WO2017142878A1 - Taper-wall riser with tab connectors - Google Patents

Taper-wall riser with tab connectors Download PDF

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Publication number
WO2017142878A1
WO2017142878A1 PCT/US2017/017835 US2017017835W WO2017142878A1 WO 2017142878 A1 WO2017142878 A1 WO 2017142878A1 US 2017017835 W US2017017835 W US 2017017835W WO 2017142878 A1 WO2017142878 A1 WO 2017142878A1
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WO
WIPO (PCT)
Prior art keywords
riser
tab
wall
risers
grating
Prior art date
Application number
PCT/US2017/017835
Other languages
French (fr)
Inventor
Gregory Trude
Paul R. Holbrook
Original Assignee
Infiltrator Water Technologies, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Infiltrator Water Technologies, Llc filed Critical Infiltrator Water Technologies, Llc
Priority to EP17753709.9A priority Critical patent/EP3417116A4/en
Publication of WO2017142878A1 publication Critical patent/WO2017142878A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/12Manhole shafts; Other inspection or access chambers; Accessories therefor
    • E02D29/121Manhole shafts; Other inspection or access chambers; Accessories therefor characterised by the connection between shaft elements, e.g. of rings forming said shaft
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/12Manhole shafts; Other inspection or access chambers; Accessories therefor
    • E02D29/124Shaft entirely made of synthetic material
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/02Manhole shafts or other inspection chambers; Snow-filling openings; accessories
    • E03F5/024Manhole shafts or other inspection chambers; Snow-filling openings; accessories made of plastic material
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/10Collecting-tanks; Equalising-tanks for regulating the run-off; Laying-up basins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/10Manholes; Inspection openings; Covers therefor
    • B65D90/105Manholes; Inspection openings; Covers therefor for underground containers
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/02Manhole shafts or other inspection chambers; Snow-filling openings; accessories
    • E03F2005/028Sealing joints between manhole segments

