a water exchange unit, by coolant or by geothermal energy.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
La presente invención se refiere a un sistema de refrigeración industrial compuesto por varias unidades refrigeradoras independientes enfocadas tanto a la conservación como a la congelación, en el que cada unidad refrigeradora va instalada en un mueble aislado térmica y acústicamente.  The present invention relates to an industrial refrigeration system composed of several independent refrigeration units focused on both preservation and freezing, in which each refrigerating unit is installed in a thermally and acoustically insulated furniture.
El sistema de refrigeración comprende una única unidad de disipación de calor conectada por una tubería en anillo de agua del que salen derivaciones a cada una de las unidades refrigeradoras. The cooling system comprises a single heat dissipation unit connected by a water ring pipe from which shunts to each of the cooling units come out.
Cada una de las unidades refrigeradoras y la unidad de disipación de calor están dotados de equipos electrónicos de control individuales. Each of the refrigeration units and the heat dissipation unit are equipped with individual electronic control equipment.
En una primera forma de realización, las unidades refrigeradoras comprenden dos compresores, de funcionamiento alternativo y nunca simultáneo, de forma que pueda continuar refrigerando mediante uno de los compresores aunque el otro compresor se averie. In a first embodiment, the refrigeration units comprise two compressors, of alternative and never simultaneous operation, so that it can continue cooling by one of the compressors even if the other compressor is damaged.
En una segunda forma de realización, cada unidad refrigeradora comprende un único compresor inverter, variando la frecuencia de alimentación eléctrica del compresor en función de la demanda de potencia frigorífica y manteniendo el funcionamiento dentro de la curva de funcionamiento óptimo. In a second embodiment, each refrigeration unit comprises a single inverter compressor, varying the frequency of the compressor's power supply according to the demand for cooling power and maintaining the operation within the optimum operating curve.
En la segunda forma de realización, las unidades refrigeradoras comprenden un intercambiador de calor gas/líquido que aprovecha el retorno del refrigerante en fase gaseosa cuando vuelve del evaporador a la unidad refrigeradora hacia el compresor inverter para bajar más la temperatura del refrigerante que sale del intercambiador de calor del condensador en fase líquida antes de que llegue a la válvula de expansión. Los equipos electrónicos de control individuales de cada uno de los componentes están conectados entre ellos y están conectados también a una centralita que recibe información del estado de todos los componentes de la instalación y que tiene capacidad para detectar avisos y alarmas. In the second embodiment, the refrigeration units comprise a gas / liquid heat exchanger that takes advantage of the return of the refrigerant in the gas phase when it returns from the evaporator to the refrigeration unit towards the inverter compressor to further lower the temperature of the refrigerant leaving the exchanger of condenser heat in liquid phase before it reaches the expansion valve. The individual electronic control units of each of the components are connected to each other and are also connected to a control unit that receives information on the status of all the components of the installation and has the capacity to detect warnings and alarms.
Cuando se detecta un aviso o alarma, se envía mediante SMS o correo electrónico a un dispositivo electrónico desde el que se puede intervenir remotamente sobre el sistema o sobre cualquiera de los componentes individuales del sistema. When a warning or alarm is detected, it is sent via SMS or email to an electronic device from which you can intervene remotely on the system or on any of the individual system components.
BREVE DESCRIPCIÓN DE LAS FIGURAS BRIEF DESCRIPTION OF THE FIGURES
Para completar la invención que se está describiendo y con objeto de ayudar a una mejor comprensión de las características de la invención, de acuerdo con un ejemplo preferente de realización de la misma, se acompaña un conjunto de dibujos en donde, con carácter ilustrativo y no limitativo, se han representado las siguientes figuras:  To complete the invention that is being described and in order to help a better understanding of the features of the invention, according to a preferred embodiment of the invention, a set of drawings is attached where, for illustrative purposes and not limiting, the following figures have been represented:
- La figura 1 representa una primera forma de realización de un esquema frigorífico e hidráulico de una unidad refrigeradora con dos compresores. - Figure 1 represents a first embodiment of a refrigeration and hydraulic scheme of a refrigeration unit with two compressors.
- La figura 2 representa un esquema frigorífico e hidráulico del sistema de refrigeración.  - Figure 2 represents a refrigeration and hydraulic scheme of the cooling system.
- La figura 3 representa una segunda forma de realización de un esquema frigorífico e hidráulico de una unidad refrigeradora (4) con compresor inverter.  - Figure 3 represents a second embodiment of a refrigeration and hydraulic scheme of a refrigeration unit (4) with inverter compressor.
A continuación se facilita un listado de las referencias empleadas en las figuras: The following is a list of the references used in the figures:
1. Evaporador. 1. Evaporator.
2. Ventilador.  2. Fan.
3. Válvula de expansión.  3. Expansion valve.
4. Unidad refrigeradora.  4. Refrigeration unit.
5. Anillo de agua.  5. Water ring.
6. Disipador.  6. Heatsink.
7. Compresor.  7. Compressor.
7'. Compresor inverter.  7 '. Inverter compressor
8. Intercambiador de calor.  8. Heat exchanger.
9. Interruptor de flujo. 10. Presostato de alta. 9. Flow switch. 10. High pressure switch.
1 1. Presostato de baja.  1 1. Low pressure switch.
12. Filtro deshidratador.  12. Dehydrator filter.
13. Sonda de presión de alta.  13. High pressure probe.
14. Sonda de presión de baja.  14. Low pressure probe.
15. Válvulas de presión.  15. Pressure valves.
16. Sonda presión aspiración.  16. Suction pressure probe.
17. Sonda temperatura aspiración.  17. Suction temperature probe.
18. Depósito de refrigerante.  18. Coolant tank.
19. Sonda temperatura líquido.  19. Liquid temperature probe.
20. Intercambiador de calor gas/líquido.  20. Gas / liquid heat exchanger.
21. Sondas temperatura agua.  21. Water temperature probes.
22. Recuperador de aceite.  22. Oil recovery.
23. Sonda presión de descarga.  23. Discharge pressure probe.
24. Sonda temperatura de descarga  24. Discharge temperature probe
25. Capilar enfriador de líquido.  25. Capillary liquid cooler.
26. Recipiente de aspiración.  26. Suction vessel.
DESCRIPCIÓN DE UNA REALIZACIÓN PREFERENTE DE LA INVENCIÓN DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
La presente invención se refiere a un sistema de refrigeración industrial enfocado tanto a la conservación como a la congelación, compuesto por unidades refrigeradoras (4) individuales, un sistema de disipación común y un sistema de gestión para la regulación y control de los elementos tanto de forma individual como conjuntamente de toda la instalación.  The present invention relates to an industrial refrigeration system focused on both preservation and freezing, consisting of individual refrigeration units (4), a common dissipation system and a management system for the regulation and control of the elements of both individually as jointly throughout the installation.
La aplicación del sistema está especialmente indicada para las industrias alimentaria, farmacéutica, médica y a tanatorios, aunque no es excluyente. The application of the system is especially suitable for the food, pharmaceutical, medical and hospitality industries, although it is not exclusive.
Las unidades refrigeradoras (4) son unidades compactas, de construcción horizontal bajo mueble, con función de captación del calor de los alimentos. Una de las características principales que define al sistema de la presente invención es que las unidades refrigeradoras (4) pueden incorporarse solidariamente en un mueble lineal refrigerador, a una vitrina o a una isla de congelación. The refrigerating units (4) are compact units, of horizontal construction under furniture, with function of capturing heat from food. One of the main characteristics that defines the system of the present invention is that the refrigeration units (4) can be incorporated in solidarity in a linear refrigerator cabinet, a showcase or a freezing island.
El sistema de disipación comprende un elemento disipador (6) individual común para todo el sistema para montaje en interior o exterior, con función de disipación del calor captado por las distintas unidades refrigeradoras (4) a través del líquido refrigerante común. The dissipation system comprises an individual dissipating element (6) common to all the system for indoor or outdoor mounting, with heat dissipation function captured by the different cooling units (4) through the common coolant.
El sistema de gestión para la regulación y control es un sistema compuesto por un programa de software y elementos electrónicos con función de telegestión que se encarga de la seguridad alimentaria, el control de la eficiencia energética, la gestión de alarmas del sistema, los modos de funcionamiento y protección de los sistemas de comunicación. El sistema de control se puede dar en formato presencial o en formato remoto mediante web, GPRS o línea telefónica estándar. The management system for regulation and control is a system composed of a software program and electronic elements with remote management function that is responsible for food safety, energy efficiency control, system alarm management, modes of operation and protection of communication systems. The control system can be given in face-to-face format or in remote format via web, GPRS or standard telephone line.
