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The keyswitch assemblies disclosed in the foregoing

KEYSWITCH ASSEMBLY WITH SUPPORT references are not intended to enable the reduction of

MECHANISM COUPLED TO SUPPORT PLATE the thickness of the keyboard. Since all of the above

BENEATH PRINTED CIRCUIT BOARD references require a base plate, none of these references

5 are able to reduce the thickness and weight of the key

BACKGROUND OF THE INVENTION board satisfactorily.

1. Field of the Invention f^V^ "^T^?*TM?, C°St f & J*"? * The present invention relates to a keyswitch assembly jf1^ h,8h md adds t0 the total cost °f the ke^

and, more particularly, to a keyswitch assembly consist- ar'

ing of a relatively small number of parts, having a sim- SUMMARY OF THE INVENTION

pie construction, capable of being manufactured at a Ti . , . A . . .. .,

, .. , , c * • . J ti c It is an object or the present mvention to provide a

relatively low manufacturing cost and suitable for use . , J ., I_.%_j * iT w

, , , f °. , keyswitch assembly which does not require a base plate,

on a thin keyboard for a portable word processor, a „r Ij-i « v * — £

. ', . v ... v consists of a relatively small number of parts, has a

portable personal computer or the like. . . .. . ,. fu . , . . .

T> • *»» i ^ J 15 simple construction, is capable of being manufactured at

2. Description of Related Art *, .. . . , \ . . ° ,

. . r. . ... , . a relatively low manufacturing cost and ensures satis

A known keyswitch assembly for use on such a key- f ^ tion

board has a key provided with a stem, « base plate pro, Jn o*ne £ £ of ^ t mventi a keyswitch

vaded with a key support having a hole receiving the co^ rises: a k(f ided with two flrst id_

stem of the key to guide the key for vertical movement, 2Q . projecting from the lower surface thereof; a

and a switching member such as a membrane switch, k g ^ mechanism di d under the k and

disposed under the stem. When the key is depressed the fonned b M] jomi tWQ ,evers ^

lower end of the stem of the key presses the switching having opposke en(Js ... whh pivQts in a scisSQrs.

member for switching action. like form by a pivotal joint; a printed wiring board; a

A keyswitch assembly provided with a large key, 25 switching member mounted on the printed wiring

such as a space key and a return key, is provided with a an(J a rt ,ate provided witn second guid.

mechanism for maintaining the key supported on a base m rts respectively corresponding to the first guiding

plate m a level position when the key is depressed. Such rts The iyots formed on the ends of the

^h a^n*hes are d>scl°sed in u-s- Pat- Nos- port levers are connected to the first guiding parts, and

4,580,022, 4,902,862 and 4,433,225. 30 the pivots fonned Qn the ,ower ends of the support

In a keyswitch assembly disclosed in the *022 patent, levers m connected to the second guiding parts.

a key member is supported on support levers connected when the key is depressedi the support levers turn

with pins in a scissors-like form, and switching members re]ative to each other on the pivotal joint, and the pivots

are disposed apart from the central portion of the key of the support ievers siide horizontally in the first guid

member. Pins attached to the opposite ends of the sup- 35 parts of the key md the second guiding parts of the

port levers slide horizontally along the inner surface of support plate, respectively.

the key member and the upper surface of a base plate As the key'is depressed further, the switching mem

when the key member is depressed. Stems formed in the t,er ,s compressed for switching action by the pivotal

key member and guided by a guide member slide verti- joint. When the key is released, the key and the support

cally to compress the switching members when the key 40 levers are returned to their original positions by the

member is depressed. resilience of the switching member.

A keyswitch assembly disclosed in the '862 patent is Thus, the present invention provides a keyswitch the same in basic construction as the keyswitch assem- assembly not needing any base plate, consisting of a bly disclosed in the '022 patent and is characterized in relatively small number of parts, having a simple conthat the key member can be easily connected to and 45 struction, capable of being manufactured at a relatively removed from the support levers which are coupled to iow manufacturing cost and capable of ensuring satisa base plate. factory key operation.