Definitions

  • the present invention relates to molded plastic structures comprised of interlocked rings, useful as risers and manhole chambers, for providing access to such as buried septic tanks and utility lines, or as sidewalls of plastic storage tanks.
  • a riser for a plastic or concrete septic tank used in wastewater treatment is one application for such tubular structures.
  • Most commercially available risers are essentially short straight cylinders. Thus they cannot be conveniently nested for economic shipment and storage.
  • the purpose of the riser is provide a space which extends upwardly within soil, for example from the access port of a septic tank to, or near to, the surface of the soil in which the tank is buried.
  • a riser desirably inhibits entry of surface water and soil into the tank.
  • Risers have been sold commercially as separate rings which can be assembled as a riser assembly having a desired length (height). Often, there have been seals or other means aimed at preventing the passage of water at the joints between rings.
  • riser shall be construed to embrace structures which are of the nature of risers for septic tanks and the like, are for manhole casings, and are for structures which are of the nature of sidewalls of vertical tanks.
  • a riser for septic tank application should have a minimum diameter which is no less than the diameter of the access port on the top of a septic tank, which commonly is of about 60 cm.
  • risers have been provided either as a one piece structure, or as a multiplicity of circular rings which are commonly screwed or bolted to each other to form the desired height assembly. Good fit and seal between the joints of the rings is desirable, along with minimum labor of assembly.
  • a riser desirably presents an uppermost surface suitable for a lid with a good seal configuration, particularly under conditions where surrounding soil may be prone to intruding into the seal region, as can occur when a lid is removed for septic tank maintenance purposes. There is a further need for a means of connecting any new-configuration riser to the opening of existing- design septic tanks and the ends of large diameter pipe-ends.
  • a generally cylindrical plastic tank for holding liquids or solids may have a vertical axis and sidewall configured in the same way as a riser for a septic tank; that is, the sidewall is comprised of connected-together rings.
  • An object of the invention is to provide molded plastic risers and related structures in forms which are economical to manufacture, ship, and store.
  • a further object is to provide a riser comprised of a multiplicity of identical rings which form assemblies having good joints.
  • Still further objects are to provide a safety grating for the new types of risers, and to provide an adapter for connecting the new types of risers to the tops of tanks and the ends of vertical pipes.
  • each riser has a tapered side wall; that is, the circumscribing wall is in the shape of a truncated hollow cone, and a riser assembly has an undulating wall.
  • Each riser has a first lengthwise end having a first diameter, and a second lengthwise end having a smaller second diameter.
  • Each riser end comprises a plurality of tabs circumferentially spaced apart by rim segments.
  • each tab has a body, at the end of which is a radially-extending lip shaped for latching engagement with the rim segment of a mated same-size end identical riser.
  • each tab comprises a body that is spaced apart from the exterior wall surface of the riser by a channel; and the lip extends radially over the channel.
  • the lips of the tabs at the larger end of the riser run inwardly and the lips at the tabs at the smaller end of the riser run outwardly.
  • the riser like one just described comprises tabs having circumferential direction edges which are angled with respect to a plane within which lies the center longitudinal axis; and/or comprises a wall having a circumferential step which is closer to the smaller diameter second end than to the first end, for receiving the legs of a grating; and/or comprises a joint within which is captured a circumferential seal.
  • an exemplary safety grating for use within a riser comprises a hub and a multiplicity of arms attached to and extending radially outward from the hub.
  • the arms are hinged where they attach to the hub, or at a location somewhat spaced apart from the hub.
  • the grating can be diminished in size to enable the grating to fit through the smaller-opening end of a riser of the kind described above, so the grating may be move lengthwise within the undulating wall riser, preferably to rest on a ledge or step molded on the interior of the wall of the riser.
  • an adapter comprises a flange end and a step-diameter end.
  • the adapter is configured so it may be alternatively attached by the adapter flange to a septic tank opening or attached to the end of a pipe.
  • the adapter has a interior ledge that enables attachment to the adapter of a riser of the present invention to the opening of a septic tank that was principally intended to receive a screwed or bolted flange.
  • Fig. 1 is a perspective view of a riser assembly comprised of identical risers.
  • Fig. 2 is a perspective view of a riser which is part of the assembly of Fig. 1.
  • Fig. 3 is a partial vertical cross section through the riser assembly of Fig. 1, with an additional riser added at the top of the assembly.
  • Fig. 4 is perspective view of a portion of the large end of the riser in Fig. 3.
  • Fig. 5 is another perspective view of a portion of the large end of the riser in Fig. 3.
  • Fig. 6 is a vertical cross section through the large-end joint region of the riser assembly of Fig. 1.
  • Fig. 6A is a view like Fig. 6 showing a joint which lacks a seal and a channel between the wall and latching tab.
  • Fig. 7 is a vertical cross section through the small-end joint region of the riser assembly of Fig. 1.
  • Fig. 8 is a side view of the end of a riser showing a latching tab and (in phantom) portions of tooling which enables the riser to be injection molded.
  • Fig. 9 is a vertical plane cross section through the structure of Fig. 8, near the end of the tab.
  • Fig. 10 is a vertical plane cross section through the structure of Fig. 8, near the middle of the tab.
  • Fig. 11 is a view like Fig. 9, showing an alternative embodiment of tab where the tab is not spaced apart from the wall at the end of the riser.
  • Fig. 12 is a perspective view of a riser with a safety grating positioned within the bore of the riser.
  • Fig. 13 is a partial vertical cross section of the grating shown in Fig. 12.
  • Fig. 14 is a partial vertical cross section of the assembly of Fig. 12, showing in phantom an additional riser, along with the grating as it was being inserted into the riser assembly from the top.
  • Fig. 15 is a view like Fig. 13, showing an alternative embodiment grating.
  • Fig. 16 is a perspective view of an adapter for connecting a riser to the top of a septic tank or to the end of a piece of pipe.
  • Fig. 17 shows a portion of the adapter of Fig. 17 in partial vertical cross section.
  • Fig. 18 is a partial cross section showing how a taper wall riser is connected to the top of a septic tank by means of an adapter of Fig. 16.
  • Fig. 19 is a partial cross section showing how a piece of pipe is connected to the top of a septic tank by means of an adapter of Fig. 16.
  • Fig. 20 is a partial cross section showing how a taper wall riser is connected to the end of a piece of pipe by means of an adapter of Fig. 16.
  • molded plastic riser articles can be used individually or as assemblies.
  • risers have inward or outward tapering walls, also referred to as conical walls.
  • conical walls also referred to as conical walls.
  • the risers and riser assemblies are often described herein using terminology applicable to cylindrical shapes. While the invention is described in terms of circular rings/risers, the scope of the claimed invention includes articles which have walls which are non-circular, e.g. oblong; and those shall be considered equivalents.
  • a riser is an open ended structure which may be closed by a lid when positioned on a tank.
  • a riser may be mated with one or more other risers to form a riser assembly.
  • a riser assembly may be also referred to simply as a riser.
  • a single riser piece may be alternatively referred to as a ring.
  • Fig. 1 is an elevation perspective view, showing three identical risers 20, 20B, 20C that are joined to each other as riser assembly 18.
