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United States Patent m

Barkhoudarian

[ii] Patent Number: 5,040,415 [45] Date of Patent: Aug. 20, 1991

[54] NONINTRUSIVE FLOW SENSING SYSTEM

[75] Inventor: Sarkis Barkhoudarian, Canoga Park, Calif.

[73] Assignee: Rockwell International Corporation,

EI Segundo, Calif.

[21] Appl. No.: 539,417

[22] Filed: Jun. 15,1990

[51] Int. CI.' G01F 1/66; G01L 11/00

[52] U.S. CI 73/198; 73/861.03;

73/861.27; 73/703; 73/730; 374/143

[58] Field of Search 73/861.02, 861.03, 198,

73/861.27, 861.28, 703, 730; 374/143

[56] References Cited

U.S. PATENT DOCUMENTS

4,015,470 4/1977 Morrison 73/861.03

4,240,299 12/1980 Joy et al 73/861.03

4,420,980 12/1983 Dunemann et al 73/730

4,535,631 8/1985 Sinha et al 73/703

Primary Examiner—Herbert Goldstein

Attorney, Agent, or Firm—H. Frederick Hamann; Harry

B. Field; Steven E. Kahm

[57] ABSTRACT

A nonintrusive flow sensing system (10) and related method are provided for monitoring fluid flow within a conduit (14), particularly such as a liquid flow (12). The sensing system (10) includes an array of ultrasonic transducers (18, 20, 24, 26) mounted on the conduit (14) and adapted to send and receive pulsed ultrasonic signals bidirectionally across the conduit with an upstreamdownstream component of direction, and through the conduit in longitudinal and circumferential directions. Signal transit times are processed to obtain accurate measurements of liquid flow velocity, temperature and pressure.

10 Claims, 2 Drawing Sheets

[graphic]

U.S. Patent Aug. 20, 1991 Sheet 1 of 2 5,040,415

[merged small][graphic][graphic][merged small]

U.S. Patent Aug. 20, 1991 Sheet 2 of 2 5,040,415 1 2

[graphic]

signals, through the conduit and/or the flow stream

NONINTRUSIVE FLOW SENSING SYSTEM therein, in combination with means for analyzing the

relative transit times of the signals to derive fluid flow

BACKGROUND OF THE INVENTION velocity, temperature and pressure. The system is par

This invention relates generally to an improved sys- 5 ticularly adapted for monitoring a liquid flow stream,

tem and method for detecting and monitoring fluid flow The flow sensing system includes a pair of ultrasonic

parameters such as liquid flow within a conduit. More flowmeter transducers mounted on opposite sides of the

particularly, this invention relates to a sensing system conduit at longitudinally spaced positions. These flow

and method for measuring fluid flow velocity, tempera- meter transducers are designed to send and receive

ture and pressure in a nonintrusive or noninvasive man- 10 pulsed ultrasonic signals along a line of transmission

ner- extending diagonally across and through the conduit

Fluid flow conduits are widely used in industrial and flow stream. xhe flowmeter transducers generate

processes and the like to deliver fluids in liquid or gase- appropriate outpUtS representative of signal transit

ous form from one location to another. In many in- times in thg am and downstream directions, and

stances, it is necessary or desirable to monitor the fluid 13 .. ... r

j/r r these outputs are coupled to a processor for appropriate

flow to insure proper and/or safe operation of process , , * , . A. v . , „ , • T

equipment. As one example, in a nuclear power plant calculated derivation of the flowstream velocity. In

facility, it is necessary to monitor various liquid flow addltlon' the Pressor responds to these outputs to

parameters such as flow rate, temperature, and pressure. calculate the speed of sound in the flow stream, wherein

Accordingly, in the prior art, a variety of flow monitor- 20 the speed of sound is variable in accordance with fluid

ing devices and techniques have been developed for this pressure and temperature.