Según se representa en la figura 1 en una primera forma de realización en la que se ha enfocado a la industria alimentaria, las unidades refrigeradoras (4) cuentan con sistemas redundantes 1 +1 para la captación del calor alimentario. Se trata de dos compresores (7) idénticos y totalmente autónomos. Este sistema redundante está realizado de forma que los compresores (7) entren en funcionamiento alternativamente, uno cada vez, de forma que el tiempo de uso de ambos sea similar. De la misma forma, si uno de los compresores (7) se averiase, el funcionamiento del sistema no se vería afectado, por estar disponible el segundo compresor (7). As shown in Figure 1 in a first embodiment in which it has focused on the food industry, the refrigeration units (4) have redundant 1 +1 systems for capturing feed heat. These are two identical and totally autonomous compressors (7). This redundant system is realized in such a way that the compressors (7) come into operation alternately, one at a time, so that the time of use of both is similar. In the same way, if one of the compressors (7) fails, the operation of the system would not be affected, since the second compressor (7) is available.
Cada unidad refrigeradora (4) cuenta además con un autómata de control individual para el manejo, gestión y comunicación de cada uno de los elementos de la unidad refrigeradora (4), mediante software de gestión propio. El sistema global reconoce cada unidad refrigeradora (4) de forma individualizada para llevar el control de la gestión del sistema completo. Each refrigeration unit (4) also has an individual control automaton for the handling, management and communication of each of the elements of the refrigeration unit (4), through its own management software. The global system recognizes each refrigeration unit (4) individually to take control of the management of the entire system.
El sistema cuenta con un elemento disipador de calor (6), común para todas las unidades refrigeradoras (4), que dispone, sin haberse representado en las figuras, de un intercambiador de calor, un depósito de inercia de agua, y bomba redundante de recirculación del circuito cerrado de agua. La gestión del modo de funcionamiento, la gestión de las alarmas y de la eficiencia del disipador de calor (6) se realiza mediante software propio en un autómata instalado en el propio mueble del disipador de calor (6). The system has a heat sink element (6), common for all refrigeration units (4), which has, without having been shown in the figures, a heat exchanger, a water inertia tank, and redundant pump recirculation of the closed water circuit. The management of the mode of operation, the management of alarms and the efficiency of the heat sink (6) is carried out by means of proprietary software in an automaton installed in the own furniture of the heat sink (6).
El sistema de gestión propio realiza la comunicación de todos y cada uno de los elementos del sistema de forma independiente mediante red de comunicaciones modbus con protocolo abierto, de forma segura y protegido contra ataques externos. El sistema cuenta con un programa de gestión del modo, eficiencia y alarmas de forma individualizada y de forma global. The own management system communicates each and every one of the elements of the system independently through a Modbus communications network with an open protocol, in a secure way and protected against external attacks. The system counts with a program of management of the mode, efficiency and alarms individually and globally.
La implantación del sistema de la invención permite una serie de ventajas que se pasan a describir a continuación. The implementation of the system of the invention allows a series of advantages that are described below.
1. Ajusfar la producción de frío a la demanda. La puesta en marcha de una unidad refrigeradora (4) sucede exclusivamente cuando se detecta un aumento de la temperatura en esa zona en particular. Cada unidad refrigeradora (4) cuenta con evaporadores (1) independientes y está comandada por la temperatura del producto. 1. Adjust cold production to demand. The start-up of a refrigeration unit (4) occurs exclusively when an increase in temperature is detected in that particular area. Each refrigeration unit (4) has independent evaporators (1) and is controlled by the temperature of the product.
2. Reducción de costos eléctricos. La gestión individualizada de los componentes del sistema, contando cada unidad refrigeradora (4) individual con sus propios compresores (7, 7'), según se ha detallado anteriormente, la condensación a bajas temperaturas trabajando las unidades refrigeradoras (4) a baja temperatura de condensación mediante anillo de agua (5), el aprovechamiento de las temperaturas exteriores, la gestión inteligente de los desescarches mediante la introducción de autómatas de control que gestionan además las válvulas de expansión (3) electrónica y la rotación de compresores (7), la evaporación proporcional y el control remoto de los puntos de consigna, permiten ofrecer el sistema de frió alimentario más eficiente del mercado. 2. Reduction of electricity costs. The individualized management of the system components, counting each individual refrigeration unit (4) with its own compressors (7, 7 '), as detailed above, the condensation at low temperatures working the refrigeration units (4) at low temperature condensation by means of a water ring (5), the use of outside temperatures, the intelligent management of defrosts through the introduction of control automatons that also manage the electronic expansion valves (3) and the rotation of compressors (7), the Proportional evaporation and the remote control of the setpoints, allow to offer the most efficient cold food system on the market.
3. Máxima eficiencia energética. La condensación a muy bajas temperaturas mediante anillo de agua (5), el control del recalentamiento por válvulas de expansión (3) termostáticas y la gestión de los desescarches por necesidad y no por rutina, y el uso del free-cooling en el anillo (5), independientemente de las temperaturas exteriores y el aprovechamiento de dichas temperaturas en épocas intermedias e invernales garantiza la máxima eficacia de los compresores (7, 7'). 3. Maximum energy efficiency. Condensation at very low temperatures by means of a water ring (5), the control of overheating by thermostatic expansion valves (3) and the management of defrosts by necessity and not by routine, and the use of free-cooling in the ring ( 5), regardless of the outside temperatures and the use of these temperatures in intermediate and winter seasons guarantees the maximum efficiency of the compressors (7, 7 ').
4. Eliminación de costes debidos a fugas. El diseño individual de cada unidad refrigeradora (4), requiere de mínimas cargas de refrigerante y se ha procedido a la sustitución de uniones mecánicas por soldaduras. Las unidades refrigeradoras (4) se probarán en fábrica mediante test de rotura a 30 bares y detección de fugas, y se entregarán precargadas. 4. Elimination of costs due to leaks. The individual design of each refrigeration unit (4), requires minimum refrigerant charges and has been replaced by mechanical joints by welding. The refrigeration units (4) will be factory tested by means of a 30 bar break test and leak detection, and will be delivered preloaded.
Reducción del impacto ambiental. Debido a la eliminación de fugas de refrigerante las unidades refrigeradoras (4) individuales mediante la utilización de múltiples circuitos estancos con una mínima cantidad de refrigerante en cada uno de ellos. Environmental impact reduction. Due to the elimination of refrigerant leaks the individual refrigeration units (4) through the use of multiple watertight circuits with a minimum amount of refrigerant in each of them.
6. Control de alarmas técnicas. El sistema está dotado de componentes y protocolos abiertos de comunicación para todas y cada una de las unidades refrigeradoras (4), enviando información remota e instantánea a la central de alarmas, sobre cualquier incidencia de cada uno de los elementos considerados críticos, mediante SMS y/o email, de las alarmas seleccionadas. 6. Control of technical alarms. The system is equipped with components and open communication protocols for each and every one of the refrigeration units (4), sending remote and instantaneous information to the central alarm, on any incident of each of the elements considered critical, by SMS and / or email, of the selected alarms.
7. Reducción de costos de instalación, mantenimiento y reformas. Utilización de elementos económicos para la instalación, posibilidad de realización por personal no cualificado y sencillez del sistema y uso de unidades refrigeradoras (4) que no requieran elementos especiales en función de su ubicación. 7. Reduction of installation, maintenance and renovation costs. Use of economic elements for installation, possibility of realization by unskilled personnel and simplicity of the system and use of refrigeration units (4) that do not require special elements depending on their location.
8. Gestión de la eficiencia. Control remoto de la totalidad de los elementos del sistema tanto para poder actuar sobre ellos como para obtener históricos de funcionamiento que permitan aumentar la eficiencia del sistema y que sirva para la realización de mantenimientos preventivos. 8. Efficiency management. Remote control of all the elements of the system both to be able to act on them and to obtain historical operation that allow to increase the efficiency of the system and that serves to perform preventive maintenance.
9. Registros. Cumplimiento de la normativa en vigor referente a la trazabilidad en el tiempo de las temperaturas de los productos así como de los registros necesarios para el análisis de la eficiencia energética y necesidad de mantenimientos programados. 9. Records. Compliance with current regulations regarding the traceability over time of product temperatures as well as the necessary records for the analysis of energy efficiency and the need for scheduled maintenance.