  • a single riser 20 is shown in Fig. 2.
  • Fig. 3 is a cross section through the assembly of Fig. 1, with addition of a further riser 20A.
  • the small end of riser 20 mates with the small end of riser 20A at joint 142.
  • the large end of riser 20A mates with the small end of riser 20B at joint 42.
  • the wall of the riser assembly undulates in the lengthwise direction, so the wall is close to the central axis at circumferential joints 142 and distant at circumferential joints 42.
  • a riser assembly of the present invention may comprise two or more mated and latched-together articles.
  • a riser assembly may sometimes be simply called a riser herein, particularly when the assembly is installed in a working position.
  • a riser assembly When installed on a septic tank, a riser assembly is typically fastened to a fitting around the opening in the top of the tank and the assembly has a lid closure at its top.
  • An exemplary lid closure is consistent with the lid shown in Fig. 8-10 of the aforementioned '960 application.
  • An exemplary riser 20 may have a vertical height of about 15 cm (about 6 inch), a larger diameter end of about 69 cm (about 27 inch) and a smaller diameter end of about 58 cm (about 23 inch). Other risers may have heights in the range 2 to 18 inches (5 to 46 cm). Joints between several identical risers 20 are formed by tabs on one part that engage rim segments on the mating part by latching to them.
  • An exemplary riser is preferably make of injection molded thermoplastic, such as polyethylene or polypropylene, with a wall thickness of about 4.5 mm (about 0.18 inches).
  • Riser 20 has a lengthwise central axis L, around which is centered a wall 30 that generally has the shape of a truncated hollow cone.
  • the wall of riser 20 has opposing ends 22, 32. End 22 has a larger diameter than does smaller end 32.
  • the wall of an exemplary ring is preferably inclined at an about 7 degree angle to the lengthwise axis L, more generally, preferably within the range 5-20 degrees.
  • the larger end 22 of a riser 20 is characterized by a plurality of tabs 26 which are circumferentially spaced apart by rim segments 28.
  • Rim segments may be referred to as simply “rims” hereafter.
  • the tabs extend in the lengthwise direction from the exterior surface of the wall of the riser.
  • Each tab has a lip 52, for latching onto the rim segment 28 of a mated like riser.
  • the inner edges of the lips are disposed around a circle.
  • the outer edges of the rim segments are disposed around a circle which is congruent with the circle of the lip edges.
  • a joint 42between risers is formed when the plurality of tabs 26 of one riser are engaged with a plurality of rims 28 of a mating riser.
  • joints 142 are formed between mated riser smaller ends. See the cross sections at joint locations in Fig. 3.
  • Fig. 6 shows an added gasket 50 captured in a circumferential channel 44 that is associated with joint 42. Gaskets may also be included in joints 142.
  • Fig. 3 shows an optional step 53 in the wall 30 proximate the small end of riser 20C; this is discussed below in connection with a safety grating which optionally rests on the step.
  • the smaller end 32 of a riser 20 has many similarities with larger end 22, but also some differences.
  • Smaller end 32 is characterized by a plurality of tabs 36 which are circumferentially spaced apart by rim segments 38, which may be referred to simply as rims hereafter.
  • Joint 142 is formed when the plurality of tabs 36 are engaged with a plurality of rims 38 of a mating riser.
  • Each tab 36 has an outward facing lip 152 which tab, when two risers are mated, engages a rim 128. See the assembly cross section at joint 142 in Fig. 3 and Fig. 7.
  • a gasket 150 is preferably captured within a circumferential channel 144 at the circumferential end of the wall of each riser, to seal joint 142. See Fig. 7.
  • gaskets 50, 150 are preferably made of a rubber or elastomer material, for example EPDM having a Shore A hardness number of about 30.
  • the risers can be assembled without the use of a gasket, and risers may be constructed without a channel 44. See Fig. 6A, discussed below.
  • Exemplary riser 20 has ten tabs 26, 36 at each end. Preferably, the tabs at one end are aligned in the lengthwise direction with the tabs at the other end of the riser. In other embodiments of the invention, there may be fewer or more tabs; and there may be a different number of tabs at one end, compared to the other end.
  • Fig. 4 to 7 illustrate certain features of the ends of a riser which enhance the convenient making of a good joint with a like riser. (This portion of the description interchangeably applies to the small ends and large ends of risers.)
  • Fig. 4 and Fig. 5 are perspective views of portions of the larger end 22 of riser 20. They show that each tab 26 has an inward facing lip 53 and that rim 28 runs circumferentially between two spaced apart tabs. Also, each tab 26 has circumferential-direction ends which are canted at angle A to a lengthwise diametrical plane PL, shown in phantom, within which plane lies lengthwise axis L. The angled ends enable easier engagement of the tabs of two mated risers, each tab with a rim segment on the other riser.
  • lip 52 of tab 26 has an inner edge 53 which is angled with respect to the diametrical plane of the riser, so that the tab is thrust elastically outwardly when the lip of the tab first engages with rim 28 of a mating riser.
  • the outer edge 55 of rim 28 is angled with respect to the diametrical plane.
  • Fig. 6 is a cross section through the riser assembly 18 at joint 42.
  • Fig. 6 shows how the large ends 22 of risers 20 mate; the small ends will mate comparably.
  • Fig. 6 shows lip 52 of tab 26 is engaged with rim 28. Seal 50 is captured in the groove 44.
  • tab 26 has a body 48, which is the lengthwise extending portion of the tab (i.e., the vertical portion in Fig. 6).
  • Tab body 48 is an arc-shape structure that runs circumferentially, congruently with wall 30 and with the rim segments of the riser.
  • One lengthwise end of tab body 48 is connected to the exterior wall of riser end 22 by radially inward-running web 46 (which is a horizontal section shown in Fig. 6). The other lengthwise end of the tab body extends beyond the end of the wall where the joint 42 is formed.
  • the web 46 may be discontinuous in the circumferential direction.
  • channel 47 defines circumferentially- running channel 47 (which has a length nominally equal to the tab width).
  • Channel 47 provides an advantageous arrangement for the following reasons: When force is applied to the risers, to separate the risers from each other at the joint 42, a bending moment (represented by the curved vectors M) is created in web 46. That moment has the effect of thrusting section 48 and lip 52 radially inwardly, toward the central axis L of the riser, better to engage rim 28. That enhances the resistance of the joint to separation, compared to the resistance which the assembly would have if channel 47 and section 46 were not present, i.e., compare to the structure shown in Fig. 6A.
  • Fig. 6A shows two mated risers 222, and illustrates an alternate embodiment of the invention.
  • One of a plurality of tabs and rim segments is shown.
  • Joint 242 is formed between two mated risers 222 when lip 252 of tab 226 engages rim segment 228.
  • the risers 222 lack any optional circumscribing channel for a seal between the mating parts.
  • Fig. 7 is a cross section through the riser assembly 18 at joint 142, showing how the small ends 32 of risers 20 mate. The ends are shown as they are being moved toward each other to their final joined-together configuration, as indicated by the vertical arrows.
  • Tab 126 has a construction like tab 26.
  • Lip 152 is at the end of tab body 148, which is connected to web 146 that extends radially from the wall 30 of riser 20 at small end 32. (As mentioned, lip 152 faces outwardly from the center of the riser, which compares with inward-facing lip 52 of tab 26.)
  • Fig. 7 is a cross section through the riser assembly 18 at joint 142, showing how the small ends 32 of risers 20 mate. The ends are shown as they are being moved toward each other to their final joined-together configuration, as indicated by the vertical arrows.
  • Tab 126 has a construction like tab 26.
  • Lip 152 is at the end of tab body 148, which is connected to web 146 that extend