In the '225 patent, a keyswitch assembly including an

L-shaped keytop is disclosed. The keyswitch assembly BRIEF DESCRIPTION OF THE DRAWINGS

comprises a pair of lever arms joined at intermediate 50 A preferred embodiment of the present invention will

portions thereof by a pivot to form a scissors-like link- be described in detail with reference to the accompany

age having first, second, third, and fourth ends. The first ing drawings, in which:

and second ends of the scissors-like linkage are pivotally FIG. 1 is a sectional side view of a keyswitch assem

slidable within the cantilevered portion of the keytop. bly in a preferred embodiment according to the present

However, a keyswitch portion is separately disposed 55 invention in a state where a key is depressed slightly;

from the scissors-like linkage. So, there is a problem that j FIG. 2 is an exploded sectional view of the keyswitch

the keyswitch is not perfectly operated. Furthermore, a assembly of FIG. 1;

plunger and base plate are needed, so the assembly FIG. 3 is a plan view of a first support lever; requires many parts, and the structure is complex. FIG. 4 is a plan view of a second support lever; and Recent progressive reduction in size and thickness of 60 FIG. 5 is a partial plan view of guiding parts formed word processors and personal computers requires re- on a support plate, duction in size and thickness of keyboards to be incorporated into word processors and personal computers. On the other hand, the keys of keyboards must be adequately supported to facilitate keystroke operation and 65 A keyswitch assembly in a preferred embodiment to secure a reliable keystroke. The prior art keyswitch according to the present invention will be described assemblies, therefore, utilize base plates to secure the hereinafter with reference to FIGS. 1 and 2. FIG. 1 is a key support member thereto. sectional side view of the keyswitch assembly in a state

DETAILED DESCRIPTION OF THE
PREFERRED EMBODIMENTS

3

where a key is depressed slightly, and FIG. 2 is an exploded view of the keyswitch assembly.

Referring to FIGS. 1 and 2, a key 1 is preferably formed of a synthetic resin, such as ABS resin, by molding. A character such as an alphabetic character is 5 formed by printing or the like on the upper surface of the key 1. A pair of connecting members B, preferably formed integral with the underside of the key 1, are each provided with first guiding parts 2 and 3 projecting downward from the lower surface of the key 1. 10 Each connecting member is disposed on a longitudinal side of the key.

A key support mechanism 6 in the form of a scissorstype linkage consisting of the first support lever 7 and the second support lever 8 pivotally connected to each 15 other is disposed under the key 1 to support the key 1 for vertical movement.

The pair of guiding parts 2 are provided with slots 4 for horizontally slidably receiving pivots 13 and 14 formed on the upper end of the first support lever 7. 20 The outward movement of the pivots 13 and 14 in the slots 4 is limited by end walls 4A. The pair of guiding parts 3 are provided with slots 5 for horizontally slidably receiving pivots 23 and 24 formed on the upper end 2J of the second support lever 8. The outward movement of the pivots 23 and 24 in the slots 5 is limited by end walls 5A which define stops to limit the vertical movement of the key.

As shown in FIG. 3, the first support lever 7 has, 3Q preferably in an integral piece, a body 9, two arms 10 and 11 formed respectively at the opposite ends of the body 9, and a shaft 12 laterally projecting from the central portion of one side of the body 9.

The pivots 13 and 14 project from the opposite ends 35 10A of the arm 10. The pivots 13 and 14 are received slidably in the slots 4 formed in the guiding parts 2 of the key 2 and act as sliding formations. The arm 11 has a shape resembling the letter U in plan view. The pivots 15 and 16 project from the opposite ends 11A of the arm ^ 11. The pivots 15 and 16 are connected to guiding parts 26 formed in a support plate 25 and act as sliding formations.