10. Redundancia. Dotación de todos los componentes críticos de redundancia mediante la duplicación con objeto de garantizar la cadena del frío alimentario en la primera forma de realización. 10. Redundancy. Provision of all critical redundancy components through duplication in order to guarantee the food cold chain in the first embodiment.
1 1. Nivel Sonoro. Mínimo nivel sonoro tanto en el interior de la sala de ventas como en el exterior mediante la utilización de elementos de baja emisión sonora y dotados de carenados y aislamientos térmico y acústico. 1 1. Sound Level. Minimum sound level both inside the sales room and outside through the use of low sound emission elements equipped with fairings and thermal and acoustic insulation.
El sistema de refrigeración es según se describe a continuación. The cooling system is as described below.
Cada zona de refrigeración dispone de un equipo productor moto-compresor que se conexiona al sistema evaporador (1), incluyendo una válvula de expansión (3) termostática. La condensación del refrigerante se realiza por agua. Each cooling zone has a moto-compressor producing equipment that is connected to the evaporator system (1), including a thermostatic expansion valve (3). The condensation of the refrigerant is carried out by water.
El enfriamiento del agua de condensación se realiza con aire exterior en un dry-cooler o mediante enfriadora de alta temperatura y free-cooling. The cooling of the condensation water is carried out with outside air in a dry-cooler or by means of a high-temperature and free-cooling chiller.
El sistema de control de cada conjunto evaporador-condensador-compresor está incluido en cada equipo productor, mediante autómata independiente e incluyendo el programa de funcionamiento de cada conjunto. El sistema de control dispondrá de comunicación modbus. The control system of each evaporator-condenser-compressor set is included in each producing equipment, by means of an independent automaton and including the operating program of each set. The control system will have modbus communication.
Cada unidad refrigeradora (4) dispone de los elementos de accionamiento y protección de potencia del conjunto evaporador-condensador-compresor. Each refrigeration unit (4) has the drive and power protection elements of the evaporator-condenser-compressor assembly.
Todas los conjuntos evaporador-condensador-compresor así como el sistema de enfriamiento de agua, se encuentran conectados vía modbus a un dispositivo electrónico, en el cual se recibirá toda la información de la instalación de forma gráfica y desde el cual se podrá acceder al accionamiento y estado de cada elemento y que dispondrá del sistema de envío de alarmas técnicas de forma inmediata y registros mediante SMS o correo electrónico a una centralita. All evaporator-condenser-compressor assemblies, as well as the water cooling system, are connected via modbus to an electronic device, in which all the installation information will be received graphically and from which the drive can be accessed and status of each element and that will have the system of sending technical alarms immediately and records via SMS or email to a switchboard.
En una de las formas de realización, las unidades refrigeradoras (4) disponen de redundancia frigorífica y de sistema de bypass del autómata de control a un sistema electromecánico. In one of the embodiments, the refrigeration units (4) have cooling redundancy and bypass system of the control automaton to an electromechanical system.
La instalación hidráulica consta de bomba redundante con control de variación de frecuencia, vaso de expansión del sistema de llenado automático, y redundancia en los ventiladores. The hydraulic installation consists of a redundant pump with frequency variation control, automatic filling system expansion vessel, and fan redundancy.
En una de las formas de realización, la unidad refrigeradora (4) cuenta de forma redundante con los siguientes componentes mecánicos: In one of the embodiments, the refrigeration unit (4) redundantly has the following mechanical components:
- Dos compresores (7) horizontales rotativos con silenciador para refrigerante HFC/HFCS. - Two horizontal rotary compressors (7) with silencer for HFC / HFCS refrigerant.
- Dos intercambiadores (8) de placas condensadores agua-refrigerante. - Un filtro deshidratador (12). - Two exchangers (8) of water-cooling condenser plates. - A dehydrator filter (12).
- Llaves de servicio de agua independientes por intercambiador de placas.  - Independent water service keys by plate exchanger.
- Llaves de servicio de agua generales.  - General water service keys.
- Presostatos de alta (10) y baja (11) en cada circuito frigorífico (sondas de presión). - High (10) and low (11) pressure switches in each refrigeration circuit (pressure probes).
- Válvulas de presión (15) solenoides en circuitos frigoríficos. - Pressure valves (15) solenoids in refrigeration circuits.
- Llaves de refrigerante de accionamiento manual.  - Manual operated coolant keys.
- Interruptor de flujo (9).  - Flow switch (9).
- Control de condensación por regulación de caudal de agua.  - Condensation control by water flow regulation.
La unidad refrigeradora (4) cuenta además con los siguientes componentes eléctricos: The refrigeration unit (4) also has the following electrical components:
- Autómata de control. - Control automaton.
- Válvula de expansión (3) electrónica (en lineal).  - Electronic expansion valve (3) (linear).
- Sondas de temperatura de aspiración y descarga, (aspiración en lineal).  - Suction and discharge temperature probes, (linear suction).
- Sondas de temperatura de entrada y salida de agua.  - Water inlet and outlet temperature probes.
- Detector de humedad.  - Humidity detector.
- Contactores de potencia para contactores.  - Power contactors for contactors.
- Magnetotérmicos para protección de los compresores (7).  - Magnetothermic for compressor protection (7).
- Magnetotérmico para protección de maniobra y control.  - Magnetothermal for protection of maneuver and control.
- Selector manual de paro-automático.  - Manual auto-stop selector.
El autómata incorporado en la unidad refrigeradora (4) dispone de una pantalla indicadora y de manejo en cualquiera de las ubicaciones en las que se encuentre, ya sea un mueble lineal refrigerador, una vitrina o una isla de congelación. The automaton incorporated in the refrigeration unit (4) has an indicator and operating screen in any of the locations in which it is located, whether it is a linear refrigerator cabinet, a showcase or a freezing island.
- Rutinas de temporización de compresores (7). - Compressor timing routines (7).
- Gestión de la rotación de compresores (7).  - Compressor rotation management (7).
- Comunicación vía modbus con el software de gestión.  - Communication via modbus with the management software.
- Gestión proporcional de la válvula de expansión (3) electrónica.  - Proportional management of the electronic expansion valve (3).
- Gestión inteligente de los desescarches.  - Intelligent defrost management.
- Gestión en su caso de los sistemas anti-vaho.  - Management, where appropriate, of anti-fog systems.
- Rutinas de alarmas y protecciones.  - Routines of alarms and protections.
- Gestión de ventiladores (2) y evaporadores (1).  - Management of fans (2) and evaporators (1).
El sistema de refrigeración incorpora además un sistema integral de gestión y control de la eficiencia y de alarmas. The refrigeration system also incorporates a comprehensive management and control system for the Efficiency and alarms.
Entre otras funciones, este sistema de control realiza de forma remota o desde la pantalla táctil: Among other functions, this control system performs remotely or from the touch screen:
- Modificación de puntos de consigna. - Modification of setpoints.
- Programación horaria.  - Time programming.
- Alarmas inmediatas de alta temperatura en refrigeración.  - Immediate high temperature alarms in refrigeration.
- Limitación de ajustes máximos y mínimos.  - Limitation of maximum and minimum adjustments.
- Alarma inmediata de fallo de comunicación.  - Immediate communication failure alarm.
- Histórico de consumos.  - History of consumption.
- Histórico de alarmas técnicas e incidencias.  - History of technical alarms and incidents.
- Histórico de subenfriamiento y recalentamiento.  - Subcooling and reheating history.
- Modificación de parámetros en los autómatas.  - Modification of parameters in automatons.
- Avisos de mantenimiento predictivos necesarios.  - Predictive maintenance notices required.
- Sistema de avisos por SMS y email.  - SMS and email notification system.
La red hidráulica del sistema de refrigeración se dispone desde la unidad enfriadora de agua o dry-cooler a las unidades refrigeradoras (4), mediante tubería plástica sin aislar cerrando el circuito en anillo y realizando las derivaciones correspondientes a cada unidad refrigeradora (4). The hydraulic network of the cooling system is arranged from the water cooling unit or dry-cooler to the refrigeration units (4), by means of uninsulated plastic pipe closing the ring circuit and making the corresponding derivations to each cooling unit (4).
El diámetro de la tubería será el correspondiente a una velocidad de agua inferior a dos metros por segundo correspondiente al máximo caudal instantáneo. The diameter of the pipe will be that corresponding to a water velocity of less than two meters per second corresponding to the maximum instantaneous flow.
