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of clutch brake assemblies for steering the mower along AUTOMATED LAWN MOWER OR FLOOR the edge of the swath. These clutch brake assemblies are

POLISHER connected for selectively braking and or driving the

wheels of the mower. A sensor and control circuit deBACKGROUND OF THE INVENTION 5 sign is disclosed for guiding the mower along the swath 1. Field of the Invention ete w'th a minimum of hunting even with grass is

The present invention relates to automated lawn damp or growing sparsely. U.S. Pat. No. 4,184,559, mowers, and more particularly pertains to a new and which issued to H. Rass on Jan. 22, 1980, discloses a improved automated lawn mower which utilizes obsta- lawn mower with a mechanical sensor and piloting cle sensors and touch grass sensors to control the direc- 10 mechanisms which enable it to pilot itself along the tion of movement of a lawn mower through a computer edge line between the grass already cut and grass not interfaced feedback control of independent wheel drive yet cut, in a fairly straight course, and then to reverse its motors. The conventional forms of automated lawn direction at the end of a run, move itself sideways, mowers heretofore devised require the setting of a towards the uncut grass and proceed with another run. boundary track or indicator around the plot of land to 15 The lawn mower drive wheels are driven by a planetary be mowed. Alternatively, the conventional forms of gear mechanism which is coupled both to the motor and automated lawn mowers require a detailed precise pro- to rotatable sensor brushes mounted ahead of the drive grammed map of the plot of land to be mowed to enable wheels so that the planetary mechanism transmits the mower to follow a proper mowing course. In order power to the drive wheels only when the sensor brushes to overcome the disadvantages of providing a pro- 20 encounter resistance, such as from uncut grass, ahead of grammed lawn plot map or constructing a boundary the drive wheels. The planetary gear mechanism is track indicator, the present invention provides an auto- mounted on a guide frame that is pivotally mounted to mated self propelled lawn mower which utilizes infra- t^e wheel frame so as to engage a first of two red obstacle detectors in conjunction with cut or uncut COUnter rotating gears linked on the wheel frame to the grass sensors to provide feedback control to indepen- 25 drive wheels. Forward impact against the guide frame dent wheel drive motors for steering the mower on a causes it tQ pivotally rock so ^ t0 engage the second of

proper course. the counter rotating gears to reverse direction of travel

2 Description of the Prior Art of the lawn mowef u s Pat No 4 347 908> which

Various types of automated lawn mowers are known ... tQ R ABdmfm on s t 7 1982 discloses a self

in the prior art. A typical example:<rf^uchtan automated 30 d ^ tQ &

lawn mower is to be found m U.S. Pat. No. 3,550,714, 1 5 n J * 1. jur«- 1- j

.... . . o r> ii- T-> ->n mm -m.- plot of land to be mowed by following a lme arranged

which issued to S. Bellinger on Dec. 29, 1970. This v „i_ 1 j • J * J. A 1. • 1

. . „„ „„ °t , ,f „„„_ over the land m a predetermined manner. A mechanical

patent discloses an automated sell propelled mower „ „ , .r . ., , it_ ,

which operates on the principle of random motion *> ower nanism ,s providedonthe lawn mower for

within a boundary. The boundary is established by a 35 following the course lme. U.S Pat. No 4,528,804,

signal carried on a conductor which must be installed wluch lssuedto T- WUllams °n JuL 16' 198]5' dlscloses a

around the periphery of the plot of land to be mowed. sen?^g ">* for a row croP harvester guidance system

The mower includes a sensor for receiving the bound- wluch comprises a rotatably mounted crop engaging

ary signal as the mower approaches the boundary and ^ blased mt0 a croP engaging position by a torsion

control circuitry for steering the mower away from the 40 W^S- The spring tension is adjustable to vary the

boundary. U.S. Pat. No. 3,570,227, which issued to S. amount of force required to actuate the crop engaging