As shown in FIG. 4, the second support lever 8 has, preferably in an integral piece, a body 17 and two arms 45 18 and 19 formed respectively at the opposite ends of the body 17. The hole 20 is formed in the central portion of the body 17 to receive the shaft 12 formed on the body 9 of the first support lever 7 therein. The arm 18 has a shape resembling the letter U in plan view, and the 50 pivots 21 and 22 project respectively from the opposite ends 18A of the arm 18. The pivots 21 and 22 are connected to guiding parts 27 formed in the support plate 25 and act as sliding formations. The pivots 23 and 24 project respectively from the opposite ends 19A of the 55 arm 19. The pivots 23 and 24 are received slidably in the slots 5 formed in the guiding parts 3 of the key 1 and act as sliding formations.

The pair of pivots 13 and 14 of the first support lever 7 are formed at the ends of arm 10 and diametrically 60 opposite to the pair of pivots 15 and 16 of the same x formed on the ends of arm 11 with respect to the axis of the shaft 12. The axes of the pivots are each spaced the same distance from the axis of the shaft 12. The pair of pivots 21 and 22 of the second support lever 8 are 65 formed at the ends of arm 18 and are diametrically opposite to the pair of pivots 23 and 24 formed at the ends of arm 19 with respect to the center axis of the hole

20. The axes of the pivots are each spaced the same distance from the axis of the center hole 20.

The key support mechanism 6 is formed by pivotally fitting the shaft 12 formed on the body 9 of the first support lever 7 in the hole 20 formed in the body 17 of the second support lever 8 so that the support levers 7 and 8 are able to turn relative to each other along a pivot axis on the pivotal joint P consisting of the shaft 12 and the hole 20. The pivotal joint P is located opposite to the substantially central portion of the upper wall of a rubber spring 31.

The lower portions of the support levers 7 and 8 provided with the arms 11 and 18 are bent down so that the support levers 7 and 8 have an upward convex shape when joined together thus forming a relatively large downwardly concave space under a pivotal joint P as shown in FIG. 1. Accordingly, the rubber spring 31 having the shape of a truncated hollow cone can be easily accommodated in the space under the pivotal joint P.

When the support levers 7 and 8 are connected to the key 1, the pair of pivots 13 and 14 and the pair of pivots 23 and 24 are pressed against the end walls 4A and 5A, respectively, to restrain the key 1 from free movement relative to the support levers 7 and 8 in directions perpendicular to the paper.

A generally planar support plate 25 formed of a thin metal sheet, such as a steel sheet, is disposed under the key support mechanism 6. The support plate 25 is provided with guiding parts 26 and 27 for guiding the pivots 15 and 16 formed on the arm 11 of the first support lever 7 and the pivots 21 and 22 formed on the arm 18 of the second support lever 8, respectively.

As shown in FIG. 5, the guiding parts 26 have guiding lugs 35 of a predetermined rectangular shape (FIGS. 1 and 2) formed by raising portions of the support plate 25 in the opposite corners of one end of an area allocated to the keyswitch assembly by pressing.

Each of the guiding lugs 35 has a horizontal portion 35A generally parallel to the upper surface of the support plate for guiding the pivot 15 (16) for horizontal sliding and a vertical portion 35B projecting downward from the outer end of the horizontal portion 35A. The horizontal portion 35A and the vertical portion 35B define an elongate slot 28. The pivot 15 (16) of the first support lever 7 is fitted slidably in the slot 28. The slot 28 has a first end 28A, i.e., the left-hand end in FIG. 1, and a second end 28B, i.e., the right-hand end in FIG. 1. The pivot 15 (16) of the support lever 7 is pressed against the first end 28A when the key 1 is not depressed. The second end 28B limits the sliding movement of the pivot 15 (16) when the key 1 is depressed.

As shown in FIG. 5, guiding parts 27, similarly to the guiding parts 26, have guiding lugs 36 of a predetermined rectangular shape (FIGS. 1 and 2) formed by raising portions of the support plate 25 in the opposite corners of the other end of the area allocated to the keyswitch assembly by pressing.

Similar to guiding lugs 35, each of the guiding lugs 36 has a horizontal portion 36A for guiding the pivot 21 (22) for horizontal sliding and a vertical portion 36B projecting downward from the outer end of the horizontal portion 36A. The horizontal portion 36A and the vertical portion 36B define an elongate slot 29. The pivot 21 (16) of the second support lever 8 is fitted slidably in the slot 29.