Una particularidad del sistema de refrigeración de la presente invención es en cuanto a la rutina de trabajo a alta temperatura del agua, por lo que el enfriamiento del agua de condensación se puede realizar con el aire ambiente mediante el uso de un dry-cooler o, en su caso y, con objeto de reducir el consumo de los compresores (7) de las unidades refrigeradoras (4) terminales, instalar una enfriadora de agua condensada por aire con sistema free-cooling para trabajar a más baja temperatura y reducir el consumo eléctrico. A particular feature of the refrigeration system of the present invention is in regard to the routine of working at high temperature of the water, whereby the cooling of the condensation water can be carried out with the ambient air by using a dry-cooler or, where appropriate and, in order to reduce the consumption of the compressors (7) of the refrigeration units (4) terminals, install an air condensed water chiller with free-cooling system to work at a lower temperature and reduce the electrical consumption .
El dry-cooler o la enfriadora de agua contaran siempre con redundancia de ventiladores. Dependiendo de la instalación, los ventiladores serán axiales o radiales. El dry-cooler o la enfriadora se encuentran también comunicados a la centralita y a las unidades refrigeradoras (4) para un control de su estado. The dry-cooler or the water chiller will always have fan redundancy. Depending on the installation, the fans will be axial or radial. The dry-cooler or the chiller are also communicated to the control unit and to the refrigeration units (4) to check their condition.
En una primera forma de realización que se describe a continuación, la unidad refrigeradora (4) cuenta con dos compresores (7) de una sola etapa. La capacidad de los compresores (7) es redundante. Bajo demanda exclusivamente funcionará un compresor (7). Nunca funcionarán los dos a la vez. Se establecerá una rotación de horas de funcionamiento entre compresores (7) FIFO. In a first embodiment described below, the refrigeration unit (4) has two single stage compressors (7). The capacity of the compressors (7) is redundant. Only one compressor (7) will work on demand. The two will never work at the same time. A rotation of operating hours between compressors (7) FIFO will be established.
Se establecerán las temporizaciones programables estándar en arranque, entre compresores (7), de tiempo mínimo de funcionamiento y de tiempo mínimo de paro. Standard programmable start-up timings will be established, between compressors (7), minimum operating time and minimum stop time.
Cada uno de los compresores (7) dispondrá de contador de horas de funcionamiento con aviso de mantenimiento. Each of the compressors (7) will have an operating hours counter with maintenance notice.
Junto con la señal de activación de compresores (7), se dispone de una segunda señal solidaria con ella para activación de válvulas de presión (15) solenoides de circuito. Existe una temporización programable de retardo entre las dos señales, de forma que primero se activan las válvulas de presión (15) solenoides y seguidamente su compresor (7) correspondiente. Together with the compressor activation signal (7), a second signal in solidarity with it is available for activation of pressure valves (15) circuit solenoids. There is a programmable delay timing between the two signals, so that first the solenoid pressure valves (15) are activated and then their corresponding compressor (7).
En cuanto a las protecciones de las que dispone el sistema, se pueden enumerar las siguientes: As for the protections available to the system, the following can be listed:
Cada compresor (7) dispone de un térmico de bobinado. Esta alarma no se encuentra temporizada. Para el compresor (7) correspondiente y activa el compresor (7) gemelo. Each compressor (7) has a winding thermal. This alarm is not timed. For the corresponding compressor (7) and activate the twin compressor (7).
En línea de líquido general se dispone de una sonda de presión de alta. Se dispone de un ajuste de alarma también. Esta alarma está temporizada en el arranque del compresor (7) mientras se efectúa la apertura de la válvula de presión (15) presostática de agua. Una vez transcurrida la temporización en el momento de alarma, parará el compresor (7) correspondiente. In general liquid line a high pressure probe is available. An alarm setting is available as well. This alarm is timed at the start of the compressor (7) while the pressure pressure valve (15) is opened. Once the timing has elapsed at the time of alarm, the corresponding compressor (7) will stop.
Cuando se produce el disparo del presostato de alta (10), la señal del compresor (7) se desactiva, pero la señal de activación de las válvulas de presión (15) solenoides se mantiene activa durante un tiempo programable para ganar rapidez en el equilibrado de presiones. Seguidamente se da accionamiento al compresor (7) gemelo. When the high pressure switch trip (10) occurs, the compressor signal (7) is deactivated, but the activation signal of the solenoid pressure valves (15) is keeps active for a programmable time to gain speed in pressure balancing. Then the twin compressor (7) is driven.
En línea general de aspiración se dispone de una sonda de presión de baja. Se dispone de un Ajuste Programable de disparo. In general, a low pressure probe is available. A Programmable Trigger Setting is available.
La activación del disparo está temporizada. Trigger activation is timed.
El disparo de una alarma de baja, no conlleva el paro de compresores (7). Se dispone de la rutina de rearme automático-manual. Si se produce un número programable de disparos durante un tiempo predeterminado, pasará a rearme manual. Triggering a low alarm does not lead to compressor shutdown (7). The automatic manual reset routine is available. If a programmable number of shots occurs during a predetermined time, it will go to manual reset.
Cuando se produce el disparo del presostato de baja (1 1), encontrándose en modalidad de rearme automático de no entrar el compresor (7) gemelo, volverá a activarse el mismo compresor (7) tras el rearme. When the low pressure switch (1 1) is triggered, being in automatic reset mode if the twin compressor (7) does not enter, the same compressor (7) will be activated again after the reset.
Si se produce disparo de rearme manual, la señal de compresor (7) se desactiva, pero la señal de activación de las válvulas de presión (15) solenoides se mantiene activa durante un tiempo programable para ganar rapidez en el equilibrado de presiones. Seguidamente se da accionamiento al compresor (7) gemelo. If manual reset trip occurs, the compressor signal (7) is deactivated, but the activation signal of the solenoid pressure valves (15) remains active for a programmable time to gain rapid pressure balancing. Then the twin compressor (7) is driven.
Se dispone de dos entradas digitales diferenciadas para alarma de nivel de agua: entrada de unidad de agua y alto nivel de agua en la cuba del lineal. There are two differentiated digital inputs for water level alarm: water unit input and high water level in the linear tank.
Esta alarma no para el compresor (7), simplemente es informativa. This alarm does not stop the compressor (7), it is simply informative.
Se dispone de una entrada para contacto de puerta. En el momento de activación, los compresores (7), ventiladores (2) y evaporador (1) paran siempre. There is an entrance for door contact. At the moment of activation, the compressors (7), fans (2) and evaporator (1) always stop.
La activación de esta alarma se produce de forma programada. Dispone de un horario/diario en el cual se establece cuándo el contacto de puerta emite alarma, comunicándola mediante modbus. The activation of this alarm occurs on a scheduled basis. It has a schedule / daily in which it is established when the door contact emits an alarm, communicating it via modbus.
Si se produce la apertura durante el programa horario en el cual se encuentra desinhibido, pero el tiempo de apertura excediera de uno previamente programado en minutos, se producirá el aviso de alarma y arranca el compresor (7) correspondiente. If the opening occurs during the time program in which it is uninhibited, but the opening time exceeds one previously programmed in minutes, will produce the alarm warning and start the corresponding compressor (7).
La unidad refrigeradora (4) cuenta con las distintas opciones de desescarche habituales en las maniobras del frió alimentario, pero además la maniobra de desescarche puede ser inhibida por programación horaria diaria, de forma que no se realicen desescarches durante un periodo de tiempo determinado y con la opción de establecer en que días de la semana se produce esa inhibición. The refrigeration unit (4) has the different defrosting options common in the cold food maneuvers, but in addition the defrosting maneuver can be inhibited by daily time programming, so that defrosts are not carried out during a certain period of time and with the option to establish on which days of the week that inhibition occurs.
Durante los desescarches no se deben de producir alarmas de alta temperatura. High temperature alarms should not occur during defrosts.
Se dispone de la opción de fijar en pantalla del lineal el mantener la última temperatura antes de iniciarse el desescarche. You have the option of setting the last temperature on the linear screen before starting defrost.
La maniobra del ventilador (2) del evaporador (1) es la estándar de refrigeración en islas, muebles lineales y vitrinas tanto de conservación como congelación. The evaporator fan (2) maneuver (1) is the standard for island cooling, linear furniture and display cabinets for both preservation and freezing.
En los ventiladores (2) de los evaporadores (1) se dispondrá la opción de una entrada digital de interruptor de flujo. Esta entrada será informativa y no producirá el paro ni de compresores (7) ni de ventiladores (2). In the fans (2) of the evaporators (1) the option of a digital flow switch input will be available. This entry will be informative and will not cause the shutdown of compressors (7) or fans (2).