Bellinger on Mar. 16, 1971, discloses a self propelled arm- Variation of the force is desirable to permit the

lawn mower for cutting grass in a random and unat- sensing unit to operate reliably in a variety of crop and

tended manner. The mower is propelled by a battery fieid conditions. U.S. Pat. No. 4,603,753, which issued

and comprises a frame supported on a pair of front 45 to s- Yoshimura et al on Aug. 5, 1986, discloses an

castor wheels and a pair of rear drive wheels. The drive automated lawn mower which utilizes a pair of spaced

wheels are coupled to a continuously rotating drive photo sensors for detecting the swath boundary be

shaft by individual clutch brake mechanisms. When a tween cut and uncut grass. Control circuitry actuated

boundary wire installed around the perimeter of the by these photo sensors operate electro-magnetic valves

plot of land to be mowed is sensed by coils on the frame, 50 which operate hydraulic cylinders for steering the front

the drive wheel farthest away from the boundary is and rear wheels of the mower.

unclutched and braked to pivot or turn the mower. U.S. While the above mentioned devices are suited for Pat. No. 3,650,097, which issued to C. Nokes on Mar. their intended usage, none of these devices provide an 21, 1972, discloses a self propelled lawn mower for automated self propelled lawn mower which utilizes movement over a given land area in a preplanned route. 55 independent feedback controlled drive motors for indeThe mower has a frame and a steering mechanism with pendently driving the drive wheels of the lawn mower a tape extending between two reels with intermediate in accordance with information provided by touch elements contacted sequentially by the tape for provid- grass sensors and infrared obstacles sensors. Inasmuch ing a programmed tape mechanical control of the as the art is relatively crowded with respect to these course of the mower. U.S. Pat. No. 3,924,389, which 60 various types of automated lawn mowers, it can be issued to S. Kita on Dec. 9, 1975, discloses a lawn appreciated that there is a continuing need for and intermower which utilizes a sensor mounted on the front of est in improvements to such automated lawn mowers, the mower to detect the edge of the swath by sensing and in this respect, the present invention addresses this the difference in height between uncut and cut grass in need and interest.

the swath. An electrical signal is produced by the sen- 65 „m„.. v TO...

sors when it contacts the uncut grass and passes there- SUMMARY OF THE INVENTION

through a minute electrical current. The current is am- In view of the foregoing disadvantages inherent in

plified by a solid state amplifier circuit and fed to a pair the known types of automated lawn mowers now pres

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ent in the prior art, the present invention provides an improved automated lawn mower or floor polisher. As such, the general purpose of the present invention, which will be described subsequently in greater detail, is to provide a new and improved automated lawn 5 mower or floor polisher which has all the advantages of the prior art automated lawn mowers and none of the disadvantages.

-To attain this, a representative embodiment of the concepts of the present invention is illustrated in the 10 drawings and makes use of a pair of drive motors for independently driving left and right hand drive wheels. Each drive motor is coupled to a respective drive wheel by a double output gear reduction unit. One side of the output shaft from each gear reduction unit is provided 15 with a rotary photo encoder for providing speed and position information relating to each drive wheel. This information from each rotary photo encoder is fed to a computer control via a computer interface. Each independent wheel drive motor is computer controlled 20 through an interface and motor drive relays. An infrared obstacle detector is mounted on each corner of the mower frame for detecting obstructions. Grass touch detection switches on the rear of the mower frame provide an indication of the relative position of the cut 25 or uncut grass which is fed through the computer via the interface circuit for providing computer directional control to the independent wheel drive motors which steers the mower along the proper track. A separate blade drive motor is turned on or off by a photo switch 30 which detects uncut grass. The speed of the blade drive motor is controlled by a manual switch. A floor polishing pad may be substituted for the lawn mower blade to enable use of the device as an automated floor polisher.

There has thus been outlined, rather broadly, the 35 more important features of the invention in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional features of the invention that will 40 be described hereinafter and which will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of 45 construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the 50 phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting. As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the design- 55 ing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present 60 invention.

Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with 65 patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The

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abstract is neither intended to define the invention of the application, which is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.

It is therefore an object of the present invention to provide a new and improved automated lawn mower or floor polisher which has all the advantages of the prior art automated lawn mowers and none of the disadvantages.

It is another object of the present invention to provide a new and improved automated lawn mower or floor polisher which may be easily and efficiently manufactured and marketed.

It is a further object of the present invention to provide a new and improved automated lawn mower or floor polisher which is of a durable and reliable construction.

An even further object of the present invention is to' provide a new and improved automated lawn mower or floor polisher which is susceptible of a low cost of manufacture with regard to both materials and labor, and which accordingly is then susceptible of low prices of sale to the consuming public, thereby making such automated lawn mowers economically available to the buying public.

Still yet another object of the present invention is to provide a new and improved automated lawn mower or floor polisher which provides in the apparatuses and methods of the prior art some of the advantages thereof, while simultaneously overcoming some of the disadvantages normally associated therewith.

Still another object of the present invention is to provide a new and improved automated lawn mower or floor polisher which utilizes a pair of drive wheels which are independently driven by feedback controlled wheel drive motors in response to information obtained from touch grass sensors and infrared obstacle detectors.

Yet another object of the present invention is to provide a new and improved automated lawn mower or floor polisher which utilizes a pair of drive wheels, each coupled to an independent drive motor by a double output gear reduction unit having a rotary photo encoder for indicating the speed and position of each drive wheel.

Even still another object of the present invention is.to provide a new and improved automated lawn mower or floor polisher which provides touch grass detectors for determining the boundary between cut and uncut grass and utilizes infrared detectors for avoiding obstacles.

These together with other objects of the invention, along with the various features of novelty which characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be made to the accompanying drawings and descriptive matter in which there are illustrated preferred embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:

FIG. 1 is a top view of the automated lawn mower of the present invention.

FIG. 2 is a bottom view of the automated lawn mower of the present invention.

FIG. 3 is a side view of the automated lawn mower of 5 the present invention.

FIG. 4 is a schematic diagram illustrating a photo switch control circuit for activating or deactivating the blade drive control motor of the lawn mower of the present invention. 10

FIG. 5 is a diagrammatic illustration of the manner of operation of the photo switch blade control of the present invention.

FIG. 6 is another diagrammatic illustration of the manner of operation of the blade control photo switch 15 of the lawn mower of the present invention.

FIG. 7 is a schematic diagram illustrating the touch grass sensor switch of the automated lawn mower of the present invention.

FIG. 8 is a schematic diagram further illustrating the 20 touch grass sensor switch of the automated lawn mower of the present invention.

FIG. 9 is a perspective view of a portion of the lawn mower frame, illustrating the mechanical assembly of the touch grass sensors of the automated lawn mower of 25 the present invention.

FIG. 10 a front view of the touch grass sensors of FIG. 9.

FIG. 11 is a cross sectional view, taken along line 11—11 of FIG. 10, illustrating the touch grass sensors. 30

FIG. 12 is a schematic diagram illustrating the drive wheel motor relay control circuits of the automated lawn mower of the present invention.

FIG. 13 is a block diagram illustrating the control circuits of the automated lawn mower of the present 35 invention.

DESCRIPTION OF THE PREFERRED
EMBODIMENT

With reference now to the drawings, and in particular 40 to FIG. 1 thereof, a new and improved automated lawn mower or floor polisher embodying the principles and concepts of the present invention and generally designated by the reference numeral 10 will be described.

