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United States Patent w

Hurschman

[in 3,810,469

[45]*May 14, 1974

[54] MULTIPLE COMPARTMENT HYPODERMIC DEVICES

[75] Inventor: Alfred A* Hurschman, Hudson, Ohio

[73] Assignee: Ampoules, Inc., Macedonia, Ohio

[ * ] Notice: The portion of the term of this

patent subsequent to May 29, 1990, has been disclaimed.

[22] Filed: May 24, 1972

[21] Appl. No.: 256,407

[52] U.S. CI.... 128/218 M, 128/DIG. 28, 206/47 A,

215/56

[ 51 ] Int. CI A61m 5/28, A61j 5/00

[58] Field of Search.... 128/215, 216, 218 R, 218 P, 128/218 NV, 218 F, 218 M, 218 D, 218 DF, 272, 220; 215/47, 52, 56; 206/63.2 R, 56 R,

47 A

[56] References Cited

UNITED STATES PATENTS

3,236,237 2/1966 Dunmire 128/216

3,057,502 10/1962 Wood 215/47

3,025,991 3/1962 Gillon 215/56

2,866,458 12/1958 Hein,Jr.„ 128/218 F

2,696,212 12/1954 Dunmire 128/216

3,596,660 8/1971 Melone 128/215

1,651,349 11/1927 Gaertner 128/218D

3,066,671 12/1962 Cohen 128/272

2,567,001 9/1951 Watson 128/218M

3,330,280 7/1967 Ogle 128/272 X

3,405,712 10/1968 Pierick 128/218 M

FOREIGN PATENTS OR APPLICATIONS

1,255,197 4/1960 France 215/56

55.913 7/1966 Germany 215/56

[blocks in formation]

A multichamber hypodermic ampoule of the contained needle type and a method of assembling and filling such an ampoule are disclosed. The ampoule includes multiple chambers for premixing a powdered medicament with a diluent and injecting the mixture. One end of one chamber is closed by a plunger and the other end of that chamber is closed by a first pierceable diaphragm. A hollow needle is operatively associated with the plunger and is initially contained within that chamber. The first pierceable diaphragm is slidably mounted in one end of a second chamber which contains the diluent, and the other end of that chamber is closed by a second pierceable diaphragm. The plunger is provided with a first cylindrical portion having a plurality of axially extending and radially projecting ribs, and is provided with a second cylindrical portion which is adapted to form a seal with the chamber. The ampoule is assembled and filled by affixing the first diaphragm to one end of the first chamber, slidably mounting the first diaphragm in one end of the second chamber, filling the second chamber with a diluent, affixing the second diaphragm to the other end of the second chamber, staking the pointed end of a needle in said first diaphragm, partially filling the first chamber with a medicament to be lyophilized, and partially inserting the plunger in the first chamber so that passageways defined by the ribs permit vapor to be sublimed from the chamber during a Iyophilization process. When lyophilization is complete and the medicament in the first chamber is in a powdered or freeze-dried condition, the plunger is fully inserted to seal the ampoule and to contact the head of the needle.

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BACKGROUND OF THE INVENTION

1 2

MULTIPLE COMPARTMENT HYPODERMIC and second coaxially disposed cylinders. The cylinders

DEVICES respectively provide first and second medicamentcontaining chambers, the adjacent ends of which are separated by a first, puncturable, piston-like dia5 phragm. This first diaphragm extends across and

This invention relates to disposable hypodermic am- around the end of the first cylinder to close and seal the

poules which include multiple chambers for premixing same and is slidably mounted in the adjacent end of the

a powdered, lyophilized medicament with a diluent. A second cylinder to close and separately seal the same,

number of drug compounds, including some antibiot- These two seals are exposed to and separated by the

ics, some vaccines, and several other injectable prod- io ambient atmosphere so as to avoid liquid seepage from

ucts, require that an active ingredient (usually in a one chamber into the other. The other end of the first

powder form) be mixed with an injection vehicle or dil- cylinder slidably carries a plunger. A hypodermic nee

uent (usually water) shortly before administration. One die is operatively associated with the plunger with its

widely accepted procedure for mixing powder and liq- pointed end extending axially toward a pierceable cen

uid medicament components is to provide them in sep- 15 tral portion of the first diaphragm. The other end of the

arate vials, each having its own rubber stopper closing second cylinder is closed and sealed by a puncturable

its outlet opening. The liquid is withdrawn from its vial clip and diaphragm assembly having its pierceable por

by a needle and syringe, and is then injected into the tion also axially aligned with the pointed end of the

vial containing the powder. The thus-mixed liquid and needle.