En los puntos de consigna, el ajuste de la unidad refrigeradora (4) será por temperatura. At the set points, the adjustment of the refrigeration unit (4) will be by temperature.
Se dispone de tres entradas para sonda NTC. Una de ellas en batería evaporadora para rutinas de desescarches y las otras dos para lecturas de temperatura en el lineal (impulsión y producto o retorno y producto). Three inputs are available for NTC probe. One of them in evaporator battery for defrost routines and the other two for temperature readings in the linear (drive and product or return and product).
Por programa se selecciona cual de las dos sondas de temperatura es la que actúa como punto de ajuste. By program it is selected which of the two temperature probes is the one that acts as a set point.
El punto de ajuste dispone de la posibilidad de modificar por horario; se dispondrán un mínimo de tres fases horarias por día. The setpoint has the possibility to change by schedule; A minimum of three time phases per day will be available.
Tanto el punto de ajuste como el programa horario debe de poder modificarse remotamente vía el bus de comunicaciones. Se dispone de alarma de alta temperatura con diferencial y con retardo de tiempo. Además se dispone de una programación horaria mediante el cual se puede deshabilitar la alarma durante ciertos periodos de tiempo diarios. Both the setpoint and the schedule must be remotely modified via the communication bus. High temperature alarm with differential and time delay is available. In addition there is a time schedule by which the alarm can be disabled during certain daily periods of time.
La alarma de temperatura no funciona en desescarches ni con el contacto de puerta abierta (según las rutinas indicadas anteriormente). The temperature alarm does not work in defrosts or with the door contact open (according to the routines indicated above).
La alarma de alta temperatura es comunicada vía modbus. The high temperature alarm is communicated via modbus.
A modo de entendimiento del funcionamiento del sistema, a continuación se procede a un breve resumen. By way of understanding the operation of the system, a brief summary follows.
Cuando la sonda de temperatura del producto alimentario detecta que la temperatura sube por encima del punto de consigna establecido, el autómata emite orden de arranque de uno de los sistemas redundantes tal y como se especifica en la maniobra del programa. When the temperature probe of the food product detects that the temperature rises above the set point set, the PLC issues a start order of one of the redundant systems as specified in the program maneuver.
Cuando se realiza la activación, el compresor (7) eleva la presión y la temperatura del refrigerante en fase gaseosa, enviándolo al intercambiador de calor (8) del refrigerante agua. When activation is performed, the compressor (7) raises the pressure and temperature of the refrigerant in the gas phase, sending it to the heat exchanger (8) of the water refrigerant.
En el intercambiador de calor (8), el refrigerante se condensa cediendo energía al agua, reduciendo su temperatura sensible y entalpia pero manteniendo la presión constante (en realidad, se reduce la presión por efecto de rozamiento 0,5 bares). In the heat exchanger (8), the refrigerant condenses by giving energy to the water, reducing its sensitive temperature and enthalpy but maintaining the constant pressure (in fact, the pressure is reduced by the effect of friction 0.5 bar).
Por efecto del movimiento del compresor (7), el refrigerante sale en fase liquida del intercambiador de calor (8) a temperatura de condensación situada entre 35° y 50°, enviándose a los evaporadores (1) situados en los lineales, murales o islas. Due to the movement of the compressor (7), the refrigerant exits in the liquid phase of the heat exchanger (8) at a condensing temperature between 35 ° and 50 °, being sent to the evaporators (1) located on the linear, wall or island .
Antes de entrar en el evaporador (1), el refrigerante, en fase liquida, pasa por un orificio expansionado regulable automáticamente situado en la válvula de expansión (3). Before entering the evaporator (1), the refrigerant, in liquid phase, passes through an automatically adjustable expanded orifice located in the expansion valve (3).
En el sistema de expansión el refrigerante líquido reduce su presión hasta una temperatura de evaporación determinada (variable en función del tipo de alimento a refrigerar). In the expansion system the liquid refrigerant reduces its pressure to a certain evaporation temperature (variable depending on the type of food to be refrigerated).
En el evaporador (1) el refrigerante líquido se evapora mediante la captación de la energía del producto a refrigerar, saliendo del evaporador (1) en fase gaseosa. In the evaporator (1) the liquid refrigerant evaporates by capturing the energy of the product to be cooled, leaving the evaporator (1) in the gas phase.
Cuando el refrigerante en fase gaseosa sale del evaporador (1) vuelve a la aspiración del compresor (7) para repetir el proceso. When the refrigerant in the gas phase leaves the evaporator (1) it returns to the aspiration of the compressor (7) to repeat the process.
Este proceso se repite hasta que la temperatura del alimento desciende hasta el punto de consigna deseado. This process is repeated until the temperature of the food drops to the desired set point.
Cuando vuelve a producirse la demanda, el autómata arranca el compresor (7) gemelo de forma que se vayan manteniendo igualadas las horas de funcionamiento de los compresores (7). When the demand reoccurs, the automaton starts the twin compressor (7) so that the operating hours of the compressors (7) are kept matched.
Cuando la unidad refrigeradora (4) no tiene ninguna demanda de captación de calor, la entrada de agua a los intercambiadores (18) de placas se interrumpe por la acción de la válvula de condenación presostática (15). When the cooling unit (4) has no demand for heat collection, the entry of water to the plate exchangers (18) is interrupted by the action of the pressure switch valve (15).
El calor disipado en el intercambiador (8) de placas proveniente de los alimentos es cedido a un volumen de agua que se mantiene en recirculación por medio de bombas recirculadoras de agua en circuito cerrado. The heat dissipated in the plate exchanger (8) from the food is transferred to a volume of water that is maintained in recirculation by means of closed-circuit water recirculating pumps.
El sistema va recogiendo toda el agua de las distintas unidades refrigeradora (4) que se encuentran en marcha, enviándolas por medio de bomba de recirculación de agua hasta el disipador de calor (6). The system collects all the water from the different refrigeration units (4) that are running, sending them by means of a water recirculation pump to the heat sink (6).
Las bombas de recirculación regulan el caudal que mueven, necesario para el funcionamiento del sistema, mediante un variador de frecuencia comandado por una sonda de presión diferencial de agua que mantiene constante la diferencia de presión entre la aspiración y la impulsión de la bomba. The recirculation pumps regulate the flow that they move, necessary for the operation of the system, by means of a frequency inverter commanded by a differential water pressure probe that keeps constant the pressure difference between the suction and the pump drive.
El agua pasa a un intercambiador de calor (8) agua-aire, mediante el que se cede el calor captado en las unidades refrigeradoras (4) terminales alimentarias al aire exterior. The water passes to a heat exchanger (8) water-air, through which the heat collected in the refrigeration units (4) food terminals to the outside air is transferred.
La figura 3 representa un esquema frigorífico de una unidad productora (4) en una segunda forma de realización en la que las unidades refrigeradoras (4) utilizan compresores inverter (7') individuales en lugar de los compresores (7) tradicionales en modo redundante mencionados anteriormente. En esta forma de realización se contempla también la incorporación de un intercambiador de calor gas/líquido (20) entre el condensador invertir (7') y el evaporador (1) que aprovecha el retorno del refrigerante en fase gaseosa cuando vuelve del evaporador (1) a la unidad refrigeradora (4) hacia el compresor inverter (7') para bajar más la temperatura del refrigerante que sale del intercambiador de calor (20) del condensador en fase líquida antes de que llegue a la válvula de expansión (3) para entrar en el evaporador (1). Figure 3 represents a refrigeration scheme of a production unit (4) in a second embodiment in which the refrigeration units (4) use individual inverter compressors (7 ') instead of the traditional compressors (7) in redundant mode mentioned above. In this embodiment, the incorporation of a gas / liquid heat exchanger (20) between the invert condenser (7 ') and the evaporator (1) that takes advantage of the return of the refrigerant in the gas phase when returning from the evaporator (1) is also contemplated. ) to the refrigeration unit (4) towards the inverter compressor (7 ') to further lower the temperature of the refrigerant leaving the heat exchanger (20) of the condenser in liquid phase before it reaches the expansion valve (3) to enter the evaporator (1).