  • each of the plurality of rim segments 28 may be interrupted by a boss 39, which is nominally in the center of the rim segment. Boss 39 is shaped so it can receive a screw, thus enabling the end of the riser to be fitted with a screw-attached lid.
  • boss 39 is present, a notch 45 is preferably present in the lip of the tab which is shaped to engage the rim segment, to accommodate the boss 39 and screw.
  • Fig. 8-10 show in more detail other aspects of a tab of a preferred injection molded riser 20.
  • the tab is mated to the wall of the riser by a web that is comprised of two spaced apart portions, which facilitates manufacture.
  • Fig. 8 is a side view of a portion of the end 22 of a riser showing tab 26.
  • Fig. 9 and Fig. 10 are vertical plane portions through the tab and riser end shown in Fig. 8.
  • Also shown in Fig. 8, in phantom, are mold parts 41, 43 in their spaced apart (or "open mold") condition.
  • the arrows PP show how the mold parts 41, 43 move toward each other when the mold is closed so plastic can be injected into the mold.
  • FIG. 8 9, 10 there is a space 49 between the two circumferentially spaced-apart portions of web 46. Space 49 is created by mold part 43.
  • the tab has the configuration which comprises space 49 that enables mold part 43 to create the underside surface of lip 52.
  • An alternative embodiment of tab may have a web 46 which is continuous from one circumferential edge of the tab to the other. In such case, a more complex mold may be necessary for efficient injection molding.
  • Fig. 11 is a view like Fig. 9, showing an alternative embodiment tab 426 at the large end of a riser.
  • tab body 448 is a continuation of a portion of the riser wall.
  • Lip 452 overhangs the channel 444 within which a seal will be placed prior to a joint between risers being made.
  • Fig 12 is a perspective view, looking down on the larger end 22 of riser 20.
  • Grating 60 is set within the bore of the riser.
  • Fig. 13 is a side elevation view of a portion of the grating 60 (also referred to as a grate).
  • Exemplary grating 60 preferably made of plastic like that of the associated riser, comprises a hub 64 having a pentagonal opening 66.
  • the first ends of five lattice-like arms 62 are attached to the hub at hinge points 68 and extend generally radially outwardly from the hub.
  • the free or outer ends of the arms are in contact with circumferential step 53 on the interior wall of riser 20, near the small end 32 of the riser. See Fig. 3, Fig. 12, and Fig.
  • arms 62 are hinged.
  • the hinging enables placement of a grating by passing the grating through the small end of a riser, for example, the small end of riser 20P which has a diameter DA of the opening of an imaginary cylinder, as shown in phantom in Fig. 14.
  • the arms 62 hinge inwardly, as indicated by arrow P in Fig. 14 for arm 62P of riser 60P, both shown in phantom, as the grating is being inserted into the riser assembly.
  • the hinging makes the effective outside diameter of the grating smaller than the diameter DB which the grating has when in its working position. Effective outside diameter refers to the diameter of the smallest imaginary short cylinder through which a grating may be passed lengthwise.
  • a grating of the present invention compares with a prior art grating having an unchangeable effective outside diameter.
  • the grating of the present invention may be used on risers other than those described herein.
  • Springs may be employed to bias the arms in the outward, or most-extended, direction.
  • a torsion spring may be put around the pin of the hinge joint, when the hinge joint has appropriate construction.
  • compressible elastic bumpers may be used to resist the inward or collapsing motion of the arms.
  • the movement of one arm may be interlocked with the movement of adjacent arms, so all arms move radially outward or inward in coordination.
  • the interlocking may be on the nature of a flexible tang which is fixed to one arm and extends in the circumferential direction, from the one arm to engage slidingly a surface of an adjacent second arm.
  • hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used.
  • hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used.
  • hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used.
  • the hub 164 of grating 160 having a bore 166, has at least one, and preferably a multiplicity, of fixed arm portions 162, each of which has a movable arm portion 162A.
  • the portion 162A is attached to the portion 162 at hinge point 168, which is radially outward from the point where the arm portion 162 connects to the hub.
  • a grating within the present invention may have a number of arms which is different from five arms of exemplary grating 60. For example, 3, 4, or 6 or more arms may be used. And although a correlation between the number of polygon sides of the center opening with the number of arms is preferred (i.e., pentagonal for five arms, hexagonal for six arms, etc.), in alternative embodiments of the invention the shape of the center opening may be uncorrected with the number or arms. In further alternative embodiments, the opening may be round or there may be no opening. When an opening is present, it is preferably sufficient in diameter to allow passage of a hose line, but not a child's body, to facilitate pumping out of the septic tank without removal of the grate.
  • Fig. 16 shows in perspective an exemplary adapter 70 having lengthwise central axis LL, and Fig.
  • Adapter 70 which has multiple uses, including (a) enabling attachment of the small end of a riser of the present invention to the top of a tank, such as a septic tank; (b) enabling attachment of a corrugated pipe or prior art riser or other future riser to the top of a tank; and (c) enabling a riser of the present invention to be attached to the end of a corrugated pipe or to a prior art riser, or vice versa.
  • Adapter 70 has a first larger end comprising flange 72, and has a second end 78 comprising cylindrical section 76 which has a diameter smaller than the outside diameter of adapter flange 72.
  • An intermediate size section 74 connects the section 76 with the flange.
  • Within the bore of the first end flange is inward projecting ledge 80.
  • Ledge 80 has an inside diameter and other dimension which preferably corresponds with the effective diameter of the rims 128 at the smaller end 32 of a riser 20.
  • a septic tank has an opening with a top flange that has a suitable inward extending rim
  • the small end of a riser 20 of the present invention can be snapped onto the tank top flange, and the tabs will latch onto the rim.
  • the adapter flange 72 can be screwed or otherwise attached to the flange 77, as shown in the partial vertical cross section of Fig. 18.
  • tabs 36 of riser 20 are shown after they have been engaged with ledge 80 of the adapter.
  • Fig. 19 shows how the adapter 70 can be used to mount a piece of pipe (or other item having a suitable diameter) on the top of a tank.
  • the small end 78 of adapter 70 faces in the upward direction (away from the interior of the tank 75) and the flange 72 is screwed or otherwise attached to the rim 77 at the septic tank opening.
  • a corrugated pipe 71 is shown mounted on the section 76 at the small end 78 of the adapter; alternatively, the pipe fits the intermediate section 74.
  • Fig. 20 shows how the small end 78 of adapter 70 is inserted into the top of a riser 79 that does not have an end that mates with a riser of the present invention. Adhesive and or radially-running screws may be used to fasten adapter 70 to the original in-place riser 79. Then riser 20 of the present invention is inserted into the opening of flange 72 and the tabs at the small end 32 of the riser become engaged with the ledge 80 of the adapter.
  • Assembled structures embodying features of the present invention may be put to other uses including, for example, manhole sleeves for access to subterranean chambers.
  • An open ended hollow article like a riser, made in accord with the invention may be fitted with a bottom closure (and optionally a top also), thus making the article into a bucket or tank like vessel, suitable for storing water, other liquids, or solid items.
  • a claim to a riser shall be construed as comprehending a structure which may be used for a manhole in the earth or other material, or for a structure which forms part of a vessel.
  • the invention has at least in part been described with respect to a particular orientation, and such terms as top, bottom, side, etc., that relate to orientation shall not be construed as limiting with respect to the claims.