powder in the latter vial, after shaking it where re- 20 The first chamber is partially filled with a first medi

quired, is withdrawn as a solution by the same needle cament, usually in powder form, and the excess space

and syringe, and the injection is effected therewith in therein is preferably partially evacuated. The second

a conventional manner. chamber is filled with a second liquid medicament or

Attempts have been made to provide a multicom- vehicle for the first medicament. These medicament partment vial wherein liquid and solid components to 25 components are mixed by partially depressing the be mixed prior to injection are separately contained in plunger so that the pointed end of the needle cannula a manner that permits mixing them within the common pierces the first diaphragm. The partial vacuum in the vial. For example, U.S. Pat. No. 2,495,942 to W. A. excess space in the first chamber facilitates the flow of Nosek, provides an outer container having an inner liquid from the second chamber through the needle and container mounted therein. The outer container con- 30 into the first chamber as the first diaphragm moves tains a liquid medicament and the inner container con- toward and into engagement with the second diatains a solid medicament. The inner container is releas- phragm, thus mixing the two medicaments. When the ably sealed to a stopper which closes both containers. second chamber is exhausted and its volume reduced By depressing the stopper, the inner container is re- essentially to zero in this manner, an injection may be leased so that its solid contents may mix with the liquid. 35 effected by pressing the puncturable clip and diaThe mixture is then withdrawn by piercing the stopper phragm assembly against the skin of a patient and furwith the needle of a hypodermic syringe. Such an ar- ther depressing the plunger to the end of its stroke, rangement, however, is not readily applicable to the According to assembly and filling techniques decontained needle type of hypodermic ampoules to scribed in the copending application of Hurschman et which the present invention relates, apart from other 40 al., the first chamber is partially filled with a carefully objections thereto. measured amount of a powdered medicament and is

Another proposal for providing a multichamber con- partially evacuated. Since a typical charge of powdered

tainer is set forth in U.S. Pat. No. 3,342,180 to Sand- medicament weighs 18 milligrams, considerable care

hage et al., dated Sept. 18, 1967. In that patent, the pat- must be exercised during this particular charging oper

entees provide a vial which is separated into two cham- 45 ation. The necessary weighing operation, therefore,

bers by a plunger. Powder is provided in a lower cham- militates against the filling and assembly of such multi

ber and liquid is provided in the upper chamber. The chamber hypodermic devices on a high production ba

plunger is provided with a one-way check valve so that, sis.

upon retraction of the plunger, the liquid is forced Ctiuhadv^tuc Hvtwem-ti,tm

through the valve and into the compartment containing 50 SUMMARY OF THE INVENTION

the powder. The vial is provided with an external nee- This invention provides a method for assembling and

die at its lower end so that the mixed medicament may filling a multichamber hypodermic device and provides

be injected into the patient. Again, apart from other a multi-chamber hypodermic device having one cham

objections thereto, such an arrangement is not readily 5J ber which is capable of being partially filled with a liq

applicable to the contained needle type of hypodermic uid medicament to be lyophilized or freeze-dried to a

ampoules to which the present invention relates. powdered state so that the powdered medicament need

As a result of the foregoing problems, and numerous not be separately lyophilized, carefully weighed, and

others, prior hypodermic ampoules of the contained then deposited in the first chamber. According to this

needle type to which the present invention relates, all 60 invention, the multichamber hypodermic device in

have been subject to severe limitations on their practi- eludes first and second coaxially disposed cylinders

cal utility, and their uses have been restricted accord- which respectively provide first and second medica

ingly. These problems have been largely overcome by ment-containing chambers, the adjacent ends of which

the multichamber hypodermic ampoule disclosed in are separated by a first, puncturable, piston-like dia

the copending application of Hurschman et al, Ser. No. 65 phragm. This first diaphragm extends across and

114,493, filed Feb. 11, 1971, now U.S. Pat. No. around the end of the first cylinder to close and seal the

3,735,761. According to that application, a multichain- same, and is slidably mounted in the adjacent end of

ber hypodermic device is provided which includes first the second cylinder to close and separately seal the

3

same. These two seals are exposed to and separated by the ambient atmosphere so as to avoid liquid seepage from one chamber into the other. The other end of the first cylinder slidably carries a plunger. A hypodermic needle is operatively associated with the plunger with its pointed end extending axially toward a pierceable, central portion of the first diaphragm. The other end of the second cylinder is closed and sealed by a puncturable clip and diaphragm assembly having its pierceable portion also axially aligned with the pointed end of the needle.

The hypodermic device is assembled and filled by first assembling the first diaphragm across an end of the first cylinder and inserting the first diaphragm in one end of the second cylinder. A pointed hollow needle is then inserted in the first cylinder and staked in the first diaphragm to complete a sub-assembly which consists of the first and second cylinders, the first diaphragm, and the needle. The second cylinder is filled with the diluent and the clip and second diaphragm are applied to the open mouth of the second cylinder. A measured amount of the liquid to be lyophilized is then metered into the open mouth of the first cylinder to partially fill the same.