Esta nueva forma de realización es debida a que los compresores inverter (7') no dejan de funcionar a medida que se alcanzan las temperaturas objetivo como ocurre con los compresores (7) tradicionales, sino que se produce una disminución en la velocidad del compresor inverter (7'), de forma que se enfoca en el mantenimiento de esta temperatura. Al no existir arranques y paradas, el compresor inverter (7') no sufre tanto y no es necesaria la incorporación de un sistema redundante para la prevención de averías. This new embodiment is due to the fact that the inverter compressors (7 ') do not stop working as the target temperatures are reached, as is the case with traditional compressors (7), but rather a decrease in the speed of the inverter compressor occurs (7 '), so that it focuses on maintaining this temperature. In the absence of starts and stops, the inverter compressor (7 ') does not suffer so much and it is not necessary to incorporate a redundant system for the prevention of breakdowns.
En la figura 3 se puede ver como el agua procedente del anillo cerrado (5) entra y sale del intercambiador de calor (8) de cada una de las unidades refrigeradoras (4) controlado por sendas sondas de temperatura de agua (21). In figure 3 it can be seen how the water from the closed ring (5) enters and exits the heat exchanger (8) of each of the cooling units (4) controlled by two water temperature probes (21).
Por otro lado, el refrigerante, procedente del evaporador (1) y tras pasar por una sonda de aspiración de presión (16) y por una sonda de temperatura (17), llega al intercambiador de calor gas/líquido (20) para dirigirse al compresor inverter (7') y continuar para entrar en el intercambiador de calor (8) del condensador. Al igual que al salir del evaporador (1), a la salida del compresor inverter (7') el refrigerante pasa por una sonda de descarga de presión (23) y por una sonda de descarga de temperatura (24). On the other hand, the refrigerant, coming from the evaporator (1) and after passing through a pressure aspiration probe (16) and through a temperature probe (17), arrives at the gas / liquid heat exchanger (20) to go to the inverter compressor (7 ') and continue to enter the heat exchanger (8) of the condenser. As when leaving the evaporator (1), at the outlet of the inverter compressor (7 ') the refrigerant passes through a pressure discharge probe (23) and through a temperature discharge probe (24).
A la salida del compresor inverter (7') el refrigerante atraviesa un recuperador de aceite (22) que se encarga de recoger parte del aceite incorporado en el refrigerante y llevarlo a un capilar enfriador de líquido (25) en el que se condensa. At the outlet of the inverter compressor (7 ') the refrigerant passes through an oil recuperator (22) which is responsible for collecting part of the oil incorporated in the refrigerant and taking it to a liquid cooling capillary (25) in which it condenses.
Posteriormente el refrigerante sale del intercambiador de calor (8) tras haber cedido el calor al agua del anillo (5) para dirigirse a un intercambiador de calor gas/líquido (20), incorporado con el objetivo de aportar una mayor eficiencia al sistema. Subsequently, the refrigerant leaves the heat exchanger (8) after having transferred the heat to the water of the ring (5) to go to a gas / liquid heat exchanger (20), incorporated with the aim of providing greater efficiency to the system.
En el circuito del refrigerante existe también un depósito de refrigerante (18) de forma que el circuito esté sobreabastecido y del que se absorbe refrigerante según las cantidades necesarias. In the refrigerant circuit there is also a refrigerant tank (18) so that the circuit is over-supplied and refrigerant is absorbed according to the necessary quantities.
De la salida del intercambiador de calor gas/líquido (20), el refrigerante sale de la unidad refrigeradora (4) para dirigirse a la válvula de expansión (3) y al evaporador (1), ambos elementos representados ya en la figura 2, que representa un esquema frigorífico e hidráulico del sistema de refrigeración. From the outlet of the gas / liquid heat exchanger (20), the refrigerant leaves the refrigeration unit (4) to go to the expansion valve (3) and to the evaporator (1), both elements already represented in Figure 2, which represents a refrigeration and hydraulic scheme of the cooling system.
Según se representa en la figura 2, el sistema está compuesto principalmente por un anillo de agua (5) conectado a un disipador de calor (6). Del anillo de agua (5) salen derivaciones al intercambiador de calor (8) de los condensadores (7, 7') de las diferentes unidades refrigeradoras (4) que componen el sistema. Por el lado del refrigerante, las unidades refrigeradoras (4) están conectadas a los evaporadores (1) a través de las válvulas de expansión (3). El sistema representado en la figura 2 es válido para las dos formas de representación, con compresores (7) tradicionales redundantes y con compresores inverter (7'). De la misma forma, el sistema de disipación de calor común descrito para la primera forma de realización con los compresores (7) tradicionales, también es válido para la segunda forma de realización con los compresores inverter (7'). As shown in Figure 2, the system is mainly composed of a water ring (5) connected to a heat sink (6). From the water ring (5) outlets to the heat exchanger (8) of the condensers (7, 7 ') of the different cooling units (4) that make up the system. On the refrigerant side, the refrigeration units (4) are connected to the evaporators (1) through the expansion valves (3). The system represented in Figure 2 is valid for both forms of representation, with traditional redundant compressors (7) and with inverter compressors (7 '). In the same way, the common heat dissipation system described for the first embodiment with traditional compressors (7), is also valid for the second embodiment with inverter compressors (7 ').
El funcionamiento del circuito para la segunda forma de realización es el siguiente: The operation of the circuit for the second embodiment is as follows:
Cuando se realiza el arranque, el compresor inverter (7') eleva la presión y la temperatura del refrigerante en fase gaseosa, enviándolo al condensador. When starting, the inverter compressor (7 ') raises the pressure and temperature of the refrigerant in the gas phase, sending it to the condenser.
En el intercambiador de calor (8) del condensador, el refrigerante se condensa cediendo energía al agua, reduciendo su temperatura sensible y entalpia pero manteniendo la presión constante. In the heat exchanger (8) of the condenser, the refrigerant condenses by giving energy to the water, reducing its sensitive temperature and enthalpy but maintaining the constant pressure.
El refrigerante sale en fase liquida del intercambiador de calor (8) del condensador a temperatura de condensación situada entre 35° y 50°, enviándose al evaporador (1). The refrigerant exits in the liquid phase of the heat exchanger (8) of the condenser at a condensing temperature between 35 ° and 50 °, being sent to the evaporator (1).
Antes de entrar en el evaporador (1), el refrigerante, en fase liquida, pasa por un orificio expansionado regulable automáticamente situado en la válvula de expansión (3). Before entering the evaporator (1), the refrigerant, in liquid phase, passes through an automatically adjustable expanded orifice located in the expansion valve (3).
En el sistema de expansión el refrigerante líquido reduce su presión hasta una temperatura de evaporación determinada (variable en función del tipo de producto a refrigerar). In the expansion system the liquid refrigerant reduces its pressure to a temperature of evaporation determined (variable depending on the type of product to be refrigerated).
En el evaporador (1), el refrigerante líquido se evapora mediante la captación de la energía del producto a refrigerar, saliendo del evaporador (1) en fase gaseosa. In the evaporator (1), the liquid refrigerant evaporates by capturing the energy of the product to be cooled, leaving the evaporator (1) in the gas phase.
Cuando el refrigerante en fase gaseosa sale del evaporador (1) vuelve a la aspiración del compresor inverter (7') para repetir el proceso. When the refrigerant in the gas phase leaves the evaporator (1) it returns to the aspiration of the inverter compressor (7 ') to repeat the process.
Este proceso se repite hasta que la temperatura del producto a refrigerar desciende hasta el punto de consigna deseado. This process is repeated until the temperature of the product to be cooled drops to the desired set point.
Como mejora de la eficiencia energética, se produce una transferencia de energía en un intercambiador de calor gas/líquido (20) entre el refrigerante en fase líquida a la salida del intercambiador de calor (8) del condensador y el refrigerante en fase gaseosa cuando vuelve del evaporador (1) a la unidad refrigeradora (4) hacia el compresor inverter (7'). As an improvement in energy efficiency, an energy transfer occurs in a gas / liquid heat exchanger (20) between the liquid phase refrigerant at the outlet of the condenser heat exchanger (8) and the gas phase refrigerant when it returns from the evaporator (1) to the refrigeration unit (4) towards the inverter compressor (7 ').
El calor disipado en el intercambiador de calor (8) del condensador proveniente de los productos es cedido a un volumen de agua que se mantiene en recirculación en un sistema en anillo cerrado (5) por medio de bombas de recirculación de agua que se encuentran ubicadas en el disipador de calor (6), no representadas en las figuras. The heat dissipated in the heat exchanger (8) of the condenser from the products is transferred to a volume of water that is maintained in recirculation in a closed ring system (5) by means of water recirculation pumps that are located in the heat sink (6), not shown in the figures.