The slot 29, similarly to the slot 28, has a first end 29A, i.e., the right-hand end in FIG. 1, and a second end

5 6

29B, i.e., the left-hand end in FIG. 1. The pivot 21 (22) plate 25, and the pivots 21 and 22 of the second support is pressed against the first end 29A when the key 1 is not lever 8 slide horizontally to the left, as viewed in FIG. depressed. The second end 29B limits the horizontal 1, along the slots 29 of the guiding parts 27 of the supsliding movement to the left of the pivot 21 (22) of the port plate 25.

second support lever 8. 5 Consequently, the pivotal joint P pivotally joining

While the key 1 is not depressed, the pivots 15 and 16 the support levers 7 and 8 compresses the rubber spring

of the first support lever 7 are pressed against the first 31 gradually and, when the compression of the rubber

ends 28A of the slots 28, and the pivots 21 and 22 of the spring 31 exceeds a limit, the rubber spring 31 buckles,

second support lever 8 are pressed against the first ends Then, the movable electrode of the rubber spring 31

29A of the slots 29 by the resilient force of the rubber 10 connects the switching electrodes of the flexible printed

spring 31 biasing the pivotal joint P'upward to keep the wiring board 30 electrically for switching action, key 1 at its original position. Although the key 1 is depressed further after the

When the key 1 is depressed, the rubber spring 31 is switching action has been completed, the leftward slid

compressed to complete a switching action before the ing movement of the pivots 13 and 14 of the first sup

rightward sliding movement, as viewed in FIG. 5, of 15 port lever 7 along the slots 4 is limited by the end walls

the pivots 15 and 16 of the first support lever 7 and the 4A, and the rightward sliding movement of the pivots

leftward sliding movement, as viewed in FIG. 5, of the 23 and 24 of the second support lever 8 along the slots

pivots 21 and 22 of the second support lever 8 are lim- 5 is limited by the end walls 5A. At the same time, the

ited by the second ends 28B of the slots 28 and the rightward sliding movement of the pivots 15 and 16 of

second ends 29B of the slots 29, respectively. 20 the first support lever 7 along the slots 28 is limited by

The guiding lugs 35 and 36 restrain the support levers the second ends 28B of the slots 28, and the leftward

7 and 8 from free movement and prevent the shaft 12 sliding movement of the pivots 21 and 22 of the second from coming out of the hole 20. support lever 8 along the slots 29 is limited by the sec

A flexible printed wiring or circuit board 30 provided ond ends 29B of the slots 29. with printed circuits including switching electrodes, not 25 After the pivotal joint P has thus compressed the

shown, is attached to the upper surface of the support rubber spring 31 when the key 1 is depressed to bring

plate 25. The rubber spring 31 having the shape of an the movable electrode of the rubber spring 31 into

inverted cup and internally provided with a known contact with the switching electrodes of the flexible

movable electrode is placed on the flexible printed wir- wiring board 30 for switching action, the sliding move

ing board 30 at a position corresponding to the switch- 30 ment of the pivots 13 and 14, the pivots 23 and 24, the

ing electrodes, directly beneath the pivotal joint P piv- pivots 15 and 16, and the pivots 21 and 22 is limited by

otally joining the support levers 7 and 8. The upper wall the end walls 4A, the end walls 5A, the second ends 28B

of the rubber spring 31 is formed in a thickness such that and the second ends 29B, respectively, to limit the fur

the upper wall will not be deformed when pressed by ther downward movement of the key 1, so that the key

the pivotal joint P. 35 1 is restrained from free horizontal and vertical move

The flexible printed wiring board 30 is provided with ment. openings, not shown, through which the raised guiding When the key 1 is released, the resilience of the rublugs 35 and 36 protrude above the flexible printed wir- ber spring 31 pushes up the pivotal joint P pivotally ing board 30 as shown in FIGS. 1 and 2. joining the support levers 7 and 8, causing the pivots 13,