purpose. However, in general, these prior art devices In the preferred form, the sensing system further

and methods for monitoring fluid flows have utilized includes an ultrasonic temperature transducer and an

invasive temperature and/or pressure probes mounted ultrasonic pressure transducer, both of which are

to extend through ports in a flow conduit into direct 25 mounted on the conduit in a nonintrusive manner and in

contact with the fluid flow stream. This requirement for a predetermined spatial arrangement relative to the

probe ports in the conduit typically results in a monitor- flowmeter transducers. The temperature transducer is

ing system which is relatively costly to fabricate and positioned in longitudinal spaced relation with one of

maintain, and further wherein the probe ports present rj,e flowmeter transducers and cooperates therewith to

leakage sites for escape of potentially hazardous process 30 ... {he ... dme Qf an ultrasonic temperature

^ujd' ... , signal longitudinally through the conduit. The transit

In recent years, noninvasive sensing systems have .. » ■ i- J- ..<• r»i. , , , , • time of this temperature signal is a direct function of the been developed particularly for use m monitoring cer- ,. . , ° . , .lL , . tain flow parameters of a liquid flow within a conduit. dlstanCe between the cooperating transducers, with this Such noninvasive systems have utilized ultrasonic trans- 35 dlstance ln turn bemS a dlrect functl0n of condult wal1 ducers mounted on the exterior of a flow conduit and temperature. An appropriate temperature representaadapted to bidirectionally transmit and receive pulsed tive outPut S18nal 1S thus provided to the processor, signals diagonally through the conduit and flow stream The pressure transducer is disposed in a selected therein. By measuring the upstream and downstream circumferentially spaced position relative to one of the transit times of these pulsed signals, it is possible to 40 other transducers, such as one of the flowmeter transcalculate the flow velocity of the liquid flow steam. ducers, and cooperates therewith to monitor the transit Moreover, with this transit time information, it is also time of an ultrasonic pressure-indicating signal through possible to calculate the speed of sound in the liquid a portion of the conduit circumference. Since the transit flow stream. time of the ultrasonic signal is a function of the cornWhile noninvasive sensing systems of the type de- 45 bined effects of conduit wall temperature and fluid scribed above are extremely desirable in many operat- pressure applied to the conduit as hoop stress, a resuling environments, their practical utility has been limited tant output signal representing these combined effects is to monitoring of a relatively small number of flow pa- supplied to the processor. However, the processor is rameters. More specifically, noninvasive systems have abk t0 determine the effect attributable to conduit wall not been designed for obtaining accurate and reliable 50 ternperature based upon the temperature signal as demeasurements of the temperature and pressure of the scribed above> such that thg processor can subtract the flow stream. To obtain measurements of temperature temperature portion to derive an indication of fluid and pressure, resort to invasive type monitoring devices sufe ... ^ ...

hasgenerally been required. The derived fluid pressure level is then compared by

There exists, therefore, a significant need for further 55 . , . . r , ~ .,

'. • °. , . c the processor with the previously determined fluid

improvements in sensing systems and methods for . ^ . . _. L ^n-j

noninvasive monitoring of fluid flow within a conduit, sonic velocity. Since the speed of sound in the fluid is a

particularly with respect to monitoring of additional v1anable according to fluid pressure and temperature,

fluid parameters such as temperature and pressure. The the independent determination of fluid pressure permits

present invention fulfills these needs and provides fur- 60 the processor to analyze the sonic velocity to determine

ther related advantages. ^u'd temperature. Thus, in accordance with the invention, fluid velocity, pressure and temperature are all

SUMMARY OF THE INVENTION determined through the use of nonintrusive sensors.

In accordance with the invention, an improved flow Other features and advantages of the invention will

sensing system is provided for monitoring fluid flow 65 become more apparent from the following detailed

within a conduit. The system includes a plurality of description taken in conjunction with the accompany

nonintrusive or noninvasive transducers for sending and ing drawings which illustrate, by way of example, the

receiving a plurality of signals, such as pulsed ultrasonic principles of the invention.

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