More specifically, it will be noted that the first em- 45 bodiment 10 of the invention includes a generally rectangular frame base plate 12. A pair of ten inch diameter drive wheels 14 and 16 are mounted for rotation on opposite sides at a front portion of the frame 12. The drive wheels 14 and 16 are driven independently by 50 wheel drive motors 18 and 20. The wheel drive motors 18 and 20 are variable speed DC motors; Dodge Omni radiator fan motors were utilized in the construction of a prototype. The drive wheels 14 and 16 are mounted for rotation with axles connected by clutches 22 and 24 55 to gear reduction units 26 and 28. The clutches 22 and 24 may be manually actuated shaft couplings. A § inch to £ inch Black and Decker arbor was utilized in the construction of the prototype. The purpose of the clutches 22 and 24 is to enable the drive wheels 14 and 60 16 to be disconnected from the motors 18 and 20 to allow the mower to be operated by manual pushing. Various other conventional forms of manually actuated or electrically actuated clutches may be utilized without departing from the scope of the present invention. 65 The gear reduction units 26 and 28 are Boston double output series 300, model number 310-50-H1 having a fifty to one gear reduction ratio. The second output

shaft of each of the gear reduction units 26 and 28 is journalled for rotation in axle bearing blocks 30 and 32. A pair of rotary photo encoders 27 and 29 are provided on these output shafts for providing speed and position indications of the drive wheels 14 and 16 to a computer control unit. The rotary photo encoders 27 and 29 are of the type utilizing an infra red LED disposed in spaced relation to an FPT100 photo transistor. A circular disc is connected for rotation between the stationary LED and photo transistor, with the secondary output shaft of each of the gear reduction units 26 and 28. A circular array of spaced holes are formed in the disc, for allowing light to be transmitted from the LED to the photo transistor. This provides a series of pulses at a frequency dependent upon the speed of rotation of the drive wheels 14 and 16. The number of pulses may be counted by a computer control unit to provide an indication of the position of each drive wheel 14 and 16. A drive shaft extends vertically through a central portion of the frame 12 and is driven directly by a blade drive motor 48. A Dodge Omni radiator fan motor was utilized as the blade drive motor in the construction of a prototype. A manually actuated variable resistance switch 52 regulates the voltage supplied to the blade drive motor 48, thus providing a variable speed control. A pair of twelve volt batteries 44 and 46 are mounted on the upper surface of the frame 12. One of these batteries 44 is utilized to power the blade drive motor 48 and the other 46 is utilized to power the wheel drive motors 18 and 20. Four infrared obstacle detectors 64, 65, 66 and 67 are mounted at the corners of the upper surface of the frame 12. These infrared obstacle sensors may be of the type available from Mark V electronics designated as TY-401 MK III. They have a set range of one foot and each is tuned to a different lock frequency to prevent internal or external interference. A collimated LED source 38 is mounted on the front portion of the frame 12. The collimated LED source 38 cooperates with a photo switch mounted on the bottom of a computer interface housing 34. This photo switch serves to detect uncut grass at the front edge of the frame 12. If no uncut grass is detected, the battery 44 is disconnected from the blade drive motor 48. A touch grass sensor unit 68 is mounted adjacent the rear edge of the frame 12 for detecting the boundary between cut and uncut grass. These signals are fed to a computer control unit which controls the wheel drive motors 18 and 20 to steer the mower 10 on the proper course. A castor mount plate 50 extends from a central portion of the rear edge of the frame 12. A rear castor wheel extends downwardly from the castor mount plate 50 to support the rear portion of the mower 10. The castor mount plate 50 also provides a mounting surface for the blade motor speed control switch 52. The axle bearing blocks 30 and 32 also provide upstanding vertical supports for mounting a computer control unit. Additional upstanding vertical supports 40 and 42 are provided adjacent the rear edge of the frame 12. The interface 34 provides a five volt regulated power supply for the infrared detectors 64, 65, 66, 67, the rotary photo encoders 27, 29, the collimated LED source 38 and the associated photo switch.

In FIG. 2, a bottom view of the mower is provided. A rubber skirt 58 extends downwardly from the bottom peripheral edge of the frame 12 and serves to prevent rocks, grass, and other debris from being hurled outwardly by the mower blade 54. A castor 56 is mounted on the bottom surface of the castor mount plate 50. A

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