Abstract

A plastic article useful as a riser assembly (18) for a septic tank or as part of another structure is comprised of a multiplicity of identical shape conical wall plastic risers (20). The risers are attached to each other at joints (42, 142) by respective tabs (26, 36) which engage respective rim segments (22, 38). Each end of the riser has alternating tabs and rim segments. A riser assembly wall 30 undulates in the lengthwise direction. The risers nest within each other for shipment or storage. A safety grating (60) having hinged arms (62) sets within the interior of a riser (20). An adapter (70) enables attachment of a riser (20) to a tank (75).

Description

TAPER-WALL RISER WITH TAB CONNECTORS
TECHNICAL FIELD
The present invention relates to molded plastic structures comprised of interlocked rings, useful as risers and manhole chambers, for providing access to such as buried septic tanks and utility lines, or as sidewalls of plastic storage tanks.
BACKGROUND
A riser for a plastic or concrete septic tank used in wastewater treatment is one application for such tubular structures. Most commercially available risers are essentially short straight cylinders. Thus they cannot be conveniently nested for economic shipment and storage.
The purpose of the riser is provide a space which extends upwardly within soil, for example from the access port of a septic tank to, or near to, the surface of the soil in which the tank is buried. A riser desirably inhibits entry of surface water and soil into the tank. Risers have been sold commercially as separate rings which can be assembled as a riser assembly having a desired length (height). Often, there have been seals or other means aimed at preventing the passage of water at the joints between rings.
Similar requirements are presented in connection with a hole in earth that provides access to a sewer line or other buried things by means of a manhole. A casing or liner, sometimes referred to as a chimney, extends downwardly from a manhole opening at the surface of the earth. In the present description the term riser shall be construed to embrace structures which are of the nature of risers for septic tanks and the like, are for manhole casings, and are for structures which are of the nature of sidewalls of vertical tanks.
A riser for septic tank application should have a minimum diameter which is no less than the diameter of the access port on the top of a septic tank, which commonly is of about 60 cm. In the past such risers have been provided either as a one piece structure, or as a multiplicity of circular rings which are commonly screwed or bolted to each other to form the desired height assembly. Good fit and seal between the joints of the rings is desirable, along with minimum labor of assembly. A riser desirably presents an uppermost surface suitable for a lid with a good seal configuration, particularly under conditions where surrounding soil may be prone to intruding into the seal region, as can occur when a lid is removed for septic tank maintenance purposes. There is a further need for a means of connecting any new-configuration riser to the opening of existing- design septic tanks and the ends of large diameter pipe-ends.
In recent times, there is a conception that means ought to be provided to hinder the chance of a small person or pet from falling into the large diameter opening of a typical septic tank riser during such time as the riser lid is removed. For instance, a grating might be placed on top of the open riser or within the riser. Thus it is desirable to have the option of such a feature while at the same time making the feature economic, to encourage its use.
In another application for articles of the present invention, a generally cylindrical plastic tank for holding liquids or solids may have a vertical axis and sidewall configured in the same way as a riser for a septic tank; that is, the sidewall is comprised of connected-together rings.
SUMMARY
An object of the invention is to provide molded plastic risers and related structures in forms which are economical to manufacture, ship, and store. A further object is to provide a riser comprised of a multiplicity of identical rings which form assemblies having good joints. Still further objects are to provide a safety grating for the new types of risers, and to provide an adapter for connecting the new types of risers to the tops of tanks and the ends of vertical pipes.
In accord with the invention there are individual risers and assemblies of identical risers. Each riser has a tapered side wall; that is, the circumscribing wall is in the shape of a truncated hollow cone, and a riser assembly has an undulating wall. Each riser has a first lengthwise end having a first diameter, and a second lengthwise end having a smaller second diameter. Each riser end comprises a plurality of tabs circumferentially spaced apart by rim segments. In exemplary risers, each tab has a body, at the end of which is a radially-extending lip shaped for latching engagement with the rim segment of a mated same-size end identical riser. Preferably, each tab comprises a body that is spaced apart from the exterior wall surface of the riser by a channel; and the lip extends radially over the channel. Preferably, the lips of the tabs at the larger end of the riser run inwardly and the lips at the tabs at the smaller end of the riser run outwardly.
In further embodiments of the invention, the riser like one just described comprises tabs having circumferential direction edges which are angled with respect to a plane within which lies the center longitudinal axis; and/or comprises a wall having a circumferential step which is closer to the smaller diameter second end than to the first end, for receiving the legs of a grating; and/or comprises a joint within which is captured a circumferential seal.
Further in accord with the invention, an exemplary safety grating for use within a riser comprises a hub and a multiplicity of arms attached to and extending radially outward from the hub. The arms are hinged where they attach to the hub, or at a location somewhat spaced apart from the hub. Thus, the grating can be diminished in size to enable the grating to fit through the smaller-opening end of a riser of the kind described above, so the grating may be move lengthwise within the undulating wall riser, preferably to rest on a ledge or step molded on the interior of the wall of the riser.
Further in accord with the invention, an adapter comprises a flange end and a step-diameter end. The adapter is configured so it may be alternatively attached by the adapter flange to a septic tank opening or attached to the end of a pipe. The adapter has a interior ledge that enables attachment to the adapter of a riser of the present invention to the opening of a septic tank that was principally intended to receive a screwed or bolted flange.
The foregoing and other objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a perspective view of a riser assembly comprised of identical risers. Fig. 2 is a perspective view of a riser which is part of the assembly of Fig. 1.
Fig. 3 is a partial vertical cross section through the riser assembly of Fig. 1, with an additional riser added at the top of the assembly.
Fig. 4 is perspective view of a portion of the large end of the riser in Fig. 3.
Fig. 5 is another perspective view of a portion of the large end of the riser in Fig. 3.
Fig. 6 is a vertical cross section through the large-end joint region of the riser assembly of Fig. 1.
Fig. 6A is a view like Fig. 6 showing a joint which lacks a seal and a channel between the wall and latching tab.
Fig. 7 is a vertical cross section through the small-end joint region of the riser assembly of Fig. 1.
Fig. 8 is a side view of the end of a riser showing a latching tab and (in phantom) portions of tooling which enables the riser to be injection molded.
Fig. 9 is a vertical plane cross section through the structure of Fig. 8, near the end of the tab.
Fig. 10 is a vertical plane cross section through the structure of Fig. 8, near the middle of the tab.
Fig. 11 is a view like Fig. 9, showing an alternative embodiment of tab where the tab is not spaced apart from the wall at the end of the riser.
Fig. 12 is a perspective view of a riser with a safety grating positioned within the bore of the riser. Fig. 13 is a partial vertical cross section of the grating shown in Fig. 12.
Fig. 14 is a partial vertical cross section of the assembly of Fig. 12, showing in phantom an additional riser, along with the grating as it was being inserted into the riser assembly from the top. Fig. 15 is a view like Fig. 13, showing an alternative embodiment grating.
Fig. 16 is a perspective view of an adapter for connecting a riser to the top of a septic tank or to the end of a piece of pipe.
Fig. 17 shows a portion of the adapter of Fig. 17 in partial vertical cross section.
Fig. 18 is a partial cross section showing how a taper wall riser is connected to the top of a septic tank by means of an adapter of Fig. 16.
Fig. 19 is a partial cross section showing how a piece of pipe is connected to the top of a septic tank by means of an adapter of Fig. 16.
Fig. 20 is a partial cross section showing how a taper wall riser is connected to the end of a piece of pipe by means of an adapter of Fig. 16.
DESCRIPTON
In the present invention molded plastic riser articles (sometimes referred to as rings) can be used individually or as assemblies. As will be seen, risers have inward or outward tapering walls, also referred to as conical walls. For simplicity of description, the risers and riser assemblies are often described herein using terminology applicable to cylindrical shapes. While the invention is described in terms of circular rings/risers, the scope of the claimed invention includes articles which have walls which are non-circular, e.g. oblong; and those shall be considered equivalents.
The following description concentrates on an exemplary product and application, namely a riser for a septic tank. A riser is an open ended structure which may be closed by a lid when positioned on a tank. In the present invention, a riser may be mated with one or more other risers to form a riser assembly. In the art, a riser assembly may be also referred to simply as a riser. In this description and elsewhere a single riser piece may be alternatively referred to as a ring. The disclosures of commonly owned patent application serial number 62/295,408, filed February 15, 2016, entitled "Multi-ring plastic riser with tab connectors", and patent application serial number 14/444,960, filed July 28, 2014, entitled "Multi-ring plastic storage tanks and risers" (the " '960 application") are hereby incorporated by reference.