The plunger according to this invention comprises a plug having first and second adjacent cylindrical portions. The first cylindrical portion has a surface which is adapted to form a liquid-tight seal with the inner wall of the first cylinder. The second cylindrical portion includes a plurality of axially extending and radially projecting ribs which are adapted to provide axial passageways to the interior of the first cylinder when the second cylindrical portion is inserted in the first cylinder with the first cylindrical portion extending axially out of the first cylinder. With the first portion extending axially out of the cylinder, and with the ribs providing access to the interior of the cylinder, the entire assembly is placed in a conventional lyophilization chamber. If desired, the ampoules may be pre-frozen prior to placement in the lyophilization chamber to reduce the inchamber cycle time.

A conventional lyophilization chamber includes a sealable enclosure having a plurality of shelves which are initially spaced apart but which may be moved together by a hydraulic ram. Trays of hypodermic devices are placed on the shelves so that the devices are in an upright position with their partially inserted plungers directed toward the lower surface of an upper adjacent shelf. The chamber is sealed and the ampoules are subjected to extremely low temperatures to freeze the liquid medicament in the first chamber and, of course, the diluent in the second chamber (or, if the ampoules are pre-frozen, to maintain the frozen condition of the liquids). The lyophilization chamber is then evacuated so that the frozen liquid phase of the medicament in the first chamber is sublimed and drawn as a vapor through the passageways formed by the ribs of the plungers. During this operation, some heat may be supplied to the chamber to balance the latent heat of vaporization or sublimation of the frozen liquid. Care must be taken, however, so as not to permit the frozen liquid to achieve a liquid state. After the medicament is dried in this manner and reduced to a highly porous mass of powder, the hydraulic ram is actuated to move the bottom shelf upwardly so that the plungers on each shelf engage the lower surface of an upper, adjacent shelf. In this manner, the plungers are fully seated in their cylin

4

ders and each first cylinder is sealed to produce a completed product.

Just prior to an injection, the powdered medicament is mixed with the diluent by partially depressing the 5 plunger so that the pointed end of the needle cannula pierces the first diaphragm, The partial vacuum in the excess space in the first chamber facilitates the flow of liquid from the second chamber through the needle and into the first chamber as the first diaphragm moves 10 toward and into engagement with the second diaphragm, thus mixing the two medicaments. When the second chamber is exhausted and its volume reduced essentially to zero in this manner, an injection may be effected by pressing the clip and puncturable dia15 phragm assembly against the skin of a patient and further depressing the plunger to the end of its stroke.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is a cross sectional view of a multichamber hy20 podermic ampoule according to this invention, showing the plunger partially inserted for lyophilizing a medicament in a first chamber of the ampoule.

FIG. 2 is a cross sectional view of the ampoule shown in FIG. 1, the plane of the section being indicated by 25 the line 2—2 in FIG. 1.

FIG. 3 is a cross sectional view of a multichamber hypodermic ampoule according to this invention, showing the plunger in a position which seals the first chamber after completion of the lyophilization process. 30 FIG. 4 is a cross sectional view of a multichamber hypodermic ampoule according to this invention, showing the component parts of the ampoule in the position attained after completion of a mixing operation. FIG. 5 is a fragmentary, elevational view of a lyophir 35 lizing chamber having a multiplicity of multichamber hypodermic ampoules loaded therein.

FIG. 6 is a fragmentary, elevational view of a lyophilizing chamber similar to FIG. 5, but showing chamber shelves in positions attained during the latter stages of 40 a lyophilizing process.

FIG. 7 is a perspective view of a hollow, pointed needle employed in this invention.

DETAILED DESCRIPTION OF THE INVENTION

45 An ampoule 10 is adapted to perform a subcutaneous injection and includes a first cylinder 11 and a second cylinder 12 of larger diameter, both being preferably made from glass tubing. One end of the first cylinder 11 5o has a radially extending annular bead 13 which is received within an annular groove 14 provided in a first diaphragm 15. The first diaphragm IS is preferably made from rubber, and is received with an interference fit within one end of the second cylinder 12. This radi55 ally compresses the diaphragm 15 and causes it to more tightly embrace the annular bead 13.

The other end of the first cylinder 11 is closed by a rubber plunger 16 which comprises a cylindrical plug having a first cylindrical portion 17 and a second cylin60 drical portion 18. The first cylindrical portion 17 includes a pair of beads 19 and 20 which are separated by a land 21 and which have a diameter which is slightly greater than the inside diameter of the first cylinder 11, to thereby effect a substantially liquid-tight 65 seal with the first cylinder when the beads are positioned as indicated in FIGS. 3 and 4. The second cylindrical portion 18 includes a plurality of axially extending and radially projecting ribs 22 which are defined by

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