El sistema va recogiendo todo el agua de las distintas unidades refrigeradoras (4) que se encuentran en marcha enviándolas al anillo de agua (5) por medio de las bombas de recirculación de agua hasta llegar al disipador de calor (6). The system collects all the water from the different cooling units (4) that are running by sending them to the water ring (5) by means of the water recirculation pumps until they reach the heat sink (6).
Las bombas de recirculación regulan el caudal que mueven, necesario para el funcionamiento del sistema, mediante un variador de frecuencia comandado bien por una sonda de presión diferencial de agua que mantiene constante la diferencia de presión entre la aspiración y la impulsión de la bomba o por la salida modulante que la placa de control de la unidad dispone para la gestión del caudal de agua. The recirculation pumps regulate the flow that they move, necessary for the operation of the system, by means of a frequency inverter commanded well by a differential water pressure probe that keeps constant the pressure difference between the suction and the pump drive or by the modulating output that the control board of the unit has for water flow management.
En el disipador de calor (6), el agua pasa por un intercambiador de calor agua-aire, mediante el que se cede al aire exterior el calor captado en las unidades refrigeradoras (4) terminales. Las ventajas del sistema de refrigeración de la presente invención, en cualquiera de sus dos formas de representación, son las siguientes: In the heat sink (6), the water passes through a water-air heat exchanger, by means of which the heat captured in the terminal cooling units (4) is transferred to the outside air. The advantages of the refrigeration system of the present invention, in any of its two forms of representation, are the following:
1. Mayor eficiencia energética, mediante el aumento de la capacidad frigorífica frente a una reducción de consumo. 1. Greater energy efficiency, by increasing the refrigeration capacity compared to a reduction in consumption.
La mayor eficiencia energética se produce tanto en las unidades refrigeradoras (4) terminales como en la unidad enfriadora del anillo (5). The highest energy efficiency occurs both in the terminal refrigeration units (4) and in the ring cooling unit (5).
En las unidades refrigeradora (4) terminales la eficiencia se produce por la reducción de la temperatura de condensación al poder trabajar con bajas temperaturas de agua caliente en el condensador pudiendo trabajar con agua 30°c/35°C y condensar a 40°, por debajo de las instalaciones de centrales que condensan a 50°C. Esta reducción de condensación posiciona a las unidades refrigeradora (4) terminales con COP cercanos a 3, en lugar de los COP con valor cercano a 2 que se pueden llegar a conseguir con el sistema de central de gas. In the refrigeration units (4) terminals the efficiency is produced by the reduction of the condensation temperature by being able to work with low temperatures of hot water in the condenser being able to work with water 30 ° c / 35 ° C and condense at 40 °, by below the facilities of plants that condense at 50 ° C. This reduction of condensation positions the refrigeration units (4) terminals with POPs close to 3, instead of POPs with a value close to 2 that can be achieved with the gas central system.
En la unidad enfriadora del anillo (5), en temporadas con temperatura ambiente exterior por debajo de 25°C, los compresores (7) de la unidad enfriadora no serán necesarios de arrancar, debido a disponer estas de free-cooling tipo drycooler y el montaje en las enfriadoras de enfriamientos adiabáticos del aire de entrada en baterías. In the chiller unit of the ring (5), in seasons with outside ambient temperature below 25 ° C, the compressors (7) of the chiller unit will not need to start, due to having these freecooling drycooler type and the installation in the chillers of adiabatic cooling of the air entering the batteries.
Por otro lado, con temperaturas superiores a 25°C, debido a que el enfriamiento del agua se realiza solo con saltos de 30°C/35°C, en lugar de los típicos 7°C/12°C de una enfriadora, pueden conseguirse COP cercanos a 5, eficiencia superior a la de cualquier otro sistema. On the other hand, with temperatures above 25 ° C, because the cooling of the water is done only with jumps of 30 ° C / 35 ° C, instead of the typical 7 ° C / 12 ° C of a chiller, they can achieve COP close to 5, efficiency superior to that of any other system.
2. Simultaneidad. La normativa y el buen hacer indica que la producción debe de ajustarse a la demanda. 2. Simultaneity. The regulations and good work indicate that production must meet demand.
En un sistema de anillo caliente, la producción de frió se ajusta exactamente lineal a lineal, ya que solo funcionarían los compresores (7) individuales que tienen demanda de frió por parte del lineal. In a hot ring system, cold production is adjusted exactly linear to linear, since only individual compressors (7) that have a cold demand from the linear would work.
En los sistemas centralizados, a pesar de disponer de parcializaciones en los compresores (7) e incluso disponer algunas centrales de sistemas de variación de frecuencia en los compresores (7), se producen muchos momentos en los que la mínima producción de la central de gas es superior a la demanda de unos pocos lineales, produciéndose entonces un gasto de energía innecesario. In centralized systems, despite having partitions in the compressors (7) and even to have some central frequency variation systems in the compressors (7), there are many moments in which the minimum production of the gas plant is higher than the demand of a few linear, then producing an expense of unnecessary energy.
Esta adecuación de la producción a la demanda hace reducir el consumo energético de forma considerable. This adaptation of the production to the demand reduces energy consumption considerably.
3. Menor carga de refrigerante en la instalación, ya que el refrigerante se concentra exclusivamente en unidades refrigeradoras (4) compactas sin la necesidad de mover kilogramos de refrigerante por las tuberías de la instalación. 3. Lower refrigerant load in the installation, since the refrigerant is concentrated exclusively in compact refrigeration units (4) without the need to move kilograms of refrigerant through the pipes of the installation.
Las unidades refrigeradoras (4) se suministran pre-cargadas desde fábrica, tanto la enfriadora como las unidades refrigeradoras (4) terminales, estando éstas dotadas de conexiones rápidas para una fácil instalación, por lo que en el montaje no es necesario que el instalador incorpore ninguna carga de gas refrigerante durante el proceso de montaje. The refrigeration units (4) are supplied pre-charged from the factory, both the chiller and the terminal refrigeration units (4), which are equipped with quick connections for easy installation, so it is not necessary for the installer to incorporate No refrigerant gas charge during the assembly process.
Reducimos respecto a las centrales clásicas, el costo de la instalación al no utilizar gas refrigerante transportado y reduce drásticamente el costo de mantenimiento y el costo de fugas. We reduce the cost of the installation with respect to the classic plants by not using transported refrigerant gas and drastically reduce the cost of maintenance and the cost of leaks.
4. Pérdidas en tubería, por transmisión de temperatura. Aunque se intentan mitigar estas pérdidas, es fácil de ver que la transmisión entre la temperatura ambiente y las tuberías con medios muy fríos, a -30°C o -5°C, tanto en centrales de refrigerante como en centrales hídricas, estas pérdidas serán mayores que si el fluido está entre 30° y 35°C, de hecho y de forma muy posible la tubería del anillo (5) caliente no será necesario aislar, pues las perdidas en los falsos techos serán mínimas y por lo demás, de producirse, vienen bien al funcionamiento de la instalación. 4. Pipe losses, due to temperature transmission. Although attempts are made to mitigate these losses, it is easy to see that the transmission between the ambient temperature and the pipes with very cold media, at -30 ° C or -5 ° C, both in coolant plants and in water plants, these losses will be greater than if the fluid is between 30 ° and 35 ° C, in fact and in a very possible way the pipe of the hot ring (5) will not be necessary to insulate, since the losses in the false ceilings will be minimal and otherwise, to occur , come well to the operation of the installation.
Con anillo (5) caliente no solo se eliminan las pérdidas por transmisión sino que además se elimina el costo de la instalación al eliminar la coquilla aislante. With hot ring (5) not only transmission losses are eliminated but also the cost of installation is eliminated by removing the insulating shell.
5. Congelaciones. Como es lógico desaparece la necesidad de utilizar agua glicolada al tratarse de agua caliente. 6. Mantenimiento. Al tratase de unidades compactas con compresores (7, 7') herméticos tanto en la enfriadora como en las unidades refrigeradoras (4) terminales, el costo económico del mantenimiento se reduce drásticamente. 5. Freezes. Naturally, the need to use glycol water is eliminated because it is hot water. 6. Maintenance In the case of compact units with hermetic compressors (7, 7 ') both in the chiller and in the terminal refrigeration units (4), the economic cost of maintenance is drastically reduced.
Por otro lado al tratarse de producciones unitarias y compactas, los problemas existentes en las centrales de expansión, en los conceptos de golpe de líquido en compresor (7, 7') y control del mantenimiento de aceite, desaparecen completamente. On the other hand, since they are unit and compact productions, the problems existing in the expansion plants, in the concepts of liquid blow in the compressor (7, 7 ') and oil maintenance control, disappear completely.