Fig. 1 is an elevation perspective view, showing three identical risers 20, 20B, 20C that are joined to each other as riser assembly 18. A single riser 20 is shown in Fig. 2. Fig. 3 is a cross section through the assembly of Fig. 1, with addition of a further riser 20A. The small end of riser 20 mates with the small end of riser 20A at joint 142. The large end of riser 20A mates with the small end of riser 20B at joint 42. The wall of the riser assembly undulates in the lengthwise direction, so the wall is close to the central axis at circumferential joints 142 and distant at circumferential joints 42.
A riser assembly of the present invention may comprise two or more mated and latched-together articles. A riser assembly may sometimes be simply called a riser herein, particularly when the assembly is installed in a working position. When installed on a septic tank, a riser assembly is typically fastened to a fitting around the opening in the top of the tank and the assembly has a lid closure at its top. An exemplary lid closure is consistent with the lid shown in Fig. 8-10 of the aforementioned '960 application.
An exemplary riser 20 may have a vertical height of about 15 cm (about 6 inch), a larger diameter end of about 69 cm (about 27 inch) and a smaller diameter end of about 58 cm (about 23 inch). Other risers may have heights in the range 2 to 18 inches (5 to 46 cm). Joints between several identical risers 20 are formed by tabs on one part that engage rim segments on the mating part by latching to them. An exemplary riser is preferably make of injection molded thermoplastic, such as polyethylene or polypropylene, with a wall thickness of about 4.5 mm (about 0.18 inches).
Alternative plastic materials may be used.
Riser 20 has a lengthwise central axis L, around which is centered a wall 30 that generally has the shape of a truncated hollow cone. The wall of riser 20 has opposing ends 22, 32. End 22 has a larger diameter than does smaller end 32. The wall of an exemplary ring is preferably inclined at an about 7 degree angle to the lengthwise axis L, more generally, preferably within the range 5-20 degrees.
As best seen in Fig. 1, 2 and 5, the larger end 22 of a riser 20 is characterized by a plurality of tabs 26 which are circumferentially spaced apart by rim segments 28. Rim segments may be referred to as simply "rims" hereafter. The tabs extend in the lengthwise direction from the exterior surface of the wall of the riser. Each tab has a lip 52, for latching onto the rim segment 28 of a mated like riser. The inner edges of the lips are disposed around a circle. The outer edges of the rim segments are disposed around a circle which is congruent with the circle of the lip edges. A joint 42between risers is formed when the plurality of tabs 26 of one riser are engaged with a plurality of rims 28 of a mating riser. Likewise, joints 142 are formed between mated riser smaller ends. See the cross sections at joint locations in Fig. 3. Fig. 6 shows an added gasket 50 captured in a circumferential channel 44 that is associated with joint 42. Gaskets may also be included in joints 142.
Fig. 3 shows an optional step 53 in the wall 30 proximate the small end of riser 20C; this is discussed below in connection with a safety grating which optionally rests on the step.
Referring to Fig. 1, 2, and 7, the smaller end 32 of a riser 20 has many similarities with larger end 22, but also some differences. Smaller end 32 is characterized by a plurality of tabs 36 which are circumferentially spaced apart by rim segments 38, which may be referred to simply as rims hereafter. Joint 142 is formed when the plurality of tabs 36 are engaged with a plurality of rims 38 of a mating riser. Each tab 36 has an outward facing lip 152 which tab, when two risers are mated, engages a rim 128. See the assembly cross section at joint 142 in Fig. 3 and Fig. 7. A gasket 150 is preferably captured within a circumferential channel 144 at the circumferential end of the wall of each riser, to seal joint 142. See Fig. 7.
When used, gaskets 50, 150 are preferably made of a rubber or elastomer material, for example EPDM having a Shore A hardness number of about 30. Optionally, where resistance to water passage through the joint is not important to the user, the risers can be assembled without the use of a gasket, and risers may be constructed without a channel 44. See Fig. 6A, discussed below. Exemplary riser 20 has ten tabs 26, 36 at each end. Preferably, the tabs at one end are aligned in the lengthwise direction with the tabs at the other end of the riser. In other embodiments of the invention, there may be fewer or more tabs; and there may be a different number of tabs at one end, compared to the other end.
Fig. 4 to 7 illustrate certain features of the ends of a riser which enhance the convenient making of a good joint with a like riser. (This portion of the description interchangeably applies to the small ends and large ends of risers.) Fig. 4 and Fig. 5 are perspective views of portions of the larger end 22 of riser 20. They show that each tab 26 has an inward facing lip 53 and that rim 28 runs circumferentially between two spaced apart tabs. Also, each tab 26 has circumferential-direction ends which are canted at angle A to a lengthwise diametrical plane PL, shown in phantom, within which plane lies lengthwise axis L. The angled ends enable easier engagement of the tabs of two mated risers, each tab with a rim segment on the other riser.
With particular reference to Fig. 5, lip 52 of tab 26 has an inner edge 53 which is angled with respect to the diametrical plane of the riser, so that the tab is thrust elastically outwardly when the lip of the tab first engages with rim 28 of a mating riser. For the same reason, the outer edge 55 of rim 28 is angled with respect to the diametrical plane.
Fig. 6 is a cross section through the riser assembly 18 at joint 42. Fig. 6 shows how the large ends 22 of risers 20 mate; the small ends will mate comparably. Fig. 6 shows lip 52 of tab 26 is engaged with rim 28. Seal 50 is captured in the groove 44. As pictured in cross section, tab 26 has a body 48, which is the lengthwise extending portion of the tab (i.e., the vertical portion in Fig. 6). Tab body 48 is an arc-shape structure that runs circumferentially, congruently with wall 30 and with the rim segments of the riser. One lengthwise end of tab body 48 is connected to the exterior wall of riser end 22 by radially inward-running web 46 (which is a horizontal section shown in Fig. 6). The other lengthwise end of the tab body extends beyond the end of the wall where the joint 42 is formed. As described in more detail below, in a preferred injection molded riser, the web 46 may be discontinuous in the circumferential direction.
The combination of elements 48, 46 and local portion 130 of wall 30 defines circumferentially- running channel 47 (which has a length nominally equal to the tab width). Channel 47 provides an advantageous arrangement for the following reasons: When force is applied to the risers, to separate the risers from each other at the joint 42, a bending moment (represented by the curved vectors M) is created in web 46. That moment has the effect of thrusting section 48 and lip 52 radially inwardly, toward the central axis L of the riser, better to engage rim 28. That enhances the resistance of the joint to separation, compared to the resistance which the assembly would have if channel 47 and section 46 were not present, i.e., compare to the structure shown in Fig. 6A.
Secondly, by increasing the effective length of the tab body, even without the foregoing
phenomenon, deflection of tabs by contact with rim segments, and thus engagement of mating parts, is made easier.
Fig. 6A shows two mated risers 222, and illustrates an alternate embodiment of the invention. One of a plurality of tabs and rim segments is shown. Joint 242 is formed between two mated risers 222 when lip 252 of tab 226 engages rim segment 228. First, the risers 222 lack any optional circumscribing channel for a seal between the mating parts. Second, there is no channel like channel 47 that spaces the tab body away from the end of the wall, as there is in the embodiment shown in Fig. 6. See also Fig. 11 and related discussion, where the tab body is also not spaced apart, but is a lengthwise continuation of a portion of the wall.
Fig. 7 is a cross section through the riser assembly 18 at joint 142, showing how the small ends 32 of risers 20 mate. The ends are shown as they are being moved toward each other to their final joined-together configuration, as indicated by the vertical arrows. Tab 126 has a construction like tab 26. Lip 152 is at the end of tab body 148, which is connected to web 146 that extends radially from the wall 30 of riser 20 at small end 32. (As mentioned, lip 152 faces outwardly from the center of the riser, which compares with inward-facing lip 52 of tab 26.) In Fig. 7, the engagement of lip 152 with rim 128 and movement of the risers toward each other causes lip 152 to be deflected radially inwardly as indicated by arrow N. This action is facilitated by the angled terminal ends of lip 152 and rim 128, previously discussed.
Once the mating features of the ends are engaged, the risers cannot conveniently be separated other than by use of tools which pull all tabs from engagement with the mating rims. It is not expected that a user will often seek to separate the risers once they are joined to each other. Referring again to Fig. 4, each of the plurality of rim segments 28 may be interrupted by a boss 39, which is nominally in the center of the rim segment. Boss 39 is shaped so it can receive a screw, thus enabling the end of the riser to be fitted with a screw-attached lid. When boss 39 is present, a notch 45 is preferably present in the lip of the tab which is shaped to engage the rim segment, to accommodate the boss 39 and screw.