When the pivotal joint P moves downward, the piv- 40 14,15, 16, 21 and 22 to move in the reverse directions,

ots 13 and 14 slide along the slots 4 and the pivots 23 and whereby the key 1 is returned to its original position. 24 slide along the slots 5 in parallel to the surface of the As is apparent from the foregoing description, the

flexible printed wiring board 30, so that the pivotal joint keyswitch assembly in accordance with the present

P comes into contact with and compresses the rubber invention has the support plate 25 provided with the

spring 31 at the substantially central portion of the 45 guiding lugs 35 and 36 forming the guiding parts 26 and

upper wall of the rubber spring 31 to compress the 27 having the slots 28 and 29, respectively. The pivots

rubber spring 31. When compressed beyond a limit, the 13 and 14, the pivots 15 and 16, the pivots 23 and 24, and

rubber spring 31 buckles to connect the switching elec- the pivots 21 and 22 are guided for horizontal sliding

trodes electrically by the movable electrode of the rub- movement by the slots 4 of the guiding parts 2 of the

ber spring 31. 50 key 1, the slots 28 of the guiding parts 26 of the support

The operation of the keyswitch assembly thus con- plate 25, the slots 5 of the guiding parts 3 of the key i,

structed will be described hereinafter. While the key 1 is and the slots 29 of the guiding parts 27 of the support

not depressed, the pivots 15 and 16 of the first support plate 25, respectively. Accordingly, the keyswitch as

lever 7 are held in contact with the first ends 28A of the sembly of the present invention need not be provided

slots 28 and the pivots 21 and 22 of the second support 55 with any base plate, which is an essential component of

lever 8 are held in contact with the first ends 29a of the the prior art keyswitch assembly, slots 29 by the resilience of the rubber spring 31, so that Since the pivots 15 and 16 of the first support lever 7

the key 1 is maintained at its original position and is are held in contact with the first end 28A of the slots 28

horizontally immovable. and the pivots 21 and 22 of the second support lever 8

When the key is depressed, the pivots 13 and 14 of the 60 are held in contact with the first ends 29A of the slots 29

first support lever 7 slide horizontally to the left, as by the resilience of the rubber spring 31 when the key i

viewed in FIG. 1, along the slots 4 of the guiding parts is not depressed, the key 1 is restrained from horizontal

2, and the pivots 23 and 24 of the second support lever movement and kept in place.

8 slide horizontally to the right, as viewed in FIG. 1, Since the pivots 13 and 14 of the first support plate 7 along the slots 5 of the guiding parts 3. At the same 65 and the pivots 23 and 24 of the second support lever 8 time, the pivots 15 and 16 of the first support lever 7 are brought into contact with the end walls 4A of the slide horizontally to the right, as viewed in FIG. 1, slots 4 and the end walls 5A of the slots 5, respectively, along the slots 28 of the guiding parts 26 of the support and the pivots 15 and 16 of the first support lever 7 and

7

the pivots 21 and 22 of the second support lever 8 are brought into contact with the second ends 28B of the slots 28 and the second ends 298 of the slots 29, respectively, when the key is depressed, the key 1 is restrained from free horizontal movement after the movable elec- 5 trode of the rubber spring 31 has been brought into contact with the switching electrodes of the flexible printed wiring board 30 for switching action.

Thus, the key 1 of the keyswitch assembly is restrained from free horizontal movement in both a state 10 where the key 1 is not depressed and a state where the key 1 is depressed, which ensures satisfactory key operation and reliable switching action.

Thus, the keyswitch assembly of the present invention can be constructed by a relatively small number of IS parts at a relatively low manufacturing cost and ensures satisfactory key operation.

If the frictional resistance of the flexible printed wiring board 30 against the sliding movement of the pivots 15,16, 21 and 22 is higher than that of the support plate 20 25, openings may be formed in the flexible printed wiring board 30 to make the pivots 15,16, 21 and 22 slide along the surface of the support plate 25.