7. Reducción del costo de la instalación. Las instalaciones de centrales de expansión, la instalación de tubería debe de realizarse en tubería de cobre y aislamiento, utilizando soldaduras y sistemas de presurización y vacío. 7. Reduction of installation cost. The installations of expansion plants, the installation of pipes must be carried out in copper and insulation pipes, using welding and pressurization and vacuum systems.
En los sistemas de agua caliente se utiliza plástico, sin aislamiento y con valvulería de agua normal, por lo que se reduce drásticamente el costo de la instalación frente a cualquier otro sistema. In hot water systems plastic is used, without insulation and with normal water valves, so the cost of the installation is drastically reduced compared to any other system.
8. Los lineales son los estándar del mercado No es necesario realizar ninguna transformación especial al tratarse de refrigerante normal, y no C02. 8. The linear ones are the market standards. No special transformation is necessary as it is a normal refrigerant, and not C02.
9. Unidades refrigeradoras (4) compactas, y de instalación sencilla. La filosofía de las unidades es plug&play, simplemente conectar en las conexiones rápidas el evaporador (1), alimentar la corriente monofásica y conectar el anillo (5) de agua caliente. La unidad está lista para funcionar. 9. Compact refrigeration units (4), and simple to install. The philosophy of the units is plug & play, simply connect the evaporator (1) in quick connections, feed the single-phase current and connect the hot water ring (5). The unit is ready to operate.
Por otro lado, desaparecen completamente los costosos y "complicados" cuadros eléctricos existentes en las centrales de expansión, pues las enfriadoras cuentan con su propio cuadro individual, y las unidades refrigeradoras (4) cuentan también con el suyo propio. Al ser posible comunicar mediante lazo modbus todas las unidades refrigeradoras (4), se dispone de un sistema total de tele-gestión, manejo y control de todas y cada una de las unidades productoras (4). On the other hand, the expensive and "complicated" electrical panels existing in the expansion plants disappear completely, as the chillers have their own individual panel, and the refrigeration units (4) also have their own. Since it is possible to communicate via modbus loop all the refrigeration units (4), there is a total system of tele-management, management and control of each and every one of the producing units (4).
Simplemente es necesario disponer de un cuadro de potencia con una serie de magnetotérmicos y diferenciales monofásicos para proteger las líneas de alimentación, pues cada una de las unidades refrigeradoras (4) ya disponen de sus propios elementos de protección eléctrica. Por otro lado, estos cuadros de potencia pueden dotarse de contactos auxiliares de disparo que se controlen a distancia en la receptora de alarmas y control. It is simply necessary to have a power panel with a series of magneto-thermal and single-phase differentials to protect the power lines, since each of the refrigeration units (4) already have their own electrical protection elements. On the other hand, these power panels can be equipped with auxiliary trip contacts that are remotely controlled at the alarm and control receiver.
Al tratarse de unidades refrigeradoras (4) terminales de muy reducidas dimensiones y de enfriadoras que pueden diseñarse con filosofía modular, la sustitución de sistemas clásicos de centrales de expansión se realiza de forma muy sencilla. As they are refrigeration units (4) terminals of very small dimensions and chillers that can be designed with a modular philosophy, the replacement of classic systems of expansion plants is very simple.
Por otro lado, desaparece el problema de que al caer la central todo el sistema de enfriamiento desaparece. On the other hand, the problem disappears that when the plant falls the entire cooling system disappears.
Por último, hay que considerar que la pre Finally, we must consider that the pre
senté invención no debe verse limitada a la forma de realización aquí descrita. Otras configuraciones pueden ser realizadas por los expertos en la materia a la vista de la presente descripción. En consecuencia, el ámbito de la invención queda definido por las siguientes reivindicaciones. I established invention should not be limited to the embodiment described herein. Other configurations can be made by those skilled in the art in view of the present description. Accordingly, the scope of the invention is defined by the following claims.

Claims

REIVINDICACIONES
1. - Sistema de refrigeración industrial compuesto por varias unidades refrigeradoras (4) independientes enfocadas tanto a la conservación como a la congelación, caracterizado por que: 1. - Industrial refrigeration system composed of several independent refrigeration units (4) focused on both conservation and freezing, characterized in that:
- cada unidad refrigeradora (4) va instalada en un mueble aislado térmica y acústicamente, y  - each refrigeration unit (4) is installed in a thermally and acoustically insulated furniture, and
- el sistema de refrigeración comprende una única unidad de disipación de calor (6) conectada por una tubería mediante anillo de agua (5) del que salen derivaciones a cada una de las unidades refrigeradoras (4), y estando cada una de las unidades refrigeradoras (4) y la unidad de disipación de calor (6) dotados de equipos electrónicos de control individuales.  - the refrigeration system comprises a single heat dissipation unit (6) connected by a pipe by means of a water ring (5) from which branches to each of the cooling units (4) leave, and each of the cooling units being (4) and the heat dissipation unit (6) equipped with individual electronic control equipment.
2. - Sistema de refrigeración industrial según la reivindicación 1 , caracterizado por que las unidades refrigeradoras (4) comprenden dos compresores (7), de funcionamiento alternativo y nunca simultáneo, para continuar refrigerando aunque un compresor (7) se averie. 2. - Industrial refrigeration system according to claim 1, characterized in that the refrigeration units (4) comprise two compressors (7), of alternative operation and never simultaneous, to continue cooling even if a compressor (7) is damaged.
3. - Sistema de refrigeración industrial según la reivindicación 1 , caracterizado por que cada unidad refrigeradora (4) comprende un único compresor inverter (7'), variando la frecuencia de alimentación eléctrica del compresor en función de la demanda de potencia frigorífica y manteniendo el funcionamiento dentro de la curva de funcionamiento óptimo. 3. - Industrial refrigeration system according to claim 1, characterized in that each refrigeration unit (4) comprises a single inverter compressor (7 '), varying the frequency of power supply of the compressor according to the demand for cooling power and maintaining the operation within the optimal operating curve.
4. - Sistema de refrigeración industrial según las reivindicaciones 1 ó 2, caracterizado por que los equipos electrónicos de control individuales de cada uno de los componentes están conectados entre ellos y están conectados también a una centralita que recibe información del estado de todos los componentes de la instalación y tiene capacidad para detectar avisos y alarmas. 4. - Industrial refrigeration system according to claims 1 or 2, characterized in that the individual electronic control equipment of each of the components are connected to each other and are also connected to a control unit that receives information on the status of all the components of the installation and has the capacity to detect warnings and alarms.
5. - Sistema de refrigeración industrial según la reivindicación 4, caracterizado por que un aviso o alarma detectada se envía mediante SMS o correo electrónico a un dispositivo electrónico desde el que se puede intervenir remotamente sobre el sistema o sobre cualquiera de los componentes individuales del sistema. 5. - Industrial refrigeration system according to claim 4, characterized in that a detected warning or alarm is sent by SMS or email to an electronic device from which it is possible to intervene remotely on the system or on any of the individual components of the system .
6. - Sistema de refrigeración industrial según la reivindicación 3, caracterizado por que las unidades refrigeradoras (4) comprenden un intercambiador de calor gas/líquido (20) que aprovecha el retorno del refrigerante en fase gaseosa cuando vuelve del evaporador (1) a la unidad refrigeradora (4) hacia el compresor inverter (7') para bajar más la temperatura del refrigerante que sale del intercambiador de calor (8) del condensador en fase líquida antes de que llegue a la válvula de expansión (3). 6. - Industrial refrigeration system according to claim 3, characterized in that the refrigeration units (4) comprise a gas / liquid heat exchanger (20) which take advantage of the return of the refrigerant in the gas phase when it returns from the evaporator (1) to the refrigeration unit (4) towards the inverter compressor (7 ') to lower the temperature of the refrigerant that leaves the heat exchanger (8) of the condenser in phase liquid before it reaches the expansion valve (3).
PCT/ES2014/070762 2013-11-18 2014-10-07 Industrial refrigeration system WO2015071511A1 (en)

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ES201331679A ES2538306B1 (en) 2013-11-18 2013-11-18 INDUSTRIAL REFRIGERATION SYSTEM
ESP201430985 2014-06-30
ES201430985A ES2558026B1 (en) 2014-06-30 2014-06-30 INDUSTRIAL REFRIGERATION SYSTEM, IMPROVED

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