Fig. 8-10 show in more detail other aspects of a tab of a preferred injection molded riser 20. The tab is mated to the wall of the riser by a web that is comprised of two spaced apart portions, which facilitates manufacture. Fig. 8 is a side view of a portion of the end 22 of a riser showing tab 26. Fig. 9 and Fig. 10 are vertical plane portions through the tab and riser end shown in Fig. 8. Also shown in Fig. 8, in phantom, are mold parts 41, 43 in their spaced apart (or "open mold") condition. The arrows PP show how the mold parts 41, 43 move toward each other when the mold is closed so plastic can be injected into the mold.
With reference to Fig. 8, 9, 10, there is a space 49 between the two circumferentially spaced-apart portions of web 46. Space 49 is created by mold part 43. When the tab has the configuration which comprises space 49 that enables mold part 43 to create the underside surface of lip 52. An alternative embodiment of tab may have a web 46 which is continuous from one circumferential edge of the tab to the other. In such case, a more complex mold may be necessary for efficient injection molding.
Fig. 11 is a view like Fig. 9, showing an alternative embodiment tab 426 at the large end of a riser. There is no channel like channel 47; tab body 448 is a continuation of a portion of the riser wall. Lip 452 overhangs the channel 444 within which a seal will be placed prior to a joint between risers being made.
The next paragraphs describe a safety grating that is particularly useful with the foregoing kinds of conical risers which have different diameter ends, compared to known safety gratings which are used with more or less constant diameter risers of the prior art.
Fig 12 is a perspective view, looking down on the larger end 22 of riser 20. Grating 60 is set within the bore of the riser. Fig. 13 is a side elevation view of a portion of the grating 60 (also referred to as a grate). Exemplary grating 60, preferably made of plastic like that of the associated riser, comprises a hub 64 having a pentagonal opening 66. The first ends of five lattice-like arms 62 are attached to the hub at hinge points 68 and extend generally radially outwardly from the hub. The free or outer ends of the arms are in contact with circumferential step 53 on the interior wall of riser 20, near the small end 32 of the riser. See Fig. 3, Fig. 12, and Fig. 14 which is a partial vertical cross section of the grating and riser assembly shown in Fig. 12. The length of the arms 62 and size of hub 64 are such that, as shown by Fig. 14, the grate, in riser lengthwise cross section view, has a cross section which is substantially in the shape of an arch. Thus any vertical load placed on the grate (such a child, pet, or other object entering the open top of the riser assembly) may be substantially resisted by the grate and hindered from moving further downward. The ends of the legs are constrained from outward and downward movement by the riser wall circumferential and vertical structure.
Importantly, arms 62 are hinged. The hinging enables placement of a grating by passing the grating through the small end of a riser, for example, the small end of riser 20P which has a diameter DA of the opening of an imaginary cylinder, as shown in phantom in Fig. 14. The arms 62 hinge inwardly, as indicated by arrow P in Fig. 14 for arm 62P of riser 60P, both shown in phantom, as the grating is being inserted into the riser assembly. The hinging makes the effective outside diameter of the grating smaller than the diameter DB which the grating has when in its working position. Effective outside diameter refers to the diameter of the smallest imaginary short cylinder through which a grating may be passed lengthwise.
Referring again to Fig. 1, it can be appreciated that hinging is necessary to position a grating within the lowermost riser 20 of assembly 18 when the grating is lowered from the top. An exemplary grating of the present invention compares with a prior art grating having an unchangeable effective outside diameter. The grating of the present invention may be used on risers other than those described herein.
Springs (not shown) may be employed to bias the arms in the outward, or most-extended, direction.
For example, a torsion spring may be put around the pin of the hinge joint, when the hinge joint has appropriate construction. For example, compressible elastic bumpers may be used to resist the inward or collapsing motion of the arms. Likewise, the movement of one arm may be interlocked with the movement of adjacent arms, so all arms move radially outward or inward in coordination. The interlocking may be on the nature of a flexible tang which is fixed to one arm and extends in the circumferential direction, from the one arm to engage slidingly a surface of an adjacent second arm.
An alternative embodiment grating may have one or more arms which are not hinged in
combination with at least one, or more than one, arm which is hinged. In a functionally-limiting embodiment of the invention, hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used. Thus there is an embodiment which has only one hinged arm.
In still another alternative embodiment of grating, illustrated by Fig. 15, the hub 164 of grating 160, having a bore 166, has at least one, and preferably a multiplicity, of fixed arm portions 162, each of which has a movable arm portion 162A. The portion 162A is attached to the portion 162 at hinge point 168, which is radially outward from the point where the arm portion 162 connects to the hub.
A grating within the present invention may have a number of arms which is different from five arms of exemplary grating 60. For example, 3, 4, or 6 or more arms may be used. And although a correlation between the number of polygon sides of the center opening with the number of arms is preferred (i.e., pentagonal for five arms, hexagonal for six arms, etc.), in alternative embodiments of the invention the shape of the center opening may be uncorrected with the number or arms. In further alternative embodiments, the opening may be round or there may be no opening. When an opening is present, it is preferably sufficient in diameter to allow passage of a hose line, but not a child's body, to facilitate pumping out of the septic tank without removal of the grate.
The following paragraphs describe adapters which are particularly useful with the foregoing kinds of risers which have tapered walls, also referred to as conical walls.
Fig. 16 shows in perspective an exemplary adapter 70 having lengthwise central axis LL, and Fig.
17 is a partial cross section. Adapter 70 which has multiple uses, including (a) enabling attachment of the small end of a riser of the present invention to the top of a tank, such as a septic tank; (b) enabling attachment of a corrugated pipe or prior art riser or other future riser to the top of a tank; and (c) enabling a riser of the present invention to be attached to the end of a corrugated pipe or to a prior art riser, or vice versa.
Adapter 70 has a first larger end comprising flange 72, and has a second end 78 comprising cylindrical section 76 which has a diameter smaller than the outside diameter of adapter flange 72. An intermediate size section 74 connects the section 76 with the flange. Within the bore of the first end flange is inward projecting ledge 80. Ledge 80 has an inside diameter and other dimension which preferably corresponds with the effective diameter of the rims 128 at the smaller end 32 of a riser 20.
When a septic tank has an opening with a top flange that has a suitable inward extending rim, the small end of a riser 20 of the present invention can be snapped onto the tank top flange, and the tabs will latch onto the rim. When the tank does not have such a suitable top flange, as illustrated by flange 77 of tank 75, the adapter flange 72 can be screwed or otherwise attached to the flange 77, as shown in the partial vertical cross section of Fig. 18. In Fig. 18, tabs 36 of riser 20 are shown after they have been engaged with ledge 80 of the adapter.
Fig. 19 shows how the adapter 70 can be used to mount a piece of pipe (or other item having a suitable diameter) on the top of a tank. The small end 78 of adapter 70 faces in the upward direction (away from the interior of the tank 75) and the flange 72 is screwed or otherwise attached to the rim 77 at the septic tank opening. A corrugated pipe 71 is shown mounted on the section 76 at the small end 78 of the adapter; alternatively, the pipe fits the intermediate section 74.
It is sometimes desired replace a portion of a prior art riser that is spaced apart from the tank, or to add to the length of a prior art riser. Fig. 20 shows how the small end 78 of adapter 70 is inserted into the top of a riser 79 that does not have an end that mates with a riser of the present invention. Adhesive and or radially-running screws may be used to fasten adapter 70 to the original in-place riser 79. Then riser 20 of the present invention is inserted into the opening of flange 72 and the tabs at the small end 32 of the riser become engaged with the ledge 80 of the adapter. Assembled structures embodying features of the present invention may be put to other uses including, for example, manhole sleeves for access to subterranean chambers. An open ended hollow article like a riser, made in accord with the invention, may be fitted with a bottom closure (and optionally a top also), thus making the article into a bucket or tank like vessel, suitable for storing water, other liquids, or solid items. A claim to a riser shall be construed as comprehending a structure which may be used for a manhole in the earth or other material, or for a structure which forms part of a vessel. For convenience of description, the invention has at least in part been described with respect to a particular orientation, and such terms as top, bottom, side, etc., that relate to orientation shall not be construed as limiting with respect to the claims.
The invention, with explicit and implicit variations and advantages, has been described and illustrated with respect to several embodiments. Those embodiments should be considered illustrative and not restrictive. Any use of words such as "preferred" and variations suggest a feature or combination which is desirable but which is not necessarily mandatory. Thus
embodiments lacking any such preferred feature or combination may be within the scope of the claims which follow. Persons skilled in the art may make various changes in form and detail of the invention embodiments which are described, without departing from the spirit and scope of the claimed invention.