The present invention is not limited to the foregoing embodiment in its practical application, and many varia- 25 tions and modifications are possible therein without departing from the scope of the present invention. For example, the key supporting mechanism formed by pivotally joining the support levers 7 and 8 in a scissorslike form may be substituted for the same effects by a 30 key support mechanism of a pantograph type.

What is claimed is:

1. A keyswitch assembly comprising:

a key having a lower surface integrally provided with connecting means having at least two first guiding 35 parts projecting from the lower surface;

a support supporting the key for vertical movement with respect to the lower surface of the key and coupled to the at least two first guiding parts;

a switching member disposed under the support so as 40 to be compressed for switching action by the support when the key is depressed;

a printed circuit board disposed under the switching member; and

a support plate having an upper surface, disposed 45 under the printed circuit board, supporting the printed circuit board on the upper surface and provided with at least two second guiding parts positioned to correspond to the at least two first guiding parts, respectively, 50

wherein the support is coupled to the at least two second guiding parts, the printed circuit board being disposed between the support plate and the support.

2. The keyswitch assembly according to claim 1, 55 wherein the support comprises two support levers joined in a scissors-type linkage at a pivot axis, each lever having an opposite upper end and a lower end slidably coupled to the first and second guiding parts respectively. 60

3. The keyswitch assembly according to claim 2, wherein each lever has a body, an upper arm and a lower arm, the upper arm and the lower arm each extending generally perpendicular to said body and having sliding formations thereon. 65

4. The keyswitch assembly according to claim 3, wherein the sliding formations are a pair of outwardly extending pivot members.

8

5. The keyswitch assembly according to claim 3, wherein one support lever has a shaft extending laterally from the body and the other lever has a hole extending laterally through the body, the shaft rotatably secured in the hole.

6. The keyswitch assembly according to claim 3, wherein the lower ends and bodies of the levers define an downwardly concave space and the switching member is positioned within the downwardly concave space.

7. The keyswitch assembly according to claim 1, wherein the first guiding parts are elongated slots.

8. The keyswitch assembly according to claim 1, wherein the upper surface of the support plate is generally planar and the second guiding parts extend integrally upwardly from the upper surface.

9. The keyswitch assembly according to claim 1, wherein the second guiding parts are elongated slots.

10. The keyswitch assembly according to claim 1, wherein the second guiding parts have first and second longitudinally aligned ends which define stops which limit vertical movement of the key.

11. The keyswitch assembly according to claim 1, wherein the second guiding parts are lugs pressed from the support plate and extend generally parallel to the upper surface of the support plate.

12. The keyswitch assembly according to claim 1, wherein the second guiding parts are lugs which extend upwardly through the printed circuit board.

13. A keyswitch assembly comprising:

a key having a lower surface provided integrally with first guiding parts;

a support plate having an upper surface disposed below the key and provided with second guiding parts positioned to correspond to the first guiding parts, wherein said second guiding parts are lugs pressed from the support plate;

a key support coupled to the first guiding parts and the second guiding parts for supporting the key for vertical movement with respect to the support plate;

a printed circuit board disposed on the upper surface of the support plate and below the key support; and

a switching member disposed between the key and the printed circuit board so as to be operated for switching action when the key is depressed.

14. The keyswitch assembly according to claim 13, wherein the key support comprises a first support lever and a second support lever connected in a scissors-type linkage and having a pivot axis, wherein sliding formations are formed on each end of the first support lever and the second support lever which slidingly engage the first guiding parts of the key and the second guiding parts of the base plate, respectively, for horizontal sliding with respect to the lower surface of the key.

15. The keyswitch assembly according to claim 14, wherein at least one of the first and second guiding parts are elongated slots with first and second stops for limiting the sliding movement of the levers.

16. The keyswitch assembly according to claim 14, wherein each lever has a body, an upper arm and a lower arm, the upper arm and the lower arm extending generally perpendicular to said body and comprising the sliding formations.

17. The keyswitch assembly according to claim 14, wherein the lower ends and bodies of the levers define a downwardly concave space and the switching mem

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