Claims

Claims:
Claim 1. A riser having a first end, a second end, spaced apart along a riser length, and a central lengthwise axis, comprising:
a wall, having the shape of a truncated hollow cone, and an interior surface and an exterior surface; the wall at the first end having a first diameter, and the wall at the second end having a second diameter which is smaller than the first diameter;
a plurality of tabs spaced apart by rim segments at each of said ends, each tab shaped for latching engagement with a rim segment of the like- size end of an identical riser when two risers are mated at either of the riser first ends or the riser second ends to form a joint therebetween.
Claim 2. The riser of claim 1 wherein each tab comprises:
a body, extending in the riser lengthwise axis direction from the wall at the end having the tab; and, a lip at the lengthwise end of the body extending radially for engaging a rim segment .
Claim 3. The riser of claim 2 wherein at the first end of the riser the lip of each tab extends radially inward toward the central lengthwise axis, and wherein at the second end of the riser the lip of the each tab extends radially outward away from the central lengthwise axis.
Claim 4. The rise of claim 2 wherein each tab is connected to the exterior surface of the wall by a web, the tab thereby radially spaced apart from the exterior surface of the wall by the web, the combination of wall, web and body defining a channel running in the circumferential direction of the riser.
Claim 5. The riser of claim 4 wherein each web is comprised of two circumferentially spaced apart portions.
Claim 6. The riser of claim 2 wherein each end of the riser has a circumscribing groove facing in the lengthwise direction of the riser, for receiving a seal.
Claim 7. The riser of claim 4 further comprising a plurality of bosses, one each extending from the exterior wall at the location of a rim segment, each boss shaped for receiving a lengthwise- extending screw.
Claim 8. The riser of claim 2 wherein each tab has opposing circumferential direction edges which are angled with respect to a plane within which lies the central lengthwise axis.
Claim 9. The riser of claim 4, wherein each tab has opposing circumferential direction edges which are angled with respect to a plane within which lies the central lengthwise axis, and the lip of each tab has an edge angled relative to a diametrical plane of the riser.
Claim 10. The riser of claim 1 wherein said wall has a circumferential step which is closer to the second end than the first end, for receiving the legs of a grating.
Claim 11. An assembly comprising at least two risers of claim 1, wherein the tabs of one end of the first riser are engaged with the rim segments of the same-size end of the second riser.
Claim 12. An assembly comprising at least two risers of claim 4, wherein the tabs of one end of the first riser are engaged with the rim segments of the same-size end of the second riser.
Claim 13. A method of making a riser assembly which comprises:
(a) forming two risers of claim 1 or claim 4;
(b) attaching the first end of the first riser to the first end of the second riser by moving the risers toward each other in the lengthwise axis direction, to cause the lips of the tabs on each riser to contact the rim segments of the mating other riser and thereby elastically deforming the each tab in the radial direction; then continuing to move the risers toward each other, thereby allowing the tabs to elastically return to approximately original configuration with the lip of each tab engaged with a rim segment of the mating riser.
Claim 14. A safety grating for use within a riser comprising: a hub, having a multiplicity of arms attached to and extending radially outward from the hub, the hub having an exterior dimension which fits with the opening of an imaginary cylinder for lengthwise movement therealong;
at least one of the arms having a hinge joint where the arm connects to the hub or along the length of the arm, so that the arm may be pivoted at said hinge joint to thereby reduce the grating exterior dimension and the size of the opening of said imaginary cylinder dimensions are reduced to the diameter of the opening of the end of said imaginary cylinder within which grating is movable lengthwise.
Claim 15. The safety grating of claim 14 wherein each of the multiplicity or arms is hinged.
Claim 16. The safety grating of claim 14 where said riser has a first end and a second end lying along the riser length, and comprises a wall, having the shape of a truncated hollow cone; the riser having
the first end having a first diameter and a second end having a second diameter which is smaller than the first diameter; and a plurality of tabs spaced apart by rim segments at each of said ends, each tab shaped for latching engagement with a rim segment of the like-size end of an identical riser; wherein said second end has an opening which is the same as said reduced opening of the imaginary cylinder.
Claim 17. The safety grating of claim 13 in combination with a said riser, the riser wall having a circumferential step which is closer to the second end than the first end; wherein the ends of the legs of the grating are resting on said step.
Claim 18. An adapter for use to connect alternatively a riser to the top of a septic tank, a piece of pipe to the top of a septic tank, or to interconnect a riser and a piece of pipe, the adapter comprising: a flange for attachment to the top of a septic tank, the flange having a bore hole and a central lengthwise axis;
a cylindrical wall having a bore aligned with the bore hole of the flange, the wall extending along the lengthwise axis, the wall having a first diameter portion attached to the flange and a smaller second diameter portion attached to the first diameter portion; and,
a ledge extending inwardly within the bore hole of the flange.
PCT/US2017/017835 2016-02-15 2017-02-14 Taper-wall riser with tab connectors WO2017142878A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210207357A1 (en) * 2017-10-18 2021-07-08 Willem Nel VAN STRAATEN Overflow pipe system

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EP0526744B1 (en) * 1991-07-05 1995-10-25 Bernhard Kessel Manhole shaft element and manhole shaft
US5617679A (en) * 1994-12-29 1997-04-08 Tuf-Tite, Inc. Stackable riser for on-site waste and drainage systems
US7926510B1 (en) * 2005-02-23 2011-04-19 EZflow L.P. Risers for use with access openings in wastewater treatment tanks
US20130336723A1 (en) 2012-06-14 2013-12-19 Jerry L. McKinney Riser Sections and Risers Made Therefrom

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CA1011572A (en) * 1976-02-27 1977-06-07 Alfred G. Hall Pre-cast units for sewer construction

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0526744B1 (en) * 1991-07-05 1995-10-25 Bernhard Kessel Manhole shaft element and manhole shaft
US5617679A (en) * 1994-12-29 1997-04-08 Tuf-Tite, Inc. Stackable riser for on-site waste and drainage systems
US7926510B1 (en) * 2005-02-23 2011-04-19 EZflow L.P. Risers for use with access openings in wastewater treatment tanks
US20130336723A1 (en) 2012-06-14 2013-12-19 Jerry L. McKinney Riser Sections and Risers Made Therefrom

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210207357A1 (en) * 2017-10-18 2021-07-08 Willem Nel VAN STRAATEN Overflow pipe system

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EP3417116A1 (en) 2018-12-26
EP3417116A4 (en) 2020-02-26

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